APS
Technical Training
Technical Training
APS
Air Processing System
• Combination of multi-circuit protection valve,
air dryer, pressure limiting valve and
compressor control.
• The APS consists of interchangeable
modules.
Technical Training
"Advanced" APS
Technical Training
"Advanced" APS
B
Technical Training
Compressor
control
Workshop 1.1
air
1.2
3.1
24.3
Air horn
4 3
Technical Training
Rear Auxiliry P/S Front
(21.1 21.2 21.3) (24.1 24.2 (23.1 23.2) (22.1 22.2 22.3)
24.3) ( 25) Suspension
Air horn
1.2 (E21)
PP
U N
F L
1.1
A A1 (E22)
P
U O
(PL)
G J K V
(E23) PP
U
P
E H
C (E24)
I
3.3 B (E25)
PP
PU Q
L SOL 1 M SOL 2
D O
3.1 6
24.4 3.2 4
Technical Training
Technical Training
Opening pressure 14,5 bars
Technical Training
Technical Training
Security
Technical Training
Technical Training
Technical Training
Consumtion
Consumtion
Regeneration
Regeneration
Charge
12,3
11,8
10,5
10,0
Technical Training
Technical Training
Intelligent Compressor Control
Starting conditions Stopping conditions
Supply pressure <10.0 bar Supply pressure >10.0 bar +0.5 bar
Engine speed >400 rpm Calculated regeneration volume
Operating mode - NORMAL
OR
Engine speed >400 rpm and
supply pressure >5 bar
OR
Accumulated air volume > limit
for regeneration and supply pressure
>10.0 bar
Technical Training
High engine speed
Starting conditions Stopping conditions
Percentage load on engine = 0 Supply pressure >12.3 bar
Supply pressure <= 12.3 bar +0.5 bar compressor running time >5 seconds
Vehicle speed > 3 km/h
Clutch pedal released OR
Operation mode - NORMAL
Accumulated air volume > limit for
regeneration
Technical Training
Request for higher pressure.
Starting conditions Stopping conditions
Supply pressure < air suspension Compressor running time >5 seconds
pressure +0.5 bar Supply pressure >= Air suspension pressu
Supply pressure <12.3 bar + 0.5 bar
OR
Supply pressure >= 12.3 bar
Technical Training
Temp
θ<1°C sensor
Cold mode
12,3
bars
11 bars
Technical Training
”Cold mode” functions
Cold Pump Cold Dump
Starting conditions Starting conditions
Supply pressure <= 11 bar Cold Pump is switched off
Operating mode= Cold mode Operating mode= Cold mode
Stopping conditions Stopping conditions
Supply pressure >= 12.3 bar Supply pressure <11 bar
Accumulated air volume > limit for Accumulated air volume < limit for
regeneration regeneration
supply pressure >10.0 bar supply pressure <10.0 bar
Technical Training
Modifications and new features
APS
Technical Training
Introduction time October
• New checkvalve on existing partnumber
Technical Training
Introduction time November
• Reduced opening pressure parkingbrake circuit
• Information about air consumtion high and
critical
Technical Training
Opening pressure Rear circiut Front circuit
reduced by 0.5 bar
Air suspension circiut Parking / Trailer circiut
Auxiliry circiut
Workshop air
Compressor
Safety valve
Exhaust
Exhaust ESS
Technical Training
Fault code 727 ”air consumtion high”
• Regeneration allowed down to 6 bar (0404)
– 500 litres compressed air
• Available for reprogramming to 7,5 bar version
• Regeneration allowed down to 7,5 bar (0502)
– 1500 litres compressed air
• Regeneration allowed down to 9 bar (0511)
– 1500 litres compressed air
Technical Training
Air consumption high
production from 11.05
Technical Training
Air consumption critical
production from 11.05
Technical Training
Technical Training
Lowest pressure 9 bar
Normal operation 10.0 – 10.5 bar
Warm-up program
11.0 – 12.3 bar
Engine braking up
to 12.3 bar
Technical Training
Technical Training
Technical Training
Technical Training
