MINISTRY OF DEFENCE (DGQA)

STANDARD QUALITY ASSURANCE PLAN

MARINE VALVES FOR

LOW PRESSURE FLUIDS
VALVES SERVE TO REGULATE THE FLOW OF FLUIDS BY
OPENING OR CLOSING PASSAGEWAYS

STANDARD QAP NO. DGQA/DQA (WP)/VALVES//2020/REV 1

DATED__JUL20

Total Nos. of Pages:32

ISSUING AUTHORITY

DIRECTORATE OF QUALITY ASSURANCE (WARSHIP PROJECT)

MINISTRY OF DEFENCE (DGQA)
'H' BLOCK, NIRMAN BHAWAN P.O.
NEW DELHI-110 011

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DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--
NEW DELHI - 110 011 /2020/REV 1 DATE JUL 20

RECORD OF AMENDMENTS

Sl. Date of Amendments Authority Remarks

No. Amendment

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MINISTRY OF DEFENCE / DGQA PAGE 03
PRESSURE FLUIDS
DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

MINISTRY OF DEFENCE (DGQA)

STANDARD QUALITY ASSURANCE PLAN (SQAP)

FOR MARINE VALVES FOR LOW PRESSURE FLUIDS

SQAP NO.
DGQA/DQA (WP)/VALVES/…/2020/REV 1

(A George)
Rear Admiral
ADGQA (WP)
Jul 20
Promulgated by

DIRECTORATE OF QUALITY ASSURANCE (WARSHIP PROJECT)

MINISTRY OF DEFENCE (DGQA)
'H' BLOCK, NIRMAN BHAWAN PO
NEW DELHI - 110 011

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PRESSURE FLUIDS
DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

CONDITION OF RELEASE

1. This Standard Quality Assurance Plan (SQAP) has been formulated for reference
of the Order Placement Agencies, Inspection Authority, Inspection Agencies and the
Industry. No alteration is to be made to this SQAP except by the issue of authorised
amendment by DQA (WP).

2. It is to be applied, as required, for Quality Assurance during various stages of

manufacture of Valves for IN Ships.

3. The website htpp://www.dgqadefence.gov.in may also be referred for other

Quality Assurance related inputs.

4. The SQAP has been prepared on the basis of decisions made during the collegiate
meeting held at DQA(WP) with leading manufacturers of Valves and representatives of
Professional Directorates and Production Directorates of the IN. Any user of this Standard
QAP within DGQA/ IN or in industry may propose an amendment to it with valid
justification. Proposals not applicable to particular contract can be sent directly to DQA
(WP), New Delhi, and those directly applicable to a particular contract are to be dealt with
using contract procedures.

5. The specifications and standards laid out in the SQAP are indicative only. The
specifications/ parameters and standards given in the Statement of Technical
Requirement (SOTR) / Technical Specifications (TSP) / MoM of TNC / Approved drawings
will be final and binding.

6. DQA(WP) reserves the right to amend or modify the contents of this SQAP without
consulting or informing any holder of this document.

7. In case the SQAP is incorporated into contracts, users are responsible for their
correct application while complying with contractual and other statutory requirements.
Compliance with SQAP does not of itself confer immunity from legal obligations.

8. Enquiries in connection to these requirements may be made from:

Directorate of Quality Assurance (Warship Projects)

Ministry of Defence
'H' Block, Nirman Bhawan P.O
New Delhi - 110 011

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PRESSURE FLUIDS
DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

CONTENTS

SL.NO. DESCRIPTION PAGE

1. Standards Invoked 06
2. Specific Requirements 07
3. Abbreviations 09
4. Scope 10
5. System Description 11
6. Part-I: General Information 12
7. Part-II: Technical Inspection/Trials 12
APP'A' Standard QAP for Isolation Valves 13
APP'B' Standard QAP for Regulation Valves 18
APP'C' Standard QAP for Directional/ Check Valves 23
APP'D' Standard QAP for Pressure Valves 28

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DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

STANDARDS INVOKED

Sl No. Specification Description

1 DME 463 Manually Operated Valves for Low Pressure Fluids
2 NES 360 Valves
3 NES 375 Valve Design & Manufacture
4 NES 747 Requirements for (Naval Alloy) Nickel Aluminium
Bronze Alloy
5 NES 833 Requirements for Forgings
6 NES 830 Requirements for Copper Alloy
7 NES 862 Fasteners
8 NES 723 Tally/ Diagram Plates
9 NES 729 Requirements for Non-destructive Testing
10 BS EN 12266-1 & 2 Pneumatic Test & Seat Tightness Test
11 BS EN 12288 Industrial Valves. Copper Alloy Gate Valves
12 BS EN 1092-1 Circular Flanges for Pipes, Valves & Fittings
13 BS 7531 Specifications for Compressed Non-Asbestos
Fibre Jointing
14 MIL-STD-1474D Design Criteria Standard, Noise Limits
15 MIL-STD-167-1 Mechanical Vibrations of Shipboard Equipment
16 MIL-STD-740-2 SBN Measurement &Acceptance Criteria of
Shipboard Equipment
17 NSS I/ II Requirements for High Impact Shock Tests Based
on IN Shock Policy, Shipboard Machinery
Equipment and systems.
18 API 527 Seat Tightness of Pressure Relief Valves
19 API 598 Valve Inspection & Testing
20 ANSI B16.34 Valves Flanged, Threaded & Welding End

Note:- The Standards given are indicative only. The specifications / parameters given in
the SOTR / Technical Specifications (TSP) / MoM of TNC / Approved drawings will be
final and binding

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PRESSURE FLUIDS
DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

SPECIFIC REQUIREMENTS

1. Testing of physical and chemical properties has to be done by NABL accredited

laboratory only (including firm's NABL accredited laboratory).

2. All castings are to be subjected to RT and/ or UT, as applicable, to qualify the

same in accordance with the approved class of casting, unless otherwise specified in P.O.
& SOTR/ TSP. The extent of RT will be as per the approved drawing. The class of casting
is to be invariably mentioned in the drawing/ DBOM.

3. All forgings are to undergo UT for soundness and integrity checks.

4. Shooting sketch indicating critical test zones and test zones are to be submitted
prior to testing.

5. NDT.

(a) Radiographic Testing (RT). RT is to be conducted by ASNT / ISNT Level -

II/ III technician as per procedure approved by ASNT / ISNT Level - III technician.
On completion of testing, the RT report is to be endorsed by ASNT / ISNT Level -
III technician.

(b) Other NDT Procedures. Other tests like UT, MPT and DPT can be
performed by ASNT / ISNT Level - II/ III qualified technician as per procedure
approved by ASNT / ISNT Level - III qualified technician and the report can be
endorsed by ASNT / ISNT Level - II/ III qualified technician.

6. Make of the Items should be as per approved PIL / Detailed Bill of Material
(DBOM) or IN approved sources.

7. The outsourced components in the SQAP are indicative only. OEM is to categorize
the outsourced components, specific to their product, in the QAP as per the approved
DBOM / Drawings and in accordance with Chapter-5 of QAD-01 R01.

8. Imported items will be accepted against following import documents as per DQA(N)
letter No. 66301/Policy/DQA(N)/SG dated 14 Nov 17: -

(a) Copy of one among Bill of Lading/ Shipping Bill/ Airway Bill.
(b) Invoice by OEM or Country of Origin certificate of equipment with packing
list.
(c) Bill of Entry for Warehousing.
(d) The certificate of Conformity (CoC) indicating governing specifications and
values to which the items are tested along with OEM Test Certificates/ Test
Reports/ Catalogue/ Data Sheet.
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DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

(e) Guarantee/ Warrantee certificate from the supplier/ OEM as per supply
order.

9. ESS test (Thermal Cycling, Random Vibration and Burn in / Endurance) shall be
conducted for electrically operated valves as per DQA(N) policy vide letters 66301/Policy-
07/DQA(N)/QA-07 dated 09 Aug 16.

10. MTC is to be issued by the original manufacturer of the item. Certificate of

Conformity (CoC) may be issued by the equipment manufacturer or integrator who has
sourced the item for use in the equipment. CoC / MTC must indicate governing
specifications and values to which the item has been tested. The certificate must include
copies of test reports.

11. Tests for chemical composition and mechanical properties are to be done at NABL
accredited labs only.

12. TTand ET will be done at Government/PSU test centers or NABL accredited labs.
EMI/EMC Acceptance Test Plan is to be duly vetted by NEC Mumbai.

13. If TTand ET have already been done in earlier projects on identical units, it will not
be done again & the reports of earlier tested units will have to be provided for review of
Inspection Agency.

14. Shock Testing is mandatory for Hull Valves. For System Line Valves Shock
Test shall be undertaken if specified in the SOTR.

15. Bought-out items will be subjected to normal QA inspections as per QAP.

16. Items/ components classified as Bought-out/ COTS is indicative only. In this

regard, the approved GA drawing and DBOM shall be final binding.

17. Packing material should not contain environmentally hazardous material prohibited
by law/ regulation.

18. Post promulgation of this SQAP, separate QAP approval for Valves is not required.
The manufacturer shall be required to submit confirmation to concerned QA Agency and/
or OPA, towards acceptance of SQAP either in totality or with some design specific
inclusions and/or exclusions w.r.t. SQAP, if any. The SQAP along with proposed
inclusions/ exclusions approved by DQA(WP) shall be deemed as the approved QAP for
the particular PO.

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DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

ABBREVIATIONS

ABN Air Borne Noise

ASNT American Society of Non-destructive Testing
CHP Customer Hold Point
CoC Certificate of Conformance
DBOM Detailed Bill of Material
DI Dimensional Inspection
DPT Dye Penetrant Test
EMC Electro Magnetic Conduction
EMI Electro Magnetic Induction
ESS Environment Stress Screening
ET Environmental Testing
FATs Factory Acceptance Trials
HT Heat Treatment
IFATs Integrated Factory Acceptance Trials
IR Inspection Report
ISNT Indian Society of Non-destructive Testing
LTC Lab Test Certificate
MPT Magnetic Particle Test
MTC Material Test Certificate
NABL National Accreditation Board for Testing and Calibration Laboratories
NDT Non-destructive Testing
OEM Original Equipment Manufacturer
P Perform
PQR Procedure Qualification Record
QA Quality Assurance
QAE Quality Assurance Establishment
QAP Quality Assurance PLAN
R Review
SBN Structure Borne Noise
SOTR Statement of Technical Requirement
STC Supplier Test Certificate
TC Test Certificate
TNC Technical Negotiation Committee
TSP Technical Specifications
TT Type Test
TTR Type Test Report
V Verification
VI Visual Inspection
VME Versa Module Europa
W Witness
WPQ Welder Performance Qualification
WPS Welding Procedure Specification

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PRESSURE FLUIDS
DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

SCOPE

Scope of Quality Assurance. The scope of QA includes witness / review at all stages of
manufacturing viz., raw material stage, in-process stage and final stage. The scope also
covers witness / review of Type Testing, wherever applicable.

The SQAP contains comprehensive list of inspections and/or trials that are
applicable for QA of the equipment. In addition, QA of the equipment will also be
governed by specific conditions laid down in SOTRs and ‘Approved Drawings’. The
inspections/ tests / trials must be contemporary to latest technology/ techniques available
in the industry at the time of placement of purchase order.

The following QA activities will be carried out for the Marine Valves: -
(a) Visual Inspection.
(b) Dimensional Inspection.
(c) Witness of pouring in absence of integral test bar.
(d) Review of Lab Test Certificates.
(e) Witness of in-house Lab Testing, if applicable.
(f) Witness of Non-destructive Testing viz. UT,DPT & MPT.
(g) Review of RT films and reports.
(j) Review of Heat Treatment Charts.
(k) Review of Shock Test and SBN & ABN reports for qualification of TypeTest,
as applicable.
(l) Review of Draft documentation and witness/ stamping of final
documentation, as applicable.
(m) Issue of CHP clearance.
(n) Issue of Dispatch Clearance or Issue of Form-IV,as applicable.

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PRESSURE FLUIDS
DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE JUL 20

SYSTEM DESCRIPTION

1. Valves are devices that regulate, direct or control the flow of fluids viz., gases,
liquids, fluidized solids or slurries by opening or closing or partially obstructing various
passageways. The various categories of valves conventionally used onboard IN ships and
submarines are briefly introduced below.

2. Isolation Valves. An Isolation valve in a fluid handling system either stops or

allows the flow of fluids to a given location, usually for maintenance or safety purpose.
They can also be used to provide flow logic (selecting one flow path versus another), and
to connect external equipment to a system. A valve is classified as isolation valve
because of its intended function in the system. Many different types of valves viz. Ball,
Plug, Butterfly & Gate valves have been broadly classified as isolation valves.

3. Regulation Valves. Regulation valves are used to control fluid flow by

varying the size of the flow passage. Regulating valves normally respond to signals
generated by independent devices such as flow meters or temperature gauges.Screw
Down Non-Return, Screw Down Screw Lift and Diaphragm Valves are broadly
categorized as regulation valves.

4. Directional/ Check Valves.Check valves are designed to preclude the reversal of

flow in a piping system. These valves are activated by the flowing material in the pipeline.
The pressure of the fluid passing through the system opens the valve, while any reversal
of flow will close the valve. Closure is accomplished by the weight of the check
mechanism, by back pressure, by a spring, or by a combination of these means. Swing/
Storm, Lift and Dual Plate type valves fall in the category of Directional/ Check valves.

5. Pressure Valves. Relief and safety valves prevent equipment damage by

relieving accidental over pressurization of fluid systems. The main difference between a
relief valve and a safety valve is the extent of opening at the set point pressure. A relief
valve gradually opens as the inlet pressure increases above the set point. A safety valve
rapidly pops fully open as soon as the pressure setting is reached, and stays fully open
until the pressure drops below a reset pressure. Relief valves are typically used for
incompressible fluids such as water or oil whereas safety valves are typically used for
compressible fluids such as steam or other gases. Reducing valves automatically reduce
supply pressure to a pre-selected pressure as long as the supply pressure is at least as
high as the selected pressure. Reducing valve operation is controlled by high pressure at
the valve inlet and the adjusting screw on top of the valve assembly.

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DIRECTORATE OF QUALITY STANDARD QAP NO. REV. NO. 0
ASSURANCE (WARSHIP PROJECTS) DGQA/DQA(WP)/ VALVES/--/
NEW DELHI - 110 011 2020/REV 1 DATE FEB 20

STANDARD QUALITY ASSURANCE PLAN

Part - I. General Information

The following generic information must generally be provided on each QAP as its
identity:-

(a) Equipment name

(b) Equipment technical details (as applicable)
(c) Purchase Order reference
(d) Sub/Sub-Sub Orders reference (as applicable)
(e) Name of Main Indenter/ Ordering Authority
(f) Name of end user
(g) Name of firm / manufacturer
(h) SOTRs reference
(j) Yard No./ Name of ship where to be fitted (if available)/End user
(k) References of relevant drawings
(l) QAP No. & Date (as indicated by the firm)
(m) Contractual delivery date
(n) Inspection Authority
(p) Inspection Agency
(q) Quantity (as applicable)

Part - II.

Standard QAP for Isolation Valves APP 'A'

Standard QAP for Regulation Valves APP'B'
Standard QAP for Directional/ Check Valves APP'C'
Standard QAP for Pressure Valves APP'D'

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 APPENDIX-A
(Refers to Part-II)
SQAP FOR ISOLATION VALVES - BALL, PLUG, BUTTERFLY AND GATE VALVES

Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
1.0.0 SECTION I: DRAWINGS AND DOCUMENT INSPECTION
1.1.0 Drawings & Documents Verification of drawings/ 100% PO, SOTR/ TSP & TNC PO, SOTR/ List of R Manufacturing drawings will
- GA drawings with DBOM documents Minutes TSP & TNC documents be vetted with reference to
- Manufacturing drawings Minutes approved GA drawings and
DBOM in OEM premises
1.1.2 Type Test Report Verification 01/ Type PO, TSP/ SOTR & TNC Equipment is Type Test R For Shipyard Orders:
Minutes Type Tested reports If equipment is not Type
and reports Tested OR reports are not
are held held, Type Test shall be
undertaken as per SQAP.

For DPRO/CPRO Orders:

Type Test shall be
applicable, only if indicated
in PO.
2.0.0 SECTION II: RAW MATERIAL INSPECTION
2.1.0 Casted valve components Chemical analysis of 01 sample TSP/ SOTR, Approved Conformity to Mill TC R
Including but not limited to Ingot / heat/ lot Drawings, Manufacturing specifications
the following: - Pouring 100% Drawings & TNC Conformity to IR R Pouring without integral test
Minutes specifications bar, to be witnessed by QAE
(a) Ball Valve- Body, Material identification & 100% Conformity to IR W
Cover, Ball, Seat, Top Stamping specifications
Plate, Retaineretc. Heat Treatment (If 100% Conformity to HT Chart/ R
applicable specifications Report
(b) Plug Valve- Body, Chemical composition & 01 sample Conformity to NABL TC CHP
Cover, Plug, Plug Nut, Top Mechanical properties / heat/ lot specifications for R
Plate etc. LPT 100% Conformity to NDT CHP
specifications Report for W
(c) Butterfly Valve- Body, RT (of Body and Bonnet 100% Conformity to NDT CHP
Disc, Clamp Ring, Bottom only) specifications Report for R
Hex Nut, Bracket,Top Plate, Dressing of Castings by 100% Conformity to IR R
Gear Box Casing etc. sand/ shot blasting specifications

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Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
(d) Gate Valve- Body, Marking on Body by 100% Conformity to IR R
Bonnet, Gate, Wedge, engraving (Direction of specifications
Cover, Back Seat, Seat flow, Nominal Dia,
Ring, Stuffing Box, Gland, Pressure Rating, Firm’s
Gate Nut, Body Seat, monogram, Mfg. Date
Adaptor Plate, Gear Box
Casing, Wedge Nut, Side
Cover etc.
2.1.1 Hand Wheel Chemical composition 01 sample TSP/ SOTR, Approved Conformity to NABL TC R
and Mechanical / heat Drawings, Manufacturing specifications
properties Drawings & TNC
2.1.2 Forged/ Rolled/ Machined Chemical analysis of Bar 01 sample Minutes Conformity to Mill TC R
valve components stock / heat/ lot specifications
Including but not limited to
the following: -
Heat Treatment (If 100% Conformity to HT Chart/ R
applicable specifications Report
(a)Ball Valve- Spindle/
Stem, Backing plate,
Gland, Handle, Rod Chemical composition 01 sample Conformity to NABL TC CHP
gearing etc. and Mechanical / heat/ lot specifications for R
properties
(b)Plug Valve- Gland,
Stem/ Spindle, Rod LPT 100% Conformity to NDT CHP
Gearing, Handle, Stopper, specifications Report for W
Rod Gearing etc. UT (Spindle/ Stem, Gear 100% Conformity to NDT CHP
shaft, Extended Shaft) specifications Report for W
(c) Butterfly Valve-
Spindle/ Stem, Disc Pin,
Body Seat, Soft seat,
Gland Bush, Wedge Pin,
Gland Hex Nut, Bracket,
Spacer, Bearing, Worm &
Worm Wheel etc.

(d) Gate Valve- Spindle/

Stem, Gear shaft, Gears,
Extended shaft, Indicator
Plate, Key etc
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Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
2.1.3 Soft Seat Chemical composition 100% Conformity to MTC R
(polymer) & Physical specifications
properties
2.2.0 BOUGHT-OUT AND COTS COMPONENTS (As per approved drawing, including but not limited to the following)
2.2.1 Rubber components Chemical composition 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
(polymer) & Physical Drawings, Manufacturing specifications
properties Drawings & TNC
2.2.2 Gaskets/ Gland or Teflon/ Chemical composition 100% Minutes Conformity to MTC/ CoC R
PTFE Packing etc (polymer) & Physical specifications
properties
2.2.3 Fasteners (Locking screw, Chemical composition & 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
stud, nuts & bolts, washers Physical properties Drawings, Manufacturing specifications
etc.) including Proof Stress Drawings & TNC
Torque Test 100% Minutes Conformity to MTC/ CoC R
specifications
2.2.4 Bush Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.5 Bearings Material Conformity 100% Conformity to MTC/ CoC R
specifications

2.2.6 Gland Packing Material Conformity 100% Conformity to MTC/ CoC R

specifications
2.2.7 Antistatic Device Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.8 Extended Spindle and Material Conformity 100% Conformity to MTC/ CoC R
Extended Spindle Pin specifications
2.2.9 Lever Assembly Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.10 Locking arrangement & Material Conformity 100% Conformity to MTC/ CoC R
Locking Pin specifications
2.2.11 Stopper/ Limiter with Material Conformity 100% Conformity to MTC/ CoC R
indication plate specifications
2.2.12 Actuation Mechanism, if Type, Size, Make, 100% Conformity to MTC/ STC R
applicable- Material Conformity and specifications
(a) Electrical Rating, as applicable
(b) Hydraulic
(c) Pneumatic

15
Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
3.0.0 SECTION III- IN-PROCESS INSPECTION
3.1.0 Casted valve components VI & DI 100% TSP/ SOTR, Approved Conformity to IR R
Drawings, Manufacturing specifications
3.2.0 Forged, Rolled & VI & DI 100% Drawings & TNC Conformity to IR R
Machined components Minutes specifications
3.3.0 Valve Body Hydrostatic Pressure 100% Satisfactory IR R
Test Completion
4.0.0 SECTION IV- TYPE TESTING
4.1.0 Valve Assembly VI – Surface Finish 01 unit / TSP/ SOTR, Approved Conformity to TTR CHP
type/ size Drawings, Manufacturing specifications for W
DI Drawings & TNC Conformity to TTR CHP
Minutes specifications for W
Weight Conformity to TTR CHP
specifications for W
Operability/ Functional Conformity to TTR CHP
Test specifications for W
Body Assembly – Conformity to TTR CHP
Hydrostatic Test specifications for W
Seat – Hydrostatic Test Conformity to TTR CHP
specifications for W
Air Bubble Test Conformity to TTR CHP
specifications for W
Obturator Strength Test Conformity to TTR CHP
specifications for W
Initial Torque Test Conformity to TTR CHP
specifications for W
Delayed Torque Test Conformity to TTR CHP
specifications for W
Cyclic Test (10000 Conformity to TTR CHP To be conducted with
Cycles) specifications for W actuator, if applicable
Repeat Initial Torque Conformity to TTR CHP
Test and Seat – specifications for W
Hydrostatic Test
Pressure Drop/ Flow Conformity to TTR CHP
Measurement specifications for W
Complete strip – VI for Conformity to TTR CHP
corrosion/ wearing & DI specifications for W

16
Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
Shock & Vibration Conformity to TTR CHP
Testing specifications for R
ET (for electrically Conformity to TTR CHP
operated valves) specifications for W
Fire-safe characteristics, Conformity to TTR CHP
if applicable specifications for W
Electrical Continuity Conformity to TTR CHP
specifications for W
Antistatic Test Conformity to TTR CHP
specifications for W
Noise Signature Conformity to TTR CHP
specifications for R
5.0.0 SECTION V- FINAL INSPECTION
5.1.0 Valve Assembly VI – Surface Finish 100% TSP/ SOTR, Approved Conformity to IR CHP
Drawings, Manufacturing specifications for W
DI Drawings & TNC Conformity to IR CHP
Minutes specifications for W
Weight Conformity to IR CHP
specifications for W
Body Assembly – Conformity to IR CHP
Hydrostatic Test specifications for W
Seat – Hydrostatic Test Conformity to IR CHP
specifications for W
Pneumatic Test Conformity to IR CHP
specifications for W
Disk Strength Test (for Conformity to IR CHP
Butterfly Valves only) specifications for R
Repeatability Test (25 Conformity to IR CHP To be conducted with
Cycles followed by specifications for W actuator, if applicable
Hydrostatic Test)
Performance Test Conformity to IR CHP
specifications for W
5.2.0 Preservation, Packing and Verification 100% PO, TSP/ SOTR Conformity to IR R
Marking specifications
5.3.0 Submission of as-made Verification 100% PO, TSP/ SOTR Conformity to IR R
drawings & other specifications
documentation, if applicable

17
 APPENDIX-B
(Refers to Part-II)

SQAP FOR REGULATION VALVES -DIAPHRAGM, SDNR & SDSLVALVES

Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
1.0.0 SECTION I: DRAWINGS AND DOCUMENT INSPECTION
1.1.0 Drawings & Documents Verification of drawings/ 100% PO, SOTR/ TSP & TNC PO, SOTR/ List of R Manufacturing drawings will
- GA drawings with documents Minutes TSP & TNC documents be vetted with reference to
DBOM Minutes approved GA drawings and
- Manufacturing drawings DBOM in OEM premises
1.1.2 Type Test Report Verification 01/ Type PO, TSP/ SOTR & TNC Equipment is Type Test R For Shipyard Orders:
Minutes Type Tested reports If equipment is not Type
and reports Tested OR reports are not
are held held, Type Test shall be
undertaken as per SQAP.

For DPRO/CPRO Orders:

Type Test shall be
applicable, only if indicated
in PO.
2.0.0 SECTION II: RAW MATERIAL INSPECTION
2.1.0 Casted valve components Chemical analysis of 01sample TSP/ SOTR, Approved Conformity to Mill TC R
Including but not limited to Ingot / heat/ lot Drawings, Manufacturing specifications
the following: - Pouring 100% Drawings & TNC Conformity to IR R Pouring without integral test
Minutes specifications bar, to be witnessed by
(a) Diaphragm Valve- QAE
Body, Bonnet, Material identification & 100% Conformity to IR W
Compressor etc. Stamping specifications
Heat Treatment (If 100% Conformity to HT Chart/ R
(b) SDNR & SDSL Valve- applicable specifications Report
Body, Bonnet, Disc, Disc Chemical composition & 01sample Conformity to NABL TC CHP
Seat, Back Seat, Disc Nut, Mechanical properties / heat/ lot specifications for R
Disc Holder, Soft Seat LPT 100% Conformity to NDT CHP
Holder, Clamp Ring, specifications Report for W
Gland Cover, Gland RT (of Body, Bonnet and 100% Conformity to NDT CHP
Flange, Indicator, Yoke Disc only) specifications Report for R
18
Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
Bush, Spindle Guide, Dressing of Castings by 100% Conformity to IR R
Yoke Sleeve, Indicator sand/ shot blasting specifications
etc. Marking on Body by 100% Conformity to IR R
engraving (Direction of specifications
flow, Nominal Dia,
Pressure Rating, Firm’s
monogram, Mfg. Date
2.1.1 Hand Wheel Chemical composition 01sample TSP/ SOTR, Approved Conformity to NABL TC R
and Mechanical / heat Drawings, Manufacturing specifications
properties Drawings & TNC Minutes
2.1.2 Forged/ Rolled/ Chemical analysis of Bar 01sample TSP/ SOTR, Approved Conformity to Mill TC R
Machined valve stock / heat/ lot Drawings, Manufacturing specifications
components Drawings & TNC Minutes
Including but not limited to
Heat Treatment (If 100% Conformity to HT Chart/ R
the following: -
applicable specifications Report
(a)Diaphragm Valve-Stem/
Spindle, Bonnet Bush, Chemical composition & 01sample NABL TC CHP for R NABL
Spindle Nut, Diaphragm Mechanical properties / heat/ lot TC
Stud, Valve Travel
Indicator Pin, Hand Wheel
Pin etc.
LPT 100% Conformity to NDT CHP
(b) SDNR & SDSL Valve-
specifications Report for W
Stem/ Spindle, Stem
Bush, Stem Locking Ring, UT (Stem/ Spindle, 100% Conformity to NDT CHP
Disc, Disc Seat, Back Extended Shaft and specifications Report for W
Seat, Disc Nut, Gland Disc)
Bush, Stem Locking Pin,
Extension, Rod Gearing
etc.
2.1.3 Soft Seat Chemical composition 100% Conformity to MTC R
(polymer) & Physical specifications
properties
2.2.0 BOUGHT-OUT AND COTS COMPONENTS(As per approved drawing, including but not limited to the following)
2.2.1 Diaphragm/ Rubber Chemical composition 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
components (polymer) & Physical Drawings, Manufacturing specifications
properties Drawings & TNC Minutes
19
Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
2.2.2 Gaskets/ Gland or Teflon/ Chemical composition 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
PTFE Packing etc (polymer) & Physical Drawings, specifications
properties Manufacturing Drawings
2.2.3 Fasteners (Locking screw, Chemical composition & 100% & TNC Minutes Conformity to MTC/ CoC R
stud, nuts & bolts, Physical properties specifications
washers etc.) including Proof Stress
Torque Test 100% Conformity to MTC/ CoC R
specifications
2.2.4 Bush Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.5 Bearings Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.6 Gear Box (i) Visual inspection 100% Conformity to IR, STC/ R
(ii) Type, Size, Make & specifications CoC
Material conformity
2.2.6 Gland Packing Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.7 Antistatic Device Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.8 Extended Spindle and Material Conformity 100% Conformity to MTC/ CoC R
Extended Spindle Pin specifications
2.2.9 Lever Assembly Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.10 Locking arrangement & Material Conformity 100% Conformity to MTC/ CoC R
Locking Pin specifications
2.2.11 Stopper/ Limiter with Material Conformity 100% Conformity to MTC/ CoC R
indication plate specifications
2.2.12 Actuation Mechanism, if Type, Size, Make, 100% Conformity to MTC/ STC R
applicable- Material Conformity and specifications
(a) Electrical Rating, as applicable
(b) Hydraulic
(c) Pneumatic
3.0.0 SECTION III- IN-PROCESS INSPECTION
3.1.0 Casted valve components VI & DI 100% TSP/ SOTR, Approved Conformity to IR R
Drawings, Manufacturing specifications
3.2.0 Forged, Rolled & VI & DI 100% Drawings & TNC Minutes Conformity to IR R
Machined components specifications

20
Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
3.3.0 Valve Body Hydrostatic Pressure 100% Satisfactory IR R
Test Completion
4.0.0 SECTION IV- TYPE TESTING
4.1.0 Valve Assembly VI – Surface Finish 01 unit / TSP/ SOTR, Approved Conformity to TTR CHP
type/ size Drawings, specifications for W
DI Manufacturing Drawings Conformity to TTR CHP
& TNC Minutes specifications for W
Weight Conformity to TTR CHP
specifications for W
Operability/ Functional Conformity to TTR CHP
Test specifications for W
Body Assembly - Conformity to TTR CHP
Hydrostatic Test specifications for W
Seat - Hydrostatic Test Conformity to TTR CHP
specifications for W
Air Bubble Test Conformity to TTR CHP
specifications for W
Obturator Strength Test Conformity to TTR CHP
specifications for W
Initial Torque Test Conformity to TTR CHP
specifications for W
Delayed Torque Test Conformity to TTR CHP
specifications for W
Cyclic Test (10000 Conformity to TTR CHP To be conducted with
Cycles) specifications for W actuator, if applicable
Repeat Initial Torque Conformity to TTR CHP
Test and Seat – specifications for W
Hydrostatic Test
Pressure Drop/ Flow Conformity to TTR CHP
Measurement specifications for W
Complete strip – VI for Conformity to TTR CHP
corrosion/ wearing and specifications for W
DI
Shock & Vibration Conformity to TTR CHP
Testing specifications for R
ET (for electrically Conformity to TTR CHP
operated valves) specifications for W

21
Sl No Material/ Component Characteristic/ Type of Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity Check of Check Criteria Record by
QAE
Firesafe characteristics, if Conformity to TTR CHP
applicable specifications for W
Electrical Continuity Conformity to TTR CHP
specifications for W
Antistatic Test Conformity to TTR CHP
specifications for W
Noise Signature Conformity to TTR CHP
specifications for R
5.0.0 SECTION V- FINAL INSPECTION
5.1.0 Valve Assembly VI - Surface Finish 100% TSP/ SOTR, Approved Conformity to IR CHP
Drawings, specifications for W
DI Manufacturing Drawings Conformity to IR CHP
& TNC Minutes specifications for W
Weight Conformity to IR CHP
specifications for W
Body Assembly - Conformity to IR CHP
Hydrostatic Test specifications for W
Seat - Hydrostatic Test Conformity to IR CHP
specifications for W
Pneumatic Test Conformity to IR CHP
specifications for W
Repeatability Test (25 Conformity to IR CHP To be conducted with
Cycles followed by specifications for W actuator, if applicable
Hydrostatic Test)
Performance Test Conformity to IR CHP
specifications for W
5.2.0 Preservation, Packing and Verification 100% PO, TSP/ SOTR Conformity to IR R
Marking specifications
5.3.0 Submission of as-made Verification 100% PO, TSP/ SOTR Conformity to IR R
drawings & other specifications
documentation, if
applicable

22
 APPENDIX-C
(Refers to Part-II)

SQAP FOR DIRECTIONAL/ CHECK VALVES - SWING, LIFT& DUAL PLATE VALVE

Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
1.0.0 SECTION I: DRAWINGS AND DOCUMENT INSPECTION
1.1.0 Drawings & Documents Verification of 100% PO, SOTR/ TSP & TNC PO, SOTR/ List of R Manufacturing drawings will
- GA drawings with DBOM drawings/ documents Minutes TSP & TNC documents be vetted with reference to
- Manufacturing drawings Minutes approved GA drawings and
DBOM in OEM premises
1.1.2 Type Test Report Verification 01/ Type PO, TSP/ SOTR & TNC Equipment is Type Test R For Shipyard Orders:
Minutes Type Tested reports If equipment is not Type
and reports Tested OR reports are not
are held held, Type Test shall be
undertaken as per SQAP.

For DPRO/CPRO Orders:

Type Test shall be
applicable, only if indicated
in PO.
2.0.0 SECTION II: RAW MATERIAL INSPECTION
2.1.0 Casted valve components Chemical analysis of 01 sample TSP/ SOTR, Approved Conformity to Mill TC R
Including but not limited to Ingot / heat/ lot Drawings, Manufacturing specifications
the following: - Pouring 100% Drawings & TNC Conformity to IR R Pouring without integral test
Minutes specifications bar, to be witnessed by QAE
(a) Swing&Storm Valve- Material identification & 100% Conformity to IR W
Body, Body Cover, Disc, Stamping specifications
Seat, Stem Nut etc. Heat Treatment (If 100% Conformity to HT Chart/ R
applicable specifications Report
(b) Lift Valve- Body, Body Chemical composition & 01 sample Conformity to NABL TC CHP
Cover, Disc, Seat etc. Mechanical properties / heat/ lot specifications for R
LPT 100% Conformity to NDT CHP
(c) Dual Plate Valve- Body, specifications Report for W
Disc etc. RT (of Body, Cover, 100% Conformity to NDT CHP
Disc only) specifications Report for R

23
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
Dressing of Castings 100% Conformity to IR R
by sand/ shot blasting specifications
Marking on Body by 100% Conformity to IR R
engraving (Direction of specifications
flow, Nominal Dia,
Pressure Rating,
Firm’s monogram, Mfg.
Date
2.1.1 Hand Wheel Chemical composition 01 sample TSP/ SOTR, Approved Conformity to NABL TC R
and Mechanical / heat Drawings, Manufacturing specifications
properties Drawings & TNC
2.1.2 Forged/ Rolled/ Machined Chemical analysis of 01 sample Minutes Conformity to Mill TC R
valve components Bar stock / heat/ lot specifications
Including but not limited to
the following: -
Heat Treatment (If 100% Conformity to HT Chart/ R
applicable specifications Report
(a) Swing&Storm Valve -
Spindle/ Stem, Disc, Disc
Pin, Rod Gearing, Hinge Pin Chemical composition 01 sample NABL TC CHP for R NABL
etc and Mechanical / heat/ lot TC
properties
(b) Lift Valve- Spindle/Stem,
Disc etc. LPT 100% Conformity to NDT CHP
specifications Report for W
(c) Dual Plate Valve- Disc, UT (Spindle/ Stem, 100% Conformity to NDT CHP
Hinge Pin, Hinge Pin, Stop Hinge Pin and Disc) specifications Report for W
Pin, Retainers, Stop Pin
Retainers etc
2.1.3 Soft Seat Chemical composition 100% Conformity to MTC R
(polymer) & Physical specifications
properties
2.2.0 BOUGHT-OUT AND COTS COMPONENTS (As per approved drawing, including but not limited to the following)
2.2.1 Rubber components Chemical composition 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
(polymer) & Physical Drawings, Manufacturing specifications
properties Drawings & TNC
2.2.2 Gaskets/ Gland or Teflon/ Chemical composition 100% Minutes Conformity to MTC/ CoC R
PTFE Packing etc (polymer) & Physical specifications
properties
24
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
2.2.3 Fasteners (Locking screw, Chemical composition 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
stud, nuts & bolts, washers & Physical properties Drawings,Manufacturing specifications
etc.) including Proof Stress Drawings & TNC
Torque Test 100% Minutes Conformity to MTC/ CoC R
specifications
2.2.4 Bush Material Conformity 100% Conformity to MTC/ CoC R
specifications
2.2.5 Bearings Material Conformity 100% Conformity to MTC/ CoC R
specifications

2.2.6 Springs (i) Material Conformity 100% Conformity to MTC/ CoC R

(ii) Load Test specifications
3.0.0 SECTION III- IN-PROCESS INSPECTION
3.1.0 Casted valve components VI & DI 100% TSP/ SOTR, Approved Conformity to IR R
Drawings, Manufacturing specifications
3.2.0 Forged, Rolled & Machined VI & DI 100% Drawings & TNC Conformity to IR R
components Minutes specifications
3.3.0 Valve Body Hydrostatic Pressure 100% Satisfactory IR R
Test Completion
4.0.0 SECTION IV- TYPE TESTING
4.1.0 Valve Assembly VI – Surface Finish 01 unit / TSP/ SOTR, Approved Conformity to TTR CHP
type/ size Drawings, Manufacturing specifications for W
DI Drawings & TNC Conformity to TTR CHP
Minutes specifications for W
Weight Conformity to TTR CHP
specifications for W
Operability/ Functional Conformity to TTR CHP
Test specifications for W
Body Assembly - Conformity to TTR CHP
Hydrostatic Test specifications for W
Seat - Hydrostatic Test Conformity to TTR CHP
specifications for W
Air Bubble Test Conformity to TTR CHP
specifications for W
Obturator Strength Conformity to TTR CHP
Test specifications for W

25
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
Initial Torque Test Conformity to TTR CHP
specifications for W
Delayed Torque Test Conformity to TTR CHP
specifications for W
Cyclic Test (10000 Conformity to TTR CHP
Cycles) specifications for W
Repeat Initial Torque Conformity to TTR CHP
Test and Seat – specifications for W
Hydrostatic Test
Pressure Drop/ Flow Conformity to TTR CHP
Measurement specifications for W
Complete strip – VI for Conformity to TTR CHP
corrosion/ wearing and specifications for W
DI
Shock & Vibration Conformity to TTR CHP
Testing specifications for R
ET (for electrically Conformity to TTR CHP
operated valves) specifications for W
Firesafe characteristics, Conformity to TTR CHP
if applicable specifications for W
Electrical Continuity Conformity to TTR CHP
specifications for W
Antistatic Test Conformity to TTR CHP
specifications for W
Noise Signature Conformity to TTR CHP
specifications for R
5.0.0 SECTION V- FINAL INSPECTION
5.1.0 Valve Assembly VI – Surface Finish 100% TSP/ SOTR, Approved Conformity to IR CHP
Drawings, Manufacturing specifications for W
DI Drawings & TNC Conformity to IR CHP
Minutes specifications for W
Weight Conformity to IR CHP
specifications for W
Body Assembly - Conformity to IR CHP
Hydrostatic Test specifications for W
Seat - Hydrostatic Test Conformity to IR CHP
specifications for W

26
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
Pneumatic Test Conformity to IR CHP
specifications for W
Repeatability Test (25 Conformity to IR CHP
Cycles followed by specifications for W
Hydrostatic Test)
Performance Test Conformity to IR CHP
specifications for W
5.2.0 Preservation, Packing and Verification 100% PO, TSP/ SOTR Conformity to IR R
Marking specifications
5.3.0 Submission of as-made Verification 100% PO, TSP/ SOTR Conformity to IR R
drawings and other specifications
documentation, if applicable

27
 APPENDIX-D
(Refers to Part-II)

SQAP FOR PRESSURE VALVES -PRESSURE REDUCING AND PRESSURE RELIEF VALVES

Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
1.0.0 SECTION I: DRAWINGS AND DOCUMENT INSPECTION
1.1.0 Drawings & Documents Verification of drawings/ 100% PO, SOTR/ TSP & TNC PO, SOTR/ List of R Manufacturing drawings
- GA drawings with DBOM documents Minutes TSP & TNC documents will be vetted with
- Manufacturing drawings Minutes reference to approved GA
drawings and DBOM in
OEM premises
1.1.2 Type Test Report Verification 01/Type PO, TSP/ SOTR & TNC Equipment is Type Test R For Shipyard Orders:
Minutes Type Tested reports If equipment is not Type
and reports Tested OR reports are not
are held held, Type Test shall be
undertaken as per SQAP.

For DPRO/CPRO Orders:

Type Test shall be
applicable, only if indicated
in PO.
2.0.0 SECTION II: RAW MATERIAL INSPECTION
2.1.0 Casted valve components Chemical analysis of 01 sample TSP/ SOTR, Approved Conformity to Mill TC R
Including but not limited to Ingot / heat/ Lot Drawings, Manufacturing specifications
the following: - Pouring 100% Drawings & TNC Conformity to IR R Pouring without integral
Minutes specifications test bar, to be witnessed
(a) Pr. Reducing Valve. by QAE
Body, Body Seat, Bonnet, Material identification & 100% Conformity to IR W
Plug, Sleeve etc. Stamping specifications
Heat Treatment (If 100% Conformity to HT Chart/ R
(b) Pr. Relief Valve. Body, applicable specifications Report
Body Seat, Piston, Sleeve, Chemical composition & 01 sample Conformity to NABL TC CHP
Top Flange & Top Plate Mechanical properties / heat/ Lot specifications for R
etc. LPT 100% Conformity to NDT CHP
specifications Report for W
RT (of Body and 100% Conformity to NDT CHP
Bonnet only) specifications Report for R
28
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
Dressing of Castings by 100% Conformity to IR R
sand/ shot blasting specifications
Marking on Body by 100% Conformity to IR R
engraving (Direction of specifications
flow, Nominal Dia,
Pressure Rating, Firm’s
monogram, Mfg. Date
2.1.1 Forged/ Rolled/ Machined Chemical analysis of 01 sample TSP/ SOTR, Approved Conformity to Mill TC R
valve components Bar stock / heat/ Lot Drawings, Manufacturing specifications
Including but not limited to Drawings & TNC
the following: - Minutes
Heat Treatment (If 100% Conformity to HT Chart/ R
applicable specifications Report
(a) Pr. Reducing Valve.
Spindle, Plug Washer, Chemical composition 01 sample NABL TC CHP for R NABL
Piston, Stud & Nut etc. and Mechanical / heat/ Lot TC
properties
(b) Pr. Relief Valve. Plug, LPT 100% Conformity to NDT CHP
Spindle, Bush, Spindle pin, specifications Report for W
Spring Guide, Plug UT (Spindle) 100% Conformity to NDT CHP
Washer,Tie Rod, Adjusting specifications Report for W
Bolt etc.
2.1.2 Soft Seat Chemical composition 100% Conformity to MTC R
(polymer) & Physical specifications
properties
2.2.0 BOUGHT-OUT AND COTS COMPONENTS (As per approved drawing, including but not limited to the following)
2.2.1 Rubber components Chemical composition 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
(O-ring, U-seal etc) (polymer) & Physical Drawings, Manufacturing specifications
properties Drawings & TNC Minutes
2.2.2 Gaskets/ Gland or Chemical composition 100% Conformity to MTC/ CoC R
Teflon/PTFE Packing etc (polymer) & Physical specifications
properties
2.2.3 Fasteners (Locking screw, Chemical composition 100% Conformity to MTC/ CoC R
stud, nuts, washers etc.) & Physical properties specifications
including Proof Stress
Torque Test 100% Conformity to MTC/ CoC R
specifications
2.2.4 Bush Material Conformity 100% Conformity to MTC/ CoC R
specifications
29
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
2.2.5 Bearings Material Conformity 100% TSP/ SOTR, Approved Conformity to MTC/ CoC R
Drawings, Manufacturing specifications
Drawings & TNC
2.2.6 Gland Packing / Packing Material Conformity 100% Minutes Conformity to MTC/ CoC R
specifications
2.2.7 Spring (i) Material Conformity 100% Conformity to MTC/ CoC R
(ii) Load test specifications
3.0.0 SECTION III- IN-PROCESS INSPECTION
3.1.0 Casted valve components VI & DI 100% TSP/ SOTR, Approved Conformity to IR R
Drawings, Manufacturing specifications
3.2.0 Forged, Rolled & Machined VI & DI 100% Drawings & TNC Conformity to IR R
components Minutes specifications
3.3.0 Valve Body Hydrostatic Pressure 100% Satisfactory IR R
Test Completion
4.0.0 SECTION IV- TYPE TESTING
4.1.0 Valve Assembly VI – Surface Finish 01 unit/ TSP/ SOTR, Approved Conformity to TTR CHP
type/ size Drawings, Manufacturing specifications for W
DI Drawings & TNC Conformity to TTR CHP
Minutes specifications for W
Weight Conformity to TTR CHP
specifications for W
Operability/ Functional Conformity to TTR CHP
Test specifications for W
Body Assembly - Conformity to TTR CHP
Hydrostatic Test specifications for W
Seat - Hydrostatic Test Conformity to TTR CHP
specifications for W
Air Bubble Test Conformity to TTR CHP
specifications for W
Initial Torque Test Conformity to TTR CHP
specifications for W
Delayed Torque Test Conformity to TTR CHP
specifications for W
Cyclic Test (10000 Conformity to TTR CHP
Cycles) specifications for W

Repeat Initial Torque Conformity to TTR CHP

30
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
Test and Seat – specifications for W
Hydrostatic Test
Pressure Drop/ Flow Conformity to TTR CHP
Measurement specifications for W
Complete strip – VI for Conformity to TTR CHP
corrosion/ wearing & DI specifications for W
Shock & Vibration Conformity to TTR CHP
Testing specifications for R
Fire-safe characteristics, Conformity to TTR CHP
if applicable specifications for W
Electrical Continuity Conformity to TTR CHP
specifications for W
Antistatic Test Conformity to TTR CHP
specifications for W
Noise Signature Conformity to TTR CHP
specifications for R
5.0.0 SECTION V- FINAL INSPECTION
5.1.0 Valve Assembly VI – Surface Finish 100% TSP/ SOTR, Approved Conformity to IR CHP
Drawings, Manufacturing specifications for W
DI Drawings & TNC Minutes Conformity to IR CHP
specifications for W
Weight Conformity to IR CHP
specifications for W
Body Assembly - Conformity to IR CHP
Hydrostatic Test specifications for W
Seat - Hydrostatic Test Conformity to IR CHP
specifications for W
Seat Tightness Test Conformity to IR CHP
(for Relief Valves only) specifications for W
Pneumatic Test Conformity to IR CHP
specifications for W
Repeatability Test (25 Conformity to IR CHP
Cycles followed by specifications for W
Hydrostatic Test)
Performance Test Conformity to IR CHP
specifications for W

31
Sl No Material/ Component Characteristic/ Type Quantum Reference Documents Acceptance Format of Action Remarks
Quality Activity of Check of Check Criteria Record by
QAE
5.2.0 Preservation, Packing and Verification 100% PO, TSP/ SOTR Conformity to IR R
Marking specifications
5.3.0 Submission of as-made Verification 100% PO, TSP/ SOTR Conformity to IR R
drawings and other specifications
documentation, if applicable

32