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Wheel Loader Aggregate Handler: Reliability Ease of Operation

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0% found this document useful (0 votes)
123 views8 pages

Wheel Loader Aggregate Handler: Reliability Ease of Operation

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

962L

Wheel Loader
Aggregate Handler
2017

The 962L Wheel Loader applies proven technologies systematically and strategically to meet your high expectations for reliability,
productivity, fuel efficiency, and long service life. Aggregate Handler configurations are specialized offerings for specific loose
aggregate rehandling applications, such as truck loading, hopper charging, stockpiling, and load and carry. Since rehandling loose
aggregate is less stressful on the machine, payloads can be increased above other applications by installing larger buckets and
counterweight.*

Reliability Ease of Operation


„ Cat® C7.1 ACERT™ engine offers a combination of proven „ Best-in-class operator environment provides unmatched
electronic, fuel, and air systems. comfort, visibility, and efficiency.
„ Utilizing rigorous component design and machine validation „ Intuitive, ergonomic controls keep operators focused on
processes results in unmatched reliability, durability and their work.
high uptime. „ Optional new ride control system with dual accumulators
provides excellent ride quality and lowers cab vibrations.
Durability
„ Tough powershift transmission and axles handle extreme Safety
applications effectively. „ Excellent cab access with wide door and stair-like steps.
„ Improved hydraulic hose routing reduces potential hose wear. „ Floor to ceiling windshield, large mirrors with integrated spot
„ Full flow hydraulic filtration system with additional loop filtration mirrors and rear vision camera provide industry leading
improves hydraulic system robustness and component life. all-around visibility.
„ Robust grab bars provide safe access to machine platforms.
Productivity
„ Cat C7.1 ACERT engine meets China Nonroad Stage III Serviceability
and India Bharat Stage III emission standards, equivalent „ One-piece tilting hood with side and rear doors; hydraulic and
to U.S. EPA Tier 3 and EU Stage IIIA. electrical service centers make access fast and easy.
„ Lock-up clutch torque converter, combined with lock-to-lock „ Safe ground level access to fuel fi ll, oil fi ll, fi lters and daily
shifting, delivers smooth shifts, fast acceleration and speed maintenance points means less servicing time required.
on grade.
„ Optional, fully integrated Cat Autolube system provides full
„ High capacity torque converter results in greater digging efficiency. lube system monitoring and diagnostic test visibility.
„ Z-bar linkage provides high breakout force at ground level.
„ Easy-to-load Performance Series Buckets feature a wider mouth Cat Connect Technology
and curved side plates that improve material retention (fill factor) „ Monitor, manage and enhance job site operations.
and decrease cycle times. „ Cat LINK Technologies: VisionLink® enables owners to access
„ Optional fully automatic traction control system (differential locks) data wirelessly to monitor machine health, utilization and location.
improves performance in the pile and poor underfoot conditions. „ Cat DETECT Technologies: Integrated rear vision camera
enhances visibility behind machine to help operators work safely.
Fuel Efficiency Optional Cat Rear Object Detection increases operator awareness
„ Power dense ACERT engine burns less fuel by providing power of the working environment which enhances site safety.
and torque when needed. „ Cat PAYLOAD Technologies: Optional Cat Production
„ Performance Series Buckets feature a longer floor that easily digs Measurement 2.0 brings simple and accurate on-the-go payload
through the pile resulting in lower fuel consumption. scale allowing operators to deliver exact loads and work more
„ Load sensing hydraulics result in proportional flow for efficiently. Advanced Productivity subscription provides
implement and steering on demand. comprehensive actionable information to help you manage and
improve the productivity and profitability of your operations.
„ Standard productive Economy Mode provides maximum fuel
savings with minimal productivity impact.

* The Cat aggregate handler configurations require conformance to Caterpillar payload policy.
Misapplication of Aggregate Handlers may result in significant reliability and durability risk.
962L Wheel Loader Aggregate Handler Specifications

Engine Weight
Engine Model Cat C7.1 ACERT Operating Weight 19 853 kg
Maximum Gross Power (2,000 rpm) • Weight based on a machine configuration with Michelin 23.5R25
ISO 14396 195 kW 265 hp XHA2 L3 radial tires, full fluids, operator, Aggregate Handler
(metric) counterweight, cold start, roading fenders, Product Link™, open/
Maximum Net Power (2,000 rpm) open axles (front/rear), power train guard, secondary steering,
sound suppression and a 3.8 m3 general purpose bucket with BOCE.
ISO 9249 185 kW 252 hp
(metric)
Operating Specifications
Peak Gross Torque (1,400 rpm)
ISO 14396 1050 N∙m Static Tipping Load – Full 40° Turn
Maximum Net Torque (1,400 rpm) With Tire Deflection 12 299 kg
ISO 14396 984 N∙m No Tire Deflection 13 144 kg
Bore 105 mm Breakout Force 132 kN
Stroke 135 mm • Full compliance to ISO 14397-1:2007 Sections 1 thru 6, which
Displacement 7.01 L requires 2% verification between calculations and testing.

• Cat engine with ACERT Technology – meets China Nonroad Transmission


Stage III and India Bharat Stage III emission standards, equivalent
to U.S. Tier 3 and EU Stage IIIA. Forward 1 6.9 km/h
• The power ratings apply at the stated speed when tested under the Forward 2 12 km/h
reference conditions for the specified standards.
Forward 3 19.3 km/h
• The net power advertised is the power available at the flywheel
when the engine is equipped with fan, alternator, air cleaner Forward 4 25.7 km/h
and aftertreatment. Forward 5 39.5 km/h
• The gross power advertised is with the fan at maximum speed. Reverse 1 6.9 km/h
Reverse 2 12 km/h
Buckets
Reverse 3 25.7 km/h
Bucket Capacities* 3.8-4.0 m3 • Maximum travel speed in standard vehicle with empty bucket
* Aggregate Handler Configurations are NOT to be used with and standard L3 tires with 787 mm roll radius.
L5 tires, buckets with teeth, teeth and segments and Spade Nose
Rock Bucket.

2
962L Wheel Loader Aggregate Handler Specifications

Hydraulic System Cab


Implement Pump Type Variable axial piston ROPS/FOPS ROPS/FOPS meet
Implement System ISO 3471:2008 and
ISO 3449:2005 Level II
Maximum Pump Output 245 L/min
standards
(2,340 rpm) (␩vol = 95%)
Maximum Operating Pressure 27 900 kPa Sound
Optional 3rd/4th Function 240 L/min
Maximum Flow The sound values indicated below are for specific operating
conditions only. Machine and operator sound levels will vary at
Optional 3rd/4th Function 21 780 kPa
different engine and/or cooling fan speeds. Hearing protection may
Maximum Pressure
be needed when the machine is operated with a cabin that is not
Hydraulic Cycle Time with properly maintained, or when the doors and/or windows are open
Rated Payload: for extended periods or in a noisy environment.
Raise from Carry Position 5.3 Seconds With Cooling Fan Speed at Maximum Value:
Dump, at Maximum Raise 1.4 Seconds Operator Sound Pressure Level (ISO 6396:2008) 72 dB(A)
Lower, Empty, Float Down 2.8 Seconds Exterior Sound Power Level (ISO 6395:2008) 107 dB(A)
Total 9.5 Seconds Exterior Sound Pressure Level (SAE J88:2013) 75 dB(A)*
With Cooling Fan Speed at 70% of Maximum Value:**
Brakes
Operator Sound Pressure Level (ISO 6396:2008) 69 dB(A)
Brakes Brakes meet ISO 3450:2011 Exterior Sound Power Level (ISO 6395:2008) 104 LWA***
standards
***Distance of 15 m, moving forward in second gear ratio.
***For machines in countries that adopt the “EU Directives.”
Axles ***European Union Directives “2000/14/EC” as amended by
Front Fixed “2005/88/EC.”
Rear Oscillating ±13 degrees
Service Refill Capacities
Maximum Single-Wheel Rise and Fall 481 mm
Fuel Tank 275 L
Cooling System 58 L
Engine Crankcase 22 L
Transmission 43 L
Differentials and Final Drives – Front 43 L
Differentials and Final Drives – Rear 43 L
Hydraulic Tank 125 L

3
962L Wheel Loader Aggregate Handler Specifications

Aggregate Handler Dimensions


All dimensions are approximate.

19

24

B† 22 23

17† 18
14
6 5 4 15
3
2 16†
20
21
1 25

9 7 A† 13
8 10
11 26
12†

Aggregate Handler – Standard Lift


1 Height to Axle Centerline 744 mm
2 Height to Top of Hood 2694 mm
3 Height to Top of Exhaust Pipe 3412 mm
4 Height to Top of ROPS 3443 mm
5 Height to Top of Product Link Antenna 3474 mm
6 Height to Top of Warning Beacon 3744 mm
7 Ground Clearance 365 mm
8 Center Line of Rear Axle to Edge of Counterweight 2159 mm
9 Center Line of Rear Axle to Hitch 1675 mm
10 Wheelbase 3350 mm
11 Overall Length (without bucket) 7141 mm
12 Shipping Length (with bucket level on ground)*† 8636 mm
13 Hinge Pin Height at Carry Height 642 mm
14 Hinge Pin Height at Maximum Lift 4182 mm
15 Lift Arm Clearance at Maximum Lift 3624 mm
16 Dump Clearance at Maximum Lift and 45º Discharge*† 2816 mm
17 Reach at Maximum Lift and 45º Discharge*† 1372 mm
18 Dump Angle at Maximum Lift and Dump (on stops)* 51 degrees
19 Rack Back at Maximum Lift* 60 degrees
20 Rack Back at Carry Height* 49 degrees
21 Rack Back at Ground* 40 degrees
22 Turning Radius to Counterweight 6024 mm
23 Turning Radius to Outside of Tires 5984 mm
24 Turning Radius to Inside of Tires 3218 mm
25 Width Over Tires (unloaded) 2821 mm
Width Over Tires (loaded) 2824 mm
26 Tread Width 2140 mm
*With 3.8 m3 general purpose pin on bucket with BOCE (see Operating Specifications for other Buckets).
†Dimensions are listed in Operating Specifications charts.
All height and tire related dimensions are with Michelin 23.5R25 XHA2 L3 radial tires. “Width Over Tires” dimensions are over the bulge and include growth.

4
962L Wheel Loader Aggregate Handler Specifications

962L Aggregate Handler Tire Options

Bridgestone

Bridgestone

Bridgestone

Bridgestone

Goodyear
Michelin

Michelin

Triangle

Titan
Tire Brand
Tire Size 23.5R25 23.5R25 23.5-25 23.5R25 750/65R25 23.5-25 23.5R25 23.5R25 725/70-25
Tread Type L-3 L-3 L-3 L-3 L-3 L-3 L-3 L-3 L-4
Tread Pattern XHA2 VMT SRG LD VJT XLD VL2 RT-3B TB516 LS150
Width over Tires – Maximum
2821 mm 2810 mm 2768 mm 2809 mm 2954 mm 2771 mm 2840 mm 2768 mm 2921 mm
(unloaded)*
Width over Tires – Maximum
2824 mm 2835 mm 2797 mm 2832 mm 2967 mm 2784 mm 2847 mm 2828 mm 2855 mm
(loaded)*
Change in Vertical Dimensions
0 mm –2 mm 1 mm –6 mm –6 mm 16 mm 1 mm 15 mm 32 mm
(average of front and rear)
Change in Horizontal Reach 0 mm 6 mm –16 mm 6 mm 11 mm 3 mm 3.4 mm –3 mm –30.0 mm
Change in Turning Radius
0 mm 6 mm –13.5 mm 4.5 mm 71.5 mm –20 mm 11.6 mm 2.15 mm 15.4 mm
to Outside of Tires
Change in Turning Radius
0 mm –6 mm 13.5 mm –4.5 mm –71.5 mm 20 mm 11.5 mm –2 mm –15.5 mm
to Inside of Tires
Change in Operating Weight
0 kg 188 kg –248 kg 168 kg 801 kg –100 kg 127 kg –251 kg 339 kg
(without Ballast)
*Width over tire bulge and includes tire growth. Low profile tires, 750/65R25 tires are preferred to enhance machine performance with Aggregate Handler configuration.
Aggregate Handler configurations are NOT to be used with L5 tires.

Changes Specific to the 962L Aggregate Handler


Bridgestone

Bridgestone

Bridgestone

Bridgestone

Goodyear
Michelin

Michelin

Triangle

Titan
Tire Brand
Tire Size 23.5R25 23.5R25 23.5-25 23.5R25 750/65R25 23.5-25 23.5R25 23.5R25 725/70-25
Tread Type L-3 L-3 L-3 L-3 L-3 L-3 L-3 L-3 L-4
Tread Pattern XHA2 VMT SRG LD VJT XLD VL2 RT-3B TB516 LS150
Change in Static Tipping Load –
0 kg 119 kg –157 kg 106 kg 507 kg –63 kg 81 kg –159 kg 215 kg
Straight
Change in Static Tipping Load –
0 kg 104 kg –137 kg 93 kg 442 kg –55 kg 70 kg –138 kg 187 kg
Articulated

5
962L Wheel Loader Aggregate Handler Specifications

962L Aggregate Handler Bucket Fill Factors and Selection Chart


The bucket size must be chosen based on the density of the material and on the expected fill factor. The Cat Performance Series Buckets with longer floor,
larger bucket opening, increased repository angle, rounded side boards and integrated spill guard, demonstrate fill factors significantly higher than previous
generation or non Cat buckets. The actual volume handled by the machine is thus often larger than the rated capacity.
Loose Material Material Density Fill Factor (%)*
Earth/Clay 1500-1700 kg/m3 115
Sand and Gravel 1500-1700 kg/m3 115
Aggregate: 25-76 mm 1600-1700 kg/m3 110
*As a % of ISO rated capacity.
Note: Fill Factors achieved will also depend on whether the product is washed or not washed.

Material Density kg/m3 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500

3.80 m3 4.37 m3 3.80 m3


Aggregate
Linkage –
Standard

Handler

General
Purpose
4.00 m3 4.60 m3 4.00 m3

Bucket Fill Factors


115% 110% 105% 100% 95%

Note: All buckets are showing Bolt-on Edges.

962L Aggregate Handler Operating Specifications with Buckets

Linkage Standard Linkage – Aggregate Handler


Bucket Type General Purpose
Edge Type Bolt-On Cutting Edges Bolt-On Cutting Edges
Capacity – Rated m3 3.80 4.00
Capacity – 110% m3 4.18 4.40
Width mm 2994 2994
16† Dump Clearance at Maximum Lift and 45° Discharge mm 2907 2877
17† Reach at Maximum Lift and 45° Discharge mm 1372 1398
Reach at Level Lift Arm and Bucket Level mm 2903 2943
A† Digging Depth mm 95 95
12† Overall Length mm 8636 8676
B† Overall Height with Bucket at Maximum Lift mm 5803 5843
Loader Turning Radius with Bucket at Carry Position mm 6823 6835
Static Tipping Load, Straight (With Tire Deflection)* kg 14 398 14 315
Static Tipping Load, Straight (No Tire Deflection)* kg 15 233 15 152
Static Tipping Load, Articulated (With Tire Deflection)* kg 12 299 12 221
Static Tipping Load, Articulated (No Tire Deflection)* kg 13 144 13 067
Breakout Force kN 132 128
Operating Weight kg 19 853 19 893
†Illustration shown with Dimension charts.
*Static tipping loads and operating weights shown are based on a global machine configuration with Michelin 23.5R25 XHA2 L3 radial tires, full fluids, operator,
aggregate handler counterweight, cold start, roading fenders, Product Link, open/open axles (front/rear), power train guard, secondary steering, sound suppression.
(With Tire Deflection) Full compliance to ISO 14397-1:2007 Sections 1 thru 6, which requires 2% verification between calculations and testing.
(No Tire Deflection) Compliance to ISO 14397-1:2007 Sections 1 thru 5.
Other buckets are available and offerings vary by region. Consult your local Cat dealer for further details.

6
962L Wheel Loader Aggregate Handler Standard Equipment

Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
OPERATOR ENVIRONMENT • With following warning indicators: LINKAGE
• Cab, pressurized and sound suppressed – Temperature: axle oil, engine intake • Linkage, Z-bar, cast crosstube/tilt lever
(ROPS/FOPS) manifold • Kickout, lift and tilt, automatic
• Viscous mounts – Pressure: engine oil, fuel pressure hi/low, (adjustable in cab)
• Rear vision camera within multi-function primary steering oil, service brake oil
18 cm color LCD touch-screen display – Battery voltage hi/low HYDRAULICS
(capability for displaying machine status, – Engine air filter restriction • Hydraulic system, load sensing
setting and health parameters) – Hydraulic oil filter restriction • Steering, load sensing
• EH controls, SAL (single axis lever) lift – Hydraulic oil low • 2V
and tilt function – Parking brake • Remote diagnostic pressure taps
• Steering wheel – Transmission filter bypass • Hoses, Cat XT™
• Radio ready (entertainment) includes • Couplings, Cat O-ring face seal
antenna, speakers and converter ELECTRICAL AND LIGHTING • Hydraulic oil cooler (swing out)
(12V, 10-amp) • Batteries (2), maintenance free 1,400 CCA • Oil sampling valves
• Air conditioner, heater, and defroster • Ignition key; start/stop switch
• EH parking brake • Starter, electric, heavy duty FLUIDS
• Beverage holders (2) with storage • Starting and charging system (24V) • Premixed extended life coolant with freeze
compartment for cell phone/MP3 player protection to –34° C
• Lighting system:
• Bucket/work tool function lockout
– Four halogen work lights (cab mounted)
• Coat hook OTHER STANDARD EQUIPMENT
– Two LED stop, turn, tail lights
• Cab air filter • Hood, non-metallic power tilting
– Two halogen roading lights (with signals)
• Ergonomic cab access ladders and handrails • Service centers (electrical and hydraulic)
– Two halogen rear vision lights
• Horn, electric • Auto idle shutdown
(hood mounted)
• Light, two dome (cab) • Fenders
• Alarm, back-up
• Mirrors, rearview external with integrated • Ecology drains for engine, transmission,
• Alternator, 145-amp brushed
spot mirrors and hydraulics
• Main disconnect switch
• Post mounted membrane 16 switch keypad • Grill, airborne debris
• Receptacle start (cables not included)
• Two receptacles, 12V • Filters: fuel, engine air, engine oil, hydraulic
• Seat, Cat Comfort (cloth) air suspension CAT CONNECT TECHNOLOGIES oil, transmission
• Seat belt, 51 mm retractable • Link technologies: Product Link • Grease zerks
• Sun visor, front • Detect technologies: rear vision camera • Hitch, drawbar with pin
• Wet-arm wipers/washers front and rear, • Precleaner rain cap
intermittent front wiper POWER TRAIN • Sight gauges: engine coolant, hydraulic oil,
• Window, sliding (left and right sides) • Engine, Cat C7.1 ACERT – meets and transmission oil level
China Nonroad Stage III and India Bharat • Toolbox
COMPUTERIZED MONITORING SYSTEM Stage III emission standards, equivalent to • Vandalism protection caplocks
• With following gauges: U.S. EPA Tier 3 and EU Stage IIIA
– Speedometer/tachometer • Fuel priming pump (electric)
– Digital gear range indicator • Fuel/water separator
– Temperature: engine coolant, hydraulic oil, • Rain caps, engine air intake
transmission oil • Economy Mode (selectable)
– Fuel level • Transmission, automatic countershaft
power shift (5F/3R)
• Torque converter, locking clutch with free
wheel stator
• Switch, transmission neutralizer lockout
• Axles, open differential front and rear axles
• Brakes, full hydraulic enclosed wet-disc
with Integrated Braking System (IBS)
• Brake wear indicators
• Parking brake, disc and caliper
• Fan, radiator, electronically controlled,
hydraulically driven, temperature sensing,
on demand

7
962L Wheel Loader Aggregate Handler

Optional Equipment
Optional equipment may vary. Consult your Cat dealer for details.
OPERATOR ENVIRONMENT STARTERS, BATTERIES, AND ALTERNATORS WORK TOOLS
• Cab tie-off • Cold start – 120V • Performance Series buckets
• Cover, HVAC metallic • Cold start – 240V • Fusion quick coupler
• EH controls, SAL 3rd function
• EH controls, joystick lift and tilt CAT CONNECT TECHNOLOGIES HYDRAULICS
– Additional integrated roller switches • Link technologies: VIMS™ • Ride control
for 3rd function • Payload technologies: • 3rd function with Ride Control
• Filter, carbon fresh air – Cat Production Measurement 2.0 – Standard linkage
• Mirrors, heated rearview external with (Cat payload system)
integrated spot mirrors – Printer, Cat Production Measurement FLUIDS
• Precleaner, HVAC – Aggregate Autodig • Premixed extended life coolant with freeze
• Productivity protection to –50° C
• Radio, AM/FM/USB/MP3 Bluetooth™
• Radio, AM/FM/CD/USB/MP3 Bluetooth – Cat Advanced Productivity (optional
OTHER OPTIONAL EQUIPMENT
• Radio, CB ready VisionLink subscription add-on for
Cat Production Measurement 2.0) • Cat Autolube System
• Seat, heated air suspension • Fenders, roading
• Detect technologies:
• Seat belt, 76 mm retractable • Guard, power train
– Cat Rear Object Detection
• Roof, metallic • Precleaner, turbine
• Machine Security System
• Steering, secondary • Precleaner, trash
• Sun visor, rear
POWER TRAIN • Platform, window washing
• Windows, rubber mounted • Cold weather package
• Axles
• Windows, with front guard – Transmission filter bypass
– Automatic front/rear differential locks
• Windows, with full guards front, rear – Fan pump bypass
– Axle oil cooler
and sides
– Ecology drains – Jacket water or engine block heater
ELECTRICAL AND LIGHTING – Extreme temperature seals – Ether aid ready
• Four additional auxiliary halogen cab – Seal guards
mounted work lights or • Fan, VPF (variable pitch fan), automatic
• Two additional auxiliary front HI LED and manual control
and two additional auxiliary rear LED cab • Radiator, high debris with wider fin spacing
mounted work lights with two LED work
lights in the radiator grill and LED front LINKAGE
turn signals also includes replacement of • Quick coupler ready
the standard four halogen cab mounted
work lights with four LED work lights
(the standard offering and only roading
light available is the halogen roading light)
• Warning amber strobe beacon
• Reversing strobes

For more complete information on Cat products, dealer services, and industry solutions, visit us on the web AEHQ8106
at www.cat.com (Afr-ME, China, CIS, SE Asia,
Turkey, AmS except Brazil)
© 2018 Caterpillar
All rights reserved

Materials and specifications are subject to change without notice. Featured machines in photos may include
additional equipment. See your Cat dealer for available options.

CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and the “Power Edge”
trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may
not be used without permission.

VisionLink is a trademark of Trimble Navigation Limited, registered in the United States and in other countries.

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