JIS D 5304 casa Household Battery Chargers for Automobiles This Japanese Industrial Standard spectfies small bateery chargers, hereinatter referred to as the "chargers", with d.c, output current not exceeding 10 A for charging automobile batteries, hereinafter referred to as the "batteries", from a house power supply (single phase a.c. 100 VY. This standard also specifies chargers used as an auxiliary pover source for starting automobile engines by utilizing the internal device of charger, Remark: In this standard the units and numerical values in{ based on the International System of Units (SI). Defintt tons For the purpose of this standard the following principal definitions ed JIS D 5301 and JIS D (1) battery The battery spec The acc. power supply voltage at Fated frequeney Ta a charger by the manufacturer under which the charger operates properly. (2) rated die. outpuc voltage The dic. output voltage marked on a charger by the satufacturer that corresponds to the noninal voltage of the battery for which che charger is intended to be used. (2) rated dic. output current The d.c. output current at the tine of charging that is marked on a charger by the manufacturer. (GS) shortctine rated dic. output current for starter The d.c. output current at the time of starting engine chat is marked on a charger by the manufacturer. (8) rated acc. input capacity The product of the a.e. input voltage and the a.c. input current when a charger passes its rated dic. output current under application of its rated a.c input voltage at the rated frequency 1435=D 5304 3, Classifteatton Chargers are classified according to the use and the rated d.c. output voltage a8 shown {a Table I. Table Classifteation Classtfteatton syator MTA dat, urput For 6 ¥ ev 6 charging For 12 For charging and starter Notes (1) A charger < tos Vor 5) A chara c. output vol starter at {2 ¥ oniy and denoted as 17 Racing The ratings of chargers shall be as follovs (1) Rated A.C. Input Voltage and Rated Frequency The rated a,c Input voltage shall Se single-phase 100 v, and the rated frequency shall be 50 Hz or 60 Hz, or 50/60 Hz in connon (2) Rated D.C. Output Current The rated d.c. output current shall be an optional current in the range of 0.2 A to 104, (3) Short-time Rated D.C. Output Current for Starter The Short-tine tated d.c. output current for starter shall be 20 4 Perfornances Electrical Perform S.l.1 Insulation Resist When a charger ts tested tn accordance with che method shown in 8.1.1, the insulation resistance between live parts and dead metal parts shall be 2 MM or more. 5.1.2 Dielectric Withstand Voltage When a charger is tested in accordance vith the method shown In 8.1.2, the charger shall show no abnormality.-D 5304 5.1.3, Tolerance on A.C. Input Capacity hen a charger 4s tested in accordance with the method shown im B.1.3, the a.c. tnput capacity shall fall within the appropriate tolerances from the rated a.c. {nput capacity riven in Table 2 Table 2. Tolerance on A.C, Input Capacity Rated a.c. input capacity VA Tolerances % upto and including 20 Qver 20 upto and including 100 over 100 5.16 accordance ireing Characteristic of Output When a charger {s tested ta th the wethod shown in 8.1.4, the dic. output current shal! be not less than 80 $ of the rated d.c. output current. 5.1.3 Characteristic of Output for Starter When a charger is ested fn accordance with the method shown {n 8.1.5, the output current shall be nor less than 80 ¥ of the short-tine rated dic. output current for starter. 5.1.6 Temperature Rise When a charger is tested in accordance vith the method Shown In 8.1.6, the temperature rises of and enclosure shall be as specified in Table 3. ransformer vindings Table 3. Tempera cate: Measurement position Class A insulation Winding of transformer Class B insulation Temperature rise Class E insulation Metal Enclosure ——__. Syothette resin Remark: The basic reference ambient temperature shall be 30°C.=D 5308 5.1.7 Abnormal Tenperature Rise When a charger is tested in accordance with the method shown in 8.1.7, the charger shall satisfy the following requirements: (1) No flame of gotten insulating filler cones out of the chirger enclosure. (2) The temperature rise of the surface of wooden board facing the bottom of the charger shall not exceed 120°C, The limit of reference ambient tenperature shall be 30°C (Q) The insulation resistance Setween Live parts and dead zetat parts lfable to be earthed shall be 0.1 Mf or gore when the Joints of attachments plus = accordance with the method show 8.2.1, the joints shall show no absorsality and the bushings shall nee be detached 1e handle of a charger is tested in 5.2.3 Robustne: accordance with the Be deformation and/or danage. the clips of a charger are ce: 2.3, there shall be no remarkable 5.2.4 Resistance co Vibration hen a charger {s tested in accordance with the method shown in §.2.s, there shall be no abno: Indleators and pointers, no breakage of wire nor lo. Lite on the goof} 5 Robustness against Falling When a charger is tested in accordance with the method shown in ®.2.5, the charger shall satisfy the following requirements: (1) No exposure and/or short circuit of live part shall take place L (2) The insulation resistance between Live parts and dead m parts shall be 0.1 MG or nore 6. Construetion 6.1 Construction 4 harger shill princ{pally consise of an enciesu ceifiery lacing transformer, a protective dee ive etc., and {ts general construction shall be as shown below which serves for starter shall provide a switch exclusively starter and so on in addition co the said components. (1) The charger shall be so constructed chat {¢ withseands wibratton and shock, and that it will not cause trouble mechanically, electrically and thermally.=D s304— (2) The enclosure shall ba robust one made of metal, synthetic resin, etc, and shall provide rubber legs, handles, ete. as needed. Further the opening on enclosure shall be so designed that the test finger tllustrated in the following Figure doce not touch the live parts vhen the finger is pushed at a force of 3 kgf (29.4 N} into the opening. Figure, Test Finger Unter am EO cytinartent [sO 7 spherteal sciating satertat = SED, © @ Section €¢ (3) The enclosure, cord, clip, etc, shall be free from dirt, rust, crack, exposure of core and sharp projection vhich injures a (4) The electrical insulating saterial used for the part to which are might reach shall not cause remarkable deformation, such deterioration as decrease of insulation resistance, due to a Protective Device If short circuit occurs in the output ctreuit of a charger, or if the output side 4s connected in reverse polarity, the protective device shall operate and the charger shall be free from any abnormality. Further, ina charger for starter, {ts protective device shall operate ‘h the abnormal tenperature rise due to the over-current or excess continuous flow of current, 6.3 Insulation Distance The insulation distances of chargers shall have at Teast the appropriate values piven in Table 4.D 5304 6.4 Hiring The wiring of charger shall be as follows: (1) The through holes for pover supply cord and output cord shall be treated to protect the cords by such a mean as chanfering and bushing. (2) The Internat wiring shall be a follows: (a) Tf che wiring comes in contact with high temperature part when a force of 200 gf (1.96 N} ts applied, £¢ shall not show such abnormality as deterioratton of wire covering. () When the wiring ts fixed or laid through a hole, {f the wire comes in contact with other parts by application of 2 force of 200 RF £1.96 N), the ec ering of the wire shall net he damaged (©) Tf a connector is used for joint of wires, the wires shall not be detached uhen a force af 500 gf {4.90 Nis applied to the vires. (3) Yount of wire shall be as follows: a) When exo or more w sare clanped at a point nuts or uashers shall be used between the wires, However, {f the wires can be surely attached by means of crimp-style terminals or other devices, the above requirement may not be fulfilled (6) Terminal screws for mounting wires shall not also serve as a ounting mean for other things. However, if the things other than the wires vill not fall doen when attaching ot detaching the wires, such case fs an exception. 6.5 Cord The cord of charger shall be as follows: (1) The power supply cords and output cords shall be the p.v.c. insulated flexible cords specified in JIS C 3306, the rubber insulated flexible cords specified tn JIS ¢ 3301, or those at least equivalent in quality. (2) The nominal sectional area of poxer supply cord shall be 0.75 an? (3) The attachment plug specified in IIS C8303 shall be attached to the pover side end of the power supply cord (4) The length of power supply cord from the inlet into enclosure to the Joint with attachnent plug shall be | m or nore. (5) The length of output cord from the outlet of enclosure to the Joint with clip shall be 1.5 m or more, Clip The clip of charger shall be as follows: (1) The conductive part of lip shall be copper or copper alloys.Table 4, Insulation Distance Unie: am Clearsnce (including ereepagr dt aeance) charger of 50.V | Charger of over 30 ¥ Postston or itess in Line | upeovand dee ustng Soteoge or vout- | 280 ¥ En Tine vole 2 Supply Between : LE provigea ‘omer port us 2S Betwen tive Fused parts and deat where ingrese etal pares of dust and Ge Thable’to be position of Le Ls surfaces of Slpatea nonvaeeatite pares fother portion > | 2 1436(2) The Adentification of polarity by color of output cord or insulating cover shall be such chat the positive side is red, and the negative side {s black or blue. The polarity marking shall be aade on the clip or its insulating cover or in the vicinity of them, fn an indelible way, by employing (+) for positive side and (-) for negative side. 6.7 Indteatton of Current Flow Chargers shall be so constructed that che current flow 1g indicated by a display Lamp or an indicator, 6.8 Additional Equipment fer Starter An exclusive switch for s: an overheat protective device, aa overicad protective device other than the fuses, ete, shall be provided as ad: fonal equipment for starter vaterials The materials for chargers shal! be as follows: (1) The pares of iron an adeq! steei (except stainless sce!) shall be ely treated deterrent to rusting by means o ting, of! baking, et s oxidation of which will ne the above requirenent etal coating ler, tron and steel used for the result in danger is exempted (2) The conductive matersals shall be copper, copper altoys, or resistant materials having at least, equivalent stability electrically, thermally and sechanically. However, materials used for the parts where elasticity is required and materials use of which {s unavoidable due to construction of the parts are exempted from the above requirement if chey will not cause any danger (2) The terminal screws shall be of copper or copper alloys. However, tron and steel may be used for cerminal screws vhich are not intended to pass current directly or vhich are intended to be used in the parts at a temperature of 100°C or more (4) The components and structural materfals of equipment shall not be nade of celluloid of nitrocellulose or similar flanable aateriais. 8, Teseing Methods 8.1 Electrical Performance B.I.t Ensulatton Resistance Examine the insulatton reststance between Live parts and dead secal parts of the charger with a 500 ¥ Insulation resistance tester, before and inmediately after che test of B16, 8.1.2 Dielectric Withstand Voltage After completion of the test of (1.1, examine existence of any abnormality by applying the a.c. voltages wf Table 5 to the respective positions given in the sane table for 1 ain: 1438—D su— Table 5, Dielectric Withstand Voltage Unter ¥ —lW Position A.C. voltage Between live parts and dead metal parts Ltable to be 1000 earthed and between primary side and secondary side of transformer Between secondary side of transformer and dead metal 500 parts Itable to be earthed 8.1.3. A.C. Input Capacity Connect the test battery specified below to the output side of @ charger, apply the rated a.c. input voltage at the rated frequency to the input side, measure the input voltage and the input current after 5 cin from initiation of charging current, obtain the a.c, input capacity as the product of the input voltage and the input currene so measured, and then examine vhether the said a.c. input capacity falls within the specified tolerance from the rated a.c, input capacity or nct. Im the above procedure, connect an adequate lead to pass a current equal fo the rated d.c. output current, tf the d.c. output current after 5 min does not reach the rated d.c. output current. Recark: Test Battery ~ Use a battery of the maximum applicable capacity described in the instruction eanual of charger or 2 battery with a 20 h rate discharge current tvo tines of which ts almost equal to the rated d.c. output current of charger. Fully charge the said battery, discharge it to one half of the capacity (20 h rate capacity) and then use it as the test battery 8.1.4 Charging Charactertst{e of Output Connect the battery specified in 8.1.3 to the output side of charger, apply the rated a.c, Anput voltage at the rated frequency to the input side, measure the dic, output current after 5 min, and examine the ratio of the current so measured to the rated d.c. output voltage. 8.1.5 Characteristic of Output for Starter Connect an adequate resistance Toad to the output side of charger with the exclusive switch for Starter set to the closed position, apply the rated a.c. input voltage at the rated frequency to the input side, measure the d.c. output current vhen the voltage across output terminals becomes 6 V, and examine the ratio of the current so measured to the short-time rated d.c. output current. The d.c. output current may be obtained on a graph with equal scale spacing on orthogonal current axis and voltage axis where the currents measured at two d.c, curput terminal voltages slightly below and above 6 V are plotted. 8.1.6 follows: aperture Rise Test the tesperature rise of charger as 1439Example 2: JIS D 5304, also for starter service, for 6 V. 12 ¥, S Aor JIS D 5304-6 V/ 12V-5,54 (3) Standar nane, classification (or {ts symbol) and rated d.c. output current Example I: Household battery charger for autozobile, for 6¥. 12¥ 4 Aor Household battery charger for automobile, 6VI2, 4A Example 2: Household battery charger for autonobile, also starter service, for 6 V. 12V, 6A Household battery charger for automobile 6 I2¥-5, 68 lo, Marking The {tems prescribed below shall easily visible position of each charger. The aarking itecs based on the Slecteteal apparatus control regulation shall be described in a frane as Shown in the following Example, and che items (10) and (1) shall be entered in the vicinity of the sald frane be marked clearly and {ndelibly (1) Sane Year of manufacture or its abbreviation (3) Certified type number in accordance with the Electric Appliances Regulation Lav (4) Manufacturer's name or abbreviation (5) Rated ace. input voltage (¥) (6) Rated frequency (Hz) (7) Rated ace. tnpue capacity (VA) (8) Rated dic. output voltage (V) (2) Rated d.e, ouepue current (A) (10) Such fact that @ charger which also serves for starter can not charge the battery when the exclusive switch for starter is turned to closed position. (11) Shore-time rated die, output current for starter (A) 1462rears : =D 5304— Example 7 s1- Tnput AC 100" soe, 60H va oe ee, Instevet {on Manual The instruction explaining the following matters shall be marked on ich charger, or an instruction manual shall be attached to each charger. ‘The instruction manual shall be written by employing figures and the Like to ease understanding of users, and it is desired to write important matters with chick lecters or colored letters. (2) Applicable battery capacity (2) Connecting procedure @ Charging procedure (4) Precaution Example: For chargers serving for starter, such precaution that on-current perfod is 3 sec. or less, rest period is 7 sec. or sore and cycles of repeatation are 10. (3) Storage procedure (6) Manufacturer's name or distributer's name, address and telephone nusber thereof (7) others 1463~D 8102- JIS DSI: wr Hydraulic Garage Jacks for Automobiles Scope This Japanese Industrial Standard specifies to hydraulic Jacks of roller Type for autoaobiles, hereinafter referred to as the “Jack”. Reaark: The units and quserical values given in{ jin this standard are in accordance with the International Systems of Units (SI), and are appended for reference. Nominal loads shall be classified into 1.5, 2 +5, 7, 8 and 10 t. 3. Names and Matertals of Mafn Parts The nanes and aatertals of aain parts shall aostly be as shown to the Attached Figure 4. Construction 4.1 The construction of jacks shall generally be as shown in the Attached Figure. 4.2 The Jack shall be so constructed as to be unable to lift any Load (masa) not leas than 110% of its maximum working load (mass). Maxioum Working Loads (aass) and Dimensions ‘The waxtaua working loads (mass), and dimensions shall be as shown in the following Table: Table weighe| Overall | te ealy | Ta trone | orn ot cotter | warn ot enveed] Weigne x watt femme | Sater: enn ES Rh et te | ot a) Froot | Rear Front, tear [ante | Cha) me | Sexe | tw | © te [weet [ue | [hei @ [te | [meow |e | ipo wos to [ tooo | wo | ato | se [wowao| as 130630 Remarks: The closed height of the saddle shall be that up to the upper face of the saddle. ~14646. Inapeetion 6.1 Inspection Items The items shall be as shovn below. (1) Appearance inspection (2) Construction and dimensions tnepection (3) Performance inspection (a) No-load operation inspection (>) Load operation inspection (e) Safety valve operation inspection (4) Leakage tnspectton 6.2 Appearance Inspection The jack shall not only have no Snjurtous defect such as blovhole, crack, rust and the Like but also shall be suooth in surface, clear in fetting, neatly welded and finely coated, with no sign of rattling. 8.3 Construction and Dinenstons Inspection The inspection on construction and digenstons shall satisfy the requiresents specified tn 4 and 5. 6.4 Performance Inspection 6.4.1 No-load Operatton Inspection (1) The Jack shall be made easily to travel on the concrete floor by means of one man operation and also easily to raise the front roller with the rear roller as the fulcrua. (2) The valve shall operate normally when the saddle ts aade to operate froa the lowest position to the most lifted position. (3) fydraulic pressure in cylinder shall be released at the ost lifted position reliably. (4) The saddle shall be lowered enoothly froa the most lifted position with the release valve open. (5) The bearing shall be lubricated enough to keep off any squeaking or rattling. 1465=D 5304 (1) Connect the test battery specified in 8.1.3 to the charger, continuously apply the rated a.c. input voltage at the rated frequency to the input side until the tecperature rise 1s alnost stabilized, then measure the temperature of transformer windings by resistance method and the temperature of enclosure by thermoelectric thermometer method, and obtain the differences between respective temperatures and the anblent ceaperature. In this procedure, Af che load current after 5 ain from application of voltage dees not reach the rated d.c. output current, pass a current equal to the rated d.c. output current by connecting an adequate additional load (2) For a charger which also serves for starter, subject the spectzen 10 current cycles each consisting of passing a curre: for 3 sec. and resting the ch for T sec., then neasure the temperatures of transformer windings by resistance method, and che temperature of enclosure by thermoelectric thermometer echod, and obtain the di temperatures and che an! fferences between resp. 8.1.7 Abnormal Temperature Rise Place the charger on a wooden boar of 10 =m or aore in thickness with flat surface, app voltage at the rated frequency to the charger uatil almost stabilized under the conditions given in the (3) (neil operation of the overheat protective device s temperacure owing (1) overload protective device if operates. However, carty out the test for 7h if the overheat protective device or overload protective device is self resecting fone) and then exazine existence of any abnoraa: until no current flows due to burning of the w: apply the voltage Further exaaine the insulation resistance in accordance with che method of 8.1.1, (1) The output cord is short circuleed. (2) For charger with overheat protective device or overload protective device, the maxiun non-operating current of such device 1s passed by connecting an adequate resistance load between the wires of the output cord (GD) For charger which also serves for starter, the short-time rated dsc. output current for starter 1s continususly passed 8.2 Mechanical Performance Test 8.2.1 Robustness of Cord Joint Fix the charger co @ stand with flac surface, apply a tensile load corresponding to 3 times the own weight of the charger (provided that the maximum fs 10 kgf (98 .N} and che minimum is J kgf (29.4.N}) to each of che attachment plug and clip in the lead-out direction of cord for 15 sec., and then examine any abnormality on the cord and che joints with ateachment plug and clip. 1460—D 5304— SL Robusmness of Mandle Fix the charger to # stand with flat apply a temize load corresponding to 3 times the own wetght of ger to the nidle of grip of handle in @ direction perpendicular to Clip Attach and detach the clip of charger to tre tullic test =~ specified in Table 6 each 200 times or more, and then exec any abremy sete. Table 6. Test Rod Unde: ne dec. output current | Diameter of rod sto and including 2 A 13.5 ower 8 18.5 Si. Resistose to Vibration apply vibration to the charger {n the sen dite Rounder the conditions of Class 11 D peak to Meude Cisse = (vibration frequeney of 30 Hz and peak to peak eof ed in 3.4 (2) of JISC OIL, and then examine ormances s*/ any abnormality on each part. Rehustress against Falling Place a lavan board of 30 mm tn + fall the ote ete floor, hold the charger horizontally at a hefght of Fonte the board nee, and then examine any tion resistance in accordance with the 9. Designation of Product Chargers shall be designated as follows: dard susber, standard name, classification (or its symbol) and duc. output current JIS D 5304, household battery charger for a or IDV, 6 A oF onabite, JIS D $304, household battery charger for automobile ~ 12v, 6a (2) Standard number, classification (or its symbol) and rated é.c. output current Example 1 JIS nega NSD 5304 -HV/ 120, 38 1461