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Manual de Electrovalvula

The document discusses different types of directional control valves including mechanically operated, hydraulically operated, and electrically operated valves. Mechanically operated valves include 2/2 way directional valves models KVC and KVC-NV, as well as 4/2, 4/3, and 6/2 way valves model KV. Hydraulically operated valves include 4/2 way automatic valves models PKV and PKV-T as well as 4/2, 4/3 way valves model KV. Electrically operated valves include models KV, KVC, KV-3KO, KVP, KVM, and KVH in various configurations. Technical specifications and performance curves are provided for each

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Ariel Mallea
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0% found this document useful (0 votes)
222 views108 pages

Manual de Electrovalvula

The document discusses different types of directional control valves including mechanically operated, hydraulically operated, and electrically operated valves. Mechanically operated valves include 2/2 way directional valves models KVC and KVC-NV, as well as 4/2, 4/3, and 6/2 way valves model KV. Hydraulically operated valves include 4/2 way automatic valves models PKV and PKV-T as well as 4/2, 4/3 way valves model KV. Electrically operated valves include models KV, KVC, KV-3KO, KVP, KVM, and KVH in various configurations. Technical specifications and performance curves are provided for each

Uploaded by

Ariel Mallea
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

DIRECTIONAL CONTROL VALVES

HYDRAULIC COMPONENTS

T E C H N I C A L C A T A L O G
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

CONTENT

Mechanically operated
MECHANICALLY OPERATED 5
2/2 way directional valves KVC (NG 6) 5
2/2 way directional valves KVC-NV (NG 6) 7
4/2, 4/3 way directional valves KV (NG 6, 10) 9
6/2 way directional valves KV (NG 6, 10) 13

Hydraulically operated
HYDRAULICALLY OPERATED (AUTOMATIC) 17
4/2 way automatic directional valves PKV (NG 6, 10)) 17
4/2 way automatic directional valves PKV-...-T (NG 6) 21
4/2, 4/3 way automatic directional valves KV (NG 6, 10) 25

ELECTRICALLY OPERATED 29
2/2 way directional valves KV (NG 6) 29
3/2 way directional valves KVC (NG 4) 33
3/2 way directional valves KVC (NG 10) 37
4/2, 4/3 way directional valve KV (NG 6) 40
4/2, 4/3 way directional valve KV (NG 10) 46
Electrically operated

4/2, 4/3 way directional valves type KV (NS 16) 53


4/2, 4/3 way directional valve KV-3KO (NG 6) 59
4/2, 4/3 way directional proportional valve KVP (NG 6) 65
4/2, 4/3 way bankable directional valves KVM (NG 6) 69
4/2, 4/3 way bankable directional valves KVM (NG 10) 75
6/2 way directional valve KV (NG 6) 77
6/2 way directional valves KV (NG 10) 81
6/2 way directional valves KV (NG 16) 85
6/2 way directional valves KV-6K (NG 6) 89
6/2 way directional valves KVH (NG 6) 93
6/2 way directional valves KVH (NG 10) 97
6/3 Way directional valves KV (NG 4) 101
8/3 way directional valves KV (NG 6) 103

21/05/10 3
MECHANICALLY OPERATED
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

2/2 WAY DIRECTIONAL VALVES KVC (NG 6)

Mechanically operated
• NG 6
• Up to 250 bar [3 625 PSI]
• Up to 35 L/min [9.2 GPM]

KVC-2/2-K

Features Hydraulic symbol

Size 6
Flow rate L/min [GPM] 35 [9.2]
Operating pressure bar [PSI] 250 [3 625]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70[-4 to 158]
Filtration ISO 4406-1999 19/17/14
Mass Kg [lb] 1,2 [2.6]

Hydraulically operated
Seal type NBR seals for mineral oil HL, HLP, to DIN 51524

'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].
Diff. pressure

Electrically operated

Flow

21/05/10 5
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Dimensions

Stroke max.

Model code

K V C - 2 / 2 - K - -
*

Threaded connections
M12x1,5 No designation
G3/8 3/8

Special requirements to be briefly specified

6 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

2/2 WAY DIRECTIONAL VALVES KVC-NV (NG 6)

Mechanically operated
• NG 6
• Up to 250 bar [3 625 PSI]
• Up to 40 L/min [10.5 GPM]

KVC-2/2-NV-T

Features Hydraulic symbol

Size 6
Flow rate L/min [GPM] 40 [10.5]
Operating pressure bar [PSI] 210 [3 045]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70[-4 to 158]
Filtration ISO 4406-1999 19/17/14
Mass Kg [lb] 1,2 [2.6]

Hydraulically operated
Seal type NBR seals for mineral oil HL, HLP, to DIN 51524

'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].
Diff. pressure

Electrically operated

Flow

21/05/10 7
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Dimensions

Stroke max.

Model code

K V C - 2 / 2 - N V - T - -
*

Threaded connections
M12x1,5 No designation
G3/8 3/8

Special requirements to be briefly specified

8 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

4/2, 4/3 WAY DIRECTIONAL VALVES KV (NG 6, 10)

• NG 6, 10

Mechanically operated
• Up to 350 bar [5 076 PSI]
• Up to 60 L/min [15.8 GPM] for NG 6
• Up to 100 L/min [26.4 GPM] for NG 10

• Connecting dimensions to ISO 4401.

KV-4/3-5KO-6-R, KV-4/3-5KO-10-R

Operation Hydraulic symbols

Directional valves type KV with direct mechanical operation by means of a lever control the Spool types
direction of the hydraulic fluid medium flow.
These directional valves consist of a housing (1), control spool (2), control mechanism (3),
and return spring (4). In 4/3-way directional valves the centre position of the control spool
is the neutral position. The change-over to one of the operating positions "a" or "b" is done
by moving the operating pin lever (5) in such a manner that its acts on the control spool (2)
so as to clear corresponding flow ways and establish relevant links between ports, A, B, P,
and T.
On ceasing to apply force to the control mechanism (3), the return spring (4) push the
control spool into the neutral position.

Hydraulically operated
There are two types of operation:

1/ With control spool not held in the operating position (the control spool returns to neutral
position on ceasing to apply force to the control mechanism - type KV-../..-R).

2/ With control spool held (detent) in the operating position (the control spool remains in
the operating position on ceasing to apply force to the control mechanism lever - type
KV-../..-RA).

Electrically operated

21/05/10 9
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Features

Size 6 10
Flow rate L/min [GPM] 60 [15.8] 100 [26.4]
P, A, B bar [PSI] 350 [5 076]
Operating pressure
T bar [PSI] 160 [2 320]
2 15 to 380 [69.5 to 1 760]
Viscosity range mm /s [SUS]
Oil temperature range °C [°F] -20 to +70 [-4 to 158]
Filtration NAS 1638 8
Mass Kg [lb] 2,05 [4.52] 5,23 [11.53]
Mounting position Optional

Dimensions

Size 6 Size 10

3. Control mechanism on side ’’a’’ 3. Control mechanism on side ’’a’’


4/3 valves 4/3 valves
4/2 valves, spool types 51A 4/2 valves, spool types 51A
6. Fixing screws 4 pcs M5x30 to ISO 4762-10.9 6. Fixing screws 4 pcs M6x60 to ISO 4762-10.9
(by special order). (by special order).
Required tightening torque Md = 9 Nm. Required tightening torque Md = 15 Nm.
7. O-ring 9.25x1.78 7. O-ring 12.42x1.78
8. Valve cap. 8. Valve cap.
9. Nameplate. 9. Nameplate.

Required quality of the


mating surface.

Cartridge throttle
If flow rates greater than permissible occur during change-over, a cartridge
throttle must be fitted into P-line of the directional valve.

10 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Size 6 Size 10 Throttle

Mechanically operated
Diff. pressure

Diff. pressure

Diff. pressure
Flow Flow Flow

Spool P-A P-B A-T B-T P-T


1 b,D b,D c,B c,C -
2 c,B c,B c,A c,A d,G
6 b,E b,E a,B a,B -
51A c,D b,D c,C a,B -

Model code

Hydraulically operated
K V - 4 / - 5 K O - - - - - -
*
Number of spool position
2 2
3 3
Special requirements to be
briefly specified
Size
Size 6 6
Size 10 10

Spool type Seal type


NBR seals for mineral oil HL,HLP
1 No designation
to DIN 51524
FPM seals for HETG, HEES, HEPG
E
to VDMA 24568 and ISO 15380
2
Electrically operated

6
Throttle mm [in]
No designation Without throttle in P line
51A
D08 Throttle Ø 0,8 [0.03 dia.]
D10 Throttle Ø 1,0 [0.04 dia.]
D12 Throttle Ø 1,2 [0.05 dia.]
Control spool held

RA

21/05/10 11
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

12 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

6/2 WAY DIRECTIONAL VALVES KV (NG 6, 10)

• NG 6, 10

Mechanically operated
• Up to 350 bar [5 076 PSI]
• Up to 60 L/min [15.8 GPM] for NG 6
• Up to 120 L/min [31.7 GPM] for NG 10

• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas).

KV-6/2-6-R..., KV-6/2-10-R...

Operation Hydraulic symbols

Directional valves type KV with direct mechanical operation by means of a lever control the Spool types
direction of the hydraulic medium flow.
They are mostly used as link between two consumers and the basic directional valve,
when we want to control both consumers alternately by means of one basic directional
valve.

There are two types of operation:

1/ With control spool not held in the operating position (the control spool returns to position
’’a’’ on ceasing to apply force to the mechanism - type KV-../..-R).

2/ With control spool held (detent) in the operating position (the control spool remains in

Hydraulically operated
the operating position on ceasing to apply force to the control mechanism lever - type KV-
../..-RA).
Mounting example

Electrically operated

21/05/10 13
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Features

Size 6 10
Flow rate L/min [GPM] 60 [15.8] 120 [31.7]
With YZ bar [PSI] 350 [5 076]
Operating pressure
Without YZ bar [PSI] 160 [2 320]
2 15 to 380 [69.5 to 1 760]
Viscosity range mm /s [SUS]
Oil temperature range °C [°F] -20 to +70 [-4 to 158]
Filtration NAS 1638 8
Mass Kg [lb] 2,4 [5.3] 5,3 [11.7]
Mounting position Optional

Dimensions

Size 6

Threaded connections M
A, B, C, D, P1, P2

Threaded LA=39,5 [1.55]( G3/8, M18x1,5 ) / 37,5 [1.47] ( G1/2, M22x1,5 )


connection YZ LC=23,5 [0.92] ( G3/8, M18x1,5 ) / 25,5 [1.00] ( G1/2, M22x1,5 )

Size 10

Threaded connections M
A, B, C, D, P1, P2

Threaded
connection YZ

1. Housing.
2. Control mechanism.
3. Valve cap.
4. Name plate.

14 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Size 6 Size 10

Mechanically operated
Diff. pressure

Flow

Model code

K V - 6 / 2 - - - - - -
*
Size

Hydraulically operated
Size 6 6
Size 10 10

Control spool held

RA

Threaded connections (M ; YZ)


M18x1,5 ; M14x1,5 No designation
M22x1,5 ; M14x1,5 M22
Size 6 G3/8 ; G1/4 G3/8
G1/2 ; G1/4 G1/2
3/4-16 UNF-2B ; 9/16-18 UNF-2B 3/4-16UNF
M22x1,5 ; M14x1,5 No designation
M27x1,5 ; M14x1,5 M27
Size 10 G1/2 ; G1/4 G1/2
G3/4 ; G1/4 G3/4
Electrically operated

7/8-14 UNF-2B ; 9/16-18 UNF-2B 7/8-14UNF

Drainage
Without YZ No designation
With YZ YZ

Seal type
NBR seals for mineral oil HL,HLP to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

Special requirements to be briefly specified

21/05/10 15
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

16 21/05/10
HYDRAULICALLY OPERATED (AUTOMATIC)

POCLAIN HYDRAULICS Hydraulic components - Directional control valves

4/2 WAY AUTOMATIC DIRECTIONAL VALVES PKV (NG 6, 10) )

• NG 6, 10
• Up to 210 bar [3 045 PSI]
• Up to 60 L /min [15.8 GPM]

Mechanically operated
• Indirect hydraulic operation.
• Connecting dimensions to ISO 4401.
• Provision of pressure setting for change - over.
• Automatic change - over from the other operating position.

PKV-6, PKV-10

Operation Hydraulic symbol

Indirectly, hydraulic - operated directional valves type PKV are used to control the
hydraulic fluid flow direction by an automatic change - over.

Mounting example

Hydraulically operated
Features

Size 6 10
Flow rate min/max L/min [GPM] 1/25 [0.3/6.6] 1/60 [0.3/15.8]
Electrically operated

P, A, B bar [PSI] To 210 [3 045]


Operating pressure
T bar [PSI] To 40 [580]
Min. press. req. for autom. change over bar [PSI] 50 [725]
Change over pressure bar [PSI] 50 to 210 [725 to 3 045]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70 [-4 to 158]
Filtration NAS 1638 8
Mass Kg [lb] 2,6 [5.7] 3,2 [7.0]

21/05/10 17
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Dimensions
Size 6

Connection diagram and


connecting dimensions to
ISO 4401
1. Emergency hand operator
2. Setting elements with protective cap
3. O-ring 9.25 X 1.78
4. Fixing screws: 4 pcs M5 x 45 to EN
ISO 4762-10.9 must be ordered
separately.
Tightening torque Md = 9Nm
5. Nameplate

Size 10

Connection diagram and 1. Emergency hand operator


connecting dimensions to 2. Setting elements with protective cap
ISO 4401 3. O-ring 12 X 2
4. Fixing screws: 4 cps M6 x 55 to EN
ISO 4762-10.9 must be ordered
separately.
Tightening torque Md = 14Nm
5. Nameplate

Required quality of
the mating surface.

18 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Size 6 Size 10

Mechanically operated
Pressure drop
Pressure drop

Flow Flow

Model code

P K V - - -
*

Hydraulically operated
Size
Size 6 6
Size 10 10

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

Special requirements to be briefly specified


Electrically operated

21/05/10 19
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

20 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

4/2 WAY AUTOMATIC DIRECTIONAL VALVES PKV-...-T (NG 6)

• NG 6
• Up to 210 bar [3 045 PSI]
• Up to 30 L /min [7.9 GPM]

Mechanically operated
• Connecting dimensions to ISO 4401.
• Automatic, load - independent reversal.
• Predefined actuator direction at start - up.

PKV-6-T, PKV-6-T-G

Operation Hydraulic symbol

These valves reverse the movement of an actuator every time the flow through the valve PKV-6-T
stops. Preferential starting is P B and A T position. The spool is moved by two
springs and locked by unbalanced pressure inside valve. When no more flow is crossing
the valve, the spool changes the position inverting the direction of the actuator. These
valves are mostly used to control the movement compactors or system where it is not
possible to use electrical device.

About the spindle for the PKV-6-T-G valves: PKV-6-T-G

The spindle for the PKV-6-T-G valves is used just to set the system pressure limiter. To set

Hydraulically operated
the maximum pressure you have to block the self-reversing function.

Procedure to set a pressure on the system pressure limiter:


Mounting example
1/ Switch off the pump or reduce pressure to minimum (10 bar max).
2/ To set the system pressure limiter first block the automatic reversal of the valve.
Remove the dome nut and turn the offsetting spindle clockwise until it hits its inner end
spool. The spool is now clamped P to B and A to T.
3/ Start the pump and set the required pressure.
4/ After that stop again the pump.
5/ Turn the offsetting spindle anticlockwise until it hits its outer end stop then put the dome
nut back.

Never turn the offsetting spindle when the valve is pressurized


over 10 bar [145 PSI]. This can cause seal damage. If necessary
switch off the pump.
System
pressure
limiter

Offsetting
spindle
Electrically operated

Dome nut

Seal

21/05/10 21
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Features

Size 6
Flow rate min/max L/min [GPM] 3/30 [0.8/7.9]
Operating pressure P, A, B bar [PSI] 50 to 210 [725 to 3 045]
Max. pressure T bar [PSI] 40 [580]
2 20 to 200 [92.7 to 926.8]
Viscosity range mm /s [SUS]
Oil temperature range °C [°F] -20 to +60 [-4 to 140]
Filtration NAS 1638 8
PKV-6-T 1,3 [2.8]
Mass Kg [lb]
PKV-6-T-G 1,4 [3.1]

Dimensions

Required quality of
the mating surface.

Connection diagram and connecting dimensions to ISO 4401.

Tightening torque
max. 2Nm

Spindle

PKV-6-T PKV-6-T-G

4 x fixing screws M5x30 to DIN EN ISO 4762-10.9 must be ordered separately.


Required tightening torque Md = 9 Nm [79.65 in.lbf].

22 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves


Measured at 50°C [122°F]
and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Pressure drop

Flow

Model code

P K V - 6 - T - - -
*

Hydraulically operated
Offsetting spindle
Without offsetting spindle No designation
With offsetting spindle G

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

Special requirements to be briefly specified


Electrically operated

21/05/10 23
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

24 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

4/2, 4/3 WAY AUTOMATIC DIRECTIONAL VALVES KV (NG 6, 10)

• NG 6, 10
• Up to 350 bar [5 076 PSI]

Mechanically operated
• Up to 80 L/min [21.1 GPM]
• Up to 130 L/min [34.3 GPM]

• Direct hydraulically operation.


• Connecting dimensions to ISO 4401.
• Threaded connections to ISO 1179.

KV-4/3-5KO-6-H, KV-4/3-5KO-10-H

Operation Hydraulic symbols

The KV-...-H is a hydraulically controlled 4/3 or 4/2 way directional control valve. The valve Spool types
is operated by the pilots ports X and Y via the connection of an external pilot pipe direct on
the valve body.

The minimum pilot pressure must be ensured for all operating conditions of the directional
valve.

Hydraulically operated
Features

Size 6 10
Flow rate L/min [GPM] 80 [21.1] 130 [34.3]
Ports A, B, P bar [PSI] 350 [5 076]
Operating pressure
Ports X, Y, T bar [PSI] 210 [3 045]
Pilot supply pressure min. bar [PSI] 10 [145]
mm2/s
Electrically operated

Viscosity range [SUS] 15 to 380 [69.5 to 1 760]


Oil temperature range °C [°F] -20 to +70 [-4 to 158]
Filtration NAS 1638 8
Mass Kg [lb] 1,4 [3.1] 4,0 [8.8]
Mounting position Optional

21/05/10 25
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Dimensions
Size 6 Size 10

1. Threaded connection X (Y) - G1/4


2. Fixing screws 4 pcs M5x30 to ISO 1. Threaded connection X (Y) - G1/4
4762-10.9 (by special order) Required 2. Fixing screws 4 pcs M6x60 to ISO
tightening torque Md = 9Nm 4762-10.9 (by special order) Required
3. O-ring 9.25 x 1.78 tightening torque Md = 15Nm
4. Nameplate. 3. O-ring 12.42 x 1.78
4. Nameplate.

Required quality of the


mating surface.

Cartridge throttle

If flow rates greater than permissible occur during change-over, a cartridge


throttle must be fitted into P-line of the directional valve.

26 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Size 6 Size 10

Mechanically operated
Diff. pressure
Diff. pressure

Flow Flow

Spool P-A P-B A-T B-T P-T Spool P-A P-B A-T B-T P-T
1 8 8 6 6 - 1 1 1 5 5 -
2 5 5 4 4 1 2 3 3 2 7 8
6 5 5 9 9 - 6 1 1 2 2 -
51A 5 5 1 1 - 51A 1 1 3 3 -

Model code

K V - 4 / - 5 K O - - H - - -
*

Hydraulically operated
Number of control spool position
Two positions 2
Three positions 3

Size
Size 6 6 Special requirements to be
Size 10 briefly specified
10

Hydraulically operated

Spool types
Seal type
1
NBR seals for mineral oil
No designation
HL,HLP to DIN 51524
(NS10) 2 FPM seals for HETG, HEES,
E HEPG to VDMA 24568 and
ISO 15380
Electrically operated

(NS 6) 2

51A

Throttle mm [in]
No designation Without throttle in P line
D08 Throttle Ø 0,8 [0.03 dia.]
D10 Throttle Ø 1,0 [0.04 dia.]
D12 Throttle Ø 1,2 [0.05 dia.]

21/05/10 27
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28 21/05/10
ELECTRICALLY OPERATED
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

2/2 WAY DIRECTIONAL VALVES KV (NG 6)

• NG 6
• Up to 210 bar [3045 PSI]
• Up to 30 L/min [7.9 GPM]

Mechanically operated
• Direct in-line mounting.
• Threaded connections to ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Hermetically sealing at closed flow path.
• No STICK-SLIP effect even after a prolonged dwell time under pressure.
• Plug-in solenoid connector to ISO 4400.
• Protection of solenoid IP65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KV-2/2-6-S-..

Operation Hydraulic symbols

Directly-operated directional seat valves KV are used for


the control of direction of hydraulic fluid.

KV-2/2-6-S-A-...

In the start control position a, the return spring (4) holds the ball (2) in its open position,
thus freeing the flow path between ports A and B. The change-over into the control position
b is accomplished by energizing the solenoid (3), whereby the ball (2) is pushed against
the seat (1). The hydraulic fluid on port A is under pressure.

Hydraulically operated
KV-2/2-6-S-B-...

The hydraulic fluid on port A in the start control position a is under pressure. The return
spring (4) pushes the ball (2) against its seat (1). The change-over to the control position b Mounting example
is performed by energizing the solenoid (3), thus freeing the flow path between ports
A and B.

The change-over can also be done manually by pressing the emergency hand
operator (5).

Electrically operated

21/05/10 29
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Features

Hydraulic
Size 6
Flow rate L/min [GPM] 30 [7,93]
Operating pressure bar [PSI] 210 [3045,79]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Filtration NAS 1638 8
Mass Kg [lb] 2,2 [4,85]

Electrical
Supply voltage V 12, 24, 48, 110, 230 DC or AC
Power W 29*
Intermittence continious
Ambient temperature °C [°F] To +50 [To +122]
Coil temperature °C [°F] To +180 [To +356]
Duty cycle min-1 250
* 12V supply voltage - 36W

Dimensions

KV-2/2-6-S-A-

3. Solenoid ’’b’’ MR-045.


5. Emergency hand operator.
6. Nameplate.
KV-2/2-6-S-B-

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of


32 mm2/s [148 SUS].

Valid for flow direction A to B.


Symbol A

Mechanically operated
Pressure drop
Symbol B

Flow

Model code

K V - 2 / 2 - 6 - S - - - -
*
Manual override option
Emergency manual override No designation

Hydraulically operated
Special requirements to be
Manual override with rubber cover G briefly specified

Spool type

A
Seal type
NBR seals for mineral oil HL,
No designation
HLP, to DIN 51524
FPM seals for HETG, HEES,
B E HEPG to VDMA 24568 and
ISO 15380

Supply voltage Threaded connections


Direct voltage Alternating voltage No designation G 3/8
12V 12DC 12AC 3/4-16UNF 3/4-16 UNF-2B
24V No designation 24AC
48V 48DC 48AC
110V 110DC 110AC
Electrically operated

220V 220DC - Overvoltage protection


230V - 230AC* No designation Without overvoltage protection
T With overvoltage protection
- Alternating voltage solenoids are fitted with a bridge rectifier.
- With solenoids of over 48 V an earthing clamp to ISO 4400
must be connected.
To fulfil EMC (89/336/EEC) a capacitor must be built in

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP junior timer without connector M

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Directional control valves - Hydraulic components POCLAIN HYDRAULICS

32 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

3/2 WAY DIRECTIONAL VALVES KVC (NG 4)

• NG 4
• Up to 160 bar [2 320 PSI]
• Up to 16 L/min [4.2 GPM]

Mechanically operated
• Plug-in connector for solenoids to ISO 4400.
• Optimized flow paths for low losses of pressure.
• Wet pin solenoid with interchangeable coil.
• Manual emergency control.
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KVC2-3/2-47B, KVC-3/2-47B

Features Hydraulic symbol

Hydraulic Single: KVC-3/2-4-47B


Size 4
Flow rate L/min [GPM] 16 [4.2]
Operating pressure bar [PSI] 160 [2 320]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70[-4 to 158] Double: KVC2-3/2-4-47B

Filtration ISO 4406-1999 19/17/14

Hydraulically operated
KVC-3/2-4 1,6 [3.5]
Mass Kg [lb]
KVC2-3/2-4 3,5 [7.7]

Electrical
Supply voltage V 12, 24
Power W 29*
Switch-on time** ms 50 to 80
Switch-off time** ms 30 to 55
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to 50 [122]
Coil temperature °C [°F] to 180 [356]
Duty cycle Continious
* 12 V supply voltage - 36 W.
** The switching-on and off times apply to 24 V DC solenoids.
Electrically operated

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'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

KVC-3/2-4 KVC2-3/2-4

Diff. pressure
Diff. pressure

Flow Flow

Dimensions

KVC-3/2-4-47B KVC2-3/2-4-47B

Emergency hand operator Emergency hand operator

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

Model code

K V C - 3 / 2 - 4 7 B - - - -
*

Mechanically operated
Hydraulic symbol
Simple No designation
Double 2

Working ports
Three working ports 3

Number of control spool position


Two positions 2

Spool type

Hydraulically operated
Supply voltage (direct voltage)
12V 12DC
24V 24DC

Manual override option


Emergency manual override No designation
Manual override with rubber cover G

Seal type
NBR seals for mineral oil HL,HLP to
No designation
DIN 51524
FPM seals for HETG, HEES, HEPG to
E
VDMA 24568 and ISO 15380
Electrically operated

Special requirements to be briefly specified

21/05/10 35
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

36 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

3/2 WAY DIRECTIONAL VALVES KVC (NG 10)

• NG 10
• Up to 350 bar [5 076 PSI]

Mechanically operated
• Up to 100 L/min [26.4 GPM]

• Direct in-line mounting.


• Plug-in connector for solenoids to ISO 4400.
• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Protection of solenoid IP65 to EN 50529 / IEC 60529.

KVC-3/2-10

Operation Hydraulic symbol

Directional valves type KVC-3/2-10 with direct solenoid operation are used to control the
direction of hydraulic fluid flow.
Type KVC-3/2-10 is a reduced version of type KV-6/2. It is used for alternate control of two
one-pipe working units (e.g. Plunger) with common, main directional valve.

It is also very proper as bypass valve.

The change-over can also be done manually by pressing the emergency hand operator.

Hydraulically operated
Mounting example

Electrically operated

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Features

Hydraulic
Size 10
Without drainage 60 [15.8]
Flow rate L/min [GPM]
With drainage 100 [26.4]
Without drainage 250 [3 625]
Operating pressure bar [PSI]
With drainage 350 [5 076]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Without drainage 5,6 [12.34]
Mass Kg [lb]
With drainage 7,1 [15.65]
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
Power W 45
Switching frequency 1/h 15000
Ambient temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

Dimensions

Dimensions Without YZ With YZ


L 200 [7.87] 209 [8.22]
L1 85 [3.34] 94 [3.70]
L2 29,5 [1.16] 31,5 [1.24]
L3 55,5 [2.18] 62,5 [2.46]
L4 42,5 [1.67] 47 [1.85]
L5 19,5 [0.76] 18 [0.71]
L6 46 [1.81] 40 [1.57]
L7 - 79,5 [3.13]
H 104 [4.09] 105 [4.13]
H1 67 [2.63] 74 [2.91]
H2 73 [2.87] 90 [3.54]
(with hand operator) H3 46 [1.81] 66 [2.60]
H4 - 33 [1.30]
H5 50,5 [1.98] 31 [1.22]

3. Solenoid "b" MR-060


5. Emergency hand operator
6. Plug-in connector "b" -black
7. Fixing screws:
-without YZ: 2 x M6x60 to ISO 4762-10.9
-with YZ: - 2 x M6x40 to ISO 4762-10.9
8. Nameplate
9. Valve cap
Threaded connection

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Without YZ With YZ

Mechanically operated
Pressure drop

Flow

Model code

K V C - 3 / 2 - 10 - - - - - -
*
Hand operator
Without hand operator No designation
With hand operator G
Special requirements to be

Hydraulically operated
briefly specified

Spool type

Without YZ

41B Seal type


NBR seals for mineral oil HL,
No designation
With YZ HLP to DIN 51524
FPM seals for HETG, HEES,
E HEPG to VDMA 24568 and
ISO 15380

Supply voltage
Direct voltage 24V No designation
Direct voltage 12V Drainage
12 DC
No designation Without YZ
YZ With YZ
Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
Electrically operated

AMP Junior timer without connector M

Overvoltage Threaded connections A,B,P ; YZ


Without overvoltage protection No designation No designation M18x1,5 ; -
With overvoltage protection T M22 M22x1,5 ; -
M20 M20x1,5 ; -
3/8 G3/8 ; -
1/2 G1/2 ; -
3/4 G3/4 ; -
3/4 G3/4 ; G1/4
1 1/16-12UNF 1 1/16-12 UNF-2B ; 9/16-18 UNF-2B

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Directional control valves - Hydraulic components POCLAIN HYDRAULICS

4/2, 4/3 WAY DIRECTIONAL VALVE KV (NG 6)

• NG 6
• Up to 350 bar [5 076 PSI]
• Up to 75 L/min [19.8 GPM]

• Connection diagram and connecting dimensions to ISO 4401.


• Plug-in connector for solenoids to ISO 4400.
• 5-chamber model with good spool guidance.
• Optimized flow paths for low losses of pressure.
• Adjustment of the switching time.
• Wet pin solenoid with interchangeable coil.
• Manual emergency control.
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KV-4/3-5KO-6

Operation Hydraulic symbols

Directional valves type KV with direct solenoid operation control the direction of the hydraulic Spool types
medium flow.

These directional valves consist of a housing (1), a control spool (3), and one solenoid (2) with
two return springs (4) in 4/2-way directional valves, and two solenoids (2) with two return
springs (4) in 4/3-way directional valves. In 4/3-way directional valves the centre position of the
control spool is the neutral position. The change-over to the operating position (a) and (b) is
done by energizing the solenoids (2) "a" and "b" respectively, whereby the solenoid plunger
acts on the control spool (3) via the operating pin (5), thus clearing the corresponding flow ways
and establishing relevant links between ports A, B, P, and T.

When the solenoid (2) is de-energized, the control spool (3) is returned to its neutral position by
the return spring (4). The change-over can be done manually by pressing the emergency hand
operator (6).

KV-4/2-5KO-6-81

Directional valve with two operating position, two solenoids without springs allow the control
spool to be held in the operating position (detent). The control spool remains in the operation
position also when the solenoids are de-energized.

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

Features

Hydraulic
Size 6
Flow rate L/min [GPM] see 'P-Q curves

Mechanically operated
Ports A, B, P bar [PSI] 350 [5 076]
Operating pressure
Port T bar [PSI] 250 [3 625]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70[-4 to 158]
Filtration NAS 1638 8
4/2 1,9 [4.2]
Mass Kg [lb]
4/3 2,7 [5.9]
Mounting position Optional

Electrical
Direct 12, 24, 48
Supply voltage V
Alternating 110, 230
Power W 29*
Switch-on time** ms 50 to 80
Switch-off time** ms 30 to 55
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to 50 [122]

Hydraulically operated
Coil temperature °C [°F] to 180 [356]
Duty cycle Continious
* 12 V supply voltage - 36 W.
** The switching-on and off times apply to 24 V DC solenoids.

'P-Q Performance curves 'P-Q Operating limits


2
Measured at 50°C [122°F] and viscosity of 32 mm /s [148 SUS]. Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].
Diff. pressure
Diff. pressure

Electrically operated

Flow Flow

The operating limits of the valve are


Flow path determined at a voltage 10% below
Spool curve the nominal rating. The curves refer
Spool P-A P-B A-T B-T P-T to application with symetrical flow
1 1
1 8 8 6 6 - throw the valve (P-A and B-T). In
2 4 the case of asymetric flow (e.g. one
2 5 5 4 4 1
3 3 part not used) reduced values may
3 8 8 7 7 -
6 3 result.
6 5 5 9 9 -
81 1
81 5 5 1 1 - Note: For valves with adjustment of
51A, 51B 1 the switching time reduced values
51A, 51B 5 5 1 1 -
41A, 41B 2 of the operating limits may result.
41A, 41B 7 7 - - -

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Dimensions

With hand operation - add


letter G before spool type in
ordering code.

KV-4/2-5KO-6

Max. torque 30 Nm

Connection diagram and


Max. torque connecting dimensions to
ISO 4401.

KV-4/3-5KO-6

Max. torque 30 Nm

Required quality of the


Max. torque mating surface.

KV-4/2-5KO-6-81

Cartridge throttle

If flow rates greater than permissible occur during change-over, a


cartridge throttle must be fitted into P-line of the directional valve.

Installation

The directional control valve must be installed horizontally (Nameplate on top). If this is not the case, the valve must be removed for venting.
Unscrew the vent screw. Move the spool alternately to the switching positions a and b until no more bubbles appear at the screw hole. The oil
must be visible at the screw hole. Missing oil should be refielled with an oilcan, drop by drop. Screw in the vent screw.

A constant or short time static oil pressure of at least > 4 bar must prevail at connection T of the directional control valve to maintain the oil
pressure in the spring chambers. If this is not the case, the preloaded oil volume of the restricted valve would leak into the T channel through the
leakage section of the control spool shoulders.
The dampening constancy also depends on the constancy of the oil viscosity.
For this reason the dampening effect should always be adjusted with the system at operational temperature.

42 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

Function drawing

KV-4/3-5KO-6
(KV-4/2-5KO-6)

Mechanically operated
KV-4/2-5KO-6-81
Vent screw

Hydraulically operated
KV-4/3-5KO-6-2
Vent screw

Vent screw
Electrically operated

KV-4/2-5KO-6-UD 1. Solenoid "a" - MR-045


2. Solenoid "b" - MR-045
3. Fixing screws 4 pcs M5 x 30 to ISO 4762
-10.9 must be ordered separately.
Required tightening torque Md = 9 Nm
4. Plug-in connector "a" - grey
5. Plug-in connector "b" - black
6. Emergency hand operator
7. O-ring 9,25 x 1,78
8. Valve cap
9. Nameplate
10. Constant action restrictor

21/05/10 43
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Model code

K V - / - 5 K O - 6 -

Working ports
Three working ports 3
Four working ports 4

Number of control spool positions


Two positions 2
Three positions 3

Manual override option


Emergency manual override No designation
Manual override with rubber cover G

Spool types

1 1A 1B 81

2 2A 2B

3 3A 3B

6 6A 6B

51A 51B

41A 41B

Port T in the valves with spool type 41A and 41B to be used as lekage line.

Valves with adjustment of the switching time - a constant or short - time static
oil pressure of at least  4 bar [58 PSI] must prevail at connection T of the
directional control valve to maintain the pressure in the spring chambers.

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

- - -
*

Mechanically operated
Supply voltage
Direct voltage Alternating voltage
12V 12DC 12AC
24V No designation 24AC
48V 48DC 48AC
110V 110DC 110AC
230V 230DC 230AC*

- Alternating voltage solenoids are fitted with a bridge rectifier.


- With solenoids of over 48 V an earthing clamp to ISO 4400
must be connected.
*To fulfil EMC (89/336/EEC) a capacitor must be built in.

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP junior timer without connector M

Hydraulically operated
Overvoltage protection
Without overvoltage protection No designation
With overvoltage protection T

Throttle mm [in]
Without throttle in P line No designation
Throttle Ø 0,8 [0.03 dia.] D08
Throttle Ø 1,0 [0.04 dia.] D10
Throttle Ø 1,2 [0.05 dia.] D12

Constant action restrictor


Without restrictor No designation
With restrictor Ø 0,35 [0.01 dia.] UD

Seal type
NBR seals for mineral oil HL,HLP to
No designation
DIN 51524
Electrically operated

FPM seals for HETG, HEES, HEPG to


E
VDMA 24568 and ISO 15380

Special requirements to be briefly specified

21/05/10 45
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

4/2, 4/3 WAY DIRECTIONAL VALVE KV (NG 10)

• NG 10
• Up to 350 bar [5 076 PSI].
• Up to 120 L/min [31.7 GPM].

• Connection diagram and connecting dimensions to ISO 4401.


• Plug-in connector for solenoids to ISO 4400.
• 5-chamber model with good spool guidance.
• Optimized flow paths for low losses of pressure.
• Adjustment of the switching time.
• Wet pin solenoid with interchangeable coil.
• Manual emergency control.
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.

KV-4/3-5KO-10

Operation Hydraulic symbol

Directional valves type KV with direct solenoid operation control the direction of the hydraulic Spool types
medium flow.

These directional valves consist of a housing (1), a control spool (3), and one solenoid (2) with
two return springs (4) in 4/2-way directional valves, and two solenoids (2) with two return
springs (4) in 4/3-way directional valves. In 4/3-way directional valves the centre position of the
control spool is the neutral position. The change-over to the operating position (a) and (b) is
done by energizing the solenoids (2) "a" and "b" respectively, whereby the solenoid plunger
acts on the control spool (3) via the operating pin (5), thus clearing the corresponding flow
ways and establishing relevant links between ports A, B, P, and T.

When the solenoid (2) is de-energized, the control spool (3) is returned to its neutral position
by the return spring (4). The change-over can be done manually by pressing the emergency
hand operator (6).

KV-4/2-5KO-10-81

Directional valve with two operating position, two solenoids without springs allows the control
spool to be held in the operating position (detent). The control spool remains in the operation
position also when the solenoids are de-energised.

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Features

Hydraulic
Size 10
Flow rate L/min [GPM] see 'P-Q curves

Mechanically operated
Ports A, B, P bar [PSI] 350 [5 076]
Operating pressure
Port T bar [PSI] 250 [3 625]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70[-4 to 158]
Filtration NAS 1638 8
Mass 4/2 6,5 [14.3]
Kg [lb]
4/3 7,3 [16.1]
Mounting position Optional

Electrical
Direct 12, 24, 48
Supply voltage V
Alternating 110, 230
Power W 45
Switch-on time* ms 70 to 95
Switch-off time* ms 40 to 80
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to 50 [122]

Hydraulically operated
Coil temperature °C [°F] to 180 [356]
Duty cycle Continious
* The switching-on and off times apply to 24 V DC solenoids.

'P-Q Performance curves 'P-Q Operating limits


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS]. Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].
Diff. pressure

Pressure

Electrically operated

Flow
Flow
Flow path Spool curve The operating limits of the valve are
Spool P-A P-B A-T B-T 1 1 determined at a voltage 10% below
1 1 1 5 5 - 2 4 the nominal rating. The curves refer
2 3 3 2 7 8 3 5 to application with symetrical flow
throw the valve (P-A and B-T). In
3 6 6 3 4 - 6 3 the case of asymetric flow (e.g. one
6 1 1 2 2 - 9 6 part not used) reduced values may
9 6 6 2 2 - 81 1 result.
81 1 1 3 3 - 51A, 51B 1
Note: For valves with adjustment of
51A, 51B 1 1 3 3 - 41A, 41B 2 the switching time reduced values
41A, 41B 6 6 - - - of the operating limits may result.

21/05/10 47
Directional control valves - Hydraulic components POCLAIN HYDRAULICS

Dimensions

KV-4/2-5KO-10

With hand operation - add letter G


before spool type in ordering code.
Max. torque 6 Nm
Connection diagram and connecting
dimensions to ISO 4401.

KV-4/3-5KO-10

Max. torque 50 Nm

KV-4/2-5KO-10-81

Max. torque 50 Nm

Required quality of the


mating surface.

Cartridge throttle

If flow rates greater than permissible occur during change-over, a


cartridge throttle must be fitted into P-line of the directional valve.

Installation

The directional control valve must be installed horizontally (Nameplate on top). If this is not the case, the valve must be removed for venting.
Unscrew the vent screw. Move the spool alternately to the switching positions a and b until no more bubbles appear at the screw hole. The oil
must be visible at the screw hole. Missing oil should be refielled with an oilcan, drop by drop. Screw in the vent screw.

A constant or short time static oil pressure of at least > 4 bar must prevail at connection T of the directional control valve to maintain the oil
pressure in the spring chambers. If this is not the case, the preloaded oil volume of the restricted valve would leak into the T channel through the
leakage section of the control spool shoulders.
The dampening constancy also depends on the constancy of the oil viscosity.
For this reason the dampening effect should always be adjusted with the system at operational temperature.

48 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

Function drawing

Mechanically operated
KV-4/3-5KO-10
(KV-4/2-5KO-10)

1. Solenoid "a" - MR-060 4. Plug-in connector "a" - grey


2. Solenoid "b" - MR-060 5. Plug-in connector "b" - black
3. Fixing screws 4 pcs M6 x 60 to ISO 6. Emergency hand operator
4762 -10.9 must be ordered 7. O-ring 12,42 x 1,87
separately. Required tightening torque 8. Valve cap
Md = 15 Nm 9. Nameplate
10. Constant action restrictor

Hydraulically operated
KV-4/2-5KO-10-81

Vent screw

KV-4/3-5KO-10-2-UD
(KV-4/2-5KO-10-2-UD)
Electrically operated

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Model code

K V - / - 5 K O - 10 -

Working ports
Three working ports 3
Four working ports 4

Number of control spool position


Two positions 2
Three positions 3

Manual override option


Emergency manual override No designation
Manual override with rubber cover G

Spool types

1 1A 1B 81

2 2A 2B

3 3A 3B

6 6A 6B

51A 51B

41A 41B

Port T in the valves with spool type 41A and 41B to be used as lekage line.

Valves with adjustment of the switching time - a constant or short - time static
oil pressure of at least > 4 bar [58 PSI] must prevail at connection T of the
directional control valve to maintain the pressure in the spring chambers.

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

- - -
*

Mechanically operated
Supply voltage
Direct voltage Alternating voltage
12V 12DC 12AC
24V No designation 24AC
48V 48DC 48AC
110V 110DC 110AC
230V 230DC 230AC*

- Alternating voltage solenoids are fitted with a bridge rectifier.


- With solenoids of over 48 V an earthing clamp to ISO 4400
must be connected.
*To fulfil EMC (89/336/EEC) a capacitor must be built in.

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP junior timer without connector M

Hydraulically operated
Overvoltage protection
Without overvoltage protection No designation
With overvoltage protection T

Throttle mm [in]
Without throttle in P line No designation
Throttle Ø 0,8 [0.03 dia.] D08
Throttle Ø 1,0 [0.04 dia.] D10
Throttle Ø 1,2 [0.05 dia.] D12

Constant action restrictor


Without restrictor No designation
With restrictor Ø 0,35 [0.01 dia.] UD

Seal type
NBR seals for mineral oil HL,HLP to
No designation
DIN 51524
Electrically operated

FPM seals for HETG, HEES, HEPG to


E
VDMA 24568 and ISO 15380

Special requirements to be briefly specified

21/05/10 51
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4/2, 4/3 WAY DIRECTIONAL VALVES TYPE KV (NS 16)

• NG 16
• To 350 bar [5 076 PSI]
• To 300 L/min [79 GPM]

Mechanically operated
• Indirect, solenoid, and mechanical (by lever) operation.
• Connection diagram and connecting dimensions to ISO 4401.
• Plug-in solenoid connector to ISO 4400.
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KV-4/3-16-

Operation Hydraulic symbols


Directional valves type KV with indirect, solenoid-hydraulic operation control the hydraulic
fluid flow direction. Spool types
These valves consist of the main valve (1), a control spool (2), two return springs (3) in
4/3-way valves and none in 4/2-way valves, a double throttle check/valve (4) and a
pilot valve (5).
The pilot valve (5) is connected with the pressure chambers (8) via the pilot line (7).
Feeding of the pilot valve oil is either or external (via the port "x"). Change-over of the
control spool to one of the operating position is activated by the introduction of oil via the
pilot valve (5) into one of the pressure chambers (8). A pressure rise in chambers provokes
the movement of the control spool (2). Suitable links between ports A,B,P,T according to
spool types are established as set forth in the table.
When the solenoid of the pilot valve (5) are de-energized a link between the pressure

Hydraulically operated
chamber (8) and the return line "y" for the pilot oil discharge is established. A pressure
drop in the chamber actuates the main valve return spring (3) which automatically return
the control spool to the neutral position.
Dischange of the return pilot oil from the pressure chambers is either internal or external
(via the port "y").
Manual change-over of the main valve is also possible by pressing the emergency hand
operator (9).
Indirect directional valves can also be provided with a manual pilot valve. These valves are
manually operated by moving the operating lever.

Electrically operated

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Features

Flow rate l/min [GPM] 300 [79.2]


Ports A, B, P 350 [5076.3]
Operating pressure bar[PSI]
Port T 250 [3625.9]
Pilot oil pressure (x-external) bar [PSI] 50-250 [725.2-3625.9]
In valve types with internal pilot oil supply (x) the
spool types 2, 3, and 4 are possible only when the oil
Pilot oil pressure (x-internal)
Pre-load valve is fitted into P-port of the main valve flow in the direction from P towards T achieves the
flow rate
Without Pre-load valve in the P-port of the main valve Q = 150 L/min [39.6 GPM], with the control spool in
the centre position.
Oil temperature range °C [°F] -20 to +70 [-4 to 158]
Viscosity range mm2/S 15 to 380
3 7,8 [0.47]
Required pilot oil volume cm [cu.in] 2 positions valve
3 positions valve 3,9 [0.24]
Main valve 8 [17.6]
4/3 pilot valve 2,5 [5.5]
4/2 pilot valve 2,2 [4.8]
Mass Kg [lb]
Throttle/check valve 1,45 [3.2]
Pressure reducing 1,70 [3.7]
valve
Mounting position Optional, horizontal for spool types 4/2
Switch-on time (ms) 3 positions valve 60
Solenoid change-over from the operating to the centre position 2 positions valve 85
Switch-off time (ms) 3 positions valve 45
Solenoid change-over from the operating to the centre position 2 positions valve 50
Filtration NAS 1638 8
Ambient temperature range °C [°F] +50 [122]
Coil temperature range °C [°F] +180 [356]
Power W 29 (12V supply voltage - 36W)
Voltage V 12, 24, 48, 110, 230
The switch-on and switch-off times apply to 24 V DC solenoids.

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Throttle
Diff. pressure
Diff. pressure

Flow Flow

Spool type P-A P-B A-T B-T P-T


1, R1, 51B, 51A, F51, R51 e e e f -
2, R2 a b c e f See Model Code for
3, R3 b b c d - spool type choice.
4, R4 b c c e -
5, R5 b c c e -
6, R6 b c d e -

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Cartridge throttle Pre-load valve

Pilot valve In valves with a low pressure bypass


If the pilot oil supply rate (x) is greater than and internal pilot oil feed, minimum
permissible a cartridge throttle shall be pilot pressure is obtained by installing
fitted into the P line of the directional valve. a pre-load valve in the P-port of the
main valve.
The cracking pressure is approx.
4,5 to 6 bar [65 to 87 PSI].

Mechanically operated
Main valve

Pressure reducing valve Throttle check valve


The pressure reducing valve used when the pilot oil "X" pressure The throttle check valve used for setting the supply flow rate of the
exceeds the permissible limit p = 250 bar [3 626 PSI]. pilot oil to the pressure chambers. Simultaneously, the change-
over speed of the main control spool is adjusted. In this way a
smoother change-over, without hydraulic shocks is provided.

Dimensions

Hand operator 1. Main valve


4. Throttle / check valve
5.1 4/3 pilot valve

Hydraulically operated
5.2 4/2 pilot valve
10.
11. Pressure reducing valve
14.1 Solenoid "a" MR-045
14.2 Solenoid "b" MR-045
15. Nameplate
16. Fixing screws: 4 pcs M10x60 to
ISO 4762 -10.9 tightening torque Md =
64 Nm
17. Fixing screws: 2 pcs M6x55 to
ISO 4762 -10.9 tightening torque Md =
14 Nm
18. O-ring ports P,A,B,T 22,22 x 2,62
19. O-ring ports X,Y, 10x2
20.1 Plug-in connector "a"
greyVerbindungsstecker „a“, grau
20.2 Plug-in connector "b" black
21. Connecting dimmensions to ISO 4401

Electrically operated

Required quality of
the mating surface.

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Model code

K V - 4 / 1 6 - - -

Number of control spool positions


Two positions 2
Three positions 3

Manual override option


Emergency manual override No designation
Manual override with rubber
cover G
Pilot oil supply and discharge
Three positions Two positions

Internal x, y
Spool types
N
1
2

3
Internal y, external x
4

5 YN

R1
Internal x, external y
R2

R3 XN

R4

R5
External x, y
R6

Z
R51

F51

For supply and discharge with spool type 2 and 3, refer to the features
51A table.

51B

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- -
*

Mechanically operated
Supply voltage
Direct voltage Alternating voltage
12V 12DC 12AC
24V No designation 24AC
48V 48DC 48AC
110V 110DC 110AC
230V 230DC 230AC*

- Alternating voltage solenoids are fitted with a bridge rectifier.


- With solenoids of over 48 V an earthing clamp ( )
to DIN EN 175301-8003 must be connected.
* To fulfil EMC (89/336/EEC) a capacitor must be built in.

Connector type
EN 175301-803 without signal lamp No designation

Hydraulically operated
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP junior timer without connector M

Overvoltage
No designationNo
Without overvoltage protection designation
With overvoltage protection T

Pilot oil control with a double throttle valve


No designationNo
Without a double throttle valve designation
With a double throttle valve H

Pilot oil control with pressure reducing


valve
No designationNo
Without pressure reducing valve designation
With pressure reducing valve RT
Pre-load valve
No designationNo des-
Without pre-load valve ignation
With pre-load valve V
Electrically operated

Throttle mm [in]
No designationNo
Without throttle in P line designation
Throttle Ø 0,8 [0.03 dia] D08
Throttle Ø 1,0 [0.04 dia] D10
Throttle Ø 1,2 [0.05 dia] D12

Seal type
No designationNo
NBR seals for mineral oil HL,HLP to DIN 51524 designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

Special requirements to be briefly specified

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4/2, 4/3 WAY DIRECTIONAL VALVE KV-3KO (NG 6)

• NG 6
• Up to 250 bar [5 625 PSI]
• Up to 40 L/min [10.6 GPM]

Mechanically operated
• Connection diagram and connecting dimensions to ISO 4401.
• Different types of plug-in connectors.
• 3-chamber model.
• Optimized flow paths for low losses of pressure.
• Wet pin solenoid with interchangeable coil.
• Manual emergency control.
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KV-4/3-3KO-6

Operation Hydraulic symbols

Directional valves type KV-3KO with direct solenoid operation control the direction of the Spool types
hydraulic medium flow.

These directional valves consist of a housing (1), a control spool (3), and one solenoid (2)
with two return springs (4) in 4/2-way directional valves, and two solenoids (2) with two
return springs (4) in 4/3-way directional valves. In 4/3-way directional valves the centre
position of the control spool is the neutral position. The change-over to the operating
position (a) and (b) is done by energizing the solenoids (2) "a" and "b" respectively,
whereby the solenoid plunger acts on the control spool (3) via the operating pin (5), thus
clearing the corresponding flow ways and establishing relevant links between ports A, B, P,
and T.

Hydraulically operated
When the solenoid (2) is de-energized, the control spool (3) is returned to its neutral
position by the return spring (4). The change-over can be done manually by pressing the
emergency hand operator (6).

Electrically operated

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Features

Hydraulic
Size 6
Flow rate L/min [GPM] see 'P-Q curves
Ports A, B, P bar [PSI]
Operating pressure 250 [3 625]
Port T bar [PSI]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70[-4 to 158]
Filtration NAS 1638 8
Mass 4/2 1,3 [2.9]
Kg [lb]
4/3 1,8 [3.9]
Mounting position Optional

Electrical
Direct 12, 24, 48
Supply voltage V
Alternating 110, 230
Power W 26
Switch-on time* ms 50 to 80
Switch-off time* ms 30 to 55
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to 50 [122]
Coil temperature °C [°F] to 180 [356]
Duty cycle Continious
* The switching-on and off times apply to 24 V DC solenoids.

'P-Q Performance curves 'P-Q Operating limits


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS]. Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].
Diff. pressure

Pressure

Flow
Flow

Flow path
Spool curve
Spool P-A P-B A-T B-T P-T
1 1
1 1 1 2 2 -
2 2
2 3 3 3 3 5
3 3
3 1 1 4 4 -
6 4
6 1 1 1 1 -
51A, 51B 1
51A, 51B 1 1 3 3 -
41A, 41B 5
41A, 41B 3 3 - - -

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Dimensions

Connection diagram and connecting


dimensions to ISO 4401.

KV-4/2-3KO-6

Mechanically operated
Option: Plug-in connector to ISO 4400 Option: AMP JUNIOR connector

Max. torque 50 Ncm

KV-4/3-3KO-6

Name plate

Hydraulically operated
Max. torque 30 Nm
Max. torque 6 Nm

4 x Fixing screws M5x50 to ISO 4762- 10.9 must be ordered separately.


Required tightening torque Md= 7Nm.

Required quality of the


Electrically operated

mating surface.

Cartridge throttle

If flow rates greater than permissible occur during change-over, a


cartridge throttle must be fitted into P-line of the directional valve.

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Model code

K V - / - 3 K O - 6 -

Working ports
Three working ports 3
Four working ports 4

Number of control spool positions


Two positions 2
Three positions 3

Manual override option


Emergency manual override No designation
Manual override with rubber cover G

Spool types

1 1A 1B

2 2A 2B

3 3A 3B

6 6A 6B

51A 51B

41A 41B

Port T in the valves with spool type 41A and 41B to be used as lekage line when
working pressure is higher than 210 bar [3 045 PSI].

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-
*

Mechanically operated
Supply voltage
Direct voltage Alternating voltage
12V 12DC 12AC
24V No designation 24AC
48V 48DC 48AC
110V 110DC 110AC
230V 230DC 230AC

- Alternating voltage solenoids are fitted with a bridge rectifier.


- With solenoids of over 48 V an earthing clamp to ISO 4400
must be connected.

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP junior timer without connector M

Hydraulically operated
Overvoltage protection
Without overvoltage protection No designation
With overvoltage protection T

Throttle mm [in]
Without throttle in P line No designation
Throttle Ø 0,8 [0.03 dia.] D08
Throttle Ø 1,0 [0.04 dia.] D10
Throttle Ø 1,2 [0.05 dia.] D12

Seal type
NBR seals for mineral oil HL,HLP to
No designation
DIN 51524
FPM seals for HETG, HEES, HEPG to
E
VDMA 24568 and ISO 15380

Special requirements to be briefly specified


Electrically operated

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4/2, 4/3 WAY DIRECTIONAL PROPORTIONAL VALVE KVP (NG 6)

• NG 6
• Up to 350 bar [5 076 PSI]
• Up to 30 L/min [7.9 GPM]

Mechanically operated
• Plug-in connector for solenoids to ISO 4400.
• Connection diagram and connection dimensions to ISO 4401.
• 5 chamber models with good spool guidance.
• Optional control electronics: Amplifier R59209NP221.
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KVP-4/3-5KO-6

Operation Hydraulic symbols

The KVP directional control valve is a proportional valve providing variable flow rates. This Spool type
valve is used with control electronics. Typical applications are soft switching via adjustable
ramps for the reduction of hydraulic and mechanical shocks, and electrically adjustable
flow rates - speeds for automating machine functions.

This directional valves consist of a housing (1), a control spool (2), one or two proportional
solenoids (3) and two return springs (4). The change-over can be done manually by
pressing the emergency hand operator (5).

Hydraulically operated
Electrically operated

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Features

Hydraulic
Size 6
Flow rate L/min [GPM] 10, 20, 30 [2.6 - 5.2 - 7.9]
A, B, P 350 [5 076]
Operating pressure bar [PSI]
T 250 [3 625]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
4/2 1,65 [3.63]
Mass Kg [lb]
4/3 2,2 [4.85]
Filtration NAS 1638 7

Proportional
Hysteresis 5% of max. flow rate
12DC 2
Nominal current A
24DC 1

Electrical
Supply voltage V 12, 24 DC
Power W 36
Ambiant temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

Dimensions
Connection diagram and connecting
dimensions to ISO 4401
Max. torque 6 Nm

Max. torque 50 Nm

Fixing screws 4 pcs M5 x 30 to EN ISO 4762 - 10.9 must be


ordered separately / Max. torque Md = 9Nm
Required quality of the
mating surface

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Input signal curves / Flow rate Power limits transmitted


2
Measured at 40°C [104°F] and viscosity of 32 mm /s. Measured at 40°C [104°F] and viscosity of 32 mm2/s.
'P=5 bar [72.5PSI] P-A or P-B

Mechanically operated
Flow

Flow
% Pp

Model code

K V P - 4 / - 5 K O - 6 -
*
Number of spool positions
Two positions 2

Hydraulically operated
Three positions 3

Special requirements to be
briefly specified
Spool types

1A

1B

Seal type
6A
NBR seals for mineral oil HL, HLP, to
No designation
DIN 51524
6B FPM seals for HETG, HEES, HEPG
E
to VDMA 24568 and ISO 15380
Electrically operated

Connector type
No designation EN 175301-803 without signal lamp
Regulated flow rate
('P=5 bar [72.1 PSI] / P-A or P-B) L EN 175301-803 with signal lamp
0-10 L/min [0-2.6 GPM] 10 K EN 175301-803 without connector
0-20 L/min [0-5.2 GPM] 20
0-30 L/min [0-7.9 GPM] 30

Supply voltage
Direct voltage 24V No designation
Direct voltage 12V 12 DC

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4/2, 4/3 WAY BANKABLE DIRECTIONAL VALVES KVM (NG 6)

• NG 6
• Up to 350 bar [5 076 PSI]
• Up to 40 L/min [10.6 GPM]

Mechanically operated
• Parallel or series connection.
• Plug-in connection for solenoids to ISO 4400.
• 5-chamber model with good spool guidance.
• Wet pin solenoid with interchangeable coil.
• Manual emergency control.
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).
• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).

KVM-P-4/3-6-1-1-12DC-3/8

Hydraulic symbol

Spool types - Parallel connection (KVM-P)

Hydraulically operated
Spool types - Series connection (KVM-S)

Features

Hydraulic
KVM-P KVM-S
Size 6 6
Flow rate L/min [GPM] 40 [10.6] 30 [7.9]
A, B, P 350 [4 568] 250 [3 626]
Operating pressure bar [PSI]
T 250 [3 626] 250 [3 626]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
4/2 1,85 [4.08]
Electrically operated

Mass Kg [lb]
4/3 2,4 [5.29]
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
29
Power W
(12 V DC supply voltage) 36
Switching frequency 1/h 15 000
Ambiant temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

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Dimensions

(hand operator - G)

(hand operator - G)

1. Solenoid ’’a’’ / MR-045-O


2. Solenoid ’’b’’ / MR-045-O
3. Plug-in connector «a» -grey
4. Plug-in connector «b» -black
5. Emergency hand operator
6. Hand operator with rubber (G)
7. O-ring 9,25 x 1,78
8. Valve cap (KVM-...-4/2)
9. Nameplate
10. Threaded connection A-M torque = max. 100 Nm
11. Threaded connection B-M torque = max. 100 Nm

Connection dimensions for KVM-6

Required quality of the mating surface

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'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Parallel connection -KVM-P (N1 to N8) Series connection -KVM-S (P to T).

Mechanically operated
Diff. pressure
Diff. pressure

Flow Flow

Series connection -KVM-S (P to A(B)).


Diff. ressure

Hydraulically operated
Flow

The operating limits of the valve shall be determined at a voltage 10% bellow
the nominal rating. The curves refer to application with symmetrical flow
throw the valve (P-A and B-T). In the case of asymmetrical flow (e.g. one part
not used) reduced values may result.
Pressure

Electrically operated

Spool type Curve


1 1
2 2
3,6 3

Flow

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Model code

K V M - - 4 / - 6 -

Type of connection
Series connection S
Parallel connection P

Number of control spool positions


Two positions 2
Three positions 3

Hand operator
Emergency hand operation No designation
Hand operator with rubber G

Spool type

1A

3A

6A
Parallel connection
(KVM-P)
51A

1B

3B

6B

51B

81

Series connection
2A
(KVM-S)

2B

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- -
*

Mechanically operated
Supply voltage
Direct voltage 24V No designation
Direct voltage 12V 12 DC

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP Junior timer without connector M

Overvoltage protection
Without overvoltage protection No designation
With overvoltage protection T

Hydraulically operated
Threaded connections
M18 x1,5 No designation
G3/8 3/8
9/16-18 UNF-2B 9/16-18UNF

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA 24568
E
and ISO 15380
Electrically operated

Special requirements to be briefly specified

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4/2, 4/3 WAY BANKABLE DIRECTIONAL VALVES KVM (NG 10)

• NG 10
• Up to 350 bar [4 568 PSI]

Mechanically operated
• Up to 40 L/min [10 GPM]

• Threaded connection to ISO 9974 (Metric), ISO1179 (BSPP/Gas).


• Series or parallel connections.
• Inlet plate possbility with pressure relief valve, pump unloading valve or flow control valve.
• Possibility to use standard components for vertical stacking.

KVM-6-...-VV-KV-N4

Basic concept

Hydraulically operated
1. Basic (directional control) valves KVM-6 5. Threaded connection P
2. Inlet plate OB-KVM-6 6. Threaded connection T
3. End plate ZB-KVM-6 7. Threaded connection A
4. Fixing elements for mounting SET-KVM-6 8. Threaded connection B
9. Threaded connection MP (closed)

Type of connection
Electrically operated

Parallel (KVM-P) Series (KVM-S)

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6/2 WAY DIRECTIONAL VALVE KV (NG 6)

• NG 6
• Up to 350 bar [5 076 PSI]

Mechanically operated
• Up to 50 L/min [13.2 GPM]

• Plug-in connector for solenoids to ISO 4400.


• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KV-6/2-6-S50

Operation Hydraulic symbol

Directional valves type KV with direct solenoid operation control the direction of the Spool type
hydraulic medium flow. They are mostly used as link between two consumers and the
basic directional valve, when we want to control both consumers alternately by means of
one basic directional valve.

The KV type directional valves consist of a housing (1), a control spool (2), a solenoid (3)
and a return spring (5).

Change-over to the operating position is done by energizing the solenoid (3), whereby the
solenoid plunger acts on the control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links between the ports
P1, A, B and P2.

Hydraulically operated
Mounting example
When the solenoid (3) is de-energized, the control spool (2) is returned to its neutral
position by the return spring (5), thus establishing again the links between ports P1, C, D
and P2.

The change-over can also be done manually by pressing the emergency hand
operator (6).

Electrically operated

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Features

Hydraulic
Size 6
Flow rate L/min [GPM] 50 [13.2]
With YZ 350 [5 076]
Operating pressure bar [PSI]
Without YZ 250 [3 625]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Mass Kg [lb] 2,5 [5.51]
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
Power W 29*
Switching frequency 1/h 15 000
Ambiant temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious
* 12 V supply voltage - 36 W.

Dimensions

Max. torque 6 Nm

Threaded connections M

Threaded connections YZ

3. Solenoid ’’a’’ MR-045


6. Emergency hand operator
7. Plug in connector «a»grey
8. Nameplate
9. Valve cap

With hand operation

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'p-Q Performance curve


Measured at 40°C [104°F] and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Diff. pressure

Flow

Model code

K V - 6 / 2 - 6 - - - - - - - S 5 0 -
*
Spool type

No designation

Hydraulically operated
AB Special requirements to
be briefly specified

Overlap
Seal type
No designation
NBR seals for mineral oil HL,
No designation
HLP to DIN 51524
FPM seals for HETG, HEES,
P E HEPG to VDMA 24568 and
ISO 15380

Hand operator
Drainage
Without hand operator No designation
No designation Without YZ
With hand operator G
YZ With YZ

Supply voltage
Electrically operated

Direct voltage 24V No designation


Direct voltage 12V 12 DC
Threaded connections M ; YZ
Connector type No designation M18x1,5 ; M14x1,5
EN 175301-803 without signal lamp M22 M22x1,5 ; M14x1,5)
No designation
EN 175301-803 with signal lamp L 3/8 G3/8 ; G1/4)
EN 175301-803 without connector K 1/2 G1/2 ; G1/4)
AMP Junior timer without connector M 3/4-16UNF 3/4-16 UNF-2B ; 9/16-18 UNF-2B

Overvoltage protection
Without protection No designation
With protection T

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6/2 WAY DIRECTIONAL VALVES KV (NG 10)

• NG 10
• Up to 350 bar [5 076 PSI]

Mechanically operated
• Up to 120 L/min [31.7 GPM]

• Plug-in connector for solenoids to ISO 4400.


• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Protection of solenoid IP65 to EN 50529 / IEC 60529.

KV-6/2-10

Operation Hydraulic symbol

Directional valves type KV with direct solenoid operation control the direction of the
hydraulic medium flow. They are mostly used as link between two consumers and the
basic directional valve, when we want to control both consumers alternately by means of
one basic directional valve.

The KV type directional valves consist of a housing (1), a control spool (2), a solenoid (3)
and a return spring (5).

Change-over to the operating position is done by energizing the solenoid (3), whereby the
solenoid plunger acts on the control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links between the ports P1, A,B
and P2.

Hydraulically operated
When the solenoid (3) is de-energized, the control spool (2) is returned to its neutral
position by the return spring (5), thus establishing again the links between ports P1, C,D Mounting example
and P2.

The change-over can also be done manually by pressing the emergency hand
operator (6).

Electrically operated

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Features

Hydraulic
Size 10
Flow rate L/min [GPM] 120 [31.7]
With YZ 350 [5 076]
Operating pressure bar [PSI]
Without YZ 250 [3 625]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Mass Kg [lb] 5,5 [12.12]
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
Power W 45
Switching frequency 1/h 15000
Ambient temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

Dimensions

(with hand operator)

Threaded connection YZ

Threaded connections M

3. Solenoid ’’a’’ MR-060


6. Emergency hand operator
7. Plug-in connector «a» - grey
8. Nameplate
Max. torque = 6Nm 9. Valve cap

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Diff. pressure

Flow

Model code

K V - 6 / 2 - 10 - - - - -
*
Hand operator
Without hand operator No designation
With hand operator G

Hydraulically operated
Supply voltage
Direct voltage 24V No designation
Direct voltage 12V 12 DC

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP Junior timer without connector M

Overvoltage
Without overvoltage protection No designation
With overvoltage protection T

Threaded connections M ; YZ
M22x1,5 ; M14x1,5 M22
M27x2 ; M14x1,5 M27
G1/2 ; G1/4 1/2
G3/4 ; G1/4 3/4
Electrically operated

7/8-14 UNF-2B ; 9/16-18 UNF-2B 7/8-14UNF

Drainage
Without YZ No designation
With YZ YZ

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

Special requirements to be briefly specified

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84 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

6/2 WAY DIRECTIONAL VALVES KV (NG 16)

• NG 16
• Up to 350 bar [5 076 PSI]
• Up to 250 L/min [66.04 GPM]

Mechanically operated
• Plug-in connector for solenoids to ISO 4400.
• Threaded connections to ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Flange ports to ISO 6162-2.
• Fulfil EMC (89 / 336 / EEC).
• Protection of solenoid IP 65 to EN 60529 / IEC 60529.

KV-6/2-16-XN

Hydraulic symbol

KV-6/2-16-...-XN KV-6/2-16-...-N

Hydraulically operated
Features

Hydraulic
Size 16
Flow rate L/min [GPM] 250 [31.7]
bar [PSI] 15 to 350 [217.56 to 5076.32]
Operating pressure
(in port L or in return way) bar [PSI] 250 [3625.94]
Oil temperature range °C [°F] -20 to +70 [-4 to 158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Electrically operated

Mass Kg [lb] 22 [48.50]


Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
W 29
Power
(12 V DC supply voltage) 36
Switching frequency 1/h 15 000
Ambiant temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

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Dimensions

KV-6/2-16-...-G1/G1/4 Threaded connections M


A, B, C, D, P1, P2

1. Emergency hand operator


2. Solenoid ’’a’’ MR-045
3. Plug-in connector «a» - grey
4. Nameplate

Threaded connections L
G1/4

KV-6/2-16-...-SAE...

Size
SAE 3/4 SAE 1
a 50.8 [2] 57.2 [2.25]
b 23.8 [0.94] 27.8 [1.09]
M1 M10 M12

SAE-flange connection - High pressure series

Threaded connections L

1. Emergency hand operator


2. Solenoid ’’a’’ MR-045
3. Plug-in connector «a» - grey
4. Nameplate

86 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Pressure drop

Flow

Model code

K V - 6 / 2 - 16 - - - - - -
*
Pilot oil supply and discharge
Internal x, y N
Internal, external y (port L) XN

Hydraulically operated
Threaded connections M ; L
G1 ; G1/4 G1/G1/4
1 5/16-12 UNF-2B ; 9/16-18 UNF-2B 1 5/16-12UNF
SAE-Flange connections 3/4 - high pressure series SAE3/4
SAE-Flange connections 1 - high pressure series SAE1

Hand operation
without hand operator No designation
with hand operator G

supply voltage
direct voltage 24 V No designation
direct voltage 12 V 12 DC

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
G1/2 (YZ=G1/4) without connector K
Electrically operated

AMP junior timer without connector M

Overvoltage protection
without overvoltage protection No designation
with overvoltage protection T

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

Special requirements to be briefly specified

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

6/2 WAY DIRECTIONAL VALVES KV-6K (NG 6)

• NG 6
• Up to 250 bar [3625 PSI]
• Up to 50 L/min [13.2 GPM]

Mechanically operated
• Direct in-line mounting.
• Plug-in connector for solenoids to ISO 4400.
• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Protection of solenoid IP65 to EN 60529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KV-6K/2-6

Operation Hydraulic symbol

Directional valves type KV-6K/2-6 with direct solenoid operation control the direction of the Spool type
hydraulic medium flow.
They are mostly used as link between two consumers and the basic directional valve,
when we want to control both consumers alternately by means of one basic directional
valve.

The KV-6K/2-6 type directional valves consist of a housing (1), a control spool (2), and a
solenoid (3) with return spring (5).

Change-over to the operating position is done by energizing the solenoid (3), whereby the
solenoid plunger acts on the control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links between the ports P1, A,B and

Hydraulically operated
P2.
Mounting example
When the solenoid (3) is de-energized, the control spool (2) is returned to its neutral
position by the return spring (5), thus establishing again the links between ports P1,
C,Dand P2.

The change-over can also be done manually by pressing the emergency hand
operator (6).

Electrically operated

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Features

Hydraulic
Size 6
Flow rate L/min [GPM] 50 [13.2]
Operating pressure bar [PSI] 250 [3 625]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Mass Kg [lb] 2,5 [5.51]
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
Power W 29
(12 V DC supply voltage) W 36
Switching frequency 1/h 15000
Ambient temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

Dimensions

Threaded connection

3. Solenoid ’’b’’ MR-045


6. Emergency hand operator
7. Plug in connector «b» black
8. Nameplate
9. Valve cap

90 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Pressure drop

Flow

Model code

K V - 6 K / 2 - 6 - - - -
*
Hand operator
Without hand operator No designation
With hand operator G

Hydraulically operated
Supply voltage
Direct voltage 24V No designation Special requirements to be
Direct voltage 12V 12 DC briefly specified

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP Junior timer without connector M

Overvoltage
Without overvoltage protection No designation
With overvoltage protection T

Threaded connections
Electrically operated

M18x1,5 No designation
G 3/8 G3/8
9/16-18 UNF-2B 9/16-18UNF

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

21/05/10 91
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92 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

6/2 WAY DIRECTIONAL VALVES KVH (NG 6)

• NG 6
• Up to 315 bar [4 568 PSI]
• Up to 50 L/min [13.2 GPM]

Mechanically operated
• Plug-in connector for solenoids to ISO 4400.
• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Protection of solenoid IP65 to EN 50529 / IEC 60529.
• Fulfil EMC (89/336/EEC).
• For stacking (1-5 units).

KVH-6/2-6-N3-S50

Operation Hydraulic symbol

Directional valves type KVH with direct solenoid operation control the direction of the
hydraulic medium flow. They are mostly used as link between two consumers and the
basic directional valve, when we want to control both consumers alternately by means of
one basic directional valve.

The KVH type directional valves consist of a housing (1), a control spool (2), and a
solenoid (3) with return spring (5).

Change-over to the operating position is done by energizing the solenoid (3), whereby the
solenoid plunger acts on the control spool (2) via the operating pin (4), thus clearing the Mounting example
corresponding flow ways and establishing respective links between the ports P1, A, B and
P2.

Hydraulically operated
When the solenoid (3) is de-energized, the control spool (2) is returned to its neutral
position by the return spring (5), thus establishing again the links between ports
P1, C, D and P2.

The change-over can also be done manually by pressing the emergency hand
operator (6).

Electrically operated

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Features

Hydraulic
Size 6
Flow rate L/min [GPM] 50 [13.21]
With YZ 315 [4 568]
Operating pressure bar [PSI]
Without YZ 250 [551]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Mass Kg [lb] 2,7 [5.95] (N1)
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
29
Power W
(12 V DC supply voltage) 36
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

Dimensions

Threaded connections M

Threaded connections YZ

LA= 39,5 [1.55] (G3/8, M18x1,5)


37,5 [1.47] (G1/2, M22x1,5)

3. Solenoid ’’a’’ MR-045


6. Emergency hand operator
7. Plug-in connector «a» - grey
8. Nameplate
9. O-Ring ; M18x1,5 / G3/8 = Ø21x2
M22x1,5 / G1/2 = Ø26x2
Screws

10. O-Ring ; M14x1,5 / G1/4 = Ø17x2


11. Valve cap

94 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Diff. pressure

Flow

Model code

K V H - 6 / 2 - 6 - - - - - - S 5 0 - - -
*
symbol

Hydraulically operated
No designation

AB
Special
requirements to be
briefly specified

Overlap
Number of units
No designation N1 One
N2 Two
N3 Three
P
N4 Four
N5 Five
Hand operator
without hand operator No designation
Seal type
With hand operator G
NBR seals for mineral oil
No designation
HL, HLP to DIN 51524
Supply voltage FPM seals for HETG,
Direct voltage 24V E HEES, HEPG to VDMA
No designation
24568 and ISO 15380
Direct voltage 12V 12 DC
Electrically operated

Drainage
Connector type No designation Without YZ
EN 175301-803 without signal lamp No designation YZ With YZ
EN 175301-803 with signal lamp L
EN 175301-803 without connector K Threaded connections M ; YZ
AMP Junior timer without connector M No designation M18x1,5 ; M14x1,5
M22 M22x1,5 ; M14x1,5
3/8 G3/8 ; G1/4
1/2 G1/2 ; G1/4
3/4-16UNF 3/4-16 UNF-2b ; 9/16-18 UNF-2B
Overvoltage protection
Without overvoltage protection No designation
With overvoltage protection T

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

6/2 WAY DIRECTIONAL VALVES KVH (NG 10)

• NG 10
• Up to 315 bar [5 076 PSI]

Mechanically operated
• Up to 120 L/min [31.70 GPM]

• Plug-in connector for solenoids to ISO 4400.


• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Protection of solenoid IP 65 to EN 50529 / IEC 60529.

KVH-6/2-10-N2

Operation Hydraulic symbol

Directional valves type KVH with direct solenoid operation control the direction of the
hydraulic medium flow. They are mostly used as link between two consumers and the
basic directional valve, when we want to control both consumers alternately by means of
one basic directional valve.

The KVH type directional valves consist of a housing (1), a control spool (2), and a
solenoid (3) with return spring (5).

Change-over to the operating position is done by energizing the solenoid (3), whereby the
solenoid plunger acts on the control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links between the ports P1, A, B and
P2.

Hydraulically operated
Mounting example
When the solenoid (3) is de-energized, the control spool (2) is returned to its neutral
position by the return spring (5), thus establishing again the links between ports
P1, C, D and P2.

The change-over can also be done manually by pressing the emergency hand
operator (6).

Electrically operated

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Features

Hydraulic
Size 10
Flow rate L/min [GPM] 120 [31.70]
With YZ 315 [4 568]
Operating pressure bar [PSI]
Without YZ 250 [551]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Mass Kg [lb] 5,5 [12.12]
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
Power W 45
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

Dimensions

122 (with hand operation)

Threaded connections M

Threaded connections YZ

Mmax. = 20Nm

1. Solenoid ’’a’’ MR-060


2. Plug-in connector «a» - grey
3. Emergency hand operator
4. Nameplate
5. O-Ring ; 26x2 = KVH-6/2-10-G1/2 (M22)
31x2 = KVH-6/2-10-G3/4 (M27)
6. O-Ring 17x2
7. Screws M10 - 10.9 (z=4)
8. Valve cap

98 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Pressure drop

Flow

Model code

K V H - 6 / 2 - 10 - - - - S 4 0 - - -
*
Hand operator
without hand operator No designation
With hand operator G

Hydraulically operated
Supply voltage
Direct voltage 24V No designation
Direct voltage 12V 12 DC

Special
Connector type requirements to be
EN 175301-803 without signal lamp No designation briefly specified
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP Junior timer without connector M

Overvoltage protection Number of units


Without overvoltage protection No designation N1 One
With overvoltage protection T N2 Two
N3 Three
Threaded connections M ; YZ N4 Four
M22x1,5 ; M14x1,5 M22 N5 Five
M27x2 ; M14x1,5 M27
Electrically operated

G1/2 ; G1/4 G1/2


G3/4 ; G1/4 G3/4
7/8-14 UNF-2B ; 9/16-18 UNF-2B 7/8-14UNF

Drainage
Without YZ No designation
With YZ YZ

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA 24568
E
and ISO 15380

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100 21/05/10
POCLAIN HYDRAULICS Hydraulic components - Directional control valves

6/3 WAY DIRECTIONAL VALVES KV (NG 4)

• NG 4
• Up to 210 bar [3 045 PSI]

Mechanically operated
• Up to 7 L/min [1.8 GPM]

• Plug-in connector for solenoids to ISO 4400.


• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas).
• Manual emergency control.
• Fulfil EMC (89/336/EEC).

KV-6K/3-4

Features Hydraulic symbol

Hydraulic
Size 4
Flow rate L/min [GPM] 6 [1.6]
Operating pressure bar [PSI] 210 [3 045]
Viscosity range mm2/s [SUS] 15 to 380 [69.5 to 1 760]
Oil temperature range °C [°F] -20 to +70[-4 to 158]
Filtration ISO 4406-1999 19/17/14
Mass Kg [lb] 1,6 [3.5]

Hydraulically operated
Seal type NBR seals for mineral oil HL, HLP, to DIN 51524

Electrical
Supply voltage V 12, 24
Power W 25
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to 50 [122]
Coil temperature °C [°F] to 180 [356]
Duty cycle Continious

'P-Q Performance curves


Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Electrically operated
Diff. pressure

Flow

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Dimensions

Emergency hand operator

Model code

K V - 6 K / 3 - 4 - -
*
Working ports
Six working ports 6

Number of control spool position


Three positions 3

Supply voltage (direct voltage)


12V 12DC
24V No designation

Special requirements to be briefly specified

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POCLAIN HYDRAULICS Hydraulic components - Directional control valves

8/3 WAY DIRECTIONAL VALVES KV (NG 6)

• NG 6
• Up to 250 bar [5 076 PSI]

Mechanically operated
• Up to 50 L/min [31.7 GPM]

• Plug-in connector for solenoids to ISO 4400.


• Threaded connections to ISO 9974 (Metric), ISO 1179 (BSPP/Gas), ISO 11926 (UNF).
• Protection of solenoid IP65 to EN 50529 / IEC 60529.
• Fulfil EMC (89/336/EEC).

KV-8/3-6

Operation Hydraulic symbol

Directional valves type KV with direct solenoid operation control the direction of the
hydraulic medium flow. They are mostly used as link between three consumers and the
basic directional valve, when we wish to control both consumers alternately by means of
one basic directional valve.

The KV type directional valves consist of a housing (1), a control spool (2,3), two solenoids
(4,5) with return spring (6,7). Change-over to one of the operating positions is done by
combination of operation of solenoids (4,5), whereby the solenoid plunger acts on the
control spool (2,3) via the operating pin (8), thus clearing the corresponding flow ways and
establishing respective links between the ports P1, A, B, C, D, E, F and P2, as seen forth in
the schematic diagram of a mounting example.

Hydraulically operated
When the solenoid (4,5) is de-energized, the control spool (2.3) is returned to their neutral
position by the return spring (6,7).

The change-over can also be done manually by pressing the emergency hand Mounting example
operator (9).

Electrically operated

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Features

Hydraulic
Size 6
Flow rate L/min [GPM] 50 [13.21]
Operating pressure bar [PSI] 250 [3 625]
Oil temperature range °C [°F] -20 to +70 [-4 to +158]
Viscosity range mm2/s [SUS] 15 to 380 [3.24 to 82]
Mounting position Optional
Mass Kg [lb] 3,8 [8.38]
Filtration NAS 1638 8

Electrical
Supply voltage V 12, 24 DC
29
Power W
(12 V DC supply voltage) 36
Switching frequency 1/h 15 000
Ambient temperature °C [°F] to +50 [to +122]
Coil temperature °C [°F] to +180 [to +356]
Duty cycle Continious

Dimensions

Threaded connection

4.5. Solenoid ’’b’’ MR-045


9. Emergency hand operator
10. Plug-in connector «b» - black
11. Nameplate
12. Valve cap

104 21/05/10
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'P-Q Performance curves

Measured at 50°C [122°F] and viscosity of 32 mm2/s [148 SUS].

Mechanically operated
Pressure drop

Flow

Model code

K V - 8 / 3 - 6 - - -
*
Hand operator
Emergency manual override No designation
Manual override with rubber cover G

Hydraulically operated
Supply voltage
Direct voltage 24V No designation
Direct voltage 12V 12 DC

Connector type
EN 175301-803 without signal lamp No designation
EN 175301-803 with signal lamp L
EN 175301-803 without connector K
AMP Junior timer without connector M

Overvoltage
Without overvoltage protection No designation
With overvoltage protection T

Threaded connections
M18x1,5 No designation
M22x1,5 M22
M20x1,5 M20
G3/8 G3/8
Electrically operated

G1/2 G1/2
3/4-16 UNF-2B 3/4-16UNF

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524 No designation
FPM seals for HETG, HEES, HEPG to VDMA
E
24568 and ISO 15380

Special requirements to be briefly specified

21/05/10 105
Thirteen subsidiaries and a worldwide network
of more than 150 distributors and partners …

21/05/10

A35758S

Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document
without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is
submitted.
Illustrations are not binding.
The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.

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