Focus on reliability to improve
availability, profitability and safety.
Prediction and Protection for Production Assets
Recognize business goals and achieve top-quartile reliability by implementing
technologies that enhance your digital transformation journey.
le equipment increases
oth safety and profits.
ntime caused by equipment failure eats into both the
get and production goals. Routine maintenance can help,
eal the developing issues that result in process slowdowns
u simply aren’t able to avoid these preventable failures.
nology to monitor these assets sounds like the solution, but where
budget won’t allow you to install the same monitoring system on
plant, so how would you choose what equipment to monitor and
to ignore? And with the emergence of the digital transformation
prioritize where to invest in new technologies?
me with another key consideration - they often are required to
ions. But sometimes those trips aren’t necessary – and again your
tdown while you determine the nature of the problem. You need
ch to protecting your assets that includes predictive intelligence.
t assets available and producing revenue, you need solutions
o the criticality of the asset being monitored and that identify
of failure.
It costs approximately 50% more to repair a failed asset than if the
problem had been addressed prior to failure.
– U.S. National Response Center
Production capacity is lost to as much as 5% every year as a
result of unplanned shutdowns.
– Asdza Nadleehe, “Engineering & Maintenance: Prevention is Better
Than Cure,” Oil & Gas IQ, October 2011.
Companies need to apply innovative technologies hand in hand with
their relevant industry expertise to succeed and gain a competitive
edge. It is this combination that makes digital transformation both
meaningful and powerful.
– IFS (Industrial and Financial Services) survey on Digital Maturity Across
Industries, reported June 2017..
reliability to improve availability,
ility, and safety.
PREDICTIVE DIAGNOSTIC SOFTWARE
vice Manager AMS Machine Works
NTS & VALVES BALANCE OF PLANT CRITICAL MACHINERY
onfiguration Wireless IIoT Protection + Prediction Systems
Edge Devices Online Vibration
Drive equipment reliability Take advantage o
VICES
using smart field devices. modern innovati
Advances in protection syste
emergence of both IIoT and e
n Monitoring Overspeed Protection the value of their predictive diagnostics. With effective in new approaches to machin
TROUBLESHOOTING
asset management and predictive intelligence, you can collaboration. Now more tha
focus on driving equipment performance. information and diagnostics f
more people.
cle Services Portable Vibration Sensors and Converters
improving reliability is to monitor the condition of both production and automation assets in Cut maintenance costs Work with and le
with predictive intelligence. experts in reliabil
portable handheld and asset management solutions, wireless transmitters, and online
It costs approximately 50% more to repair a failed Regardless of where you are o
toring systems that can include protection capabilities.
asset than if the problem had been addressed prior to reliability, Emerson experts ca
ealth Management combines condition monitoring technologies with predictive intelligence failure. Predictive intelligence from condition indicators guidance, impart knowledge,
th scheduled and unscheduled downtime of your rotating equipment. improves overall plan reliability by reducing scheduled and your team to accomplish your
unscheduled downtime, driving down maintenance costs and whatever industry you ar
6 9 -
Predictive diagnostics help personnel Troubleshoot problems directly from Easily priori
focus their efforts on the assets that need criticality of
attention, while eliminating unnecessary Troubleshooting advice helps technicians of the alert.
work on healthy devices. solve the problem quickly. time on the
Reduce configuration/commissioning time
asset reliability using
ve field diagnostics.
Configure in bulk to reduce commissio
Once device templates are complete, ap
Use device templates
ce, like most things, can degrade over time. Variability is a natural occurrence that discrepancies report.
th.
Streamline calibration work processes and reduce errors
e online access to intelligent instrument and valve diagnostics and alerts,
of device health and troubleshooting information when an issue is found.
ur challenge? What’s your opportunity?
ty is lost to as much as 5% every year
nned shutdowns.
a Nadleehe, ‘‘Engineering & Maintenance: error on a pressure control valve, causing the valve to Extend calibration intervals while
300k Eliminate paper-based calibration remaining compliant using historical Centralize d
vention Is Better Than Cure,” Oil & Gas IQ, Saved open 3% when it was supposed to be closed. Fixing the
24/7
Continuous monitoring of critical assets provides real-time Protection capabilities are a requirement
necessitate a shutdown system on expensi
Health Monitor. integrated, allowing you to be safe while a
Simplify data collection and analysis
ccess by aligning monitoring technology
et criticality. Edge analytic devices move diagnostic
s aren’t reliable, you can’t maintain your schedule or operate within budget. asset itself. The combination of embedded Wireless IIoT is ideal for monitoring in
me the drivers of your success. But by applying predictive intelligence, remote or hazardous locations. But the
monitoring and easy, low cost installation Portable vi
ht necessary to schedule maintenance that supports your production goals
Vibration Monitor makes it ideal for the
k in the driver’s seat. monitoring solution for many of the largest number of BOP assets - monitor shooting an
essential assets in the plant. more assets in fewer man hours.
the cornerstone of predictive intelligence. Emerson offers accurate industry-proven
termines the right monitoring application, and if you’ll also require protection capabilities
ical assets, data can be routed back to the control room where operators can easily Simplify data collection and analysis
et condition and process data to make educated production decisions. For the larger
ce of Plant (BOP) assets, data can be processed through embedded, prescriptive analytics
ion data collection technologies feature a unique methodology – PeakVue Plus technology
the complexity of machinery analysis and determine both the nature of the problem
echanical) and its severity.
ur challenge? What’s your opportunity? Reduce spares and order lead times with Cut throug
tely 50% more to repair a failed 5% Reduce repair expense. By making use of predictive One source of responsibility for the analysis usi
oblem had been addressed prior data to improve the reliability of their rotating entire measurement chain streamlines PeakVue tec
Reduction in troubleshooting of monitoring issues. single button push. Converter calibration is all vibration
AMS software applications include:
process by combining predictive maintenance techniques with comprehensive analysis tools t
deploymentoptions that is easy to use yet offers sophisticated analytics for expert users. Cloud
and support for mobile devices means you are never without the information you need.
delivering a view of device health and troubleshooting information when an issue is found. Bas
condition data, maintenance and operations personnel can respond quickly and make informe
and protocols that allow connectivity to a wide range of devices. It also enables predictive mai
unplanned shutdowns, increase productivity, and improve safety.
Modern software available anywhere, communicating every
he potential in your data.
tal transformation and edge analytics, the emphasis is often on the role of smarter technology
improvements. But modern sensors and analytical devices need software to assist data in realizing
Mobile-friendly software and applications means you stay on top Dashboards provide graphical, intuitive
itive dashboards and mobile or web-based options for increased visibility to developing problems and
asset health.
Cloud Adoption What’s your opportunity?
ns already use cloud computing or Operate safely during typically dangerous conditions.
The startup and coastdown of turbo machinery is
– Excecutive Summary: 2020 IDG potentially the most dangerous operating state due
Cloud Computing Survey. to the rapidly changing conditions. Rather than just
Cloud Hosted Solutions mean you access powerful software safely
snapshots of data, Emerson delivers real-time data
on multiple channels simultaneously for the most
of software expense and maintenance off your IT department.
powerful, accurate diagnostics and safer
Production Energy Plant R
Manager Manager Manager
Visualization Analytics &
& Mobility Machine Learning Con
OT Data Lake
Gather Real-Time and Historical Data
Safety Operations Automation Control
& Emissions & Asset Health & Safety Systems
ent IIoT in your reliability program.
ernet of Things (IIoT) has arrived. Technology advances make it easier than ever to
et health and stay in touch with the personnel who care about their performance – Easy to setup, easy to use
they are. But implementing IIoT can be a daunting task – where do you start?
together the silos of data in your plant without inundating the team with hundreds
d a solution that promotes collaboration while still streamlining decision-making
lls for quick action.
is a software application that aggregates data from multiple sources,
na-based alerts and KPIs for improving reliability of your rotating equipment,
ive intelligence programs, you’ll stay on top of developing issues that could
n. Anywhere, anytime.
*IOT will lead to a
of global manufacturers used analytics The Asset Explorer utility features an intuitive user interface for
data recorded from connected devices
to analyze processes and identify 15% such as added machine trains, assigning roles and responsibilities, The Asset Viewer utility runs on lapto
performance goals
carte service options.
ram.
u. These services are designed to increase awareness and visibility to asset health while addressing
ividual services for maximum results
Protect and expand the value of your
technology investment.
mean you access powerful software AMS Condition Monitoring Services allows our experts to be
are expense and maintenance off your can occur when plants are running lean. to come.
Guardian Support Services
Improving reliability in the plant requires more than just acquiring the right monitoring
analysis technologies. You need to actively manage those investments and their lifecycl
ent a top-down reliability strategy.
your system and proactively delivered to you through a secure dashboard portal availa
agement-led reliability strategy is the secret weapon against declining operational performance,
help you through critical issues. An accurate inventory of all system components and lic
provement opportunity and create a scalable, achievable roadmap to achieving operational
combined with in-depth documentation and resources aids in your troubleshooting.
ver how to integrate IIoT technologies and update work practices that further you on the path
rmation.
Educational Services
Companies today rely on fewer people to do more work. The need for training is more c
than ever to achieve and maintain cost effective maintenance programs. Emerson help
maximize the return on your investment in technology and people. Our goal is to provi
Improve availability,
profitability and safety
with Emerson’s reliability solutions.
Emerson – Reliability Solutions Emerson – Reliability Solutions Emerson – Reliability Solutions Emerson – Reliability Solutions Emerson – Reliability Solutions
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they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or
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