Measuring Systems for Solids

www.fine-tek.com
+886-2-2269-6789
[email protected]
 PRODUCT INDEX

HUMY3000 / HUMY3019 / HUMY300

01 Continuous inline moisture

measuring system for bulk materials

MF3000
Mass flow measurement
for bulk materials 08
FS 510M

12 Continuous flow monitoring

for bulk materials

FS 700E / FS 710E
Dust monitoring for filter break 14

LC 510M

18 Contactless level monitoring

for bulk material

20 ORDER INFORMATION
HUMY3000 / HUMY3019 / HUMY300
MF3000 / FS 510M / FS 700E/ FS 710E / LC 510M
 HUMY 3000/3019/300
Continuous inline moisture measuring system
for bulk materials

01
Application
The moisture in solids is an important parameter which strongly influences the quality of the product and
can increase the economic efficiency of a production fundamentally. HUMY serials is in many processes
successfully in use, e.g. for sugar, tobacco, grain, malt, flour, coal, sand, wood shavings, dried food,
fertilizer, powder, pigments, plastic granules.
As installation places conveyor belts, screw conveyors, silos, funnels are particularly suitable. The In-Line
moisture measurement is also possible in batch processes.
At the measuring the relative permittivity and the high-frequency recession of the solid is measured in the
high-frequency range.
The measurement procedure makes a short and simple calibration as well as a high precision of up to
0.1% possible. The measuring probe transmits the data digitally. This makes the measurement assignment
disturbance insensitive and allows a distance of the sensor to the end judging unity up to 1000 m.
The system supervising itself has an integrated data logger besides an automatic compensation of
temperature and ageing drift, digital and alarm exits. On the LC diaplay are represented the measurement
analongusly and digitally.
A simple control and parameter setting of all function is carried out via soft keys. For product or process
changes different product parameters can be stored.

Main Benefits
No samples for the laboratory necessary Precision better than 0.1%
Saving of energy costs (Depends on product)
Improvement on the product quality Easy and economical installation
Very short amortization time Fast and simple calibration
High selective sensitiveness Optional ATEX-Version for Zone 20 and Zone 0
High measuring speed

Examples for Installations

Installation on a conveyor belt
Installation in hopper
SENSOR

SILO

SENSOR

SENSOR

Installation in a free full application

Assembly of the moisture measurement sensor at the scleu conveyor’s exit

SENSOR
SENSOR

bulk material
SENSOR
20 - 40°

02
Application examples of successfully measured products
Chemicals and pharmaceutical Steel industry and power plants:
Fertilizer, plastics, phosphate, granules, absorber Ash, Aluminium oxide, iron, cole, coal, coal
materials, melamine, dust, coke, hydraded lime, sand, quartz, bricks
powders, tablets, pasta, foils, salt, potash (raw material), ceramic (raw material), gypsum
washing-powder, styrofoam, synthetic material,
PVC, acryl pigments Wood and paper industry:
Cellulose, saw dust, wood chips, wood pellets
Food- and animal food industry
Grain, rape, sunflower seeds, sugar beets, potato Construction material industry:
products, flour, starch, milk powder, yeast, bean oil Cement, iron-II-sulfat, sand, quartz, gypsum,
production, casein, gluten, gelatine, malt, hops hydraded lime, limestone powder, bentonite,
soya, corn, lenses rice, pasta, beans bricks (raw material), ceramic (raw material)
confectionery, cereals,
food means, fish meal, dried food Other:
Tobacco, nuts, coffee and cacao beans,
biscuits, cotton, leather, spices, blossoms

Application

Sand Animal feed Mounting in discharge screw

(wood-fired power plant)

Grain Cereals Coal

03
Humy 3000 Technical Data Measuring Unit

Construction E Construction T Construction S

Construction F Field-/wall-mounting housing, B 265 x H 240 x T 250, weight approx. 6.5 kg, with sight-door IP6

Construction T Desk-housing B 236 x H 132 x T 330mm, weight approx. 4.5 kg, Option panel housing

Construction E 19“-plugin 3HE / 42 TE, weight approx. 2 kg

Construction S Panel housing with sight door

B270 x H183 x T223, IP 58
1/4 VGA-LC-Display 100 x 77 mm, 320 x 240 colour-pixel.
Indication For analogue and digital measurement representation
Date, time, kind of product, temperature, value of residual, moisture or value of dehydrated
substance, Min- and Max-alarm values, analog bar graph indication, dragging pointer width of
Display
deviation of measuring value with intensified indication of width of deviation of measuring value,
digital indication and description of Min-/Max-limit values and the softkeys
Digital resolution 20 Bit for 0-85,0% moisture and 15 - 100% dry substance
Measuring range moisture Min. 0.02 – 0.10%, max. 0.02 – 90.00%, with 1-,2- or 3 digits behind the point
Measuring range temp. Span min.: 0-5° C, Span max.: 0-120° C
Accuracy Max. 0.1 % in accordance to material to be measured
Handling Foil-keyboard with each 4 pcs. 10-Block + Function keys + Softkeys
Averaging time 0-999 sec.
Memory User-memory for storage of parameters of 24 different products.

Data logger Storage of historical values up to 10 years. Real time clock for measurement record keeping.
Normally opened and normally closed contact for each Min- and Max-alarm relay
Relay output
Contact load: 30VDC or 62.5 VAC

Analog outpu Measuring value of residual moisture or dehydrated substance 0/4-20 mA

(load 750 Ω. measuring value of product temperature, 0/4-20 mA, max. load 750 Ω.
Analog input mA- and PT 100- input

Digital output 2x galvanic isolated, 24 V open-drain(max. 50mA)

Digital input 2x galvanic isolated, active signals (8-36 V)

Interface RS 232 with connection for RxD, TxD, OV and RS-485

230 V AC / 115 V AC or 24 V AC/DC
Power supply All supplies can be available simultaneously
(230 VAC and 24 VAC/DC or 115 VAC and 24 VAC/DC).

04
Technical Data Moisture Sensor

FMS 400 K Measuring surface POM

FMS 400 C Measuring surface ceramic

FMS 400 T Measuring surface PTFE

Housing Stainless steel 1.4307

Weight Approx. 1.05 kg

Protection class IP 67 according to EN 60529

Shielded 4-wires cable,

Connection cable
0.25 up to 0.5 mm²

Cable length max. 1000 m with 0.75 mm²

-10° ~ 90° C
Process-temp.
140°C with cooling

Storage temp. -10° ~ 80° C

Response time Approx. 1 seconds

Power consumption 0.4 Watt

Signal RS 485

Pressure resistance Up to 6 bar

05
Humy 3019 Technical Data Measuring Unit
Construction F Field-/wall-mounting housing, B 265 x H 240 x T 250, weight approx. 6.5 kg, with sight-door IP65

Construction T Desk-housing B 236 x H 132 x T 330mm, weight approx. 4.5 kg, Option panel housing

Construction E 19“-plugin 3HE / 42 TE, weight approx. 2 kg

Panel housing with sight door
Construction S
B270 x H183 x T223, IP 58
Perm. temp. -10° till + 60°C
Storage temp. -10° till + 70°C

Perm. humidity
10% till 95% (without condensation)
while operation

Digital resolution 20 Bit for 0-85 % moisture and 15 - 100% dry substance
Measuring range temp. Span min.: 0-5° C, Span max.: 0-120° C
Handling Via Software Hu-Config
Accuracy max. 0,02 % depending on the measured material

Averaging time 0-999 sec.

Memory User-memory for storage of parameters of 24 different products.

Data logger Storage of historical values up to 10 years. Real time clock for measurement record keeping.

Relay output 2X Normally opened and normally closed contact for each Min- and Max-alarm relay
Contact load: 30VDC or 62.5 VAC

0/4-20 mA with a max. load of 750 Ω or 0/2-10 V with a min. load of 50 kΩ

Analog outpu 2X
Measuring value of residual moisture /dehydrated substance and product temperature

Analog input mA- and PT 100- input for additional compensation

Digital output 2X Galvanic isolated, 24 V open-drain(max. 50mA)

Digital input 2X Galvanic isolated, active signals (8-36 V)

Interface RS-232 (front socket connection to PC)

RS-485 (half-duplex)
Power supply 230 V AC / 115 V AC or 24 V AC/DC
Power consumption Max. 6W

Construction F

06
Humy 300 Technical Data Evaluation Unit
Housing DIN-Rail Mounting
Material PBT
Dimensions 22.5 mm x 114.5 mm x 99.0 mm (without clamps)
Protection class IP20
Accuracy Better than 0.1% (depending on product)
Weight 250 g
Perm. temp. -10° ~ 60°C
Storage temp. -10° ~ 60°C
Perm. humidity
10% ~ 95% (without condensation)
while operation
Digital resolution 20 Bit for 0 - 85% moisture and 15 - 100% dry substance
Measuring range
Min. 0,000 - 0,100%, max. 0,0 - 90%, with 1-,2- or 3 digits behind the point
moisture
Handling Via Software Hu-Config
Averaging 0-999 sec.
Memory User-memory for storage of parameters of 24 different products.
Nominally opened and nominally closed contact for max-alarm relay
Relay output
Contact load: 30VDC or 62,5 VAC
Analog output Measuring value of residual moisture or dehydrated substance 0/4-20 mA, load 500 Ω.
Digital input 2x galvanic isolated, active signals (8-36 V)
Interface USB-Interface for Hu-Config; RS 232 with connection for RxD, TxD, OV; RS 485
Software Hu-Config (included)
Power supply 24 V AC/DC

07
 MF 3000
Mass flow measurement for bulk materials

08
Function
Our solid flow meter MF 3000 is designed for flow measurement in metallic pipes from a few kg/h to many
t/h. The system is suitable for on-line measurements of powders, dusts, pellets, and granules from 1 nm
up to 20mm cm in pneumatic or free fall conditions.
The measurement principle of the MF 3000 is based on the physical Doppler-Effect, whereas the sensor
generates a uniform field in the microwave frequency range inside the pipe. These microwaves are being
reflected by particles passing through the pipe. Calculation of frequency and amplitude changes allows for
accurate determination of solid flow. Non-moving particles like dust accumulation are excluded from the
calculation.
The installation is simple and cost effective via a welded branch, through which the sensor is screwed
flush to the inside of the pipe. The sensor is connected to a DIN-rail mounted transmitter with 4...20 mA,
RS232 and RS485 output. The calibration is easy by using our MF–SMART software and a reference flow
value.

Main Benefits
For pneumatic conveyors and free falling Robust stainless steel version, abrasion and
processes maintenance free
For all solid materials from a few kg/h to many t/h Limit value monitoring with alarm contact
No armatures inside the pipe and inside flush Sensor-transmitter distance up to 2000 m
fitting Easy and quick calibration
Very fast and contactless measurement Adjustable sensitivity
Easy, quick and cost effective installation and Optional: ATEX for Zone 20 and Zone 2
start-up
Galvanic separated DIN-Rail Transmitter with
RS232- and RS485-Interface

Putting into work

A branch is welded onto the pipe. A 18 mm hole is
drilled, the sensor is mounted flush with the inner
diameter of the pipe. For commissioning and
calibration a notebook with our MF-SMART software
needed.
Calibration can be performed with either one or
multiple reference flow amounts. The measure-ment
value is output either analog or as digital signal. A
serial COM interface is available at the front of the
transmitter to connect a notebook computer and a
RS485 interface for connection to a PLC system.

09
 The moisture of the measured material is
allowed to be changed up to 12%

10
 nm

Stainless

Stainless steel 1.4307 or ST52

0.3-8.5W
SW 32

11
 FS 510M
Continuous flow monitoring
for bulk materials

Application Scope of Use

The FlowSwitch 510M is monitoring the conveying Animal feed industry Pharmaceuticals
stream of solids. Building materials industry Pigment production
Failures and problems during the transport or Production of ceramics Power plants
feeding of powders, dust, pellets or granules can Chemical industry Production of rubber goods
be detected early with this device. This helps Detergent industry Recycling industry
prevent serious difficulties that can occur due to Food industry Synthetic materials
clogged piping, material loss, or other technical
Glass production Production of textiles
problems with the system.
Metal production etc.

12
Main Benefits
Reliable, contactless microwave measurement
For all bulk materials
Monitors the mass flow in solid handling
Adjustable sensitivity, damping, hysteresis and
filter time
Easy installation by compact form
Process connection with welding nozzle

Function
The measurement procedure of the FlowSwitch
510M is based on the physical principle of the
Doppler-Effect.
Therefore the sensor sends out a microwave field.
Electronic
If solids move through this field, the microwaves
are reflected and received by the sensor again.
This is converted into a switching process.
All parameters, like sensitivity, damping, filter time
and hysteresis are freely adjustable and, can be
configured, due to the bargraph, with an exact
value. This enables a variable determination of the
switching point resp. a switching process for
different mass flows.
The installation can be carried out within pipes, on
conveying belts, on fall plates, chutes or at similar
transport facilities.
The assembly is simply, economical and easy also
afterwards possible.

13
 FS 700E
Dust monitoring for filter break

Application Scope of Use

The dust monitor FlowSwitch 700E is used for the FlowSwitch 700E can be put in metallic
detection of filter failure functions e.g. crack or pipes and channels which shall be
defect in assembling. monitored on dust.
By the triboelectric measuring principle a dust
breakthrough can be recognized reliable.

14
Main Benefits Technical Date
Maintenance free
Adjustable sensitivity
Adjustable switch
Condition indication with LED
Condition
Stainless steel housing
Compact form
Easy installation

Function
The technology is based on a modified triboelectric
principle detecting particles interacting with the
sensing rod and such particles just passing the rod.
Build up on the rod surface will not be detected,
only moving particles generate a flow rate
proportional signal which is monitored by the
electronic.
Installation is done on the clean gas side
downstream the filter at a metal duct by welding on
of a thread bush boring through the duct wall and
screwing in dust watch. On and off distance should
this 3-fold of the pipe diameter area, the sensor
length 1/3 to 2/3 of the pipe diameter.
Dimensions
The device isn't usable at products, which build an (Unit::mm)
electric conductive coating between sensing rod
G1-1/2" f42
and pipe wall, caused of abrasion. f12 6
M16X1.5

f89

15

10
85 40 40

175 L

15
 FS 710E
Dust monitoring for filter break

Application Scope of Use

The dust indicator FS710E is for the use on the FlowSwitch 710E can be put in metallic
clean air side to detect dust behind a filter. In pipes and channels which shall be
this way, filter cracks, fractures or assembly monitored on dust
errors are reported automatically and reliably.

16
Function Main Benefits
The measurement system is based on the Automatic calibration
triboelectric effect: Particles collide permanently Maintenance free
with each other or with other materials, e.g. the Three-condition monitoring
wall. Because of this process the particles will be Two switching points via switching output
charged in a natural way. If these electrically Condition indication by different LED colors
charged particles are flying next to the sensor rod Compact form
of FS710E or even touch it, the particles are Protection class IP65
detected via the charge transfer. Resting particles, Easy installation
such as deposits etc., do not affect the
measurement. Therefore a subsequent installation Technical Data
into existing exhaust ducts is possible without any Housing Aluminium
problems. Sensor rod (standard) 316
Material
Installation is quick and easy by welding a threaded Protection class IP 65 (EN 60529)

socket. The sensor rod is inserted into the pipe and Isolation (standard) PPS

fixed by the thread. The sensor rod length should Process Temperature -20°C to +150°C
cond. Pressure 0 to 2 bar
be at least 1/3 of the pipe diameter and must not
Voltage 24 VDC
touch the opposite side.
Power Power consumption max. 50 mA
During operation, the emerging particle load is supply Power <2W
continuously gathered and classified in three
Storage -20°C to +60°C
different categories.
EMC According to EN 61326-1
Particle Switch Switch Switch1 and switch2
Status LED output1 output2
load
Switch output Normally energized
Load green
low good closed closed Output Switching voltage 60 VAC/DC
category I
Load Switching current Max. 100 mA
prealarm yellow opened
category II medium closed
Switching capacity 6W
Load Precalibration and automatical recalibration
category III
high main red closed opened Calibration
Ambient Temp. -20°C to +50°C*
Other Storage Temp. -20°C to +70°C
Indicator LED Cable assembled

Calibration
pushbutton
Service
connector Dimensions
Gain switch f82

Main
connector
111

65

1/2"NPT
Figure 1 - Vew of board
f16
65

Green Calibration(IN)
f8
White Calibration(GND)

Yellow Supply(+24V) L

Brown Supply(0V)
184~500 (Unit:: mm)
Pink Solid state relay 1

Red Solid state relay 1

Grey Solid state relay 2

Blue Solid state relay 2

Figure 3 - Wiring Figure 2 - Dimensions of sensor

17
 LC 510M
Contactless level monitoring
for bulk material

Application Scope of Use

The microwave barrier LevelCheck 510M is Animal feed industry Pharmaceuticals
designed for level monitoring of solids in silos, Building materials industry Pigment production
container, bunkers, shafts, etc. Production of ceramics Power plants
Furthermore it can be used for: blockage-report, for Chemical industry Production of rubber goods
counting piece goods or for positioning items. The Detergent industry Recycling industry
devices are certified up to ATEX Zone 20 and Food industry Synthetic materials
optionally authorized for a process pressure up to
Glass production Production of textiles
25 bar.
Metal production Etc.

18
Main Benefits
Reliable microwave measuring principle.
Self-monitoring with additional relay.
For level monitoring.
Adjustable sensitivity, damping, hysteresis and
filter time.
Adjustable via 2 key buttons and bargraph.
Easy installation by compact form.
Process connection with flange, thread, etc.

Function
The measurement procedure of the LevelCheck
510M is based on the newest microwave
technology. Therefore the sensor sends out a
Electronic
microwave signal. The signal is analyzed by the
opposite receiver. Material, which has built up
within this field, put a damp on the signal effect.
This is con-verted into a switching process. The
measurement is contactless.
Sensitivity, signal damping and hysteresis of the
microwave barrier can be adjusted continuously
and exactly by use of the bargraph. This enables a
variable determination of the switching point resp. a
switching process for different process applications.
The installation can be carried out within silos,
bunkers, pipe systems or at similar transport
facilities.
The assembly is simple, economical and easy
possible also afterwards.

19
ORDER INFORMATION
HUMY3000 ORDER INFORMATION

HUM 1 -
HUMY3000
Model
00: Standard type 02: Hi-temp. type

Certification
00: N/A B: ATEX-Ex ia 1C: ATEX-Ex d

Measuring surface material

17: POM (Standard) 21: PTFE 32: Ceramic

Cable length
0003: 3 meters (Standard)
0004: 4 meters
0005: 5 meters
....

1000: 1000 meters (Max.)

Sensor housing
A: 304L (Standard) B: 316Ti
Console
E: Cabinet type T: Desktop type S: Wall mounting type

Power supply
F: AC110V(AC110V+DC24V)
G: AC220V(AC220V+ DC24V)

HUMY3019 ORDER INFORMATION

HUM 2 00-
HUMY3019
Model
00: Standard type 02: Hi-temp. type

Measuring surface material

17: POM (Standard) 21: PTFE 32: Ceramic
Cable length
0003: 3 meters(Standard)
0004: 4 meters
0005: 5 meters
..

1000: 1000 meters (Max.)

Sensor housing
A: 304L (Standard) B: 316Ti

Mounting case
0: N/A 3: HUMY 3019-3-TR 6: HUMY 3019-6-TR
Plate Q'ty for controller
00: N/A
01: 1 pc
..

10: 10 pcs
Power supply
F: AC110V(AC110V+DC24V)
G: AC220V(AC220V+ DC24V)

20
ORDER INFORMATION
HUMY300 ORDER INFORMATION

HUM 3 00-
HUMY300
Model
00: Standard type
02: Hi-temp. type

Measuring surface material

17: POM (Standard)
21: PTFE
32: Ceramic

Cable length
0003: 3 meters (Standard)
0004: 4 meters
0005: 5 meters
....

1000: 1000 meters (Max.)

Sensor housing
A: 304L (Standard)
B: 316Ti

MF3000 ORDER INFORMATION

MFX 1 -

MF3000

Model
00: Standard type
02: Hi-temp. type (Up to150℃)
08: Hi-temp. type (Up to450℃)

Certification
00: N/A
1D: ATEX-Dust

Housing material
A: 304L (Standard)
B: 316Ti

Operating pressure
00: ATM
02: 2Bar
06: 6Bar(Standard)
30: 30Bar
(Hi-temp. type,pressure max 2bar)

21
ORDER INFORMATION
FS510M ORDER INFORMATION

FSM 1 0 0 B 1 1 7

FS510M

Model
00: Standard type
05: Hi-pressure type

Probe material
F: Teflon (Standard)
C: Ceramic

LC510M ORDER INFORMATION

LCX 1 0 0 B1 17
LC510M
Model
00 Standard type
05 Hi-pressure type

Probe material
F: Teflon (Standard)
C: Ceramic

22
ORDER INFORMATION
FS700 ORDER INFORMATION

FSE 1 B 11 7
FS700E

Model
00: Standard
02: Hi-temp. type(Up to 130BC)
08: Hi-temp. type(Up to 200BC)
09: Hi-temp. type(Up to 290BC)

Certification
00: N/A 1C: ATEX Ex D (00: standard only)
Probe length
0200: 200mm (Standard) 0400 : 400mm
0300 : 300mm 0800 : 800mm ( M ax.)

Output
04: 4~20mA 28: Transistor Output NPN
26 : Relay (Standard)

Probe isolated material

09: PA(Standard) 13: PEEK
material of seals
07: NBR(Standard) 25: Silicon

FS710E ORDER INFORMATION

FSE 2 0 0 0 0 A5
FS710E

Probe length(L)
0249 : 249 mm (Standard) 0 3 00 : 3 00mm 0 4 00 : 4 00mm
0200 : 200mm 0 4 00 : 4 00mm 0 5 00 : 5 00mm ( Max . )

Process connection
07 : NPT
17 : G

23
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Head Quarte North America Europe

Taiwan California, U.S. Germany
FineTek Co., Ltd. - Taipei Head Quarter Aplus Finetek Sensor Inc. - US Office FineTek GmbH - Germany Office
No.16, Tzuchiang St., Tucheng Industrial Park 355 S. Lemon Ave, Suite D, Walnut, Bei den Kämpen 26
New Taipei City 236, Taiwan CA 91789 21220 Seevetal-Ramelsloh, Germany
TEL: 886-2-2269-6789 TEL: 1 909 598 2488 TEL: +49-(0)4185-8083-12
FAX: 886-2-2268-6682 FAX: 1 909 598 3188 FAX: +49-(0)4185-8083-80
EMAIL: [email protected] EMAIL: [email protected] EMAIL: [email protected]

Asia Mütec Instruments GmbH - Germany Office

China Bei den Kämpen 26
21220 Seevetal-Ramelsloh, Germany
Fine automation Co., Ltd. - Shanghai Factory
TEL: +49-(0)4185-8083-0
No.451 DuHui Rd, MinHang District, Shanghai,
FAX: +49-(0)4185-8083-80
China 201109
EMAIL: [email protected]
TEL: 86-21-6490-7260
EMAIL: [email protected]

Singapore
FineTek Pte Ltd. - Singapore Office
37 Kaki Bukit Place, Level 4 Singapore 416215
TEL: 65-6452-6340
EMAIL: [email protected]

Indonesia
FineTek Co., Ltd. - Indonesia Office
Ruko Golden 8 Blok H No.38
Gading Serpong, Tangerang, Indonesia
TEL: 62 (021)-2923-1688 Distributor:
EMAIL: [email protected]

Malaysia
FineTek Co., Ltd. - Malaysia Office
8-05, Plaza Azalea, Persiaran Bandaraya,
Seksyen 14, 40000 Shah Alam, Selangor, Malaysia
TEL: 603-5524-7168
EMAIL: [email protected]