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MTU Diesel Engines for Mining Applications

This document provides information on MTU diesel engines for commercial, industrial, agricultural, and mining applications. It includes engine specifications, typical applications, selection guidelines, and summaries of different engine series for heavy duty, medium duty, and short-time operation between 75kW and 3000kW. The document aims to help users select the appropriate MTU engine for their needs and applications.
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0% found this document useful (0 votes)
579 views37 pages

MTU Diesel Engines for Mining Applications

This document provides information on MTU diesel engines for commercial, industrial, agricultural, and mining applications. It includes engine specifications, typical applications, selection guidelines, and summaries of different engine series for heavy duty, medium duty, and short-time operation between 75kW and 3000kW. The document aims to help users select the appropriate MTU engine for their needs and applications.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • MTU: Power. Passion. Partnership.
  • Engine Designation and General Specifications
  • Selection Guideline
  • Diesel Engines for C&I, Agriculture and Mining
  • Automation
  • Engine Management System—Series 460 and 900
  • Motivline—Management Technology for Mining Applications
  • Parts & Service—MTU ValueCare
  • Exhaust Emissions
  • Emission Flex Package
  • Conversion Table
  • Notes

A TOGNUM GROUP BRAND

Sales Program C&I,


Agriculture, Mining
Edition 1/19
valid from 03/2019

Power. Passion. Partnership.


Contents
02 Contents 36 Automation

04 MTU: Power. Passion. Partnership. 42 Engines data


Cylinder data
05 Engine designation Dimensions and masses
General specifications Weight/Power ratio

06 Selection guideline 56 Parts & Service


MTU ValueCare
Applications
08 5A - Diesel engines for heavy duty operation 66 Exhaust emissions
75 kW - 1865 kW
18 ­5B - Diesel engines for medium duty operation 68 Emission Flex Package
110 kW - 3000 kW
30 5C - Diesel engines for short-time operation 71 Conversion table
290 kW - 750 kW
32 Diesel engines for underground mining
75 kW - 429 kW

2  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  3
MTU: General specifications

General
Power.
Passion.
Partnership.
MTU is the core brand of Rolls-Royce Power Systems AG, which is a world- Cooling variants
leading provider of high- and medium-speed diesel and gas engines, Separate circuit charge air cooling 2000/4000
complete drive systems and distributed energy systems for the most Air-to-air charge-air cooling 460/900/S60/
demanding requirements. The product range of MTU is one of the widest 1000/1100/1300/1500
and most modern in the sector. We offer comprehensive, powerful and
reliable engine solutions for yachts, commercial ships and naval vessels, Diesel engine for mobile industrial, agricultural and
construction and industrial vehicles, agricultural machinery, mining, rail and mining applications
military vehicles as well as for the oil and gas industry. We also provide a > Four-stroke, direct-injection
full line of service products to help you maximize uptime and performance. > Liquid-cooling and air-cooling
For over 100 years, MTU has been known for cutting-edge innovation and > V or In-line configuration
technological leadership. That same spirit of innovation inspires our
sustainability efforts. Today and in the future, our focus is on developing Power Definition
and implementing system solutions to maximize efficiency and meet Rated power of diesel engines in this Sales Program
emissions standards. corresponds to ISO 3046
ICFN = ISO standard (continuous) fuel stop power
On-Highway engine Off-Highway engine IFN = ISO standard fuel stop power
from Mercedes-Benz: from MTU: (ratings also apply to SAE J 1995 and J 1349 standard conditions)
Barometric pressure: 1000 mbar
OM 934 MTU 4R 1000
Site altitude above sea level: 100 m
OM 936 MTU 6R 1000
OM 470 MTU 6R 1100
OM 471 MTU 6R 1300
OM 473 MTU 6R 1500
MTU applies a policy of continual products and systems
improvements. Please note, specifications are subject to
Explanation of change without notice. All dimensions are approximate.
Details are subject to options selected. Please contact your
the engine designation MTU distributor for current information and binding data.

Series 900, 460, 1000, 1100, 1300, 1500, 2000, 4000


Example:
For further information on MTU C&I, Agriculture and Mining products please
16 V 4000 C 23
Application segment/Design index contact your MTU distributor or visit: [Link]

Application

Series

Cylinder-config.: V = V-engine

R = In-line engine

No. of cylinders
4  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  5
Selection Guideline

Selection Guideline
Typical Applications

5A - Diesel engines for heavy duty operation 75 kW - 1865 kW Page 08 - 17


Rating definition: continuous operation with up to 100% load Load factor > 60%
Operating hours: unrestricted Fuel stop power (ICFN)

5B - Diesel engines for medium duty operation 110 kW - 3000 kW Page 18 - 29


Rating definition: continuous operation with variable load Load factor < 60%
Operating hours: unrestricted Fuel stop power (ICFN)

5C - Diesel engines for short-time operation 290 kW - 750 kW Page 30 - 31


Rating definition: intermittent operation with variable load Load factor > 60%
Operating hours: max. 1000 hours per year Fuel stop power (ICFN)

Diesel engines for Underground mining 75 kW - 429 kW Page 32 - 35

Automation Page 36 - 41
CaPoS smart edition
Engine management system - Typical configuration Series 460 and 900
motivline – the management technology for mining applications with
Series 4000-03

Engines Data Page 42 - 55


Cylinder Data
Dimensions and Masses, Weight/Power Ratio

Parts & Service Page 56 - 65


MTU ValueCare
A portfolio of valuable products and services

Exhaust emissions, Emission Flex Package and Conversion Table Page 66 - 71

For information on specific on-highway certificates please contact your


MTU distributor/dealer.

6  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  7
Diesel engines for 75 kW - 295 kW
C&I, Agriculture and (101 bhp - 396 bhp)
Mining applications

5A – Heavy duty
operation
> Intake air temperature: 25°C
manufactured by customized by

5A – Heavy duty operation


Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air charge-air cooling
4R 904 C21 75 101 2200 400 295 1200-1600 20 23 31
4R 904 C31 90 121 2200 470 347 1200-1600 20 23 31
4R 924 C22 95 127 2200 550 406 1200-1600 38 39

6R 906 C21 130 174 2200 700 516 1200-1600 20 23 31


6R 906 C31 150 201 2200 750 553 1200-1600 20 23 31
6R 926 C22 175 235 2200 850 627 1200-1600 38 39

6R 926 C32 195 261 2200 1020 752 1200-1600 38 39

6R 460 C11R 220 295 1800 1400 1033 1300 20 23 31


6R 460 C11 242 325 1800 1600 1180 1300 20 23 31
6R 460 C21 260 349 1800 1750 1291 1300 20 23 31
6R 460 C31 295 396 1800 1900 1401 1300 20 23 31
6R 460 C22 265 355 1800 1850 1290 1300 29 38 39

6R 460 C32 295 396 1800 2000 1475 1300 29 38 39

Optimization: 20 EPA Nonroad T3 Comp (40CFR89)


23 EU Nonroad St IIIA Comp (97/68/EC)
29 China Onroad Stage V (GB17691-2005)
31 China NRMM Stage III (GB20981-2014)
38 EPA Nonroad T4i Comp (40CFR1039)
39 EU Nonroad St IIIB Comp (97/68/EC)

All 5A-ratings can be used for 5B applications!

8  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  9
Diesel engines for 224 kW - 336 kW
C&I and Mining (300 bhp - 450 bhp)
applications

5A – Heavy duty
operation
> Intake air temperature: 25°C

5A – Heavy duty operation


Engine model Reference no. Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air charge-air cooling
S60 (12.7 l) 6063MK33 224 300 2100 1424 1050 1350 ➄ 19
6063MK33 242 325 2100 1559 1150 1350 ➄ 19
6063MK33 261 350 2100 1831 1350 1350 ➄ 19
6063MK33 280 375 2100 1831 1350 1350 ➄ 19
6063MK33 298 400 2100 1898 1400 1350 ➄ 19
6063MK33 298 400 2200 1830 1350 1350 ➄ 19
S60 (14 l) 6063HK33 336 450 2100 2237 1650 1350 ➄ 19
S60 (14 l) 6063HV33 242 325 2100 1559 1150 1350 20 23 31
6063HV33 280 375 2100 1830 1350 1350 20 23 31
6063HV33 298 400 2100 1898 1400 1350 20 23 31
6063HV33 317 425 2100 2000 1475 1350 20 23 31
6063HV33 336 450 2100 2102 1550 1350 20 23 31

Optimization: ➄ EU Nonroad St II Comp (97/68/EC)


19 EPA Nonroad T2 Comp (40CFR89)
20 EPA Nonroad T3 Comp (40CFR89)
23 EU Nonroad St IIIA Comp (97/68/EC)
31 China NRMM Stage III (GB20981-2014)

All 5A-ratings can be used for 5B applications!

10  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  11
Diesel engines for 100 kW - 400 kW
C&I, Agriculture and (134 bhp - 536 bhp)
Mining applications

5A – Heavy duty
operation
> Intake air temperature: 25°C
manufactured by customized by

5A – Heavy duty operation


Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air cooling
4R 1000 C10 100 134 2200 600 443 1200-1500 21 27 40

4R 1000 C20 115 154 2200 675 498 1200-1500 21 27 40

4R 1000 C30 129 173 2200 750 553 1200-1600 21 27 40

6R 1000 C20 180 241 2200 1000 738 1200-1600 21 27 40

6R 1000 C30 210 282 2200 1150 848 1200-1600 21 27 40

6R 1100 C30 280 375 1700 1900 1401 1300 21 27 40

6R 1300 C20 320 429 1700 2100 1549 1300 21 27 40

6R 1300 C30 340 456 1700 2200 1623 1300 21 27 40

6R 1500 C30 400 536 1700 2600 1918 1300 21 27 40

Optimization: 21 EPA Nonroad T4 (40CFR1039)


27 EU Nonroad St IV (97/68/EC) Compliant
40 UN ECE R96 Emission Flex Package (EFP)

All 5A-ratings can be used for 5B applications!

12  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  13
Diesel engines for 115 kW - 400 kW
C&I, Agriculture and (154 bhp - 536 bhp)
Mining applications

5A – Heavy duty
operation
> Intake air temperature: 25°C
manufactured by customized by

5A – Heavy duty operation


Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air cooling
4R 1000 C21 115 154 2200 675 498 1200-1500 45 47

4R 1000 C31 129 173 2200 750 553 1200-1600 45 47

6R 1000 C11 180 241 2200 1000 738 1200-1600 45 47

6R 1000 C21 195 261 2200 1100 811 1200-1600 45 47

6R 1000 C31 210 282 2200 1200 885 1200-1600 45 47

6R 1100 C11 240 322 1600 1700 1254 1300 45 47

6R 1100 C21 260 349 1600 1800 1328 1300 45 47

6R 1100 C31 280 375 1600 1900 1401 1300 45 47

6R 1300 C21 320 429 1600 2200 1623 1300 45 47

6R 1300 C31 340 456 1600 2300 1696 1300 45 47

6R 1500 C21 380 510 1600 2600 1918 1300 45 47

6R 1500 C31 400 536 1600 2700 1991 1300 45 47

Optimization: 45 EU Nonroad St V (2016/1628)


47 EU Nonroad St V (2016/1628) + EPA Nonroad T4

14  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  15
Diesel engines for 567 kW - 1865 kW
C&I and Mining (760 bhp - 2500 bhp)
applications

5A – Heavy duty
operation
> Intake air temperature: 25°C
> Charge-air coolant temperature: 45°C (12V2000C12/S4000)
50°C (16V2000C12)

5A – Heavy duty operation


Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Separate circuit charge-air cooling (SCCC)
12V 2000 C12 567 760 2100 3300 2441 1350 19

16V 2000 C12 783 1050 1800/2100 4450 3288 1350 19

12V 4000 C11R 1193 1600 1900 7612/7595 5614/5602 1500 x➁


12V 4000 C15 1150 1542 1800 7351 5422 1494 21

12V 4000 C11 1286 1725 1900 6985 5151 1500 x➁


12V 4000 C13R 1193 1600 1800 7595 5600 1500 x
19 31

12V 4000 C25 1250 1676 1800 7990 5893 1494 21

12V 4000 C13L 1425 1910 1800 9070 6690 1500 x


19 31

12V 4000 C35 1500 2012 1800 9588 7072 1494 21

16V 4000 C11R 1600 2146 1800 10188 7515 1500 ➁


16V 4000 C11 1715 2300 1900 9313 6896 1500 x➁
16V 4000 C13R 1492 2000 1800 9520 7022 1350 x 19 31

16V 4000 C13 1750 2345 1800 11141 8216 1500 x 19 31

16V 4000 C13 1750 2345 1900 11141 8216 1500 x


16V 4000 C13L 1865 2500 1800/1900 11870 8754 1500 x 19 31

Optimization: x Fuel consumption optimized


➁ EPA Nonroad T1 Comp (40CFR89)
19 EPA Nonroad T2 Comp (40CFR89)
21 EPA Nonroad T4 (40CFR1039)
31 China NRMM Stage III (GB20981-2014)

All 5A-ratings can be used for 5B applications!

16  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  17
Diesel engines for 110 kW - 375 kW
C&I, Agriculture and (148 bhp - 503 bhp)
Mining applications

> Intake air temperature: 25°C


manufactured by customized by

5B – Medium duty operation

5B – Medium duty
operation
Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air charge-air cooling
4R 904 C61 110 148 2200 580 428 1200-1600 20 23 31
4R 904 C71 129 173 2200 675 498 1200-1600 20 23 31
4R 924 C71 145 194 2200 705 520 1200-1600 20 23 31
4R 924 C52 115 154 2200 610 450 1200-1600 38 39

4R 924 C62 129 173 2200 675 498 1200-1600 38 39

4R 924 C72 150 201 2200 800 590 1200-1600 38 39

6R 906 C51 170 228 2200 810 595 1200-1600 20 23 31


6R 906 C61 190 255 2200 1000 735 1200-1600 20 23 31
6R 906 C71 205 275 2200 1100 810 1200-1600 20 23 31
6R 926 C61 220 295 2200 1200 885 1200-1600 20 23 31
6R 926 C71 240 322 2200 1300 959 1200-1600 20 23 31
6R 926 C52 210 282 2200 1120 826 1200-1600 38 39

6R 926 C62 225 302 2200 1200 885 1200-1600 38 39

6R 926 C72 240 322 2200 1300 959 1200-1600 38 39

6R 460 C41 315 422 1800 2000 1475 1300 20 23 31


6R 460 C51 335 449 1800 2000 1475 1300 20 23 31
6R 460 C61 360 483 1800 2200 1623 1300 20 23 31
6R 460 C71 375 503 1800 2200 1586 1300 20 23 31
6R 460 C42 315 422 1800 2000 1475 1300 29 38 39

6R 460 C52 335 449 1800 2000 1475 1300 29 38 39

6R 460 C62 360 483 1800 2200 1620 1300 29 38 39

6R 460 C72 375 503 1800 2200 1620 1300 38 39

Optimization: 20 EPA Nonroad T3 Comp (40CFR89)


23 EU Nonroad St IIIA Comp (97/68/EC)
29 China Onroad Stage V (GB17691-2005)
31 China NRMM Stage III (GB20981-2014)
38 EPA Nonroad T4i Comp (40CFR1039)
39 EU Nonroad St IIIB Comp (97/68/EC)

18  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  19
Diesel engines for 317 kW - 429 kW
C&I and Mining (425 bhp - 575 bhp)
applications

> Intake air temperature: 25°C

5B – Medium duty operation

5B – Medium duty
operation
Engine model Reference no. Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air charge-air cooling
S60 (12.7 l) 6063MK33 317 425 2100 2000 1475 1350 ➄ 19
6063MK33 332 445 2200 2000 1475 1350 ➄ 19
6063MK33 336 450 2100 2102 1550 1350 ➄ 19
6063MK33 354 475 2100 2102 1550 1350 ➄ 19
S60 (14.0 l) 6063HV33 354 475 2100 2102 1550 1350 20 23 31

6063HV33 373 500 2100 2102 1550 1350 20 23 31

6063HV33 391 525 2100 2373 1750 1350 20 23 31

6063HV33 397 533 2000 2373 1750 1350 20 23 31

6063HV33 410 550 2100 2373 1750 1350 20 23 31

6063HK33 391 525 2100 2373 1750 1350 ➄ 19


6063HK33 397 533 2000 2373 1750 1350 ➄ 19
6063HK33 410 550 2100 2373 1750 1350 ➄ 19
6063HK33 410 550 2300 2373 1750 1350 ➄ 19
6063HK33 429 575 2100 2373 1750 1350 ➄ 19

Optimization: ➄ EU Nonroad St II Comp (97/68/EC)


19 EPA Nonroad T2 Comp (40CFR89)
20 EPA Nonroad T3 Comp (40CFR89)
23 EU Nonroad St IIIA Comp (97/68/EC)
31 China NRMM Stage III (GB20981-2014)

20  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  21
Diesel engines for 150 kW - 460 kW
C&I, Agriculture and (201 bhp - 617 bhp)
Mining applications

> Intake air temperature: 25°C


manufactured by customized by

5B – Medium duty operation

5B – Medium duty
operation
Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air cooling
4R 1000 C40 150 201 2200 800 590 1200-1600 21 27 40

4R 1000 C50 170 228 2200 900 664 1200-1600 21 27 40

6R 1000 C40 230 308 2200 1250 922 1200-1600 21 27 40

6R 1000 C50 260 349 2200 1400 1033 1200-1600 21 27 40

6R 1100 C40 300 402 1700 2000 1475 1300 21 27 40

6R 1100 C50 320 429 1700 2100 1549 1300 21 27 40

6R 1300 C40 360 483 1700 2300 1696 1300 21 27 40

6R 1300 C50 380 510 1700 2380 1755 1300 21 27 40

6R 1300 C60 390 523 1700 2460 1814 1300 21 27 40

6R 1500 C50 430 577 1700 2750 2028 1300 21 27 40

6R 1500 C60 460 617 1700 2900 2139 1300 21 27 40

Optimization: 21 EPA Nonroad T4 (40CFR1039)


27 EU Nonroad St IV (97/68/EC) Compliant
40 UN ECE R96 Emission Flex Package (EFP)

22  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  23
Diesel engines for 150 kW - 480 kW
C&I, Agriculture and (201 bhp - 644 bhp)
Mining applications

> Intake air temperature: 25°C


manufactured by customized by

5B – Medium duty operation

5B – Medium duty
operation
Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air cooling
4R 1000 C41 150 201 2200 850 627 1200-1600 45 47

4R 1000 C51 170 228 2200 950 701 1200-1600 45 47

6R 1000 C41 230 308 2200 1300 959 1200-1600 45 47

6R 1000 C51 260 349 2200 1450 1069 1200-1600 45 47

6R 1000 C61 280 375 2200 1550 1143 1200-1600 45 47

6R 1100 C41 300 402 1600 2000 1475 1300 45 47

6R 1100 C51 320 429 1600 2100 1549 1300 45 47

6R 1100 C61 340 456 1600 2200 1623 1300 45 47

6R 1300 C41 360 483 1600 2400 1770 1300 45 47

6R 1300 C61 390 523 1600 2600 1918 1300 45 47

6R 1500 C51 430 577 1600 2850 2102 1300 45 47

6R 1500 C61 460 617 1600 3000 2213 1300 45 47

6R 1500 C71 480 644 1600 3100 2286 1300 45 47

Optimization: 45 EU Nonroad St V (2016/1628)


47 EU Nonroad St V (2016/1628) + EPA Nonroad T4

24  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  25
Diesel engines for 634 kW - 2013 kW
C&I and Mining (850 bhp - 2699 bhp)
applications

> Intake air temperature: 25°C


> Charge-air coolant temperature: 45°C (12V 2000/16V 2000 C66/
S4000)
47°C (16V 2000 C22)

5B – Medium duty operation

5B – Medium duty
operation
Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Separate circuit charge-air cooling (SCCC)
12V 2000 C22R 634 850 2100 3750 2766 1500 19
12V 2000 C22 675 905 2100 4000 2950 1500 19
12V 2000 C66R* 783 1050 1800 4636 3419 1100 38 31

12V 2000 C66 783 1050 2100 4636 3419 1100 38 31

16V 2000 C22 899 1205 2100 5250 3872 1500 19


16V 2000 C66 970 1301 2100 5286 3899 1400 38 31

12V 4000 C21R 1398 1875 1900 7610 5613 1500 x➁


16V 4000 C21R 1492 2000 1900 9494 7003 1500 ➁
12V 4000 C21 1510 2025 1900 8199 6047 1500 x➁
12V 4000 C23R 1510 2025 1800 8482 6255 1700 x 19 31
12V 4000 C23R 1510 2025 1900 on request on request on request x 19
12V 4000 C23 1680 2253 1800/1900 9435 6959 1700 x 19 31
12V 4000 C55 1750 2347 1900 9258 6828 1805 21

12V 4000 C65 1864 2500 1800 10409 7677 1710 21

12V 4000 C65 1864 2500 1900 9861 7273 1805 21

16V 4000 C21 1864 2500 1900 10146 7483 1500 x➁


16V 4000 C45 2000 2682 1800 11169 8238 1710 21

16V 4000 C21L 2013 2699 1900 10933 8064 1500 x➁

Optimization: x Fuel consumption optimized


➁ EPA Nonroad T1 Comp (40CFR89)
19 EPA Nonroad T2 Comp (40CFR89)
21 EPA Nonroad T4 (40CFR1039)
31 China NRMM Stage III (GB20981-2014)
38 EPA Nonroad T4i Comp (40CFR1039)
* also available for 2A application

26  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  27
Diesel engines for 2013 kW - 3000 kW
C&I and Mining (2699 bhp - 4023 bhp)
applications

> Intake air temperature: 25°C


> Charge-air coolant temperature: 45°C (S4000)

5B – Medium duty operation

5B – Medium duty
operation
Engine model Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Separate circuit charge-air cooling (SCCC)
16V 4000 C23R 2013 2699 1800 11310 8342 1700 x 19 31
16V 4000 C23R 2013 2699 1900 on request on request on request x 19
16V 4000 C31 2125 2850 1900 11142 8228 1800 x
16V 4000 C23 2240 3000 1800 12566 9268 1700 x 19 31
16V 4000 C55 2240 3004 1800 12509 9226 1710 21

16V 4000 C65 2400 3218 1800 13403 9886 1710 21

20V 4000 C22 2720 3650 1800 15159 11181 1500 ➁


20V 4000 C23 2800 3755 1800 15728 11600 1700 x 19 31
20V 4000 C23L 3000 4023 1800 16852 12429 1700 x 19 31

Optimization: x Fuel consumption optimized


➁ EPA Nonroad T1 Comp (40CFR89)
19 EPA Nonroad T2 Comp (40CFR89)
21 EPA Nonroad T4 (40CFR1039)
31 China NRMM Stage III (GB20981-2014)

28  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  29
Diesel engines for 290 kW - 496 kW
C&I and Mining (389 bhp - 665 bhp)
applications

> Intake air temperature: 25°C


> Charge-air coolant temperature: 45°C (S2000)

5C – Short-time duty operation


Engine model Reference no. Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air charge-air cooling
6R 1000 C70 – 290 389 2000 1400 1033 1200-1600 21 27 40

S60 (12.7 l) 6063MK33 373 500 2100 2102 1550 1350 ➄ 19


6063MK33 373 500 2300 2237 1650 1350 ➄ 19

5C – Short-time
duty operation
S60 (14.0 l) 6063HV33 447 600 2100 2576 1900 1350 20 23

6063HV45 447 600 2300 2576 1900 1350 20 23

6063HV33 470 630 2100 2576 1900 1350 20 23

6063HV33 496 665 2300 2576 1900 1350 20 23

6063HV45 496 665 2300 2576 1900 1350 20 23

6063HK45 447 600 2300 2576 1900 1350 ➄ 19


6063HK33 447 600 2100 2576 1900 1350 ➄ 19
6063HK33 470 630 2100 2576 1900 1350 ➄ 19
6063HK33 496 665 2300 2576 1900 1350 ➄ 19
6063HK45 496 665 2300 2576 1900 1350 ➄ 19

Optimization: ➄ EU Nonroad St II Comp (97/68 EC)


19 EPA Nonroad T2 Comp (40CFR89)
20 EPA Nonroad T3 Comp (40CFR89)
21 EPA Nonroad T4 (40CFR1039)
23 EU Nonroad St IIIA Comp (97/68/EC)
27 EU Nonroad St IV (97/68/EC) Compliant
40 UN ECE R96 Emission Flex Package (EFP)

All 5A/5B-ratings can be used for 5C applications!

30  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  31
Diesel engines for 75 kW - 205 kW
Underground Mining (101 bhp - 275 bhp)
applications

> Intake air temperature: 25°C


manufactured by customized by

Underground Mining
Engine model Reference no. Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air charge-air cooling
4R 904 C 4R 904 C21 75 101 2200 400 295 1400 MSHA
4R 904 C31 90 121 2200 470 345 1400 MSHA
4R 904 C 100 134 2200 520 385 1400 MSHA
4R 904 C61 110 147 2200 580 430 1400 MSHA
4R 904 C71 130 174 2200 675 500 1400 MSHA
6R 906 C 6R 906 C31 150 201 2200 750 553 1400 MSHA
6R 906 C51 170 228 2200 810 597 1400 MSHA
6R 906 C 180 241 2200 900 665 1400 MSHA
6R 906 C61 190 255 2200 1000 738 1400 MSHA
6R 906 C71 205 275 2200 1100 811 1400 MSHA

Underground Mining
Optimization: MSHA (US regulation 30 CFR part 7)

32  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  33
Diesel engines for 224 kW - 429 kW
Underground Mining (300 bhp - 575 bhp)
applications

> Intake air temperature: 25°C

Underground Mining
Engine model Reference no. Rated power Peak Torque Optimization
ICFN
kW bhp rpm Nm lb-ft rpm
Air-to-air charge-air cooling
S60 (12.7 l) 6063MK32 224 300 2100 1424 1050 1350 MSHA
6063MK32 242 325 2100 1600 1150 1350 MSHA
6063MK32 261 350 2100 1830 1350 1350 MSHA
6063MK32 280 375 2100 1830 1350 1350 MSHA
6063MK32 298 400 2100 1830 1350 1350 MSHA
6063MK32 317 425 2100 2000 1475 1350 MSHA
6063MK32 336 450 2100 2102 1550 1350 MSHA
6063MK32 354 475 2100 2102 1550 1350 MSHA
S60 (14.0 l) 6063HK32 392 525 2100 2373 1750 1350 MSHA
6063HK32 410 550 2100 2373 1750 1350 MSHA

Underground Mining
6063HK32 429 575 2100 2373 1750 1350 MSHA

Optimization: MSHA (US regulation 30 CFR part 7)

34  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  35
Automation
CaPoS smart edition – Capacitor Power System
for Series 2000, 4000
CaPoS smart edition

CaPoS smart edition


Reliable power right from the start. for new vehicles or repowering
CaPoS smart edition was especially developed for heavy and duty
applications and provides the high energy required by the 24V DC
starters during the starting sequence.
Cab
CaPoS uses capacitor technology to optimize startup behavior.
The number of modules to be used depends on the type of engine
involved and its breakaway torque. CaPoS smart edition may
be used autonomously or in conjunction with the motivline
Vehicle control system
automation system.

The most important features at a glance:


— Autonomous and modular construction 1) 2) 3) 4)
— Maintenance-free system
— Significant reductions in weight and volume compared with DDEC MDEC ADEC ADEC
conventional starter batteries
— Optimized cold-starting capabilities
— Low life-cycle costs
— No voltage interruption during start-up
Starter Starter Starter POM Starter
— On-board voltage of 24V DC
— Integrated self-monitoring system with interface to vehicle
control system
— Integrated DC-/DC converter for automatical recharging
— IP66 protection
CaPoS
CaPoS smart edition
Module Module

Automation
1 5
Loksteuerung

1 to 5 Modules

1) Series 4000 01, Series 2000 02


Onboard 2) Series 4000 02
Battery 24V DC 3) Series 4000 03/05, Series 2000 06
4) Optional for Series 4000 03,
Series 2000 06

36  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  37
We manage everything Engine management system
for you. – Typical configuration
Series 460 and 900
Scope of supply for current engine series with emissions regulations
All our engines are equipped with electronic engine controls. EU Stage IIIA/EPA Tier 3
Intelligent electronics ensure that perform­ance and efficient ABS Retarder Transmission Vehicle Interface to
instrument panel SAE J 1939
operation are achieved under all operating conditions. Innovative,
high-end technology takes over the control, regulation and
monitoring of the drive system. The systems are modular in order
to be able to adapt the diesel engine to the complex optimal Vehicle -CAN
operating conditions of the equipment. In addition, operating Vehicle
control
conditions that could lead to damage are detected in time. commands

Your benefits:
– Protection of the engine and therefore safety by:
· Reporting critical operating conditions
· Temporary reduction in power Control Diagnosis
· Automatic shutdown unit 2 interface
· Start inhibitor
· Over speed regulation
· Self-diagnosis and regulation for the system
Engine sensors
– Standard interfaces for external system connections, such as and control
CAN data bus and SAE J 1939 elements Engine
Management 1
· Easy integration with the vehicle
· Flexible adjustment to the vehicle or vehicle components
and project specific needs Additional components for Engine management system
current engine series with with integrated SCR system
· Interface for engine diagnosis emissions regulations – Typical configuration –
– High availability and fail-safe operation EU Stage IIIB/EPA Tier 4i
– High power efficiency
– Low fuel consumption
SCR-CAN
– Minimal exhaust emissions that fully meet all legal

Automation
requirements

For engines equipped with SCR systems, we are your expert


technology partner. The latest electronics integrate the SCR control
necessary SCR components for the reduction of emissions unit
intelligently into the overall system. This ensures optimal tuning Frame
Urea dosing Urea supply Urea tank 2 SCR muffler module
of all engine and emission control functions. unit; Heating unit 2 with catalyst 2
valve and urea
nozzle
1
Engine mounted
2
Vehicle mounted

38  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  39
motivline – the management ADEC =
EMU** =
Advenced Diesel Engine Control
Engine Monitoring Unit
technology for mining appli- POM** =
SAM =
Power Output Module
Service and Application Module
CaPoS = Capacitor Power System
cations with Series 4000-03

The motivline automation system is an innovative highend


technology developed by MTU for mining vehicles.
motivline performs the control and monitoring functions for the
entire engine plant. The modular system guarantees optimum
adaptation of the diesel engine to the diversity of operating
conditions in mining.

motivline supports:
> flexible adaptation to the vehicle and/or its components and
project-specific requirements
Starter
> automatic power output adjustment or optional engine
shutdown by the integrated safety system and all other Battery
necessary monitoring and safety functions Charging CAN
Alternator
> Interface - MTU telemetric device for GSM* - for
POM** ADEC EMU**
MTU ValueCare Product Remote Services (optional with user
agreement), which provides direct access to the data of your CAN
MTU engine
Telemetric
> Easy adaptation by means of MTU interface module SAM SAM
Device**
Interface
motivline harmonizes the engine integration into the vehicle. CANopen
or SAE J1939
Because of that optimized conditions generates: or parallel
> high power- efficiency wired
> low fuel consumption
> minimal exhaust emissions that are substantially below the  
legal limits

For the Series 4000 engines, a new engine management system

Automation
ADEC has been developed, whilst there is also an extensive
range of standardized solutions available - with options for flexible
interfaces. The Engine Monitoring Unit EMU provides further Vehicle
CaPoS
Battery Control
enhanced availability by means of additional monitoring and smart edition**
system
diagnostic options for the engine. Complementing the SAM
interface module, POM optimizes the start process and simplifies
cabling to the starter and alternator. The complete Plug & Play
system makes installation of the engine in the vehicle considerably
simpler and faster.

* Global System for Mobile Communications ** Optional

40  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  41
Diesel engines for manufactured by customized by

C&I, Agriculture and


Mining applications
Series 900

L W

Series 460

Diesel engines for C&I, Agriculture and Mining applications


Engine Cylinder data Dimensions, max. Mass, max.
Bore/Stroke Cyl. displac. Total displac. L x W x H (dry)
mm (in) l (cu in) l (cu in) mm (in) kg (lbs.)
4R 904 Cx1 102/130 1.06 4.2 830 x 672 x 945 395
4 Cyl./In-Line (4.0/5.1) (65) (256) (33 x 26 x 37) (870)
4R 924 Cx1 106/136 1.20 4.8 830 x 645 x 925 405
4 Cyl./In-Line (4.2/5.4) (73) (293) (33 x 25 x 36) (893)
4R 924 Cx2 106/136 1.20 4.8 830 x 645 x 925 415
4 Cyl./In-Line (4.2/5.4) (73) (293) (33 x 25 x 36) (915)
6R 906 Cx1 102/130 1.06 6.4 1087 x 688 x 956 530
6 Cyl./In-Line (4.0/5.1) (65) (391) (43 x 27 x 38) (1168)
6R 926 Cx1 106/136 1.20 7.2 1087 x 681 x 956 530
6 Cyl./In-Line (4.2/5.4) (73) (439) (43 x 27 x 38) (1168)
6R 926 Cx2 106/136 1.20 7.2 1087 x 681 x 956 545
6 Cyl./In-Line (4.2/5.4) (73) (439) (43 x 27 x 38) (1202)
6R 460 C11R-C21 128/166 2.13 12.8 1315 x 785 x 1142 920
6 Cyl./In-Line (5.0/6.5) (129) (781) (52 x 31 x 45) (2028)

Engines data
6R 460 C31-C71 128/166 2.13 12.8 1320 x 750 x 1115 920
6 Cyl./In-Line (5.0/6.5) (129) (781) (52 x 30 x 44) (2028)
6R 460 Cx2 128/166 2.13 12.8 1320 x 750 x 1115 930
6 Cyl./In-Line (5.0/6.5) (129) (781) (52 x 30 x 44) (2072)
Please note, specifications are subject to change without notice. Please contact your mtu distributor for current
All dimensions are approximate. Details are subject to options selected. information and binding data.
42  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  43
Diesel engines for
C&I and Mining
applications
Series 60

L W

Diesel engines for C&I and Mining applications


Engine Cylinder data Dimensions, max. Mass, max. Weight/Power ratio
Bore/Stroke Cyl. displac. Total displac. L x W x H (dry) kg/kW
mm (in) l (cu in) l (cu in) mm (in) kg (lbs.) (lbs./bhp)
S60 130/160 2.12 12.7 1455 x 925 x 1380 1290 3.5 - 5.8
6 Cyl./In-line (5.1/6.3) (129) (775) (57 x 36 x 54) (2844) (5.7 - 9.5)
S60 133/168 2.33 14.0 1455 x 925 x 1380 1215 2.4 - 5.4
6 Cyl./In-line (5.2/6.6) (142) (854) (57 x 36 x 54) (2680) (4.0 - 8.9)
Please note, specifications are subject to change without notice.
All dimensions are approximate. Details are subject to options selected.
Please contact your mtu distributor for current information and binding data.

Engines data
44  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  45
Diesel engines for manufactured by customized by

C&I, Agriculture and


Mining applications
Series 1000/OM 934/936 Series 1300/OM 471

Series 1100/OM 470 Series 1500/OM 473

Diesel engines for C&I, Agriculture and Mining applications


Engine Cylinder data Dimensions, max. Mass, max. Weight/Power ratio
Bore/Stroke Cyl. displac. Total displac. L x W x H (dry) kg/kW
mm (in) l (cu in) l (cu in) mm (in) kg (lbs.) (lbs./bhp)
4R 1000 Cx0 110/135 1.28 5.1 818 x 755 x 1033 510 3.0 - 5.0
4 Cyl./In-Line (4.3/5.3) (78) (311) (32.2 x 29.7 x 40.7) (1124) (4.9 - 8.2)
6R 1000 Cx0 110/135 1.28 7.7 1059 x 821 x 1033 669 2.6 - 3.6
6 Cyl./In-Line (4.3/5.3) (78) (470) (41.7 x 32.3 x 40.7) (1475) (4.2 - 6.0)
6R 1100 Cx0 125/145 1.77 10.7 1325 x 955 x 1230 950 3.0 - 3.4
6 Cyl./In-Line (4.9/5.7) (108) (652) (52.7 x 37.6 x 48.4) (2094) (4.9 - 5.6)
6R 1300 Cx0 132/156 2.13 12.8 1375 x 980 x 1260 1083 2.8 - 3.4
6 Cyl./In-Line (5.2/6.1) (130) (781) (54.1 x 38.6 x 49.6) (2388) (4.6 - 5.6)
6R 1500 Cx0 139/171 2.60 15.6 1425 x 1005 x 1290 1235 2.7 - 3.1
6 Cyl./In-Line (5.5/6.7) (159) (952) (56.1 x 39.6 x 50.8) (2723) (4.4 - 5.1)
Please note, specifications are subject to change without notice.
All dimensions are approximate. Details are subject to options selected.
Please contact your mtu distributor for current information and binding data.

Engines data
46  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  47
Diesel engines for manufactured by customized by

C&I, Agriculture and


Mining applications
Series 1000/OM 934/936 Series 1300/OM 471

Series 1100/OM 470 Series 1500/OM 473

Diesel engines for C&I, Agriculture and Mining applications


Engine Cylinder data Dimensions, max. Mass, max. Weight/Power ratio
Bore/Stroke Cyl. displac. Total displac. L x W x H (dry) kg/kW
mm (in) l (cu in) l (cu in) mm (in) kg (lbs.) (lbs./bhp)
4R 1000 Cx1 110/135 1.28 5.1 948 x 860 x 1033 510 3.0 - 4.3
4 Cyl./In-Line (4.3/5.3) (78) (311) (37 x 34 x 41) (1124) (4.9 - 7.2)
6R 1000 Cx1 110/135 1.28 7.7 1067 x 929 x 1031 672 2.4 - 3.8
6 Cyl./In-Line (4.3/5.3) (78) (470) (42 x 37 x 41) (1482) (3.9 - 6.2)
6R 1100 Cx1 125/145 1.77 10.7 1295 x 1029 x 1183 938 2.8 - 3.9
6 Cyl./In-Line (4.9/5.7) (108) (652) (51 x 41 x 47) (2068) (4.5 - 6.4)
6R 1300 Cx1 132/156 2.13 12.8 1393 x 1043 x 1215 1071 2.8 - 3.4
6 Cyl./In-Line (5.2/6.1) (130) (781) (55 x 41 x 48) (2361) (4.5 - 5.5)
6R 1500 Cx1 139/171 2.60 15.6 1442 x 1099 x 1237 1230 2.6 - 3.2
6 Cyl./In-Line (5.5/6.7) (159) (952) (57 x 43 x 49) (2712) (4.2 - 5.3)
Please note, specifications are subject to change without notice.
All dimensions are approximate. Details are subject to options selected.
Please contact your mtu distributor for current information and binding data.

Engines data
48  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  49
Diesel engines for
C&I and Mining
applications
Series 2000

Diesel engines for C&I and Mining applications


Engine Cylinder data Dimensions, max. Mass, max. Weight/Power ratio
Bore/Stroke Cyl. displac. Total displac. L x W x H (dry) kg/kW
mm (in) l (cu in) l (cu in) mm (in) kg (lbs.) (lbs./bhp)
12V 2000 Cx2 130/150 1.99 23.9 1864 x 1205 x 1286 2416 3.2 - 4.3
12 Cyl./90°V (5.1/5.9) (121) (1458) (73.4 x 47.4 x 50.6) (5326) (5.3 - 7.0)
16V 2000 Cx2 130/150 1.99 31.9 2360 x 1247 x 1314 2994 3.0 - 3.8
16 Cyl./90°V (5.1/5.9) (121) (1947) (93 x 49,1 x 51,7) (6601) (4.9 - 6.3)
12V 2000 Cx6 135/156 2.23 26.8 2028 x 1278 x 1461 2950 3.8
12 Cyl./90°V (5.3/6.2) (136) (1633) (79.8 x 50.3 x 57.5) (6503) (6.2)
16V 2000 Cx6 135/156 2.23 35.7 2378 x 1288 x 1488 3350 3.5
16 Cyl./90°V (5.3/6.2) (136) (2177) (93.6 x 50.7 x 58.6) (7385) (5.7)
Please note, specifications are subject to change without notice.
All dimensions are approximate. Details are subject to options selected.
Please contact your mtu distributor for current information and binding data.

Engines data
50  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  51
Diesel engines for
C&I and Mining
applications
Series 4000

Diesel engines for C&I and Mining applications


Engine Cylinder data Dimensions, max. Mass, max. Weight/Power ratio
Bore/Stroke Cyl. displac. Total displac. L x W x H (dry) kg/kW
mm (in) l (cu in) l (cu in) mm (in) kg (lbs.) (lbs./bhp)
12V 4000 Cx1 165/190 4.06 48.8 2409 x 1588 x 1736 6045 4.0 - 5.1
12 Cyl./90°V (6.5/7.5) (248) (2978) (94.8 x 62.5 x 68.3) (13325) (6.6 - 8.3)
16V 4000 Cx1 165/190 4.06 65.0 2879 x 1588 x 1736 7030 3.5 - 4.4
16 Cyl./90°V (6.5/7.5) (248) (3967) (113.4 x 62.5 x 68.3) (15615) (5.8 - 7.3)
20V 4000 Cx2 165/210 4.49 89.8 3647 x 1609 x 2065 9865 3.6
20 Cyl./90°V (6.5/8.3) (274) (5480) (143.6 x 63.3 x 81.3) (21750) (6.0)
12V 4000 Cx3 170/210 4.77 57.3 2497 x 1629 x 2065 7000 4.2 - 5.9
12 Cyl./90°V (6.7/8.3) (291) (3493) (98.3 x 64.1 x 81.3) (15430) (6.8 - 9.7)
16V 4000 Cx3 170/210 4.77 76.3 3020 x 1629 x 2065 8100 3.6 - 5.4
16 Cyl./90°V (6.7/8.3) (291) (4656) (118.9 x 64.1 x 81.3) (17860) (6.0 - 8.9)
20V 4000 Cx3 170/210 4.77 95.4 3647 x 1609 x 2065 10700 3.6 - 4.5
20 Cyl./90°V (6.7/8.3) (291) (5822) (143.6 x 63.3 x 81.3) (23590) (6.0 - 7.4)
Please note, specifications are subject to change without notice.
All dimensions are approximate. Details are subject to options selected.

Engines data
Please contact your mtu distributor for current information and binding data.

52  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  53
Diesel engines for
C&I and Mining
applications
Series 4000

Diesel engines for C&I and Mining applications


Engine Cylinder data Dimensions, max. Mass, max. Weight/Power ratio
Bore/Stroke Cyl. displac. Total displac. L x W x H (dry) kg/kW
mm (in) l (cu in) l (cu in) mm (in) kg (lbs.) (lbs./bhp)
12V 4000 Cx5 170/210 4.77 57.2 2633 x 1631 x 1997 7960 4.3 - 6.9
12 Cyl./90°V (6.7/8.3) (291) (3491) (103.7 x 64.2 x 78.6) (17549) (7.0 - 11.4)
16V 4000 Cx5 170/210 4.77 76.3 3201 x 1631 x 1997 9350 4.1 - 4.9
16 Cyl./90°V (6.7/8.3) (291) (4656) (126.0 x 64.2 x 78.6) (20613) (6.7 - 8.0)
Please note, specifications are subject to change without notice.
All dimensions are approximate. Details are subject to options selected.
Please contact your mtu distributor for current information and binding data.

Engines data
54  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  55
MTU ValueCare

Parts & Service


Ensure a long, reliable life.

As your equipment ages, its needs--and yours--change.


MTU ValueCare

Planning ValueCare wraps


MTU reliability around youryour
throughout MTU investment,
equipment's providing
life
360 degrees of customized support, for optimal value at every
stage of life.

Start of eq
uipm
ent
op
era
I LD
EBU
1 tio
R EX TE
n&

A N/ ND s

ta
M E

nd
S & CONSUMABLES
PART

ard
RE

D
INE
NU

wa
CO
GE

rra

VE

nty
R AG
4


E
TRAINING
TENANCE
MAIN


MT
U-C E NS
3 RTIFIED TECHNICIA 2 DIGITAL
VA
LU SOLUTIONS
E CA R
E AGREEMENT

MTU ValueCare can help you:


1. Avoid the unexpected with added protection beyond the
standard warranty*.
2. Make better decisions faster with digitally-enhanced tools*.
3. Maximize availability and optimize lifecycle costs with a
individually tailored ValueCare Agreement*.
4. Improve system performance and extend equipment life with
on-demand support from MTU.
5. Keep a good thing going with MTU reman/rebuild solutions.

* Available for mining engines and systems.

56  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  57
MTU ValueCare

Parts & Service


Rely on MTU expertise.

To give your equipment a long and productive life, choose a


partner you can trust. Only MTU-certified technicians know how
to get the job done right using proven service methods,
MTU-specified maintenance schedules and genuine OEM parts
and consumables. Whatever level of support you need, our global
network of factory-trained professionals is ready to prepare a
customized plan to help you maximize performance and minimize
life-cycle-costs.

If you need us a little:

On-Demand Support—including professional inspections and


preventive maintenance recommendations from MTU – helps you
identify and address problems early, save on repairs or unexpected
downtime, and optimize your equipment’s performance and longevity.
Inspections include visual assessment, test run and leak check,
on-site oil and coolant analysis, diagnostic evaluation and reporting.

If you need us a lot:

ValueCare Agreements for mining applications make it easy to


keep your business running smoothly and reduce total cost of
ownership by maximizing uptime, optimizing lifecycle costs and
helping you avoid equipment related business disruptions through
preventive maintenance.

Learn from the best. Never compromise.


Training is a great way to become proficient with MTU engines MTU engines and systems are built to last with legendary high
and systems and get maximum efficiency from your equipment. standards. When it’s time for service, don’t settle for anything less.
From preventive maintenance to diagnostics and repair, our For maximum reliability, performance and uptime, choose a name
training programs provide a hands-on learning experience with you can trust – MTU.
knowledgeable, expert trainers. We offer a wide range of
customized training programs around the world to maximize your
return on investment.

58  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  59
ValueCare Agreements MTU ValueCare

Parts & Service


Focus on your operations. Protect your investment.
Leave the rest to us.

Service solutions designed around your priorities MTU engines – backed by Extended Coverage – provide invaluable
ValueCare Agreements make it easy to optimize lifecycle peace of mind beyond the standard warranty. With
costs, maximize uptime and devote more time and resources Extended Coverage, you can be assured that the costs of
to your core business, with tailored solutions to move your unexpected repairs are covered, with service performed by
business forward. MTU-certified technicians—upholding resale value and ensuring
long-term confidence in your MTU investment.

Gold Extended Coverage protects you from the cost of unexpected


Maximize operational uptime repairs beyond your standard warranty, with professional service
Gold includes all benefits of Bronze and Silver levels plus: from MTU-certified technicians and coverage tailored to your
—— Operational uptime commitment to meet or exceed your needs. Packages can also be extended up to 5 years and are fully
availability targets transferrable, enhancing resale value. Coverage includes material
—— Engine preservation management and labor for troubleshooting, fault clearance and corrective
—— Monthly reporting including availability and repair times services to engines and on-engine electronics (excluding gearbox,
—— Annual performance meetings and trend analysis alternators, or similar components). To ensure maximum quality,
all repairs are conducted using only genuine parts from MTU.

Silver
Eliminate unexpected maintenance costs
Silver includes all benefits of Bronze level plus:
—— Predefined rate per operating hour for maintenance and
repairs
—— Predefined prices for extended component maintenance
and major overhauls
—— Quarterly reliability reporting
—— Proactive remote engine health monitoring, including
maintenance planning and troubleshooting

Bronze
Ensure parts availability and price stability
—— Only for customers with selfservice maintenance capabilities
—— Predefined rate per operating hour for basic maintenance
components
—— Automatic delivery of preventive spare parts based on
operating hours
—— Quarterly maintenance reporting and maintenance forecast
—— Annual on-site engine health check
60  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  61
Digital Solutions Remanufactured Products

Parts & Service


The future is digital. Exchange and save.

Fueled by your system’s data—and supplemented with MTU’s Factory remanufactured MTU products deliver the same high
exclusive expertise, smart analytics and extensive database—our standards of performance, service life and quality as new MTU
digital solutions magnify the power of your MTU investment. products, along with identical warranty coverage – at a fraction
of the cost. And with design and model-related updates, they
From proactive failure prevention and intelligent troubleshooting also feature similar technological advancements. Developed by
to instant failure support and smart maintenance planning, digital R&D engineers, the remanufacturing process saves you time
solutions unlock the full potential of your MTU system. and money, while benefiting the environment through the reuse
of materials. To help you work efficiently, a wide range of
remanufactured parts, engines and systems are available
worldwide.
Service in your pocket
Reduce lifecycle costs.
Designed to support on-site operators of MTU-powered
As you evaluate your long-term power needs, you must
equipment, Go! Act:
consider a variety of factors. Factory remanufactured products
—— Receives push notification of failure codes from
are a smart solution, helping you reduce the total lifecycle cost
connected assets
of your equipment.
—— Provides crew members with vital information about
failure codes
Save time.
—— Supports event reporting with convenient photo
Factory remanufactured products put your equipment back to
capture functionality
work faster than an overhaul, which reduces downtime, service
—— Enables direct communication with fleet managers or the
time and indirect costs such as storage.
MTU Customer Assistance Center
Maintain MTU standards.
All products are remanufactured to strict MTU standards by
MTU-certified technicians at regional MTU reman centers.
Monitor your fleet Only MTU can remanufacture MTU parts, engines or systems
Built for fleet managers with MTU-powered equipment, to original MTU factory specifications.
Go! Manage:
—— Provides a live overview of fleet, asset and engine conditions Protect the environment.
—— Displays active and closed alarms Since remanufacturing is an efficient use of resources
—— Enables interaction and communication with on-site staff and energy, factory remanufactured products benefit the
via Go! Act environment as well.
—— Shows maintenance schedule, with completed tasks
clearly marked
—— Supports remote troubleshooting via multigraph

62  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  63
Service Network

Parts & Service


Local support. Worldwide.

Whenever and wherever you need expert support, MTU specialists Always on call, 24/7
are available. Our global service network of more than 1,200 Whether it’s connecting you with a local service partner or
locations – backed by our cutting-edge Parts Logistics Centers – assigning an urgent problem to a dedicated team of MTU experts,
provides you this [Link] find your local MTU distributor, we’re ready to assist you—wherever you are, whatever you need.
visit [Link].
Europe, Middle East, Africa +49 7541 90-77777
Asia/Pacific +65 6860 9669
North and Latin America +1 248 560 8888

info@[Link]

Local support. Worldwide.


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64  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  65
Exhaust emissions

Emissions
Many countries have implemented environmental legislation to Emission legislation for stationary applications is highly
protect people from consequences of polluted air. For this reason fragmented, e.g. US EPA, EU NRMM, TA-Luft, NEA Singapore,
an increasing number of countries regulate emissions from MoEF India/CPCB, China NRMM.
specific mobile and stationary sources.
Sample for emission stages in C&I, Agriculture and
Emission standards may apply internationally, nationally and/or
Mining industry: EPA
for specific areas. The enforcement of an emission legislation
may depend for example on the area where the equipment is used EPA NRMM > 560 kW
and the way it is operated.
The emission legislations may be categorized by power range and/
or cylinder capacity. Emission legislations generally require a
certificate which states compliance. Stationary applications may
require on-site approvals (on-site emission test) depending on the
particular emission legislation.
Please find as follows examples of emission standards
which apply to the C&I, Agriculture and Mining Industry.
For details please consult the applicable legislation and/or
permitting authority.
Emission legislation for C&I, Agriculture and Mining applications
may differentiate between mobile and stationary applications/
machinery.
Examples for emission level description:
Nonroad mobile machinery emission legislation may differentiate
• US EPA Nonroad Tier 4 (40CFR1039)
between constant and variable speed applications.
–> certified
Nonroad mobile machinery emission legislation may differentiate
• US EPA Nonroad Tier 2 Comp (40CFR89)
between ratings and cylinder volume.
–> compliant with emission legislation - not certified
Emission legislation for mobile applications are e.g. US EPA, • US EPA Nonroad Tier 2 Comp
EU NRMM, China NRMM, MoEF India/CPCB –> compliant and corresponding to emission limit values -
not certified
Stationary emission legislation differentiates between emergency
standby and non-emergency applications. Usually non-emergency
applications have more stringent emission limits. Engines for Please note that the engines and systems (only) comply
emergency standby applications are often limited by operating with the country or region specific emission requirements
hours per year. The operating hour limitation may be defined and have appropriate emission certification(s) which are
differently from country to country. Especially stationary explicitly stated in respective RRPS/MTU defined technical
applications may be subject to more stringent regional or specifications. Any Export/Import/Operation of the engine
municipal emission limits (e.g. Non-Attainment Areas). in countries or regions with different applicable emission law
requirements is at the customers responsibility.

66  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  67
Emission Flex Package

Emissions
No matter where in the world your machines operate, you need Benefits:
a drive package that performs. With our Emission Flex Package, + Quick and easy modification through electronic
you increase the flexibility in highly regulated markets as well as update only
in countries with no or lower emissions standards. With two + Cost-efficient solution for customers selling and
engine generations from 100-460 kW, we are well prepared to purchasing used EU Stage IIIB/EPA Tier 4i products in
offer the solution that meets your individual requirements best. non-regulated countries
+ Higher sulphur tolerance so that engines can be
Emission Flex Package for Series 460, 500 and 900 operated anywhere
EU Stage IIIB/EPA Tier 4i engines + Economical use of resources by enabling second life for
To be operated in non-regulated countries, your used engines outside of emission regulated markets
EU Stage IIIB/EPA Tier 4i engines can be adjusted accordingly. + Higher technological standard than older, non-regulated
For this modification, no hardware changes are necessary; the engines which directly translates into fuel savings and lower
MTU-certified, authorized service dealers only update the software life-cycle costs
and decertify the engine*. The aftertreatment system may remain
in the vehicle, saving time and removal costs. However, if the SCR
components are removed, even higher sulphur tolerances may be
achieved. This is completely up to you. We help you decide which Benefits compared to classic
option is best for you. EU Stage IIIA/EPA Tier 3 engines:
+ Common engine platform and dimensions
Emission Flex Package for Series 1000-1500 + Less integration effort due to identical interfaces
EU Stage IV Compliant/EPA Tier 4f and same dimensions
If you plan to operate your EU Stage IV Compliant/EPA Tier 4f + Better fuel efficiency
engines in countries with no or less stringent emissions + Better power curves for more efficient operation
regulations, MTU offers two options: + Future-proof engines that are continually enhanced
– Order new engines with the Emission Flex Package.
This allows you to export your machines to anywhere from
highly regulated countries to less or non-regulated countries
with just one engine installation
– Adjust your engines in operation to more lenient emissions
regulations. The modification is done by software update and
recertifying* to UN ECE R96 Emission Flex Package (EFP)
emission standard, no hardware changes are necessary.
Removal of the SCR components is optionally. The new
emissions conformity is documented in the system data.

* Due to emission compliance regulations you need to remove labels and


certification numbers in advance so that de-/recertication can be conducted.

68  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  69
Notes Conversion Table

1 kW = 1.360 PS g = 9.80665 m/s2


1 kW = 1.341 bhp π = 3.14159
1 HP = 1.014 PS e = 2.71828
1 oz = 28.35 g
1 lb = 453.59 g 1 lb = 16 oz
1 short ton = 907.18 kg 1 short ton = 2000 lbs
1 lb/HPh = 447.3 g/PSh 1 ft lb = 1.356 Nm
1 lb/HPh = 608.3 g/kWh 1 ft/min = 0.00508 m/s
1 gal/HPh(US) = 4264 g/kWh pDiesel = 0.83 kg/l
1 kWh = 860 kcal 1 lb/sqin = 0.069 bar (1 psi)
1 cal = 4.187 J 1 mm HG = 1.333 mbar
(133.3 Pa)
1 BTU = 1.055 kJ 1 mm WS = 0.0981 mbar
(9.81 Pa)
1 inch = 2.540 cm T (K) = t (°C) + 273.15
1 sq. inch = 6.542 cm2 t (°C) = 5/9 x (t (°F) -32)
1 cu. inch = 16.387 cm3 t (°C) = 5/4 x t (°R)
1 foot = 3.048 dm 1 foot = 12 inches
1 sq. foot = 9.290 dm2 1 yard = 3 feet
1 land mile = 1.609 km 1 land mile = 5280 feet
1 naut. mile = 1.853 km 1 naut. mile = 6080 feet
1 GB Gallon = 4.546 l
1 US Gallon = 3.785 l
1 US Barrel = 0.159 m3
= 42 US Gallons

Energy: 1 J = 1 Ws = 1 VAs = 1 Nm
Power: 1 W = 1 VA = 1 Nm/s
Force: 1 N = 1 kgm/s2
Pressure: 1 Pa = 1 N/m2 (1 bar = 105 Pa)
Additional available sales programs: MEP (bar) = Pcyl(kW) x 1200
— Marine n(1/min) x Vcyl(l)
— Rail Torque (Nm) = Pges(kW) x 30000
— Gendrive n(1/min) x π
— Oil & Gas

70  I  C&I, Agriculture, Mining  I  Sales Program 2019 Sales Program 2019  I  C&I, Agriculture, Mining  I  71
MTU Asia Pte Ltd
MTU America Inc.

[Link]
Part of the Rolls-Royce Group
MTU Friedrichshafen GmbH
Subject to change. | 3190241 | Edition 01/19 | ESM 2019-03 I | Printed in Germany on chlorine-free bleached paper.

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