Paper 3 - Set B Key: General Instructions
Paper 3 - Set B Key: General Instructions
Date: 24.05.2009 Timings: 0930-1230 HRS Duration: 3 HRS Max. Marks: 150
General instructions:
o Please check that this question paper contains 8 printed pages
o Please check that this question paper contains 64 questions
o The question paper is divided into three sections
o All questions in all three sections are compulsory
1 All parts of a question should be answered at one place
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Bureau of Energy Efficiency
Paper 3 –Set B Key
a) 3 kW b) 12 kW c) 18 kW d) 25 kW
5 A pure resistive load in an alternating current (AC) circuit draws only
6 The nearest kVAr compensation required for improving the power factor of a 1000 kW load
from 0.95 leading power factor to unity power factor is
7 The ratings of the PF correction capacitors at motor terminals for a 37 kW induction motor at
3000 rpm synchronous speed will be---------------------in comparison to the same sized induction
motor at 1500 rpm synchronous speed
8 The largest potential for electricity savings with variable speed drives is generally in
9 A 7.5 kW, 415 V, 15 A, 970 RPM, 3 phase rated induction motor with full load efficiency of
86% draws 7.5 A and 3.23 kW of input power. The percentage loading of the motor is about
11 A two pole induction motor operating at 50 Hz, with 1% slip will run at an actual speed of
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Bureau of Energy Efficiency
Paper 3 –Set B Key
a) low speed Squirrel cage induction motors are normally less efficient than high speed
Squirrel cage induction motors
b) the capacitor requirement for PF improvement at induction motor terminals
decreases with decrease in rated speed of the induction motors of the same sizes
c) induction motor efficiency increases with increase in its rated capacity
d) totally-enclosed, fan cooled (TEFC) motors are more efficient than Screen–protected, drip-
proof (SPDP) induction motors
a) compressor efficiency will be reduced by about 2 percent for every 250 mm WC pressure
drop across the air inlet filters.
0
b) every 4 C rise in inlet air temperature results in a higher energy consumption by 1 % to
achieve equivalent output
0
c) an increase of 5.5 C in the inlet air temperature to the second stage results in a 2 %
increase in the specific energy consumption.
d) compressed air receiver volume should be 100% of the rated hourly free air output
17 Which of the following is not a part of the vapour compression refrigeration system
2 3
P N1 P N1 P N1
a) 1 = b) 1 = c) 1 = d) none of the above
P2 N 2 P2 N 2 2 P2 N 2 3
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Paper 3 –Set B Key
2
a) fluid flow b) (fluid flow) c) 1 d) 1
2
fluid flow (fluid flow)
24 _____ fans are known as “non-overloading“ because change in static pressure do not overload
the motor
a) "Voltage" fluctuations in lighting circuit can be minimized by isolating from the power
feeders.
b) This will reduce the voltage related problems, which in turn increases the efficiency of the
lighting system.
c) With proper control device “over voltage” that might occur during lean load or off-peak can
be avoided, in turn excess energy consumption and improved lamp life
d) all the above
29 Parallel operation of two identical fans in a ducted system
a) will double the flow b) will double the fan static pressure
c) will not double the flow d) will increase flow by more than two times
30 Normally the guaranteed best approach a cooling tower can achieve is
o o o o
a) 5 C b) 8 C c) 12 C d) 2.8 C
31 Select the wrong statement ---
a) for a given heat rejection duty, a higher range will reduce the circulating water flow rate
b) when the cycle of concentration is left at one, all water left in the cooling tower after
evaporation needs to be removed as blowdown.
c) a better indicators for cooling tower performance is Range
o o
d) a cooling tower size will be greater for 20 C Wet bulb temperature (WBT) than for a 30 C
WBT, for the same circulation, range and approach
32 Which of the following ambient conditions will evaporate minimum amount of water in a cooling
tower
o o o o
a) 35 C DBT and 30 C WBT b) 38 C DBT and 31 C WBT
o o o o
c) 38 C DBT and 37 C WBT d) 35 C DBT and 29 C WBT
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Paper 3 –Set B Key
33 Input power to the motor driving a pump is 30 kW. The motor efficiency is 0.9. The power
transmitted to the water is 16.2 kW. The pump efficiency is
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Paper 3 –Set B Key
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Bureau of Energy Efficiency
Paper 3 –Set B Key
S-1 A water pump of a process plant is analysed for efficiency and following data is
collected:
Flow: 60 m3/hr, Total head: 30 meters, Power drawn by motor– 7.4 kW, Motor
efficiency – 88%
Answer
S-2 A DG set is operating at 700 kW loading with 450OC exhaust gas temperature:
The DG set generates 8 kg gas/ kWh generated, and specific heat of gas at 0.25
kCal/ kg OC. A heat recovery boiler is installed after which the exhaust
temperature drops by 260oC. How much steam will be generated at 3 kg/ cm2
with enthalpy of 650.57 kCal/ kg. Assume boiler feed water temperature as 80oC.
Answer
Steam generation = 2,66,000 kCal/hr / (650.57 kCal/kg. – 80) = 466.2 kg/ hr.
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Bureau of Energy Efficiency
Paper 3 –Set B Key
S-3 Discuss in brief any three methods by which energy can be saved in an air
conditioning system.
Answer:
a) Cold Insulation
Insulate all cold lines / vessels using economic insulation thickness to minimize heat
gains; and choose appropriate (correct) insulation.
b) Building Envelop
Optimise air conditioning volumes by measures such as use of false ceiling and
segregation of critical areas for air conditioning by air curtains.
Minimise the air conditioning loads by measures such as roof cooling, roof painting,
efficient lighting, pre-cooling of fresh air by air- to-air heat exchangers, variable volume
air system, otpimal thermo-static setting of temperature of air conditioned spaces, sun
film applications, etc.
Minimize process heat loads in terms of TR capacity as well as refrigeration level, i.e.,
temperature required, by way of:
i) Flow optimization
ii) Heat transfer area increase to accept higher temperature coolant
iii) Avoiding wastages like heat gains, loss of chilled water, idle flows.
iv) Frequent cleaning / de-scaling of all heat exchangers
S-4 An energy audit of a fan was carried out. It was observed that fan was
delivering 15,000 Nm3/hr of air at static pressure rise of 60 mm WC. The power
measurement of the 3-phase induction motor coupled with the fan recorded
1.80 kW/ phase on an average. The motor operating efficiency was assessed as
0.88 from the motor performance curves. What would be the fan static
efficiency ?.
Answer:
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Bureau of Energy Efficiency
Paper 3 –Set B Key
= 4.167 x 60
102 x 4.752
= 0.5158
= 51.58%
S-5 Briefly explain transformer losses and how the total transformer losses at any
load level can be computed.
Answer:
Transformer losses consist of two parts: No-load loss and Load loss
1. No-load loss (also called core loss) is the power consumed to sustain the magnetic
field in the transformer's steel core. Core loss occurs whenever the transformer is
energized; core loss does not vary with load. Core losses are caused by two factors:
hysteresis and eddy current losses. Hysteresis loss is that energy lost by reversing
the magnetic field in the core as the magnetizing AC rises and falls and reverses
direction. Eddy current loss is a result of induced currents circulating in the core.
2. Load loss (also called copper loss) is associated with full-load current flow in the
transformer windings. Copper loss is power lost in the primary and secondary
windings of a transformer due to the ohmic resistance of the windings. Copper loss
varies with the square of the load current. (P=I2R).
For a given transformer, the manufacturer can supply values for no-load loss, PNO-LOAD, and
load loss, PLOAD. The total transformer loss, PTOTAL, at any load level can then be calculated
from:
PTOTAL = PNO-LOAD+ (% Load/100)2 x PLOAD
Where transformer loading is known, the actual transformers loss at given load can be
computed as:
2
kVA Load
No load loss full load loss
Rated kVA
Answer:
1. Avoid over sizing of pumps
2. Consider impeller trimming and other “easy-to implement” alternatives
3. Consider variable speed drives wherever possible
4. Operate pumps near best efficiency point.
5. Modify pumping system/pumps losses to minimize throttling.
6. Stop running multiple pumps - add an auto-start for an on-line spare or add a booster
pump in the problem area.
7. Conduct water balance to minimise water consumption
8. Replace old pumps by energy efficient pumps
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Bureau of Energy Efficiency
Paper 3 –Set B Key
S-7 Name any five methods of capacity controls for fans (Note: no explanation is
required)
Answer
1. Pulley Change
2. Damper Controls
3. Inlet Guide Vanes
4. Variable Speed Drives
5. Parallel Operation
S-8 The power input to a three phase induction motor is 45 kW. If the induction
motor is operating at a slip of 1.5% and with total stator losses of 1.80 kW, find
the total mechanical power developed.
Solution:
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Bureau of Energy Efficiency
Paper 3 –Set B Key
L-1 a) In a Thermal Power Station, the steam input to a turbine operating on a fully
condensing mode is 100 Tonnes/Hr. The heat rejection requirement of the
steam turbine condenser is 555 kCals/kg of steam condensed. The
temperatures at the inlet to and outlet from the turbine condenser are measured
to be 27oC and 35o C respectively. Find out the circulating cooling water flow.
b) An energy audit was conducted to find out the ton of refrigeration (TR) of an Air
Handling Unit (AHU). The audit observations are as under.
Parameter AHU
2
Evaporator area (m ) 8.0
Inlet velocity (m/s) 1.81
Inlet air DBT (°C) 21.5
RH (%) 75.0
Enthalpy (kJ/kg) 53.0
Out let air DBT (°C) 17.4
RH (%) 90.0
Enthalpy (kJ/kg) 46.4
3
Density of air (kg/m ) 1.14
Answer:
3024 x 4.18
AHU = (8.0 x 1.81 x 3600) x (1.14) (53 – 46.4) / (3024 x 4.18)
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Bureau of Energy Efficiency
Paper 3 –Set B Key
= 31.03 TR
i) Ideally capacitor voltage rating is to match the supply voltage. If the supply voltage is
2 2
lower, the reactive kVAr produced will be the ratio V /V where V is the actual supply
1 2 1
voltage, V is the rated voltage.
2
1. The intersection point of the pump curve and the system curve is
called_____________
2. Presenting the load demand of a consumer against time of the day is known
as______
3. The vector sum of active power and reactive power is ____.
4. The ratio of isothermal power to actual measured input power of an air
compressor is known as------:
5. The input energy for refrigeration in vapour absorption refrigeration plants
is____
6. The fan which is choosen for moving large flows against relatively low
pressures is_____ curved fan.
7. The system resistance in a fan ducting system refers to ____________
pressure
8. The friction loss, on the liquid being moved, in pipes, valves and equipment
in the system is called ________ head.
9. The ratio of luminous flux emitted by a lamp to the power consumed by the
lamp is called_________________.
10. In an amorphous core distribution transformer, ______ loss is less than a
conventional transformer
ANS:
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Bureau of Energy Efficiency
Paper 3 –Set B Key
6. Forward Curve
7. Static
8. Dynamic/friction head
9. uminous efficacy
10. No load
L-4 A Cooling Tower cools 1565 m3/hr of water from 44º C to 37.6º C at 29.3º C wet
bulb temperature. The cooling tower fan flow air rate is 989544 m3/hr (air
density = 1.08 kg/m3) and operates at 2.7 cycles of concentration.
Find
a) Range,
b) Approach,
c) % CT Effectiveness
d) L/G Ratio in kg/kg
e) Cooling Duty Handled in TR
f) Evaporation Losses in m3/hr
g) Blow down requirement in m3/hr
h) Make up water requirement/cell in m3/hr
Ans:
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Bureau of Energy Efficiency
Paper 3 –Set B Key
= 0.98 %
g) Blow down requirement for site COC of 2.7 = Evaporation losses/COC–
1
= 15.32/(2.7–1) = 9 m3/hr
h) Make up water requirement in m3/hr = Evaporation Loss + Blow
down Loss
= 15.32 + 9
= 24.32
L-5 A free air delivery test was carried out before conducting a leakage test on a
reciprocating air compressor in an engineering industry and following were the
observations:
Receiver capacity : 10 m3
Initial pressure : 0.2 kg / cm2g
Final pressure : 7.0 kg / cm2g
3
Additional hold-up volume : 0.2 m
Atmospheric pressure : 1.026 kg / cm2 abs.
Compressor pump-up time : 4.0 minutes
The following was observed during the conduct of leakage test during the lunch time
when no pneumatic equipment/ control valves were in operation:
c) compressor unload time and loading pressure are 70 seconds and 6.6
kg/cm2 g respectively.
Ans.
(i)
P2 P1 Total Volume
Compressor output m3/minute :
Atm. Pressure Pumpup time
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Bureau of Energy Efficiency
Paper 3 –Set B Key
power consumption : 90 kW
output : 1014 m3/hr
(ii)
Specific power consumption : 90/1014 = 0.08876 kW/m3/hr
(iii) % Leakage in the system
Load time (T) : 30 secs.
Un load time (t) : 70 secs
T
% leakage in the system : x1 00
(T t)
30
: x 100
(30 70)
: 30%
iv) Leakage quantity : 0.30 x 1014
: 304.2 m3/hr
v) Power lost due to leakage : Leakage quantity x specific power
consumption
: 304.2 x 0.08876
: 27 kW
L-6 An energy audit of electricity bills of a process plant was conducted. The plant
has a contract demand of 3000 kVA with the power supply company. The
average maximum demand of the plant is 2300 kVA/month at a power factor of
0.95. The maximum demand is billed at the rate of Rs.500/kVA/month. The
minimum billable maximum demand is 75 % of the contract demand. An
incentive of 0.5 % reduction in energy charges component of electricity bill are
provided for every 0.01 increase in power factor over and above 0.95. The
average energy charge component of the electricity bill per month for the
company is Rs.13 lakhs.
The plant decides to improve the power factor to unity. Determine the power
factor capacitor kVAr required, annual reduction in maximum demand charges
and energy charge component. What will be the simple payback period if the
cost of power factor capacitors is Rs.800/kVAr.
Answer
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Bureau of Energy Efficiency
Paper 3 –Set B Key
2185 kW
Kvar required to improve power factor from 0.95 kW ( tan 1 – tan 2)
to 1
kW ( tan (cos-1) – tan (cos-2)
2185 ( tan (cos-) – tan (cos-)
2185(0.329 - 0)
719 kVAr
Cost of capacitors @Rs.800/kVAr Rs.5,75,200
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Bureau of Energy Efficiency