G3516E Generator Set GAS00001-UP(SEBP3934 - 31) - Systems & Components Page 1 of 12
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Product: GENERATOR SET
Model: G3516E GENERATOR SET GAS
Configuration: G3516E Generator Set GAS00001-UP
Disassembly and Assembly
G3512E, G3516C and G3516E Generator Set Engines
Media Number -KENR5271-06 Publication Date -01/05/2012 Date Updated -31/05/2012
i03046140
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 5P-3931 Anti-Seize Compound -
C - (1) Nickel based anti-seize compound -
(1)
Refer to Technical Information Bulletin, TIBU 5269 for Manufacturer Part Numbers.
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Illustration 1 g01086765
1. Install O-ring seal (25) and gasket (24) onto the engine block.
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Illustration 2 g01086764
2. Install spacer plate (22) .
3. Install head gasket (19) , seals (20) , seals (21) , and O-ring seal (23) onto spacer plate (22) .
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Illustration 3 g01086762
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Illustration 4 g01086760
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Illustration 5 g01089250
4. Attach Tooling (A) and a suitable lifting device to cylinder head (4) . The weight of cylinder
head (4) is approximately 50 kg (110 lb).
5. Position cylinder head (4) .
6. Clean bolts (17) .
7. Apply engine oil to the threads of bolts (17) and install bolts (17) .
8. Tighten bolts (17) in a numerical order to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
9. Tighten bolts (17) again in a numerical order to a torque of 270 ± 35 N·m (200 ± 26 lb ft).
10. Tighten bolts (17) again in a numerical order to a torque of 450 ± 20 N·m (330 ± 15 lb ft).
11. Tighten bolts (18) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
12. Position the gasket onto cylinder head (4) .
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Illustration 6 g01086759
13. Connect adapter assembly (13) .
14. Install bolts (14) .
15. Install the O-ring seals and elbow (16) .
16. Install the O-ring seals and elbow (15) .
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Illustration 7 g01086757
17. Position gasket (11) and O-ring seals (12) onto cylinder head (4) .
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Illustration 8 g01086755
18. Position cover assembly (9) onto cylinder head (4) .
19. Install bolts (10) .
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Illustration 9 g01086753
20. Position exhaust manifold (6) and the seal onto cylinder head (4) .
21. Position clamps (8) onto exhaust manifold (6) .
22. Install bolts (7) .
23. Apply Tooling (B) to bolts (5) . Simultaneously tighten the diagonally opposite bolts (5) to
the following torque 55 ± 5 N·m (41 ± 4 lb ft).
24. If necessary, install the thermocouples on exhaust manifold (6) . Apply Tooling (C) to the
thermocouples prior to installation. If the thermocouples are straight, tighten the nuts to a
torque of 25 ± 5 N·m (18 ± 4 lb ft). If the thermocouples have a 90 degree bend, tighten the
nuts to a torque of 12 ± 3 N·m (105 ± 27 lb in).
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Illustration 10 g01086752
25. Install shield assemblies (3) .
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Illustration 11 g01086750
26. Install plate (2) .
27. Install bolts (1) .
28. Fill the cooling system. Refer to Operation and Maintenance Manual, "Refill Capacities and
Recommendations".
End By: Install the rocker shaft and the pushrod. Refer to Disassembly and Assembly, "Rocker
Shaft and Push Rod - Install".
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