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Fabrication Tolerance Chart SOP

This document provides a standard operating procedure and tolerance chart for the fabrication of steel structures at Madhav Udyog Pvt. Ltd. It outlines 8 key fabrication operations - cutting, punching and drilling, stamping, notching, heel grinding, bending, hole punching after bending, and welding. For each operation, it specifies the inspection parameters that will be checked and the allowed tolerances for each parameter. The purpose is to define the tolerances for fabrication to ensure quality and consistency across steel structure production.

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Swarup Sontakke
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253 views2 pages

Fabrication Tolerance Chart SOP

This document provides a standard operating procedure and tolerance chart for the fabrication of steel structures at Madhav Udyog Pvt. Ltd. It outlines 8 key fabrication operations - cutting, punching and drilling, stamping, notching, heel grinding, bending, hole punching after bending, and welding. For each operation, it specifies the inspection parameters that will be checked and the allowed tolerances for each parameter. The purpose is to define the tolerances for fabrication to ensure quality and consistency across steel structure production.

Uploaded by

Swarup Sontakke
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

INTEGRATED MANAGEMENT SYSTEM

STANDARD OPERATING PROCEDURE

FABRICATION TOLERANCE CHART

DOC. NO. MUPL-IMS-QA-19


Issue No.: 01 Issue date: Revision date : -- Revision No. : 00
01/07/2019

1.0 PURPOSE

The purpose of this SOP is to define the Tolerances for Fabrication of Steel Structures.

2.0 SCOPE

This Standard Operating Procedure is applicable to entire Madhav Udyog Pvt. Ltd.

3.0 RESPONSIBILITIES
 Incharge – QA&I is overall responsible

4.0 PROCESS DESCRIPTION

Sr. Operation Inspection Parameters Tolerances


No.
1 Cutting/Cropping Total Length as per Job Card +2.0 mm
End Skewing +1.0 mm
2 Hole Diameter +0.5 mm
Edge Security ±2.0 mm
Punching & Back Mark ±1.0 mm
Drilling Hole to Hole Distance ±1.0 mm (consecutive )
±2.0 mm (cumulative)
3 As per Sketch N.A
Stamping Impression from top to bottom Refer limit sample ( if
required)
4 +5.0 mm on specified length
Notching Size of Notch
5 Heel Grinding Size of Grinding In length ±5.0%
In Thickness ±1.0 mm
6 Bending Bending ±2.0 mm in 300 mm lg.
7 Distance between Hols ±1.0 mm
Hole After Bending Back Mark ±1.0 mm
Distance from Hole to Bend Line ±1.0 mm
8 Welding Surface Preparation As per WPS
Fillets Size As per Shop Drawing

Prepared by: Reviewed by: Approved by:

Engineer QA-HOD Head - Operation

1
INTEGRATED MANAGEMENT SYSTEM
STANDARD OPERATING PROCEDURE

FABRICATION TOLERANCE CHART

DOC. NO. MUPL-IMS-QA-19


Issue No.: 01 Issue date: Revision date : -- Revision No. : 00
01/07/2019

INTEGRATED MANAGEMENT SYSTEM STANDARD OPERATING PROCEDURE FABRICATION TOLERANCE CHART DOC. NO. MUPL-IMS-QA-19 Issue No.: 01 I
INTEGRATED MANAGEMENT SYSTEM STANDARD OPERATING PROCEDURE FABRICATION TOLERANCE CHART DOC. NO. MUPL-IMS-QA-19 Issue No.: 01 I

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