Series D Tech Unit 1422 Rev.

A
Issue Date: June 2002
Rev. Date: August 2004

TEXAS OIL TOOLS

4.06", 10M
"DSQ4" Side Door Stripper Packer

Texas Oil Tools

A Varco Company
P. O. Box 2327
Conroe, Texas 77305-2327
Phone: (936) 523-2700
Fax: (936) 756-8102
Email: [email protected]
www.tot.com
Texas Oil Tools, a Varco Company

Texas Oil Tools is a registered trademark of Varco International, Inc.

All rights reserved. This publication is the property of, and contains information proprietary to
Varco International, Inc. No part of this publication may be reproduced or copied in any form or
by any means, including electronic, mechanical, photocopying, recording or otherwise, without
the prior written permission of Varco International, Inc.

Information in this manual is subject to change without notice.

 TABLE OF CONTENTS

1.0 FEATURES

2.0 SERVICE

3.0 PACKER WEAR

4.0 PACKER REPLACEMENT

5.0 DISASSEMBLY/ASSEMBLY

6.0 SPECIFICATIONS

7.0 SUGGESTED MAINTENANCE SCHEDULE

8.0 PARTS LISTS & DRAWINGS

9.0 PACKER AND BUSHING CONVERSION KITS

10.0 SEALS KIT

11.0 BUSHING EXTENSION

.
 UNIT 1422 Rev. A
Page 1 of 11

4.06" 10,000 PSI "DSQ4" SIDE DOOR STRIPPER PACKER

1.0 FEATURES

• The Texas Oil Tools DSA6 Side Door Stripper Packer is designed to pack-off on coiled tubing as it is
stripped in and out of the well, at working pressures up to 10,000 psi. This design permits the replacement
of the packing elements and bushings through the open "window" below the injector. Changing packers
is always easier, but it is particularly advantageous when changing packers with tubing in the well.

• The side door design permits replacement of the packer, energizer and non-extrusion rings by hydraulically
exposing an open portal through which these elements may be changed with tubing in the well.

2.0 SERVICE

H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with Viton and Poly-Myte seals.
Hydraulic seals are Nitrile. Operating temperature range -20°F. to +200°F. Note: seals and pack- off
elements are available for higher temperatures.

NORTH SEA SERVICE - In addition to the NACE Specification s and API requirements additional Charpy
Impact and NDE are carried out. A Design Review and Certificate of Compliance by DNV, Lloyds, or
Bureau Veritas are furnished with the Data Book.

ARCTIC -50°F H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with low
temperature o-rings and special Poly-Myte seals. Charpy Impact Tests at -50°F and NDE on all parts
required by API 6A. Operating temperature range -50°F. to +200°F.

3.0 PACKERS - Reference Drawing DSQ4-T001

PREMATURE PACKER WEAR - The internal wear bushings above the packers are extra long, for better
centering of the coiled tubing and longer wear life. The single most frequent cause of premature packer
wear or failure, is worn bushings. At very low well and hydraulic pressures, worn bushings may be useable.
At higher pressures, it is essential that the non-extrusion rings and packer bushings fit closely around the
tubing to prevent packer extrusion. Bushings must be replaced frequently to minimize any extrusion gaps.

4.0 PACKER REPLACEMENT

Close BOP pipe rams to control well pressure and vent residual well pressure that may remain between
the DSQ4 stripper and the BOP. Back out the two lock screws (42) and open wide both doors (38).
Pressure up the retract port and fully retract cylinder (9) exposing packers and seal (28). Remove upper
non-extrusion ring (6) while supporting packer bushing (5). Remove both halves of energizer (8) to expose
packer (7). Remove packer, lower non-extrusion ring (6), upper bushing (5) and lower bushing (27).
Inspect upper and lower bushing for wear and seal for damage. Replace as necessary.

Re-install lower bushing and non-extrusion ring. Install packer bushing and support while installing new
packer, energizer and upper non-extrusion ring. Pressure up on upper pack-off port and extend cylinder
down over pack-off and seal until doors can be closed around cylinder above collar (10). Rotate the lock
screws to the locked position. Pressurize pack-off port to energize packer as necessary. Equalize well
pressure above the rams in the BOP and open rams.
UNIT 1422
Page 2 of 11

5.0 DISASSEMBLY/ASSEMBLY - Reference Drawing DSQ4-T001

DISASSEMBLY - Repeat disassembly portion of packer replacement procedure as described previously.

Remove retainer ring (12), washer (11) and step ring (10). Clamp body (22) in a vise and remove both cap
screws (32). Remove bushing clamp (1), to expose end cap (2) and top bushing (33). Pull out top bushing
(33) with both guide bushings (34) and bottom spacer bushing (36). Drain any remaining hydraulic fluid
from pack-off port and remove hydraulic cap (2) using spanner wrench holes to back out thread. Take care
not to damage sealing surfaces of sleeve. Drain remaining hydraulic fluid from retract port in body and
remove cylinder (9). Remove o-rings and seals (25,30 & 31). Remove lower body (22) from upper body (4)
and remove seals (28). Remove head (13) from lower body (22) and o-rings and seals (15, 16 & 17). While
supporting end of piston (23), press piston from body (22), taking care not to damage any external sealing
surfaces. Remove t-seal (48) from piston and seals (24) from body. Clean and lubricate all parts.

ASSEMBLY - Reverse above Disassembly Procedure in same sequence and complete second portion of
Packer Replacement Procedure.

6.0 SPECIFICATIONS

Working Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,000 psi

Hydraulic Pressure
Pack-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,000 psi
Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,000 psi
Hydraulic Volume to Actuate Window
Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 in3
Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 in3
Hydraulic Volumes to Actuate the Piston
Pack-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 in3
Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 in3
Torque
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 ft. lbs.
Weight (approx.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 775 lbs.
Overall Dimensions
O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.75 in.
I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.06 in.
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.42 in.
 UNIT 1422 Rev. A
Page 3 of 11

7.0 SUGGESTED MAINTENANCE SCHEDULE

• After every job, remove the packer and inspect all accessible seals. Remove all trace of well fluids.
• Once a month, remove the packers and bushings. Thoroughly clean all of the items. Grease and
assemble to proper technical manual.
• Once a year, disassemble completely and replace all of the seals.
• After two years strip down and perform NDE on parts exposed to well fluids, replace any worn parts.
• Every four years in service strip down perform NDE on all critical items. Replace any worn parts.

Two Year NDE Requirements - All parts exposed to the well fluids will have to be inspected by NDE
methods. The preferred NDE test would be a wet magnetic particle testing. Not all parts can be tested in
this method. If the parts can not be inspected with MPI then a dye penetrant test will have to be conducted.

Four Year NDE Requirements - All parts exposed to the well fluids, loaded by well pressure or pressure
containing will have to be inspected by NDE methods. The preferred NDE test would be a wet magnetic
particle testing. Not all parts can be tested in this method. If the parts cannot be inspected with MPI then
a dye penetrant test will have to be conducted.

Field Inspections of TOT Stripper Packers - Begin by disassembling the stripper packer. Refer to the
proper technical manual for the detailed instructions for disassembly. Clean all of the parts either with a
steam washer, solvents, or other means. All of the dirt, rust, and scale must be removed.

Worn out packers and bushings are the main reason a stripper will leak. Examination of the packers and
bushing after each job is critical. The packer should be replaced after every job. Corrosion is another
cause for the stripper packer to leak. How much corrosion is too much? Any corrosion that causes pitting
in the base material is too much. The pitting will directly effect the sealing capabilities of the well bore seal,
o-rings, and polypak seals.

Critical areas that must be examined include the well bore seal groove and sealing area. The upper
bushing stack and bushing sleeve is susceptible to corrosion. The bushings themselves will not corrode
but the fluids get trapped between the bushings and the housing and tend to act as a catalyst for corrosion.

The Following Is an Individual Part Detail of What to Look out for During Inspections.

Bushings - The critical bushings are those just above and just below the packer, the ones that prevent
the packer from extruding. If these bushings are allowed to wear too much it will create a leak path for the
packer. Replace the bushings if they become worn. Worn is defined as wear that can be measured with
a caliper to be .10” larger than the coiled tubing size (i.e for 1.25 coiled tubing, 1.350 would be classified
as worn). NOTE: There are special bushings available that are .050” oversized to begin with. These
are not covered in this procedure.

Bushing Stack - The bushings at the upper end of the stripper packer are guide bushings and the main
function is to guide the coiled tubing and prevent it from buckling between the chains and the packer. The
top one will normally wear out faster than the others. It is important that you check the wear on these
frequently.

Well Bore Seal Grooves - The items that house the well bore seals is critical. Damaged seals and
corrosion are the most common cause for this item to leak.
UNIT 1422
Page 4 of 11

8.0 PARTS LISTS & DRAWING

4.06", 15M, "DSQ4" SIDE DOOR STRIPPER PACKER

(Segmented Bushings)
Reference Drawing DSQ4-T001

Item Part Name Qty. H2S Service H2S North Sea -32°C Arctic -50°F Service
1 Bushing Clamp 1 9109-0323 9109-0323 9109-0323
2 Hydraulic Cap 1 2002-0151 2002-0151L 2002-0151B
3 O-Ring 1 7813-3369 7813-3369 7813-A369
4 Upper Body 1 2002-0149 2002-0149L 2002-0149B
5 Upper Bushing 1
1.00 9705-1135
1.25 9705-1137
1.50 9705-1141
1.75 9705-1144
2.00 9705-1151
2.38 9705-1161
2.875 9705-1173
6 Anti Extrusion Ring 2
1.00 8412-2435
1.25 8412-2437
1.50 8412-2441
1.75 8412-2444
2.00 8412-2451
2.38 8412-2461
2.875 8412-2473
7 Packer 1
1.00 8412-6035
1.25 8412-6037
1.50 8412-6041
1.75 8412-6044
2.00 8412-6051
2.38 8412-6061
2.875 8412-6073
8 Energizer 1 8412-3750
 UNIT 1422 Rev. A
Page 5 of 11

Item Part Name Qty. H2S Service H2S North Sea -32°C Arctic -50°F Service
9 Cylinder 1 9705-0323 9705-0323L 9705-0323B
10 Collar 1 9705-1029 9705-1029 9705-1029
11 Washer 1 9705-1031 9705-1031 9705-1031
12 Retainer 1 7824-7507 7824-7507 7824-7507
13 Head 1 9705-0325 9705-0325G 9705-0325B
14 SHCS 6 7935-0806 7935-0806G 7935-0806G
15 Wiper 1 7962-436B 7962-436B 7962-436B
16 O-Ring 1 7813-3363 7813-3363 7813-A363
17 T-Seal 1 7951-4360 7951-4360 7951-A360
18 Union Nut 1 2002-0178 2002-0178L 2002-0178B
19 Lock Collar 1 8807-2621 8807-2621L 8807-2621B
20 O-Ring 1 7813-4433 7813-4433 7813-A433
21 Back-Up Ring 1 7992-1644 7992-1644 7992-1644
22 Main Body 1 2002-0147 2002-0147L 2002-0147B
23 Piston 1 2002-0148 2001-0148L 2001-0148B
24 Seal 2 7821-5622 7821-5622 7821-5622B
25 Seal 2 7821-55A2 7821-55A2 7821-55A2
26 Nut 4 9705-0334 9705-0334 9705-0334
27 Lower Bushing 1
1.00 9705-1735
1.25 9705-1737
1.50 9705-1741
1.75 9705-1744
2.00 9705-1751
2.38 9705-1761
2.875 9705-1773
28 M-Seal 2 7954-5509 7954-5509 7954-5509
29 Stud 4 9705-0333 9705-0333L 9705-0333B
30 Seal 1 7821-7752 7821-7752 7821-7752B
31 T-Seal 1 7951-3444 7951-3444 7951-A444
32 SHCS 1 7947-0808 7947-0808 7947-0808
UNIT 1422 Rev. A
Page 6 of 11

Item Part Name Qty. H2S Service H2S North Sea -32°C Arctic -50°F Service
33 Top Bushing 1
1.50 Coil 9109-2041 9109-2041 9109-2041
1.75 Coil 9109-2044 9109-2044 9109-2044
2.00 Coil 9109-2051 9109-2051 9109-2051
2.37 Coil 9109-2061 9109-2061 9109-2061
2.87 Coil 9109-2073 9109-2073 9109-2073
34 Guide Bushing 2
1.50 Coil 9109-2141 9109-2141 9109-2141
1.75 Coil 9109-2144 9109-2144 9109-2144
2.00 Coil 9109-2151 9109-2151 9109-2151
2.37 Coil 9109-2161 9109-2161 9109-2161
2.87 Coil 9109-2173 9109-2173 9109-2173
35 Plug 1 7934-9094 7934-9094R 7934-9094R
36 Bottom Spacer Bushing 1
1.50 Coil 9109-2241 9109-2241 9109-2241
1.75 Coil 9109-2244 9109-2244 9109-2244
2.00 Coil 9109-2251 9109-2251 9109-2251
2.37 Coil 9109-2261 9109-2261 9109-2261
2.87 Coil 9109-2273 9109-2273 9109-2273
37 SHCS 4 7947-0695 7947-0695 7947-0695
38 Door 2 9705-0335 9705-0335 9705-0335
39 SHCS 2 7935-0603 7935-0603 7935-0603
40 Washer 1 9705-0338 9705-0338 9705-0338
41 Hinge 1 9705-0336 9705-0336 9705-0336
42 Lock Screw 2 2000-1863 2000-1863 2000-1863
43 Block 2 2000-1861 2000-1861 2000-1861
44 Plug 4 7934-0204 7934-0204 7934-0204
45 Thread Protector 1 8002-0362 8002-0362 8002-0362
48 T-Seal 1 7951-3363 7951-3363 7951-A363
 UNIT 1422 Rev. A
Page 7 of 11

DSQ4-T001
UNIT 1422 Rev. A
Page 8 of 11

9.0 PACKER AND BUSHING CONVERSION KITS - Reference Drawing DSA6-T002

Item Part Name Qty. H2S & H2S North Arctic -50°F
Conversion Kit - 1.50 Coiled Tubing DSA6-SC41 DSA6-SC41B
5 Packer Bushing 1 9705-1141 9705-1141
6 Non-Extrusion Ring 2 8412-2441 8412-2441
7 Packer 1 8412-6041 8007-2841
27 Lower Bushing 1 9705-1741 9705-1741
33 Top Bushing 1 9109-2041 9109-2041
34 Guide Bushing 2 9109-2141 9109-2141
36 Bottom Spacer 1 9109-2241 9109-2241
Conversion Kit - 1.75 Coiled Tubing DSA6-SC44 DSA6-SC44B
5 Packer Bushing 1 9705-1144 9705-1144
6 Non-Extrusion Ring 2 8412-2444 8412-2444
7 Packer 1 8412-6044 8007-2844
27 Lower Bushing 1 9705-1744 9705-1744
33 Top Bushing 1 9109-2044 9109-2044
34 Guide Bushing 2 9109-2144 9109-2144
36 Bottom Spacer 1 9109-2244 9109-2244
Conversion Kit - 2.00 Coiled Tubing DSA6-SC51 DSA6-SC51B
5 Packer Bushing 1 9705-1151 9705-1151
6 Non-Extrusion Ring 2 8412-2451 8412-2451
7 Packer 1 8412-6051 8007-2851
27 Lower Bushing 1 9705-1751 9705-1751
33 Top Bushing 1 9109-2051 9109-2051
34 Guide Bushing 2 9109-2151 9109-2151
36 Bottom Spacer 1 9109-2251 9109-2251
Conversion Kit - 2.37 Coiled Tubing DSA6-SC61 DSA6-SC61B
5 Packer Bushing 1 9705-1161 9705-1161
6 Non-Extrusion Ring 2 8412-2461 8412-2461
7 Packer 1 8412-6061 8007-2861
27 Lower Bushing 1 9705-1761 9705-1761
33 Top Bushing 1 9109-2061 9109-2061
34 Guide Bushing 2 9109-2161 9109-2161
36 Bottom Spacer 1 9109-2261 9109-2261
Conversion Kit - 2.87 Coiled Tubing DSA6-SC73 DSA6-SC73B
5 Packer Bushing 1 9705-1173 9705-1173
6 Non-Extrusion Ring 2 8412-2473 8412-2473
7 Packer 1 8412-6073 8007-2873
27 Lower Bushing 1 9705-1773 9705-1773
33 Top Bushing 1 9109-2073 9109-2073
34 Guide Bushing 2 9109-2173 9109-2173
36 Bottom Spacer 1 9109-2273 9109-2273
 UNIT 1422 Rev. A
Page 9 of 11

10.0 SEALS KITS

Seals Kit DSQ4-SK01 DSQ4-SK02

Item Part Name Qty. H2S & North Sea -32°C Service Arctic -50°F Service
3 O-Ring 1 7813-3369 7813-A369
15 Wiper 1 7962-436B 7962-436B
16 O-Ring 1 7813-3363 7813-A363
17 T-Seal 1 7951-4360 7951-A360
25 Seal 3 7821-55A2 7821-55A2
28 M-Seal 2 7954-5509 7953-5509B
30 Seal 1 7821-7752 7821-7752B
31 T-Seal 1 7851-3444 7851-A444
48 T-Seal 1 7851-3363 7851-A363
UNIT 1422 Rev. A
Page 10 of 11

11.0 BUSHING EXTENSION ASSEMBLY - Reference Drawing DSA4-T003

The bushing extension assembly is designed to extend the top of the stripper packer closer to the chains.
This will reduce the unsupported length of the coiled tubing and thereby reduce the risk of buckling the
coiled tubing above the Stripper Packer. This extension will extend the top of the stripper packer
approximately 2.75".

Item Part Name Qty. All Services

Bushing Extension Assembly 1.50 Coiled Tubing DSQ4-SB41
34 Guide Bushing 1 9109-2141
46 Bushing Extension Clamp Cla 1 9109-0325
47 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 1.75 Coiled Tubing DSQ4-SB44
34 Guide Bushing 1 9109-2144
46 Bushing Extension Clamp 1 9109-0325
47 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 2.00 Coiled Tubing DSQ4-SB51
34 Guide Bushing 1 9109-2151
46 Bushing Extension Clamp 1 9109-0325
47 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 2.375 Coiled Tubing DSQ4-SB61
34 Guide Bushing 1 9109-2161
46 Bushing Extension Clamp 1 9109-0325
47 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 2.875 Coiled Tubing DSQ4-SB73
34 Guide Bushing 1 9109-2173
46 Bushing Extension Clamp 1 9109-0325
47 Socket Head Cap Screw 2 7947-0808
UNIT 1422 Rev. A
Page 11 of 11