TASK RISK ASSESSMENT
Vessel Name: Pre heater Cyclones ID Number:
Job description: Pre heater cyclones blockage removal
Assessment team: Approved:
Notes:
Date of Assessment: Due for Re-Assessment:
HAZARD INITIAL RISK CONTROLS RESIDUAL RISK
Job Steps
Hazard Hazard
Hazard Description Hazard Effect Persons at risk Likelihood Risk Rating List Controls Required Likelihood Risk Rating Recommended Controls Responsibilities
Severity Severity
From From From
matrix matrix matrix
Name all types of From matrix Classify
Describe all hazards for aech task identify identify identify The contractor/
persons at risk. Classify risk identify risk rating Additional control that will be neened apart from the
based on observations and Describe all effects that severity likelihood Describe fully all controls applicable for each hazard eg. If PPE is used it must be specifically described. If a likelihood company involved
Separate the job into individual tasks Persons not rating from severity with from current control eg. Close supervition and
experience. Note: Additional hazards may be realised if hazard with no with no control can only be verified by documentation then it must be available. All with in the operation
and record in sequence. related to the matrix for controls in matrix for coorditionation with HSE Personnel for effective
may be caused by interaction with was to occur. controls controls controls must reduce severity, likelihood or both controls and incharge
task may also be each hazard place for each monitoring
other work. in place in place for in place for personnel
effected. each hazard. hazard
for each each each
hazard. hazard. hazard.
Plant
Slip hazard Minor injuries 2 3 6 2 2 4
Shifting of required operators At first place, basic tools involved in cyclone bloackage removal must be made Good house keeping to be maintained in
Shift Engineer
tools to the site availabe in all critical floors of pre heater to avoid shifting of tools during emergencies. all the pre heater floors all the time
Plant
Falling from height 2 3 6 2 2 4
operators
Slip hazard Minor injuries 2 3 6 2 2 4
Sudden exposure to dust Eye irritation 3 2 6 2 2 4
Before opening any inspection doors, must be ensured that sufficient negetive
Opening pressure is maintained in the system by keeping exhaust fans in operation. All PPE's To ensure from CCR, all air canons are
Plant
Inspection/poking (Protective garment made of non flammable and heat resistant material, Full head and stopped, before opening the inspection Shift Engineer
Sudden exposure to hot Burn operators
doors at Cyclones 4 2 8 face protection with hinger screen, shoulders and torso coverage, special gloves with 3 2 6 door
material injuries/Asphyxia long cuffs) must be used
Plant Team members must block the elevator
Slip hazard Minor injuries 2 3 6 2 2 4
operators (lift) at the floor where is performed the
Preparation of the In case high pressure water lance is used, team members must check that all valves
cleaning operation (In order to be Shift Engineer
intervention supplying lances are locked except the one they will use.
immediately available in case evacuation
Plant is required)
Falling from height 2 3 6 2 2 4
operators
Slip hazard Minor injuries 2 3 6 2 2 4
Sudden exposure to dust Eye irritation 3 2 6 a. Open one door at a time (always close the door before opening another one). b. 2 2 4
Start unclogging jobs from the upper doors and perform going from upper floors to
lower floors. To ensure good house keeping of the
Cleaning of blocked c. Open the door as few as possible (a widely open door should be avoided). floors to avoid slip hazard,Team
Plant
materials at cyclone d. The operator should stand as far as possible from the open door. members must lock air pressure circuit Shift Engineer
Sudden exposure to hot Burn operators
and feed pipe 4 2 8 e. Other team members never stay in the trajectory of the material (in case of flushing 3 2 6 and discharge manually and one by one
material injuries/Asphyxia out) and must stay on the side where the door acts as a protection screen. each air blaster,
f. Specific PPE must be worn at all times
Name _____________________________________________________ Position ________________________
Blank Form - Issue 1, 01 September 2011 Page 1 HSE/Risk Assessment/01
NB: Where a residial risk remains >12 the assessment must be
communicated to management together with
appropriate suggestions for improvements or
SEVERITY/ IF EFFECTS ARE; new control measures.
CONSEQUENCE
Personnel Multiple fatalities and or multiple injuries.
5.
MAJOR Asset Major damage to worksite, equipment or vessel causing the
operation to cease requiring demobilisation.
Production Loss of production progress of 10 days or more.
Environment Long-term impact on the natural environment with a restoration
time likely to exceed 1 year, or ongoing legal non-compliance.
Personnel Single fatality, 2 persons or more suffering Lost Time Injury(ies)
4.
or acute/chronic health effects.
SERIOUS
Asset Serious damage to worksite, equipment or vessel causing the
operation to cease temporarily.
SEVERITY/CONSEQUENCE
Production Loss of production progress of 2 to 9 days.
Risk Rating 1. 2. 3. 4.
Environment Medium-term impact on the natural environment with
Negligible Minor Moderate Serious
restoration expected within 1 month to 1 year, or a one-off legal
LIKELIHOOD
non-compliance. 1.
Very unlikely 1 2 3 4
Personnel 1 person suffering Lost Time Injury(ies) or persistent health
3. 2.
effects. 2 4 6 8
MODERATE Asset Locally repairable damage to worksite, equipment or vessel, Unlikely
possibly extensive. 3.
Possible 3 6 9 12
Production Loss of production progress of less than 2 days.
Environment Short-term controllable impact on the natural environment with
restoration expected within 1 day to 1 month.
Personnel Non-Lost Time Injury(ies), first aid treatments or minor short-
2.
term health effects.
MINOR Asset Damage requiring minor repair.
Production Minimal production interruption of less than 1 hour.
Environment Minimal impact on the natural environment with restoration
expected within 1 day.
May be acceptable; however, due care should be employed and task reviewed to see if ris
1-6
can be reduced further.
Low
Task should only proceed with appropriate authorisation. Where possible the task should
7-14
LIKELIHOOD DEFINITION
5.
Almost inevitable that an incident would result.
Probable
4. Such an event is known to have occurred and represents a credible scenario.
Likely An additional factor may result in an accident.
3.
Possible when additional factors are present but otherwise unlikely to occur.
Possible
2. Conceivable, occurrence would require multiple failures of systems and controls or a
Hazard Reference Effect Reference
Competence Asphyxia
Confined Spaces Burns
Damaged/Faulty Equipment Carcinogenic
Dimensions/Weight Contamination
Emergency Arrangements Corrosive
Equipment Failure Crushing
Explosive Cuts/Abrasions
Flamable Drowning
Hazardous Substances Electrocution
Inadequate Communications Entanglement
Inadequate Planning Entrapment
Incorrect Procedures Explosion
Insufficient Numbers Exposure to Hazourdous Substances
lack of air Exposure to Ionising Radiation
Lack of Information/Instruction/Training Exposure to Noise
Lack of Training Financial Liability
Lighting Fire
Maintenance Hypothermia
New/Inexperienced personnel Impact
Noise Ingestion
Radioactive Substances Irritant
Scaffold/Ladders Pollution
Stability/Collapse of Equipment Sensitising
Temperature Shock
Use of Tools Slips,Trips, Falls
Ventilation Stress
Vibration Struck by Object
Visitors/Unauthorised personnel Toxic
Waste Pollution
Weather
Work at Height
Control Reference
Additional lighting
Area barried off
Breathing apparatus
Dust mask
Entrapment
Explosion
Exposure to Ionising Radiation
Exposure to Noise
Fall Restraint
Fall Arrest
Financial Liability
Fire
Fixed Platform
Forced ventilation
Fume mask
Hyperthermia/Heat Related Illness
Locked isolation (electrical)
Locked isolation (mechanical)
Permit to work
PPE
RPE
Safety harness
Scaffold
Shock
Slips,Trips, Falls
Stress
Struck by Object
Watchman
Hardhat, gloves, glasses overalls & boots.
Welding Apron
Welding Goggles/Mask
