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Rework Management in Food Safety

1) The document discusses requirements and best practices for managing rework in food manufacturing. It states that rework must be traceable, stored properly, and only used in products that contain the same allergens. 2) Rework must be clearly identified, included in HACCP studies, and have defined addition rates and release procedures. Usage must be tracked in systems like SAP. 3) The goal is to eliminate rework generation through practices like DMAIC projects. Rework should not jeopardize product safety and must follow policies like only using acceptable sources and expired rework.

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Олександра Семенко
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252 views2 pages

Rework Management in Food Safety

1) The document discusses requirements and best practices for managing rework in food manufacturing. It states that rework must be traceable, stored properly, and only used in products that contain the same allergens. 2) Rework must be clearly identified, included in HACCP studies, and have defined addition rates and release procedures. Usage must be tracked in systems like SAP. 3) The goal is to eliminate rework generation through practices like DMAIC projects. Rework should not jeopardize product safety and must follow policies like only using acceptable sources and expired rework.

Uploaded by

Олександра Семенко
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

O

Operational

Return to Arrow

Rework Date: 01.04.2010


Version: V 001
Prepared by: CO - QM
CO - Mfg

NGMP Requirements: Related NGMP: ( see also )

1 Rework Management Food Safety Program

Allergen Management

Traceability

Foreign Body Management

FSMS Checklist #
Reference to FSMS: 7.2.9 Management of purchased material
[Link] Allergen Management
7.2.14 Rework
7.9 Traceability

7.2.9 Management of purchased material


No expired materials (raw materials, rework and semi-finished goods) are allowed to be used.

[Link] Allergen Management

Rework containing allergen(s) shall be used only in products which contain the same allergen(s) by design; or through a process
which is demonstrated to remove or destroy the allergenic material.

7.2.14 Rework
General requirements:
Rework shall be stored, handled and used in such a way that product safety, quality, traceability and regulatory compliance are
maintained.

Rework must be handled correctly as would any ingredient and used only after appropriate release.

Market returns (products having left areas managed by Nestlé) must not be used as rework. Such products must be destroyed
according to the same procedures used for disposal of unsafe products.

More sections: Storage and identification:

Rework usage
7.9 Traceability
Traceability must be in place for all products and includes Rework.

Specific Nestle internal reference repositories for this NGMP:


Please
Catalogue of Technical Instructions Rework <== Search for
TPM Reference Guide
Hygienic Engineering
Operational Audit Manual # 18 E2E Rework
GLOBE BE [Link] Guideline Final version and
Best Practice Library Basics for Manufacturing

Reference documents and chapters:


PAS 220 - 2008 # 14 Rework Go to: PAS 220 - 2008
ISO 22000-2005 # [Link] Flow diagrams ISO 22000 - 2005
Nestle FSMS Checklist (March 09 ) # 7.2.14 Rework NQMS
FSMS Checklist
Supply Chain R-Documents
"Practices for Zero Loss in
Manufacturing"
Rework
NGMP O
Operational

Nestle Good Manufacturing Practice

Rework Management 01.04.2010


Return to Arrow V 001

Rework management:

Sources of rework must be acceptable: Rework types and expiry date must be
defined. Expired rework must not be used.
Rework must have a material number, batch code and SLED ( Shelf Life Expiry
Date ). Rework must be clearly identified at all times.

Rework must be included in the HACCP - study.

Addition - rate and use must be defined.

There must be a documented procedure about how to release rework.


Rework generation and use must be tracked in GLOBE - SAP
Traceability of rework is mandatory.
Rework must be stored in appropriate containers and conditions, e.g. correct
temperatures.
Procedures must be in place to avoid any risk of cross contamination with
allergens during use of rework.

Specific details:

We strive to eliminate waste at all levels and do it right the first time.
The main objective must be to eliminate the generation of rework.
Rework must not jeopardize the safety of the product to which it is added.
Reference: GI- 31.702 Rework Policy

NGMP
Summary Information of what to do next: Visual
Standards Click here to
see Visual
Standards!

Use DMAIC if applicable to run a project about


Rework reduction or elimination.

Click on above logo.

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