Technical Information

TI 235C/07/en/04.03
Automation of
No. 51504335
pH/Redox Measurements
TopClean S CPC 30

Automatic Measuring and Cleaning System

in Ex and Non-Ex areas

Applications Your benefits

The automatic pH/redox measuring and • Very high degree of safety:
cleaning system TopClean S CPC 30 – System status messages with feed-
combines a very high degree of safety, back to the control desk
highly precise measurement results and – In-process electrode cleaning, no
very low maintenance requirements. electrode removal necessary
It is the optimum choice for heavily – Automatic cleaning on detection of
polluted and aggressive media as well as electrode fouling
for high-accuracy measurement tasks, • High availability:
for e.g. – Long electrode life due to measuring
• Food industry cycle
• Pharmaceutical industry – Offline configuration:
• Process industry Very simple set-up on PC
• Water treatment – DAT module: very simple copying of
• Ex applications set-up to other devices

086
• Short amortisation times:
– Low procurement price
– Low maintenance costs through
automatic cleaning of electrode
– Low installation effort through
modular design
• Approved for Ex applications
• Communication via PROFIBUS-PA and
HART
 TopClean S CPC 30

Functions and system design

The cleaning system TopClean S CPC 30 consists of the following components:
• Control unit CPG 30
• Transmitter Mycom S CPM 153
• Injector CYR 10
• Multihose with assembly hose clip
• Power supply/control cable CPG 30 / Mycom S CPM 153 (5 m)
• Control lines CPG 30 / Injector CYR 10 (3 m).

Control unit CPG 30

The control unit CPG 30 converts the commands of the CPM 153 into pneumatic signals and
sends feedback signals such as assembly position and monitoring signals for compressed air
and water. The injector CYR 10 doses water and cleaning agent to clean the electrode. The trans-
mitter CPM 153 has five contacts and an alarm contact. Optionally, you can obtain an extra freely-
configurable output contact for the control unit CPG 30. This can be used tocontrol pneumatic
values in explosion hazardous zones or solenoid valves in non-hazardous zones to convey hot or
aggressive media.

Transmitter Mycom S CPM 153

The CPM 153 is the central unit of the measuring point. It processes the measured variables, acts
as communications centre and controls processes. The CPM 153 controls processes in the
CPG 30 via an interface and processes its feedback signals.

In the Ex version, the CPC 30 is powered via the power supply/control cable from the CPM 153;
in the non-Ex version, the CPC 30 has its own power supply connection.

2 Endress+Hauser
TopClean S CPC 30

Measuring system A complete measuring system consists of the following components:

• TopClean S CPC 30
• Pneumatically driven retractable assembly (e.g. CleanFit or ProbFit series) with
pneumatic ot inductive limit switches
• pH/redox electrode
• Electrode cable
• Cleaning agent with hoses
• RinseRinse block (for media which are controlled by additional valves)
• Hoses for injector CYR 10 / retractable assembly

MEAS

DIAG
CAL

PARAM
B
2 4
1
Endress+Hauser
CPG 300

5
3
6

C07-CPC30xxx-14-03-xx-xx-001.EPS
11
12 7
13 8 10
9

Complete measuring system in non-Ex area

1: Retractable assembly CleanFit CPA 475 with pH / redox electrode
2: Transmitter Mycom S CPM 153
3: Control unit CPG 30
4: Power supply for Mycom S CPM 153
5: Power supply / control cable
6: Multihose
7: Injector CYR 10
8: RinseRinse block CPR 40 (optional)
A: Message and control signals: assembly position, program status, move assembly, program stop
B: Hold input, six relay contacts, two current outputs 0/4 ... 20 mA

Customer supplies:
9: Additional valve
10: Cleaning solution
11: Electrical wiring
12: Compressed air
13: Liquids / cleaning mixture

Endress+Hauser 3
 TopClean S CPC 30

- .
Zone 0/1 Zone 1

MEAS

DIAG
CAL

PARAM
B
2 4
1
Endress+Hauser
CPG 300

5
3
6

C07-CPC30xxZ-14-03-xx-xx-001.EPS
11
12 7
13 8
9 10

Complete measuring system in Ex area

1: Retractable assembly CleanFit CPA 475 with pH / redox electrode
2: Transmitter Mycom S CPM 153
3: Control unit CPG 30
4: Power supply for Mycom S CPM 153
5: Power supply / control cable
6: Multihose
7: Injector CYR 10
8: Rinse block CPR 40 (optional)
A: Message and control signals: assembly position, program status, move assembly, program stop
B: Hold input, six relay contacts, two current outputs 0/4 ... 20 mA

Customer supplies:
9: Additional valve
10: Cleaning solution
11: Electrical wiring
12: Compressed air
13: Liquids / cleaning mixture

Operating modes For configuration, select the appropriate cleaning programme for your measuring point from the
stored programmes in the instrument. You can freely adapt the cleaning programmes to your
requirements or deactivate them as necessary.

You can choose between the following functions:

• Automatic: Freely programmeable weekly programme, separately for every week day with
freely selectable interval lengths.
• Cleaning: Selection of cleaning programmes.
• User programme: Selection and configuration of customer-specific cleaning programme
• Power failure programme: In the event of a failure of the power supply or the communication,
the system is automatically cleaned.
• External control: Programmes can be started via an external process control system.

4 Endress+Hauser
TopClean S CPC 30

Cleaning programs You have a choice of six programs in total.

• Programs Programme Clean, Clean S, Clean Int: These programs have a set procedure.
The cleaning times or repeat cycles are freely seelctable.
• Programs User 1 ... 3: User-definable. A simple way of programming is to copy predefined pro-
grams to user programs and adapt them.

Select the control for one external additional valve for your device under Order Code item
"External valve control". The "sterilisation" or "sealing water"* functions are only enabled on
devices fitted with a control function for additional external valves. You can freely use additional
external valves as required in the freely definable user programs. For example, for pressurised
media such as superheated steam, a second cleaner, cooling air, organic cleaner etc.

We recommend to use the rinse block CPR 40 for all the media, which shall be controlled by the
additional valves.In any case, you have to convey hot and aggressive media via the additional
valves and the rinse block (see "Materials").

Function → Cleaning Sterilisation Sealing water*

Program ↓

Clean Control for 1 valve

(= cleaning)
✓ –
required

Clean S
Control for 1 valve
(= cleaning + ✓ –
required
sterilisation)

Clean Int
Control for 1 valve
(= cleaning ✓ –
required
interval)

User 1 ✓
1 extra external valve can be used as required, e.g. for
User 2 ✓ superheated steam or organic cleaner.
Device control for 1 valve is required.
User 3 ✓

*Sealing water
In processes with fibrous or adhesive media, assemblies with ball valves are fitted to block the
medium, e.g. CleanFit CPA 473 or CleanFit CPA 475. To keep the rinse chamber free of medium,
the sealing water valve opens automatically before the assembly emerges from the process. The
counterpressure in the rinse chamber caused by the sealing water prevents the ingress of
medium into the chamber. The sealing water pressure must then be greater than the pressure of
the medium.

Endress+Hauser 5
 TopClean S CPC 30

Other functions Quick setup

This function configures the measuring point quickly and simply with the necessary basic
settings, so that you can begin measuring immediately.

SCC (= Sensor Condition Check)

This function monitors the state of the electrodes or the degree of electrode ageing. The status is
displayed in the messages »good«, »medium« or »bad« . The electrode status is updated after
each calibration. The »bad« message outputs an error message (maintenance requirement).

SCS (= Sensor Check System)

The Sensor Check System informs you of deviations in pH glass resistance or the difference
between the reference resistance and the normal range. It means that an incorrect measurement
may be made due to blocking or damage to the pH electrode. Automatic cleaning can be
triggered by such a signal.

PCS (= Process Check System)

This function checks the measuring signal for deviations. If the measuring signal does not change
over a specific period (1 hr, 2 hr, 4 hr), an alarm is triggered. This may be caused by soiling, block-
ing or similar.

Logbooks
There are several logbooks available: The last 30 entries are saved to an error logbook, an
operation logbook and a calibration logbook. You can retrieve the entries by specifying a date and
time.

Data logger
You can record two freely selectable parameters using the integrated data loggers and then view
the results graphically in real time. You can retrieve the last 500 measured values using date and
time. In this way, you can graphically display the process flow. This is a quick way of checking the
process and provides a good possibility of optimising pH control.

➀ ➃

C07-CPM153xx-20-06-00-en-001
Measure
2.00 12.00
7.54 12 15 35 ➄
➁ 01 04 2001

➅
➂ Select
➆

Example for data logger (for Parameter 1, pH is selected here)

1: Minimum display range (selectable to –2 pH) 4: Maximum display range (selectable to +16 pH)
2: The measured value which is found on the 5: Time when this measured value was recorded
scroll bar (3)
3: Scroll bar 6: Date of this measured value
7: Measured value curve

6 Endress+Hauser
TopClean S CPC 30

Simple to control
The follow control functions are used in the CPC 30 :
• Limit value contact
– Two-point controller with hysteresis for simple temperature control, for example
• PID controller
– for one and two-sided processes
– with freely adjustable P, I and D components
– Includes configurable range-dependent gain (kinked curve)
– Distinction between batch and flow (in-line) processes.
• Manipulated variable output
The manipulated variable can be output as a binary signal via relays or as a continuous signal
via the current output:
– binary signal via relay as PWM (pulse length proportional), PFM (pulse frequency propor-
tional) or dynamic PWM
– Current output (0/4 ... 20 mA): Analogue signal to control the actuator (for one or two actuator
drives / "single" or "split range")

DAT module
The DAT module is a memory device (EEPROM) which is inserted in the terminal compartment of
the transmitter. Using the DAT module, you can
• save complete settings, logbooks and the data loggers of the CPC 30 system and
• copy your settings to other CPM 153 transmitters which have identical hardware functionality.
This considerably reduces the effort to install or service several measuring points.

Offline set-up using the PC tool Parawin (see "Accessories")

Using the PC tool Parawin, you can:
➀ Configure the whole measuring point on the PC in the familiar Windows environment and
➁ Save the settings to the DAT module.
➂ Install the DAT module in a CPM 153 and transfer the entire configuration to the transmitter
(= complete transmitter set-up).
Then you can set up other transmitters with the same configuration.
➃ Similarly, you can use the DAT to read out logbooks and data loggers from the transmitter for
documentation purposes and save them to your computer. You can then display the data logger
data in graphic form on your PC.
.

Refer to the graphic on page 24 for information on the Parawin user interface.

Endress+Hauser 7
 TopClean S CPC 30

Calibration Accurate calibration

The instrument allows all field-tested calibration possibilities:
• Buffer self-recognition at manual calibration
The buffer tables, e.g. to DIN, Endress+Hauser, Merck and Riedel de Haën/ Ingold, are saved
in the instrument. Further buffer tables can also be programmed. During calibration, the
instrument automatically recognises the buffer value.
• Manual calibration
When calibrating manually, you can conduct either a two-point calibration (zero point and slope)
or a single-point calibration, i.e. zero point calibration of the pH electrode.
• Numeric calibration (data input)
The electrode data (zero point and slope) are entered using the keypad.
• Calibration logbook
The data of the last 30 calibrations are saved to a list with date and time.

Accurate measurement
• Medium temperature compensation (alpha value compensation)
This allows high-accuracy measurement over wide temperature ranges. In this type of
compensation, the temperature influence on the medium is self-compensated.
• Isothermic intersection compensation
This allows high-accuracy measurement even at temperature fluctuations. Compensates the
deviation between electrode zero point and isothermic intersection point.

8 Endress+Hauser
TopClean S CPC 30

!
Input
Note!
The limit values for Ex version are specified separately, marked with 0 and displayed in italics.

Measured variables pH, redox, temperature

pH Measuring range –2.00 ... +16.00

Measured value resolution pH 0.01

Zero point offset range pH –2 ... +16

Range of automatic temperature compensation –50 ... +150°C

Reference temperature 25°C (settable with

medium temperature compensa-
tion)

Slope adjustment 25 ... 65 mV / pH

Input resistance under nominal operating conditions > 1 · 1012 Ω

Input current under nominal operating conditions < 1.6 · 10–12 A

Redox Measuring range –1500 ... +1500 mV
–3000 ... +3000%

Measured value resolution 0.1 mV

Zero point offset range +200 ... –200 mV

Assignment with % display Settable, ∆ for 100% = 150 ...2000

mV

Electrode offset ±120 mV

Input resistance under nominal operating conditions > 1 · 1012 Ω

0
Input current under nominal operating conditions < 1.6 · 10–12 A

Sensor output circuit with type of protection EEx ia IIC. This circuit can be connected
to sensors of category 1G (zone 0) as well.

Maximum output voltage U0 DC 12.6 V

Maximum output current I0 130 mA

Maximum output P0 198 mW

Maximum outer capacity C0 50 nF

(with pH sensor CPS 401 IsFET:
150 nF)

Maximum outer inductivity L0 100 µH

Temperature Temperature sensor Pt 100 (three-wire circuit)

Pt 1000
NTC 30

Measuring range (can also be displayed in °F) –50 ... +150 °C

NTC: –20 ... +100 °C

Measured value resolution 0.1 K

Temperature Offset ± 5K

Endress+Hauser 9
 TopClean S CPC 30

Current inputs 1 / 2 Signal range 4 ... 20 mA

(passive, optional,
terminals 21/22, 23/24) Measured error1 max. 1% of measuring range

0
Input voltage range 6 ... 30 V

Intrinsically safe current inputs for connection with intrinscally safe electric circuits with
type of protection EEx ia IIC or EEx ib IIC.

Maximum input voltage Ui DC 30 V

Maximum input current Ii 100 mA

Maximum input power Pi 3W

Maximum inner capacity Ci 1.1 nF

Maximum inner inductivity Li 24 µH

Resistance input Resistance ranges (switchable using software) 0 ... 1 kΩ

(active, optional, 0 ... 10 kΩ
only with non-Ex)
Measured error1 max. 1% of measuring range

Digital inputs Input voltage 10 ... 40 V

E1-E3

0
Internal resistance Ri = 5 kΩ

Intrinsically safe optoelectronic coupler for connection with intrinsically safe electric
circuits with type of protection EEx ia IIC or EEx ib IIC.

Maximum input voltage Ui DC 30 V

Maximum inner capacity Ci negligible

Maximum inner inductivity Li negligible

1
: acc. to IEC 746-1, under nominal operating conditions

CPG 30:

Digital inputs Input voltage 10 ... 40 V

Internal resistance Ri = 5 kΩ

Minimum duration of start signal 500 ms

10 Endress+Hauser
TopClean S CPC 30

Output
Output signal pH, redox, temperature

Current outputs Current range 0 / 4 ... 20 mA

(terminals 31/32, 33/34)
Error current 2.4 mA or 22 mA

Measured error1 max. 0.2 % of current range end

value

Output distribution, settable pH: ∆1.8 ... 18 pH

Redox: ∆300 ... 3000 mV
Temperature: ∆17 ... 170 K

Active current output (only non-Ex): Load max. 600 Ω

0
Passive current output: Input voltage range 6 ... 30 V

Intrinsically safe current circuits for connection with intrinscally safe electric circuits with
type of protection EEx ib IIC.

Maximum input voltage Ui DC 30 V

Maximum input current Ii 100 mA

Maximum input power Pi 750 mW

Maximum inner capacity Ci negligible

Maximum inner inductivity Li negligible

Auxiliary voltage output Voltage 15 V DC

(for digital inputs E1-E3)

0
Output current max. 9 mA

Intrinsically safe current output circuit with type of protection EEx ib IIC.

Maximum output voltage U0 DC 15,8 V

Maximum output current I0 71 mA

Maximum output P0 1.13 W

Maximum outer capacity C0 50 nF

Maximum outer inductivity L0 100 µH

Interface to CPG 30 Power supply: Output voltage 11.5 ... 18 V

Output current max. 60 mA

0
Communication (only internal) RS 485

Intrinsically safe current output circuit with type of protection EEx ib IIC.

Limit value and alarm Setpoint adjustments pH –2.00 ... 16.00

functions
Hysteresis for switch contacts pH: 0.1 ... 18
Redox absolute: 10 ... 100 mV
Redox relative: 1 ... 3000%

Error delay 0 ... 6000 s

Endress+Hauser 11
 TopClean S CPC 30

Relay contacts The NC/NO contact type can be set by software.

Switching voltage max. 250 V AC / 125 V DC

Switching current max. 3 A

Switching power max. 750 VA

Life span ≥ 5 million switching cycles

With the maximum settable frequency in PFM 120 min-1

With the maximum settable period length in PWM 1 ... 999.9s

0
With PWM minimum switch-on period 0.4 s

Intrinsically safe relay contact circuits for connection with intrinscally safe electric circuits
with type of protection EEx ia IIC or EEx ib IIC.

Maximum input voltage Ui DC 30 V

Maximum input current Ii 100 mA

Maximum input power Pi 3W

Maximum inner capacity Ci 1.1 nF

Maximum inner inductivity Li 24 µH

1
: acc. to IEC 746-1, under nominal operating conditions

Galvanic isolation At the same potential are:

• Current output 1 and the auxiliary energy supply output (term. 85/86)
• Current output 2, connection to interface CPG 30 and the resistance input (term. 21/22)

The remaining circuits are galvanically isolated from each other.

CPG 30: Output voltage 30 V

Digital outputs Output current 100 mA

Output power 750 mW

Control for an external valve Switched mains voltage:

and CYR 10 (non-Ex)
Max. current Imax = 3 A

Max. power Pmax = 750 VA

C07-CPC30xxx-04-12-00-de-004

47
48
Zusatz-Ventil
(optional)
N/L–
L/L+

Switched mains voltage to control the additional external valve

Control for external valve pneumatic

(Ex)

Control for CYR 10Z (Ex) Switched voltage: 12 V

Max. current Imax = 3 mA

Max. power Pmax = 10 mW

12 Endress+Hauser
TopClean S CPC 30

Electrical connection
Connection diagram Non-Ex area
Installation and connection
by operator
Mycom CPM 153 CPG 30
+ S
81
Digital (Hold) L+ +BN 12V DC L+
input E1* 82 L/L+
+ L– -WH L– N/L– Power supply
93
Digital GN PE
A A )
input E2* 94
B YE CPG comm. B Compressed air
supply 4...6 bar,
+ 85 94 filtered 0.5 µm, free
15 V
Power supply Assembly of oil and condensate
– 86 93 service*
output* AD 6 / ID 4
41 92
Assembly
Alarm relay 42 91 measure*
(NAMUR: Failure
47 90
Relay 1 48 n.c. 41
89
(NAMUR: Mainten. requ.) Valve (optional)
57 88 42
Automatic
Relay 2 58 87 stop*
(NAMUR: Function control)
86

Start program 1-8 (binary)

51
bin. 2
Relay 3 52 85
84
54
bin. 1
Relay 4 55 83
82
44
bin. 0
Relay 5 45 81

66
Assembly
+ 31
mA 65 service
Current - 32 62
output 1 Assembly
61 measure
+ 33
mA
Current 72
- 34 Program
output 2 71 running

pH electrode or IsFET pH sensor

pH DRN
n.c. SRC 48
Ref. Ref. 47
PA/ PA/
PM PM 52
S S 51
Temp. Temp.
 11  11
12  12 
13 n.c.
1 *
2

L/L+ 1 *
N/L– 2
Power supply PE Multihose coupling
) Injector
(operator supply) CYR 10

Pipe disconnector
(customer supplied)
C07-CPC30xxx-04-12-00-en-001.EPS

Motive water
2...12 bar

n.c.: do not connect!

* : see connection examples Cleaner

*: refer to wiring examples on page 17

Endress+Hauser 13
 TopClean S CPC 30

Ex area
Installation and connection
by operator
Mycom CPM 153 (Ex) CPG 30 (Ex)
+ S
81
Digital L+ +BN 12V DC L+
82
ib
input E1 L– -WH L–
+ 93
Digital A GN A
94 ib
input E2 YE CPG comm. B
Compressed
B air supply 4...6 bar,
filtered 0.5 µm,
+ 94 free of oil and
15 V Assembly
Power supply ib ib service*
condensate
– 86 93
output AD 6 / ID 4
41 92
ib Assembly
Alarm relay 42 91 measure*
47 90
Relay 1 48
ib n.c.
89
88 Valve (optional)
57
ib Automatic
Relay 2 58 87 stop*
86

Start program 1-8 (binary)

51 ib bin. 2
Relay 3 52 85
84
54
ib bin. 1
Relay 4 55 83
82
44
ib bin. 0
Relay 5 45 81

76
Assembly
+ 31 ib Compressed
mA 75 service
air supply 4...6 bar,
Current - 32 ib 72 filtered 0.5 µm,
output 1 ib Assembly free of oil and
71 measure
+ 33
mA
condensate
Current ib 66
- 34
ib
Program
output 2 65 running

pH electrode 1 or IsFET pH sensor 1

pH n.c.
Ref. Ref. 51
Src
n.c.
Drn 52
n.c.
ia 47
S S 48 1 2
PA/ PA/
Temp. 1 PM Temp. 1 PM
J 11 J 11
12  12 
13 n.c.

2 1
L/L+
Power supply N/L–
(ex e) PE Multihose
) Injector CYR
(operator supply) 10Z-E12/
-F12

Pipe disconnector
(customer
C07-CPC30xxZ-04-12-00-en-001.EPS

supplied)

Motive water
2...12 bar

Cleaner

14 Endress+Hauser
TopClean S CPC 30

Contacts CPM 153 In the transmitter Mycom S CPM 153, there are six relays available which you can configure using
the software.

The ChemoClean® spray cleaning system with the injector CYR 10 automatically cleans the
electrode. It is controlled by two contacts.

The NC/NO contact type can be switched by software.

! Note!
• If you use NAMUR contacts (acc. to recommendations of the community of interest process
control engineering of the chemical and pharmaceutical industry), the contacts are set to the
relays as follows:
– Failure to "ALARM"
– Maintenance required to "RELAY 1" and
– Function control to "RELAY 2".
• You can assign up to three relays to the controller, dependent on the instrument version.

Selection by software NAMUR on NAMUR off

ALARM Alarm Alarm

RELAY 1 Warning when Controller or ChemoClean

maintenance required

RELAY 2 Function control Controller or ChemoClean

Electrical
connection data
Mycom S CPM 153:

Power supply 230 V AC +10/–15%

24 V AC/DC +20/–15%

Frequency 47 ... 64 Hz

Power consumption max. 10 VA

Separation voltage between galvanically isolated circuits 276 Vrms

0
Terminals, max. cable cross-sectional area 2.5 mm²

Connection data for 12V supply:

Maximum output voltage UO 18.5 V

Maximum output current IO 100 mA

Maximum output power PO 1.53 W

Maximum external capacity CO 150 nF

Maximum external inductivity IO 150 µH

Endress+Hauser 15
 TopClean S CPC 30

CPG 30:

Power supply 230 V AC +10/–15%

24 V AC/DC +20/–15%

Frequency 47 ... 64 Hz

Power consumption max. 12 VA

Separation voltage between galvanically isolated circuits 276 Vrms

0
Terminals, max. cable cross-sectional area 2.5 mm²

CPG 30 (Ex) : The devices in Ex version are powered from the transmitter CPM 153 (refer above for data).

16 Endress+Hauser
TopClean S CPC 30

Connection examples

Non-Ex, double-sided neutralisation, pH limit value, NAMUR pin assignment, pH and

temperature at current outputs, two additional valves, external control using
PLS, assembly status display

Mycom CPM 153 CPG 30

+ 81 S
Digital + + +
External 82 input E1 L/L+
hold + 93 – - – N/L– Power supply
Digital PE
A A )
94 input E2
B B

Start program 1-8 (binary)

86
bin. 2
85
+ 85
Power supply 84
– 86 bin. 1
83
pH + 31
82
- 32 Current bin. 0
81
output 1
Temp. 33
Assembly 94
- 34 Current
service 93
PLS
output 2
92
Assembly
41 measure 91
42 Failure
NAMUR

90
n.c.
47 89

48 Maintenance 88
Automatic
57 stop 87
58 Function control
Assembly 76
51 service 75 (max. 3 W)
Power 52 pH limit value
72
supply Assembly max. 30 V
measure 71 (max. 3 W)
54
Program 66
55 Relay 4 (max. 3 W)
running 65
44
Air
45 Relay 5 Pneumatic connection

L/L+ Maintenance
N/L– Power supply unit
PE 51
52
pH Multihose Control for 47
electrode Temperature coupling additional valve 48
42 41
pH Ref.PA 11 12 13

1 *
2

1 *
2

Injector
CYR 10

Pipe disconnector
(customer
supplied)

Motive water
C07-CPC30xxx-04-12-00-en-002.EPS

e.g. second 2...12 bar

Alkali Acid cleaner

Cleaner

Endress+Hauser 17
 TopClean S CPC 30

Ex, double-sided neutralisation with equipment for two additional

valves, rinse block, connected digital inputs and outputs

Mycom CPM 153 CPG 300

+ 81 S
Digital + + +
External ib 82 input E1
hold + 93 – - –
Digital A
A
94 input E2
B B

Start program 1-8 (binary)

86 L+ L–
bin. 2
85 ib
85
Power supply 84
– 86 bin. 1
83 ib
pH + 31
82
ib - 32 Current bin. 0
81 ib e.g. 7 x
output 1
33
STAHL 935L
Temp.
ib - Current Assembly 94
34 service 93 ib
output 2
92
41 Assembly
measure 91 ib
42 Failure
NAMUR

90
47 n.c.
89 ib
48 Maintenance
88
57 Automatic
stop 87 ib
58 Function control
51 Assembly 76 L+ L–
ib
Power 52 pH limit value service 75
supply 72
Assembly
L+ L– measure 71 ib
54 e.g. 3 x
66
Relay 4 Program
ib 55 running 65 ib STAHL 925O
L+ L–
44
Air
ib 45 Relay 5 Pneumatic connection

L/L+
51 Maintenance
N/L– Power supply unit
Multihose
coupling

52
PE
47
pH
electrode Temperature Control for 48
additional valve
pH Ref.PA 11 12 13

1 2

Compressed
2 1
ia air supply

Injector
CYR 10Z-E12/
-F12

Pipe disconnector
(customer
supplied)

Motive water
e.g. second 2...12 bar
cleaner
C07-CPC30xxZ-04-12-00-en-002.EPS

Alkali Acid

18 Endress+Hauser
TopClean S CPC 30

Performance characteristics
Measured value resolution pH: 0.01
Redox: 1 mV / 1%
Temperature: 0.1 K

Measurement deviation1 pH: max. 0.2% of measuring range

display Redox: 1 mV
Temperature: max. 0.5 K

Measured error1 max. 0.2% of current range end value

Repeatability1 max. 0.1% of measuring range

1
: acc. to IEC 746-1, under nominal operating conditions

Installation conditions
Installation instructions • Always install the transmitter and the control unit so that the cable entries always point down-
wards.
The components can be installed using the following methods:

Device Wall mounting Post/ Panel mounting

pipe installation

Control unit CPG 30 Mounting kit contained not applicable not applicable
in scope of supply.
Refer to figure below.

CPM 153, Required: Mounting kit contained Mounting kit contained

covered 2 screws ø 6 mm in scope of supply. in scope of supply.
2 rawl plugs ø 8 mm Refer to figure below. Refer to figure below.

CPM 153, If installed outdoors, Weather protection not usual

outdoors weather protection cover CYY102-A and
cover CYY102-A two round post fixtures
required required

• The transmitter CPM 153 is normally installed as a panel-mounted unit.

• The transmitter CPM 153 can be fixed to a vertical or horizontal pipe using the supplied mount-
ing kit. For outdoor installation, a weather protection cover CYY 101 is required. It can be fitted
to the field unit using all kinds of fixtures (refer to "Accessories").

Panel mounting ➀ and post mounting ➁ for CPM 153

Endress+Hauser 19
 TopClean S CPC 30

Mounting the transmitter in panels or on posts

CPM 153 using supplied mounting kit (see
left).

If you want to mount the device on the front of an air-tight panel, you must also use a flat seal (see
"Accessories").
Required installation cutout for panel mounting: 161+0.5 x 241+0.5 mm.
The installation depth is approx. 134 mm.
The maximum pipe diameter is 60 mm.

For outdoor use, the weather protection cover CYY 101 is required. This is available as an acces-
sory.

Water and compressed air connections

Water 4 ... 6 bar,

filtered 100 µm,
max. 56°C

Compressed air 4 ... 6 bar,

filtered 0.5 µm,
free from oil and con- max. 10 m
densate

Screw unions bulkhead gland

AD 6 / ID 4

Injector CYR 10:

max. suction height 3m Endress+Hauser

TopClean CPG 30

concentrated cleaner
max. 5 m
Motive water volume min. 2 l/min.
max. 10 l/min.

Motive water 2 ... 12 bar

pressure
C07-CPC30xxx-17-12-00-xx-001.EPS

max. 3 m

20 Endress+Hauser
TopClean S CPC 30

Ambient conditions
Ambient temperature –10 ... +55°C (Ex: –10 ... +50°C)

Ambient temperature limit –20 ... +60°C (Ex: –10 ... +50°C)

Storage and transport –30 ... +80°C

temperature

Relative humidity 10 ... 95%, non-condensing

Ingress protection CPM 153: IP 65 CPG 30: IP 54

Electromagnetic compati- Interference emission and interference immunity to EN 61326: 1997 / A1:1998
bility

Safety requirements Complies with general safety requirements acc. to EN 61010.

Complies with NAMUR Recommendations NE 21.

Process conditions
Temperature range max. 60°C
media conveyed

Pressure of media Aggressive or hot media which are conveyed via additional valves (optional) must not be
conveyed conveyed by the injector CYR 10 of the CPC 30 system. Use the rinse block CPR 40 for that.

Mechanical construction
Design / dimensions
320
300 200 227

Endress+Hauser
CPG 300

24
420

327

350
400

C07-CPC300xx-06-12-01-xx-001.EPS

250

Dimensions of control unit CPG 30

Endress+Hauser 21
 TopClean S CPC 30

ENDRESS+HAUSER
MYCOM S CPM 153

Messen

pH 7.54
Wahl

154
MEAS CAL

DIAG PARAM

247


C07-CPM153xx-06-06-00-xx-001.EPS
82
142
100 167

Dimensions of transmitter CPM 153

Weight CPG 30: approx. 20 kg CPM 153: max. 6 kg

Materials CPM 153 Housing GD-AlSi 12 (Mg content 0.05%), plastic-coated

Front Polyester, UV-resistant

CPG 30 Housing Ex and non-Ex: Polyester GF

Injector Housing PVC (in contact with medium)

CYR 10

22 Endress+Hauser
TopClean S CPC 30

Display and operating interface

You can set up the complete measuring point with using the operating panel on the transmitter
CPM 153 or using the offline set-up function in the PC tool.
If you are using several devices, you can copy the entire set-up of one device to another deivce
using the DAT module.

Display elements Backlit LC display with dot matrix, 128 x 64 dots

Mycom S CPM 153
Display possibilities:

One circuit instrument:

pH/redox value, temperature, current outputs 1 and 2, contact states, status CPG 30, control
parameters (setpoint, set values)
Measure Measure

7.54
7.54
pH
pH ATC
Temperature 25.0 °C
Select Select

Co07-CPM153xx-19-06-00-en-005
Measure

pH 7.54 0 mV

Out 1 10.00 mA
Out 2 0.00 mA
Rel. A 1 2 3 4 5

Select

ENDRESS+HAUSER
1 MYCOM S CPM 153 4

Measure HOLD 5
2

3 pH
Temperature
7.54 25.0 °C
6
Select Off
11

C07-CPM153xx-19-06-00-en-002.EPS
7
12
MEAS CAL
8
9
DIAG PARAM 13

10 ?

Backlit dot matrix display, display exampe

1: Current measured variable
2: Current menu option
3: Measured variable
4: Select: arrow keys for scrolling through the menu/through the measuring menus, »E« to browse
down
5: "Meas" (Measuring mode) key
6: "Cal" (Calibration) key
7: "Diag" (Diagnosis menu) key
8: "Param" (Parameter entry menu) key
9: ENTER key
10: Scroll keys
11: Labelling strip
12: Display of measured value
?: Press DIAG and PARAM together to open the Help page

Endress+Hauser 23
 TopClean S CPC 30

Operating elements There are 4 main menus available for instrument operation:
Mycom S CPM 153 • Measurement ("MEAS")
• Configuration ("PARAM")
• Calibration ("CAL") and
• Diagnostics ("DIAG").
Press the "MEAS", "PARAM", "CAL" and "DIAG" keys to switch to the appropriate selection menu.
Here, the possible options are displayed in plain text and selected elements are displayed in
reverse video. Selections are made using the arrow keys, which are also used to edit the numeric
values.

Offline configuration user

interface using Parawin
(Accessories)

The PC tool Parawin provides you with a tool for configuring your measuring point on a PC using
a simple and self-explanatory menu structure (an example window can be seen above). Write the
configuration to the DAT module using the RS232 interface on the PC. The data can then be trans-
ferred to the transmitter.

Certificates and approvals

CE symbol The TopClean S system complies with the statutory requirements of the harmonised

4
EC directives. Endress+Hauser confirms the successful testing of the system by affixing the
symbol.

Ex approvals • ATEX II (1) 2G EEx em ib[ia] IIC T4

• FM NI Class I, Division 2, Groups A, B, C, D; sensor IS Class I Division 1, Groups A, B, C, D
FM DIP Class II, III, Division 1, Groups E, F, G; sensor IS Class I Division 1, Groups A, B, C, D
• FM NI Class I, Division 2, Groups A, B, C, D
FM DIP Class II, III, Division 1, Groups E, F, G
• CSA Class I, Division 2; sensor IS Class I Division 1
• TIIS
• EC system approval

24 Endress+Hauser
TopClean S CPC 30

Ordering information
Product structure for the Scope of delivery of basic equipment:
complete system Control unit CPG 30, transmitter Mycom S CPM 153 with 6 relays and DAT module, injector CYR
TopClean S CPC 30 10, multihose (5 m), hose clip, power supply cable CPM 153 – CPC (5 m)
Approvals
A Basic equipment: non-Ex
G With ATEX approval II (1) 2G EEx em ib[ia] IIC T4
O With FM approval CI. I, Div. 2, with NI input and output circuits, sensor IS Cl. I Div. 1
P With FM approval CI. I, Div. 2, with NI input and output circuits
S With CSA approval Cl. I, Div. 2, with NI input and output circuits, sensor IS Cl. I Div. 1
T With TIIS approval

Control for external valves

0 Basic equipment: no control for external valves
1 Control for 1 external valve, non-Ex
2 Control for 1 external valve, Ex

Measurement input Mycom S CPM 153

1 1 measuring circuit for glass electrodes pH/redox and temperature
2 1 measuring circuits for glass electrodes / IsFET sensors pH/redox and temperature

Measurement output Mycom S CPM 153

A 2 current outputs 0/4 ... 20 mA, passive (Ex and non-Ex)
B 2 current outputs 0/4 ... 20 mA, active (non-Ex)
C HART with 2 current outputs 0/4 ... 20 mA, passive
D HART with 2 current outputs 0/4 ... 20 mA, active
E PROFIBUS-PA, without current outputs

Power supply
0 230 V AC
1 100 ... 115 V AC
8 24 V AC / DC

Language versions
A E/D
B E/F
C E/I
D E / ES
E E / NL
F E/J

Cable connection
0 Cable glands M 20 x 1.5
1 Cable glands NPT ½"
3 Cable glands M 20 x 1,5, PROFIBUS-PA M12 plug
4 Cable glands NPT 1/2", PROFIBUS-PA M12 plug

Length of multihose
0 5m
1 with electrical heating, 5 m
2 with electrical heating, 10 m
8 10 m

Additional features
0 Standard version
1 Preparation for housing CYC 300
9 Special version acc. to customer specifications

Configuration
A Factory settings

CPC 30- Complete order code

Endress+Hauser 25
 TopClean S CPC 30

Accessories
Offline configuration The Parawin tool provides you with a graphic PC operating program for configuring your measur-
with Parawin ing point at the PC using a simple and self-explanatory menu structure. Write the configuration to
the DAT module using the RS232 interface on the PC. The module can then be plugged into the
transmitter. You can switch the language via software.
The offline configuration system consists of a DAT module, the software and a DAT
interface (RS 232). Required operating sytem: Windows NT/95/98/2000.
Order No.: 51507133 (only Mycom S CPM 153)
Order No.: 51507563 (TopCal S, TopClean S / Mycom S)

DAT module Additional memory device for saving/copying complete settings, logbooks and the data loggers.
Order No.: 51507175

Flat seal Flat seal for air-tight panel mounting of the transmitter CPM 153.
Order No.: 50064975

Assemblies Type Properties Applications

CleanFit Retractable assembly for manual or pneumatic opera- • Process industry
CPA 471 / tion. Cleaning and calibrating the electrode is possible (471, 472, 473 / 474)
472 / 473 / under process conditions. • Food, pharmaceutical
474 / 475 CPA 475: 3A approval, application pending with applications (475)
EHEDG. • Biotechnology (475)
Technical Information:
CPA 471: TI 217C/07/en, Order No.: 51502596
CPA 472: TI 223C/07/en, Order No.: 51502645
CPA 473: TI 344C/07/en, Order No.: 51510923
CPA 474: TI 345C/07/en, Order No.: 51510925
CPA 475: TI 240C/07/en, Order No.: 51505599

pH/redox electrode Type Properties Applications

OrbiSint Universally applicable, very easy to clean and insensi- • Process industry
CPS 11/12/13 tive to soiling due to PTFE diaphragm, pressures up to 6 • Industrial wastewater
bar, conductivity > 50 µS/cm • Detoxification (cyanide,
Technical Information TI 028C/07/en, 50054649 chrome)
• Neutralisation

CeraLiquid Electrodes with ceramic diaphragms and KCl liquid • Process industry
CPS 41/42/43 electrolyte, use with counterpressure, explosion-proof up • Ultrapure water
to 8 bar • Boiler feed water
Technical Information TI 079C/07/en, 50059346 • Detoxification (cyanide)

CeraGel Gel electrode with double-chamber reference system. • Process industry

CPS 71 Long-term stability, short response time, very long toxic • Food processing
path, resistant to alternating temperature and pressure • Water treatment
cycles
Technical Information TI 245C/07/en, 51505837

OrbiPore Gel electrode with open aperture diaphragm for heavily • Process industry
CPS 91 soiled media. Resistant to pressure and concentration • Industrial wastewater
fluctuations. Pressures up to 13 bar.
Technical Information TI 375C/07/en, 51513127

TopHit Rupture-proof pH sensor based on IsFET technology. • Process industry

CPS 471 Short response time, very high resistance to alternating • Food, pharmaceutical
temperature cycles, sterilisable, almost no acid or alka- applications
line errors • Water treatment
Technical Information TI 283C/07/en, 51506685 • Biotechnology

26 Endress+Hauser
TopClean S CPC 30

Connection accessories • CPK 1: Version with pilot wire and additional outer screen, sheathed in PVC, ø 7.2 mm. Exten-
sion with cable CYK 71 possible. Order No.: of CYK 71: 50085333
• CPK 9: For pH/redox electrodes with integrated temperature sensor and TOP68 plug-in head
(version ESA, ESS). Extension with cable CYK 71 possible.
• CPK 12: For IsFET pH sensors and pH/redox electrodes with integrated temperature sensor and
TOP68 plug-in head. Extension with cable CYK 12 possible.
• Junction box VBE: For Ex area Zone 0. Order No.: 50003993
• Junction box VBM: Junction box for extending measuring cable connection between electrode
and transmitter. Two screw unions for e.g. combination electrode.
Material: aluminium casting, ingress protection IP 65. Order No. 50003987
• Junction box VBA: Junction box for extending measuring cable connection between electrode
and transmitter. Four screw unions for e.g. separate reference electrode. Material: aluminium
casting, ingress protection IP 65. Order No. 50003987

Rinse connection adapter Rinse connection adapter CPR 40 for the transport of cleaning agents for use with retractable
assemblies.

Spray cleaning system CYR 10 / CYR 20 ChemoClean Spray Cleaning System for the transport of cleaning agents or
acids for use with retractable assemblies.

Weather protection cover For installing the transmitter outdoors, the weather protection cover CYY 101 is required.
CYY 101 Order No.: CYY101-A

Round post fixture for To fix the weather protection cover to vertical or horizontal posts with
weather protection cover diameters of up to 60 mm. Order No.: 50062121

Weather protection cover CYY 101 Round post fixture for CYY 101

Endress+Hauser 27
 TopClean S CPC 30

Housing CYC 300 Housing for TopClean S CPC 30, with rack for buffer and cleaner solutions. Operating panel with
alarm LED and lock for programme start and assembly drive. Window for Mycom S or Memo-
Graph S. For Ex and Non-Ex applications. Material: plastic or stainless steel.

1 Mycom S CPM 153

➀ ➆ 2 TopClean S CPC 30
3 Pg cable glands
➁ 4 Multihose gland
➇ 5 Rack
6 Buffer and cleaner solutions
➈ 7 MemoGraph S
➂ 8 Programme control unit

C07-CYC300xx-09-00-06-xx-001.EPS
➃ 9 Operating panel
(Order operating panel separately:
Order No.: 51512891)
➄
➅

Housing CYC 300

1003 24 493 234 234 234 234

840

840

936

Dimensions housing CYC 300, stainless steel version

800 300 750

1000

950

40

Dimensions of housing CYC 300, plastic version

28 Endress+Hauser
TopClean S CPC 30

Product structure
Housing CYC 300
Certificates
A no approval
G with ATEX approval II (1) 2G EEx em ib[ia] IIC
O with FM approval Cl. I, Div. 2, with NI input and output circuits, sensor IS Cl. I Div. 1
P with FM approval CI. I, Div. 2, with NI input and output circuits
S with CSA approval Cl. I, Div. 2, with NI input and output circuits, sensor IS Cl. I Div. 1
T with TIIS approval

Power supply
1 230 V AC
2 110-115 V AC
3 24 V AC / DC

Materials
A Plastic
G Stainless steel 1.4301 (AISI 304)

Heating
1 no electrical heating
2 with electrical heating

Data recording
A no MemoGraph S
B with MemoGraph S

Allocation
1 empty housing, CPC 30 not mounted
2 order item of associated CPC

Options
1 Basic version

CYC 300- complete order code

Endress+Hauser 29
 TopClean S CPC 30

Supplementary documentation
Supplementary ❑ Operating Instructions TopClean S CPC 30, BA 235C/07/en, Order No. 51504339
documentation ❑ Operating Instructions PROFIBUS-PA, BA 298C/07/en, Order No. 51507116
❑ Operating Instructions HART, BA 301C/07/en, Order No. 51507114
❑ Ex Safety Instructions, XA 236C/07/a3, Order No. 51506729
❑ Technical Information Mycom S CPM 153, TI 233C/07/en, Order No. 51503788
❑ Technical Information CleanFit CPA 471, TI 217C/07/en, Order No. 51502595
❑ Technical Information CleanFit CPA 472, TI 223C/07/en, Order No. 51502644
❑ Technical Information CleanFit CPA 473, TI 344C/07/en, Order No. 51510923
❑ Technical Information CleanFit CPA 474, TI 345C/07/en, Order No. 51510925
❑ Technical Information CleanFit CPA 475, TI 240C/07/en, Order No. 51505598
❑ Technical Information OrbiSint CPS 11/12/13, TI 028C/07/en, Order No. 50052557
❑ Technical Information CeraLiquid CPS 41/42/43, TI 079C/07/en, Order No. 50058726
❑ Technical Information CeraGel CPS 71, TI 245C/07/en, Order No. 51505837
❑ Technical Information OrbiPore CPS 91, TI 375C/07/en, Order No. 51513127
❑ Technical Information TopHit CPS 471, TI 283C/07/en, Order No. 51506687
❑ Technical Information CPK 1-12, TI 118C/07/en, Order No. 50068525
❑ Technical Information CPR 40, TI 342C/07/en, Order No. 51510059
❑ Technical Information CYR 10 / 20, TI 046C/07/en, Order No. 50014223

30 Endress+Hauser
TopClean S CPC 30

Endress+Hauser 31
 Subject to modification

Endress+Hauser
Gmbh+Co.
Instruments International
P.O. Box 2222
D-79574 Weil am Rhein
Germany

Tel. (07621) 975-02

Tx 773926
Fax (07621) 975 345
e-mail: [email protected]

Internet:
www.endress.com

TI 235C/07/en/04.03
51504335
FM+SGML 6.0 / DT