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Api 1104 1999-9

This document outlines welding procedure qualification test requirements and specifications for various pipe diameters and welding techniques. It includes sections on flash welding procedure qualification tests with requirements for pipe diameters greater than 18 inches but less than or equal to 24 inches, and greater than 24 inches but less than or equal to 30 inches. Additional sections provide specifications for test specimens for macro tests, face-bend tests, and alternative acceptance criteria for planar imperfections and interaction of imperfections. Tables provide requirements for the type and number of test specimens required for different qualification tests and acceptance limits for imperfections.

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Rohit Kamble
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250 views1 page

Api 1104 1999-9

This document outlines welding procedure qualification test requirements and specifications for various pipe diameters and welding techniques. It includes sections on flash welding procedure qualification tests with requirements for pipe diameters greater than 18 inches but less than or equal to 24 inches, and greater than 24 inches but less than or equal to 30 inches. Additional sections provide specifications for test specimens for macro tests, face-bend tests, and alternative acceptance criteria for planar imperfections and interaction of imperfections. Tables provide requirements for the type and number of test specimens required for different qualification tests and acceptance limits for imperfections.

Uploaded by

Rohit Kamble
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Page

22C Transfer Procedure ................................................ 37


23 Location of Test Butt-Weld Specimens for Flash-Weld Procedure
Qualification Test: Outside Diameter Greater Than 18 in. (457 mm)
but Less Than or Equal to 24 in. (610 mm) ..... , ....................... 42
24 Location of Test Butt-Weld Specimens for Flash-Weld Procedure
Qualification Test: Outside Diameter Greater Than 24 in. (610 mm)
but Less Than or Equal to 30 in. (762 mm) ............................. 43
25 Location of Test Butt-Weld Specimens for Flash-Weld Procedure
Qualification Test: Outside Diameter Greater Than 30 in. (762 mrn) ......... 44
26 Two-Inch Nick-Break Test Specimen .................................. 45
A-I Location of CTOD Test Specimens ........... , ....................... 51
A-2 Machining Objective for CTOD Test Specimen With Respect to Pipe Wall .... 52
A-3 Location of Notch for Weld-Metal Specimen ............................ 52
A-4 Location of Notch for Heat-Affected Zone Specimen ..................... 52
A-5 Altemative Acceptance Criteria for Circumferential Planar Imperfections ..... 53
A-6 Criteria for Evaluation of Imperfection Interaction ....................... 56
A-7 Length Limit for Deep Imperfections in Heavy-Wall Pipe ................. 58
A-8 Nomenclature for Dimensions of Surface and Buried Imperfections ......... 59
B-1 Examples of Typical Temper-Bead Deposition Sequences ................. 61
B-2 Suggested Procedure and Welder Qualification Test Assembly .............. 64
B-3 Location of Test Specimens-In-Service Welding Procedure
Qualification Test. ............ , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 65
B-4 Macro Test Specimen- In-Service Welds .............................. 66
B-5 Face-Bend Test Specimen ...... , .................................... 66
B-6 Reinforcing Pad .............. , .................................... 67
B-7 Reinforcing Saddle ........... , .................................... 68
B-8 Encirclement Sleeve .......... , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
B-9 Encirclement Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
B-10 Encirclement Sleeve and Saddle ...................................... 69
B-l1 Encirclement Saddle ............................................... 70

Tables
I Filler Metal Groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Type and Number of Test Specimens for Procedure Qualification Test ........ 8
3 Type and Number of Butt-Weld Test Specimens per Welder for Welder
Qualification Test and Destructive Testing of Production Welds. . . . . . . . . . . .. 18
4 Maximum Dimensions of Undercutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 Thickness of Pipe Versus Thickness of ASTM E 1025 Penetrameter ......... 31
6 Thickness of Pipe Versus Thickness of Penetrameter. ..................... 32
7 Thickness of Pipe Versus Diameter of ASTM E 747 Wire Penetrameter ...... 32
8 Type and Number of Test Specimens for Procedure Qualification Test
(Flash Weld Only) ................................................. 41
A-I Acceptance Limits for Buried Volumetric Imperfections ................... 54
A-2 Acceptance Limits for UnrepairedArc Bums ........................... 55
A-3 Imperfection Length Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
A-4 Allowable Imperfection Dimensions for Example ........................ 58
A-5 Acceptable Planar Imperfection Dimensions for Example ................. 58
A-6 Example Altemative Acceptance Criteria ............................... 59
B-1 Type and Number of Specimens-In-Service Welding Procedure
Qualification Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

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