Engine - 3.
2L Duratorq-TDCi (Puma) Diesel - Specifications
Engine Data
Description
Code SAFA
Firing order 1-2-4-5-3
Bore diameter 89.9 mm
Stroke 100.76 mm
Displacement 3198 cc
Compression ratio 17.5:1
Power output at 3500 rpm 147 kW (200 PS)
Torque between 2000 to 2500 rpm 470 Nm
Idle speed 800 +/- 50 rpm
Maximum oil consumption 0.1L / 1000 Km
Engine Oil Capacity
Description Liters
Initial fill including oil filter 11,4
Service fill including oil filter 12,6
Service fill without oil filter 12,0
Cylinder Block Dimensions
Description mm
Cylinder bore diameter — Class 1 89.900 - 89.910
Cylinder bore diameter — Class 2 89.910 - 89.920
Cylinder bore diameter — Class 3 89.920 - 89.930
Main bearing shells 1 to 5 inner diameter — bearings installed 64.994 - 65.022
Main bearing shell 6 inner diameter — bearings installed 69.994- 70.022
Main bearings 1 to 5 radial clearance 0.024 - 0.072
Main bearing 6 radial clearance 0.024 - 0.072
Main bearings 1 to 5 parent bore diameter — vertical measurement 69.504 - 64.520
Main bearing 6 parent bore diameter — vertical measurement 74.504 - 74.520
Main bearings 1 to 5parent bore diameter — horizontal measurement 69.502 - 69.525
Main bearing 6 parent bore diameter — horizontal measurement 74.502 - 74.525
Piston Dimensions
Description mm
Piston diameter — Class 1 89.84 - 89.85
Piston diameter — Class 2 89.85 - 89.86
Piston diameter — Class 3 89.86 - 89.87
Piston clearance in cylinder 0.05 - 0.07
Piston ring end gaps
— upper compression ring 0.25 - 0.40
— lower compression ring 0.50 - 0.75
— oil control ring 0.25 - 0.50
Piston ring gap position: The piston ring end gaps must be distributed evenly around the circumference
of the piston. This also applies to the oil control ring elements. Align the piston ring end gaps at 120
degrees to each other.
Crankshaft Dimensions
Description mm
Main bearing journal end float 0.090 - 0.305
Main bearing journals 1 to 5 diameter 64.950 - 64.970
Main bearing journal 6 diameter 69.950 - 69.970
Connecting rod bearing journal diameter 52.980 - 53.000
Connecting Rod Dimensions
Description mm
Large end bore diameter 55.996 - 56.016
Small end bore diameter 32.010 - 32.018
Connecting rod bearing shell inner diameter — bearings installed 53.016 - 53.046
Connecting rod bearing radial clearance 0.026 - 0.084
Connecting rod bearing axial clearance 0.100 - 0.320
Piston Pin Dimensions
Description mm
Piston pin length 73.95
Piston pin diameter 31.998 - 32.002
Piston pin slide clearance 0.008 - 0.018
Camshaft Dimensions
Description mm
Camshaft end float 0.014 - 0.200
Camshaft bearing journal diameter 26.440 - 26.465
Camshaft bearing clearance — radial measurement 0.04 - 0.09
Valve Dimensions
Description mm
Valve stem to valve guide clearance — intake valve 0.0625 - 0.0275
Valve stem to valve guide clearance — exhaust valve 0.0725 - 0.0375
Cylinder Head Dimensions
Description mm
Maximum distortion — measured longitudinally and diagonally 0.10
Peak to valley height of mating surface 0.02
Cylinder head gasket thickness
Piston protrusion of 0.310 - 0.400 mm 1.1 (one hole/tooth)
Piston protrusion of 0.401 - 0.450 mm 1.15 (two holes/teeth)
Piston protrusion of 0.451 - 0.500 mm 1.2 (three holes/teeth)
Oil Pressure Specifications
Description bar
Minimum oil pressure at idle speed 1.25
Minimum oil pressure at 2000 rpm 2.5
Lubricants, Fluids, Sealers and Adhesives
Item Specification
Ford Formula E SAE 5W-30 engine oil WSS-M2C913-B
Sealer — oil pan, camshaft carrier and engine front cover WSE-M4G323-A4
