EZCT-10 - User Manual Rev2.0
EZCT-10 - User Manual Rev2.0
for the
EZCT and EZCT-10
Digital Current Transformer Tester
SAFETY SUMMARY
This manual applies to Model EZCTand EZCT-10 . The operating procedures are
virtually the same for all models, any differences in operation are clearly described in the step-
by-step procedures.
TABLE OF CONTENTS
Safety Summary
1.0 INTRODUCTION.................................................................................................................... 3
1.1 Applicability.......................................................................................................................... 3
1.2.General Description .............................................................................................................. 3
1.3 Functional Description.......................................................................................................... 3
1.4 Furnished Test Accessories................................................................................................... 4
2.0 EZCTand EZCT-10Specifications................................................................................... 5
3.0 CONTROLS AND INDICATORS.......................................................................................... 7
3.1 EZCT Controls & Indicators................................................................................................. 7
3.2 EZCT-10 Controls & Indicators ........................................................................................... 9
4.0 PRETEST SETUP ................................................................................................................. 11
4.1 Operating Voltages ............................................................................................................. 11
4.2 EZCT LCD Contrast Control.............................................................................................. 11
4.3 EZCT Printer Control ......................................................................................................... 11
4.4 RS-232C Computer-Interface port...................................................................................... 11
4.5 EZCT Printer Paper............................................................................................................. 11
5.0 EZCT CABLE CONNECTIONS .......................................................................................... 12
6.0 OPERATING PROCEDURES .............................................................................................. 15
6.1 Run Test Procedure............................................................................................................. 15
6.1.1 Run Excitation and Ratio test .......................................................................................... 15
6.1.2 Run Ratio Only Test ........................................................................................................ 21
6.2 EZCT Test Record ID ......................................................................................................... 24
6.2.1 Enter Test Record ID Procedure ...................................................................................... 24
6.2.2 EZCT Test (Shot) Record ID Directory........................................................................... 26
6.2.3 Load Test Record ID Procedure....................................................................................... 28
6.3 Restore Record Procedure................................................................................................... 29
6.4 Print Record Procedure ....................................................................................................... 30
6.5 Print Test Record Directory Procedure .............................................................................. 33
6.6 Erase Test Record Procedure .............................................................................................. 35
6.7 Computer Interface Procedure ............................................................................................ 36
6.8 Set EZCT Real Time Clock Procedures ............................................................................. 37
6.9 Set Knee Point Marker........................................................................................................ 38
6.10 Print (Z) Impedance In The Tabulated Results ................................................................. 39
6.11 Diagnostic ......................................................................................................................... 41
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Operating Procedures EZCT and EZCT-10
LIST OF TABLES
Table 1 EZCTSpecifications...................................................................................................... 5
Table 2 EZCT-10Specifications ................................................................................................ 6
Table 3 EZCT Controls and Indicators ...................................................................................... 8
Table 4 EZCT Controls and Indicators .................................................................................... 10
Table 5 Run Excitation and Ratio Test ........................................................................................ 15
Table 5 Run Excitation and Ratio Test (continued)..................................................................... 16
Table 5 Run Excitation and Ratio Test (continued)..................................................................... 17
Table 6 Run Ratio Only Test ....................................................................................................... 21
Table 6 Run Ratio Only Test (continued).................................................................................... 22
Table 7 Enter Test Record ID Procedure ..................................................................................... 24
Table 7 Enter Test Record ID Procedure (continued).................................................................. 25
Table 8 Print Test Record ID Directory Procedure...................................................................... 26
Table 9 Load Test Record ID Directory Procedure ..................................................................... 28
Table 10 Review Record Procedure............................................................................................. 29
Table 10 Review Record Procedure (continued) ......................................................................... 30
Table 11 Print Record Procedures ............................................................................................... 30
Table 12 Print Test Record Directory .......................................................................................... 33
Table 13 Erase Test Record Procedure ........................................................................................ 35
Table 14 Computer Interface Procedures..................................................................................... 36
Table 15 Set Clock Procedures .................................................................................................... 37
Table 16 Set Knee Point Marker Procedures ............................................................................... 38
Table 17 Print Impedance Procedures.......................................................................................... 39
Table 18 EZCT Diagnostic Procedures ....................................................................................... 41
LIST OF FIGURES
Figure 1 EZCT Control Panel (Controls and Indicators) ........................................................... 7
Figure 2 EZCT-10 Control Panel (Controls and Indicators) ...................................................... 9
Figure 3 Typical EZCT Cable Connection .................................................................................. 12
Figure 4 Connection to CTs on Wye Transformer....................................................................... 13
Figure 5 Connection to CTs on a Delta Transformer................................................................... 13
Figure 6 Typical EZCT Connection to Multiple CTs .................................................................. 14
Figure 7 Typical EZCT Tabulated Report Printout.................................................................. 19
Figure 8 Typical EZCTExcitation Graph................................................................................. 20
Figure 9 Ratio Only Test Report Printout .................................................................................... 23
Figure 10 Test Record ID Directory Printout............................................................................... 27
Figure11Ty picalEZCT“ Abbrevia t
ed”Ta bul a te dRe s ul tsPr intOut ........................................ 31
Figure 12 Typical Graphic Results Print Out With Multiple Excitation Curves ......................... 32
Figure 13 Typical Test Record Directory Printout....................................................................... 34
Figure 14 Tabulated Report with Impedance Print Out ............................................................... 40
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Operating Procedures EZCT and EZCT-10
1.0 INTRODUCTION
1.1 Applicability
Thismanua la ppli
e st
ot heMode lEZCT™ a
ndMode
lEZCT-
10™ (
her
eaf
ter
,EZCT)
,ma
deby
Vanguard Instruments Company, Inc.
1.2.General Description
The EZCT is a microprocessor based current transformer (CT) test set. This rugged yet portable
test set measures CT excitation voltage and current, turns ratio, and winding polarity on single or
multi-ratio current transformers.
The EZCT provides a variable AC test voltage up to 1,200Vac for the CT excitation test. Test
voltage and excitation current readings are displayed on the LCD and recorded during a test.
Once the test is completed, users can print the CT excitation curves and test data and/or save the
test results in FLASH EEPROM.
The CT turns ratio is determined by dividing the measured excitation voltage applied to the CT
secondary winding by the induced voltage measured on the CT primary winding.
The EZCT has a 16-key pushbutton pad for entering test parameters and control functions. Test
voltage is raised or lowered by a Voltage Control knob. A 4-line by 20-character LCD readout is
used for displaying control-option menus and test data. The EZCT has a built-in thermal printer,
for printing test data on 4.5-inch-wide thermal sensitive paper.
The EZCT can be used in the stand-alone-mode or in the computer-control mode. In stand-alone
mode, all tests are conducted from the EZCT front panel. Operation only requires connecting the
test leads to the current transformer primary and secondary windings and following the test
sequence displayed on the LCD. Knee point voltages (IEEE 45, IEEE 30, ANSI 10/50) are
calculated automatically by the EZCT. Current transformer excitation curves, knee point
voltages, and turns ratio can be printed on the thermal printer.
Up to 10 tests can be stored in one record. A test contains excitation curve data (typically, 32 data
points per curve), knee point voltages, and turns ratio reading. Up to 128 records can be stored in
FLASH EEPROM memory. Operators can recall the stored test records at a later time for review
and printing.
The Computer Interface mode allows the user to run excitation and ratio tests from the PC or to
retrievet estr ecordss tore dint heEZCTt ot hePC’ sme mor y.
A RS232 serial cable, and a Windows-Based PC Current Transformer Analysis Software (on
CD) is supplied with each EZCT.
This manual will focus on the stand-alone mode for the EZCT.
3
Operating Procedures EZCT and EZCT-10
The current transformer turns ratio is measured using the voltage method (ANSI/IEEE
C57.12.90). The transformer turns ratio percentage error can also be calculated if required. The
EZCT can measure turns ratios from 0.8 to 5,000.00 to one.
Three test voltage ranges (50Vac, 200Vac, 1,200Vac) are available for the excitation test.
Both the EZCT and EZCT-10 have the same functional features. The only difference is that the
EZCT-10 has more output current on the 50Vac and the 200Vac test voltages.
The EZCT test voltage and current output ranges are: 50Vac @ 2A, 200Vac @ 2A, 1200Vac @
1.2A
The EZCT-10 test voltage and current output ranges are: 50Vac @ 10A, 200Vac @ 10A,
1200Vac @ 1.2A
WARNING
Never change the test voltage range during a test. Failure to observe this warning may damage
the EZCT.
4
Operating Procedures EZCT and EZCT-10
2.0 EZCTAND EZCT-10SPECIFICATIONS
Table 1 EZCTSpecifications
MODEL................................................... EZCT
VOLTAGE READING RANGE ............... 0 TO 1,250Vac, Accuracy: 1.0% of reading, 0.5 volt
FURNISHED ........................................... One power cord, One 35-ft H test cable, One 20-ft X test
Cable, One ground cable, One cable bag, One carrying case
WARRANTY ........................................... One-year warranty on parts and labor; post warranty service
contracts available
NOTE:
▪
THEABOVESPECI
FICATI
ONSAREVALI
DATNOMI NG VOLTAGEANDATATEMPERATUREOF25
NALOPERATI C (77
F)
EZCT SPECIFICATIONS MAY BE UPGRADED AND CHANGED WITHOUT PRIOR NOTICE .
▪
5
Operating Procedures EZCT and EZCT-10
Table 2 EZCT-10Specifications
MODEL................................................... EZCT-10
VOLTAGE READING RANGE ............... 0 TO 1,250Vac, Accuracy: 1.0% of reading, 0.5 volt
FURNISHED ........................................... One power cord, One 35-ft H test cable, One 20-ft X test
Cable, One ground cable, One cable bag, One carrying case.
WARRANTY ........................................... One-year warranty on parts and labor; post warranty service
contracts available
NOTE:
▪
THE ABOVE SPECIFICATIONS ARE VALID AT NOMINAL OPERATING VOLTAGE AND AT A TEMPERATURE OF 25
C (77
F)
▪ 10 SPECIFICATIONS MAY BE UPGRADED AND CHANGED WITHOUT PRIOR NOTICE.
EZCT-
6
Operating Procedures EZCT and EZCT-10
3.0 CONTROLS AND INDICATORS
3.1 EZCT Controls & Indicators
(See Figure 1 and refer to Table 3.0).
The EZCT controls and indicators are shown in a panel illustration (see Figure 1). Pointing
leader lines reference each item in the figure with an index number. Each index number is cross-
referenced to a functional description in Table 3.0, which describes the purpose of each item on
the control panel. Although the purpose of these controls and the display may seem obvious,
users should become familiar with them before attempting to use the EZCT. Accidental misuse
of the controls will usually cause no serious loss of data or equipment damage. First-time users
should review and become familiar with the Safety Summary located in the front section of this
manual.
7
Operating Procedures EZCT and EZCT-10
Table 3 EZCT Controls and Indicators
Fig. 1
Index PANEL MARKING FUNCTIONAL DESCRIPTION
1 X1 X2 Current transformer excitation voltage. Each set
of connectors contains a test voltage output
connector and sense lead connector.
2 (no marking) H cable shield connector (1).
3 H1 H2 Current transformer primary input connectors (2).
4 50V Test voltage range selector switch.
200V
1200V
5 HIGH VOLTAGE Warning indicator; red LED; Lights when test
PRESENT voltage is present at the test terminals (X1 & X2).
6 120/240 Vac, 8A, 50-60Hz Input power connector with third wire safety
I/O ground and 20A built-in circuit breaker.
8
Operating Procedures EZCT and EZCT-10
3.2 EZCT-10 Controls & Indicators
(See Figure 2 and refer to Table 4.0).
The EZCT-10 controls and indicators are shown in a panel illustration (see Figure 2). Pointing
leader lines reference each item in the figure with an index number. Each index number is cross-
referenced to a functional description in Table 4.0, which describes the purpose of each item on
the control panel. Although the purpose of these controls and the display may seem obvious,
users should become familiar with them before attempting to use the EZCT-10. Accidental
misuse of the controls will usually cause no serious loss of data or equipment damage. First-time
users should review and become familiar with the Safety Summary located in the front section of
this manual.
9
Operating Procedures EZCT and EZCT-10
Table 4 EZCT Controls and Indicators
Fig. 2
Index PANEL MARKING FUNCTIONAL DESCRIPTION
1 X1 X2 Current transformer excitation voltage. Each set
of connectors contains a test voltage output
connector and sense lead connector.
2 (no marking) H cable shield connector (1).
3 H1 H2 Current transformer primary input connectors (2).
4 50V Test voltage range selector switch.
200V
1200V
5 HIGH VOLTAGE Warning indicator; red LED; Lights when test
PRESENT voltage is present at the test terminals (X1 & X2).
6 120/240 Vac, 8A, 50-60Hz Input power connector with third wire safety
I/O ground and 20A built-in circuit breaker.
10
Operating Procedures EZCT and EZCT-10
4.0 PRETEST SETUP
4.1 Operating Voltages
The EZCT operating voltages are pre-set for 90-130Vac, 50/60Hz or 210-240Vac, 50/60Hz. at
the factory.
4.2 EZCT LCD Contrast Control
The EZCT uses a 4 lines by 16 characters back-lighted LCD. To Darken the LCD display, press
andholdt he“ Pape rCont r
ast
”s witchf ort wos econdsandt heLCDwi l
lbe gi
ntoda rken.To
l
ightent
heLCDdi splay,pr e
ssa ndho ldthe“ Pape rCont r
as t”swi
tchf ortwos econdsa ndt he
LCD will begin to lighten.
Or
BG Instrument Co.
12607 E. Trent Avenue
Spokane, WA 99216
Tel: 509-893-9881
Fax: 509-893-9803
Part Number: TP-4 paper
11
Operating Procedures EZCT and EZCT-10
5.0 EZCT CABLE CONNECTIONS
Always connect the EZCT to the substation ground before connecting any test cables.
The EZCT is supplied with a 20-foot X test cable and a 35-foot H cable. Only the X cable
connection is required to run the current transformer excitation test. The H and X cable
connection is required to run the transformer ratio test. A typical connection is shown in figure 3.
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Operating Procedures EZCT and EZCT-10
13
Operating Procedures EZCT and EZCT-10
14
Operating Procedures EZCT and EZCT-10
6.0 OPERATING PROCEDURES
(Refer to tables 5 through 18)
WARNING
Do not change the voltage selector switch during a test. Failure to observe this may result in
the EZCT tripping the circuit breaker.
The following procedure describes the steps to run a CT excitation and ratio test.
NOTE
The red HIGH VOLTAGE PRESENT indicator is on when a test voltage is present at the X
terminals.
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Operating Procedures 10
EZCT™ andEZCT-
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Operating Procedures 10
EZCT™ andEZCT-
Table 5 Run Excitation and Ratio Test (continued)
STEP ACTION DISPLAY
5-11 To run the ratio test, turn the voltage knob to
set the test voltage to the desired value. SETRATI O VLTG NOW…
Thet ransfor me rratioi ss howna s“ RAT=” . “ENTER”TO ACCEPT
Wi ndi ngpol arityisi ndica t
edbya“ +”or“ -” Vx= 66.2 Vh=0.1504
sign in front of the ratio number. I=0.0110 RAT= +439.90
The excitation current and voltage are also
displayed on the LCD.
NOTE
A 5-90Vac excitation voltage (Vx) is
recommended for the turns ratio test.
5-12 Pre ssthe“ ENTER”ke yt oa cceptther a t
io.
PRINT TEST RESULTS?
1.YES
2.NO
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Operating Procedures 10
EZCT™ andEZCT-
Table 5 Run Excitation and Ratio Test (continued)
STEP ACTION DISPLAY
5-17 To run another test, press Key #1 (YES) and
return to step 5-3. SAVE THIS RECORD?
If testing is complete, press key #2 (NO). 1.YES
2.NO
NOTE
A typical test contains a excitation and turns ratio test. A record may contain 10 tests.
An EZCT will store 128 records.
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Operating Procedures 10
EZCT™ andEZCT-
CT Turns ratio
Test Results
Phase angle and
measurement
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Operating Procedures 10
EZCT™ andEZCT-
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Operating Procedures 10
EZCT™ andEZCT-
6.1.2 Run Ratio Only Test
The EZCT performs the CT turns ratio test using the voltage method. The EZCT can also
compare the CT measured ratio against the name plate ratio and generate the percentage error.
The percentage error is calculated as follows:
% Er
ror=[(
Mea
sur
edr
ati
o–Na
mepl
ater
ati
o)/
Namepl
ater
ati
o]x100%
The CT measured turns ratio and winding polarity is displayed on the LCD during test (see 6-4).
A typical turns ratio report is shows in Figure 9.
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Operating Procedures 10
EZCT™ andEZCT-
22
Operating Procedures 10
EZCT™ andEZCT-
NOTE
A typical test contains an excitation and turns ratio test. A record may contain 10 tests.
An EZCT will store 128 records.
Ratio % error
23
Operating Procedures 10
EZCT™ andEZCT-
6.2 EZCT Test Record ID
6.2.1 Enter Test Record ID Procedure
This procedure allows the user to enter the equipment identification information to be used with
the test record. Always enter the test record ID before starting a test.
7-2 Pr
esske
y#1t
ose
lec
t“RECORDI
D”
1.ENTER SHOT ID
2.LOAD ID FROM MEM
3.SHOT ID DIRECTORY
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Operating Procedures 10
EZCT™ andEZCT-
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Operating Procedures 10
EZCT™ andEZCT-
6.2.2 EZCT Test (Shot) Record ID Directory
The EZCT can store 10 test record IDs in its internal memory. The test record IDs are generated
by using the Current Transformer Analysis Software PC program. Once the test ID is generated,
it can be downloaded and stored in the EZCT via the RS-232C interface.
This feature allows the user to pre-program test record header information in the office for field
use. The user can quickly load test record header information from memory, rather than manually
entering the header information via the keypad.
Thef ollowingpr oce durepr intsa llthetestrecor dIDss t
oredi nt heEZCT’ sme mor y .
8-2 Pr
esske
y#1t
ose
lec
t“RECORDI
D”
1.ENTER SHOT ID
2.LOAD ID FROM MEM
3.SHOT ID DIRECTORY
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Operating Procedures 10
EZCT™ andEZCT-
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Operating Procedures 10
EZCT™ andEZCT-
6.2.3 Load Test Record ID Procedure
The following procedure allows the operator to use a test record ID stored in memory. This
feature eliminates the time consuming task of entering test header information from the EZCT
keypad. Ten test record IDs can be stored in the EZCT memory. Test record IDs are generated by
using the using the Current Transformer Analysis Software PC program and down-loading them
to the EZCT.
9-2 Pr
esske
y#1t
ose
lec
t“RECORDI
D”
1.ENTER SHOT ID
2.LOAD ID FROM MEM
3.SHOT ID DIRECTORY
28
Operating Procedures 10
EZCT™ andEZCT-
6.3 Restore Record Procedure
This procedure describes how to restore a test record residing in EZCT Flash EEPROM to
working memory. The user can then print the test record with the thermal printer.
NOTE
The EZCT can store up to 128 test records in the FLASH EEPROM.
10-2 Pr
esske
y#3t
ose
lec
t“RESTORERECORD”
1.RESTORE RECORD
2.DIRECTORY
3.ERASE RECORD
29
Operating Procedures 10
EZCT™ andEZCT-
Table 10 Review Record Procedure (continued)
STEP ACTION EZCT DISPLAY
10-7 Pre s
ske y#1t opr i
nta l
lofat estrec ord’s
data. A typical full data test record printout is PRINT REPORT
shown on figures 7 & 8. PLEASE WAIT ………. .
Press key #2 to print an abbreviated version
ofat estrec ord’sda ta.At ypi calabbr eviated
data test printout is shown in figures 11 &
12.
30
Operating Procedures 10
EZCT™ andEZCT-
Fi
gur
e11 Typi
calEZCT“
Abbr
evi
ated”Tabul
atedResul
tsPr
intOut
31
Operating Procedures 10
EZCT™ andEZCT-
Figure 12 Typical Graphic Results Print Out With Multiple Excitation Curves
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Operating Procedures 10
EZCT™ andEZCT-
6.5 Print Test Record Directory Procedure
This procedure describes the steps to print the test record directory of test records stored in the
EZCT Flash EEPROM.
Table 12 Print Test Record Directory
STEP ACTION EZCT DISPLAY
12-1 On the MAIN MENU, press key #2
(SETUP) to select the SETUP MENU 1.ENTER ID
options (shown at right). 2.PRINT RECORD
3.RESTORE RECORD
4.NEXT PAGE
1.FULL DIRECTORY
2.SHORT DIRECTORY
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Operating Procedures 10
EZCT™ andEZCT-
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Operating Procedures 10
EZCT™ andEZCT-
6.6 Erase Test Record Procedure
Thispr oc
edur
ede sc
ribe
sthestepst
ode l
eteoneora
lloft
het
estr
ecor
dss
tor
edi
ntheEZCT’
s
Flash EEPROM.
35
Operating Procedures 10
EZCT™ andEZCT-
6.7 Computer Interface Procedure
This procedure describes the steps to put the EZCT in computer interface mode. In this mode the
PC software can retrieve and store test records stored in the EZCT. It can also generate test
recordhe aderIDi nf orma ti
ona nddownl oa dthe mt obes t
oredintheEZCT’ sr ecordIDdi re c
tor
y.
The software can also setup and control the EZCT to run any test available from the Front Panel
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Operating Procedures 10
EZCT™ andEZCT-
6.8 Set EZCT Real Time Clock Procedures
This procedure describes the steps to set the EZCT real time clock.
37
Operating Procedures 10
EZCT™ andEZCT-
6.9 Set Knee Point Marker
The knee point voltage marker printed on each excitation graph (see figures 8 & 10) can be set to
be either a IEEE-30 or IEEE-45 or ANSI 10/50 type marker.
The user can select which knee point marker to use with the following procedure.
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Operating Procedures 10
EZCT™ andEZCT-
6.10 Print (Z) Impedance In The Tabulated Results
The user can select to have the CT impedance printed in the tabulated results. The impedance
values are the quotient of the excitation voltage divided by the current reading at each data point.
The user can turns on or off the impedance print out on the test report by using the following
procedures.
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Operating Procedures 10
EZCT™ andEZCT-
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Operating Procedures 10
EZCT™ andEZCT-
6.11 Diagnostic
The EZCT diagnostic mode allows the user to view the EZCT excitation voltage (Vx), excitation
current (Ix) outputs and the H input voltage (Vh) simultaneously on the display. This feature
allows the user to trouble shoot a connection problem to a CT or to verify the EZCT excitation
voltage and current readings against external meters.
The EZCT will turn off the excitation output voltage after 1 minute while in this mode.
NOTE
Both pairs of X1 and X2 cables must be connected to the excitation voltage (Vx), and the H1 &
H2 cables must be connected to sense the Vh voltage in order for this mode to work properly.
18-2 Pr
esst
he“
ENTER”ke
y
DIAGNOSTIC
Vx=0.0 Ix=0.0000
Vh=0.0 00
“STOP”TO EXI T
18-4 Pr
esst he“
STOP”ke
ytoe
xitt
heDi
agnos
ti
c
Mode. 1.RUN TEST 07/06/06
2.SETUP 16:27:00
3.DIAGNOSTIC
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Operating Procedures 10
EZCT™ andEZCT-
APPENDIX A
42
1520 S. Hellman Ave, Ontario, CA 91761, USA
Phone: 909-923-9390 Fax: 909-923-9391
Website: http//www.vanguard-instruments.com
43