2000/2000PC PRO

SMD Chip Counter

Manncorp
1610 Republic Road
Huntingdon Valley, PA 19006
215-830-1200

West Coast Office

858-490-6266

www.manncorp.com
© 2013 Manncorp
v .4.112E
Matters for attention:

• After unpacking, check contents against the packing list.

• Incorrect power supply may damage the device; please make sure that the power supply
is in compliance with the specifications.

• Position the counter on a stable and solid surface.

• It is recommended that the counter be used on a platform lower than 65 cm to allow the
operator to sit comfortably and see both the display and the components in the pocket.

• Environmental conditions:

Indoor use only

Altitude up to 2000 m
Temperature between 5˚C and 40˚C
Maximum relative humidity: 80%
Main supply voltage fluctuations: up to ±10% of nominal voltage
Rated pollution degree: II

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Table of Contents

1 2000 FEATURES AND SPECIFICATIONS .................................................................................... 6

1.1 SPECIFICATIONS .......................................................................................................................... 6

1.2 FEATURES .................................................................................................................................. 6

2 PARTS DESCRIPTION ................................................................................................................... 7

3 USAGE ............................................................................................................................................ 8

3.1 COUNTER START UP ................................................................................................................... 8

3.2 OPERATION PANEL ...................................................................................................................... 8

3.2.1 TIME ................................................................................................................................... 8

3.2.2 POCKET CHECK ............................................................................................................... 9

3.2.3 PRINT ................................................................................................................................. 9

3.2.4 PITCH ................................................................................................................................. 9

3.2.5 PRESET ........................................................................................................................... 10

3.2.6 CLEAR .............................................................................................................................. 11

3.2.7 START .............................................................................................................................. 11

3.2.8 STOP ................................................................................................................................ 11

3.2.9 REWIND ........................................................................................................................... 11

3.3 ADJUSTING THE ARMS FOR 7" OR 13" REELS ............................................................................... 11

3.4 INSTALLING A REEL FOR COUNTING ............................................................................................ 12

4 LABEL PRINTER AND BARCODE READER .............................................................................. 15

4.1 OVERVIEW ................................................................................................................................ 15

4.2 ATTENTION ITEMS...................................................................................................................... 15

4.2.1 Printer Specifications ........................................................................................................ 16

4.3 OPERATIONS ............................................................................................................................. 16

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 4.3.1 Label Printing .................................................................................................................... 16

4.3.2 Barcode Copy ................................................................................................................... 17

4.4 INSTALLATION ........................................................................................................................... 17

4.4.1 Unpack and Check ........................................................................................................... 17

4.4.2 Power Cord & Communication Connection ..................................................................... 18

4.5 PRINTER MAINTENANCE ............................................................................................................. 20

4.5.1 Printer Structure ............................................................................................................... 20

4.5.2 Installing Label Paper ....................................................................................................... 21

4.5.3 Paper Testing ................................................................................................................... 23

4.5.4 Carbon Ribbon Installation ............................................................................................... 23

4.6 PRINTER PANEL OPERATION GUIDE ........................................................................................... 25

4.6.1 Power Switch .................................................................................................................... 25

4.6.2 FEED key ......................................................................................................................... 25

4.6.3 Ready Indicator ................................................................................................................ 25

4.7 BASIC PRINTER MAINTENANCE ................................................................................................... 26

4.7.1 Cleaning the print head and sensor .................................................................................. 26

4.7.2 Cleaning, Maintenance and Lubrication of Paper Carbon Ribbon Paths and Joints ........ 27

4.8 TROUBLESHOOTING ................................................................................................................... 27

5 COUNTER MAINTENANCE ......................................................................................................... 29

6 APPENDICES ............................................................................................................................... 30

6.1 DIMENSIONS ............................................................................................................................. 30

6.2 COUNTER TROUBLESHOOTING ................................................................................................... 31

6.3 NUMERICAL PART LIST .............................................................................................................. 31

7 POCKET CHECK USER'S GUIDE ............................................................................................... 32

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 7.1 OVERVIEW ................................................................................................................................ 32

7.2 FOUR PARTS OF POCKET CHECK ............................................................................................... 33

7.2.1 Communication Board ...................................................................................................... 33

7.2.2 Optical Fiber ..................................................................................................................... 33

7.2.3 Alignment Structure for the Optical Fiber ......................................................................... 33

7.2.4 Amplifier ............................................................................................................................ 34

7.2.4.1 Name of Amplifier Units ............................................................................................................. 34

7.2.4.2 Adjusting and Setting the Reference Value ............................................................................... 35

7.2.4.3 Reference Value ........................................................................................................................ 35

7.2.5 Advanced Operation of the Amplifier ................................................................................ 35

7.3 OPERATION OF THE POCKET CHECK FUNCTION ........................................................................... 40

7.4 PRECAUTIONS ........................................................................................................................... 40

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1 2000 Features and Specifications

1.1 Specifications

Counter Range -59,999 to 59,999

Power 110V AC standard (220V available)

Dimensions 17.7" x 9.4" x 10.7" (450 x 240 x 272 mm)

Weight 21 lbs (9.5 Kg)

1.2 Features
• High precision, error-free counting

• Count forward and backward

• Can complete a 7", 5000-part reel in 90 seconds (with pitch = 1)—including double-
checking

• Double-check feature ensures accuracy

• Built-in memory allows you to preset count quantity

• Designed to prevent tape dropping, minimizing risk of damage to tapes

• Accommodates 7" and 13" reels

• Maximum reel diameter 15" (380 mm)

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2 Parts Description

Handle Guide pulley

Power switch
Fibr- Optic
Upper guiding Pole
LCD Lower guiding Pole

Adjustalbe arm
Inductor amplifier
Enclosure grounding point
Reeling shaft

Motor
Counting gear
Power supply

Locking knob Control panel

Barcode reader interface

5V DC
Printer interface

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3 Usage

3.1 Counter Start Up

1. Connect the power supply.

2. Press the power switch to turn on the counter. The LCD will display the following:

3. The counter will perform a self-check. When the self-check is finished, the display will
change to:

3.2 Operation Panel

3.2.1 TIME
Used to manage the time of the device. Press the key to display the date and time. To update
the date and time, hold the key for ten seconds to enter the time setting display:
Key in the current four-digit year, two-digit month, two-digit day, two-digit hour and two-digit
minute, then press the TIME key. The display will revert back to the default screen, indicating
time setting is compete:

3.2.2 POCKET CHECK

Applicable to the 2000PC and 2000PC PRO models only. Pocket Check is used to check for
empty tape pockets.

Press the 'Funktion' key once to start the function. An 'a' will be displayed at the upper
left corner of the LCD, indicating the Pocket Check function is active.

If there are any pockets without components, the counter's motor will automatically stop and an
audible alert will sound.

To turn off Pocket Check, press the key again.

3.2.3 PRINT
Applicable to the 2000 PRO and 2000PC PRO models only. Pressing this key will print the
component quantity and current date/time to a label. If a barcode reader is connected, a the
product's barcode will be printed on the label.

Note: When the quantity is not a positive number, a label will not print.

3.2.4 PITCH
The PITCH key is used to set the pitch value.

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According to the EIA-481 standard, the P:P0 ratio in the pockets fall within the following range:

½, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14…

The pitch is equal to the number of P0s between the two neighboring pockets on the carrier tape.
(The P0 for all the pockets is 4 mm.) Continue to press the PITCH key to set the correct pitch
value.

3.2.5 PRESET
Used when you need to count out a specific number of parts.

Press the PRESET key. Enter a value between 1 and 59999. The counter will stop when it has
reached the corresponding location.

To turn off preset counting, press the PRESET key again. The set value will be cleared and the
counter will no longer stop automatically.

Note: If the preset value is set above 59999, preset counting will not work due to limitation of the
counting range.

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3.2.6 CLEAR
Clear the previous count before starting a new one.

3.2.7 START
When START is pressed, the motor on the right begins to rotate clockwise and the counting
value increases as the tape passes to the left. The tape will gradually be rolled onto the
temporary reel from the original reel.

3.2.8 STOP
Press STOP to stop the motor.

3.2.9 REWIND
When REWIND is pressed, the motor on the left begins to rotate counter-clockwise, and the
counting value decreases. The tape gradually rolls from the temporary reel back to the original
reel. When the counting value reaches zero, the counter will stop automatically. At this time, the
pocket should be back to the starting point, reconfirming the accuracy of the count.

Press the REWIND key again to finish winding the tape completely back to its original reel.

3.3 Adjusting the Arms for 7" or 13" reels

Rotate the locking knob in the counter-clockwise direction to unlock the adjustable arm.

When using a 7" reel, position the adjustable arm at a 45˚ angle to the counter. When using a
13" reel, position the adjustable arm at a 90˚ angle to the counter.

7" reel — arm at 45˚ angle 13" reel—arm at 90˚ angle

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Rotate the locking knob in the clockwise direction to lock the adjustable arm with the fixing
bracket.

3.4 Installing a Reel for Counting

1. Install the part reel to be counted onto the reeling shaft on the left so that the blades on
the reeling shaft are locked to the reel.

2. Install a temporary reel of the same width on the right.

3. Guide the starting part of the tape through the space between the upper guide pole and
lower guide pole.

4. Press the guide pulley and slot one of the tape's tractive holes ("D" in the figure below)
onto a tooth of the counting gear.

5. Pull the tape through the upper guiding pole and the lower guiding hole.

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 6. Press the PITCH key to set the corresponding pitch value (see Section 3.2.4).

7. Drag the tape by hand to align the first component with the arrow indicated on the guide
pulley.

8. Press the CLEAR key to clear the machine.

9. Drag the tape into the temporary reel on the right and hang it on the hub of the reel. The
value on the LCD display will increase as components pass by the arrow on the guide
pulley.

10. Press the START key to start the motor. The motor will pull the tape in the forward
direction, spooling it onto the temporary reel as it counts.

Note: Whether the tape is pulled manual or by motor, the counting value will increase when the
tape is moved in the forward direction and decrease when it is moved in the reverse.

Note: As long as the tape does not fall from the counting gear, the count will be accurate.

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 11. If a preset value has been set, the device will stop at the corresponding location. Drag
the tape manually until the last component is aligned with the arrow indicated on the
guide pulley.

Note: Because of the inertia of the motor and the different tensile forces of the pocket, the
counting value where the counter stops is often greater than the preset value.

12. If no preset value has been set, press the STOP key to stop the motor when the tape
comes to an end, then drag the tape manually until the last component is aligned with
the arrow indicated on the guide pulley.

13. At this time, the data displayed on the counter is the quantity for the components on the
tape. Record this information on the original reel.

14. If a barcode reader is installed, scan the barcode on the original reel into the device. If
the counter is equipped with a label printer, press the PRINT key to print off a label. The
label will include date, time and quantity. If a barcode has been scanned, that information
will be included in the barcode that is printed.

Label when a barcode hasn't been scanned Label when a barcode has been scanned from
from the original reel. the original reel.

15. Press the REWIND key and the tape will roll back from the temporary reel to the original
reel. When the counting value reaches zero, the device will stop automatically.

16. Drag the tape manually and check whether the corresponding location zero at this time is
consistent with location zero at the start. This is called double check.

17. Press the REWIND key again and all the tape will return back to the original reel.

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4 Label Printer and Barcode Reader

4.1 Overview
Models 2000 PRO and 2000PC PRO include a label printer and barcode reader. The barcode
reader can be used to copy the barcodes from original reels so that the information can be
included on the new label. With or without a barcode scan, the label printer will print out the date,
time and count value on a label that can be applied to the original reel.

4.2 Attention Items

• The label printer, when in use, can interfere with radio and TV. When using the printer,
keep these items away.

• Place the printer on a stable, solid, horizontal desktop or table.

• Keep away from humidity, water and high temperatures.

• Ensure that the specifications of the power supply to be used are in compliance with the
requirements of the printer's transformer to avoid the risk of fire, damage or abnormal
operation.

• The printer is programmed to work specifically with the 2000 series SMD parts counters
and will not work with other devices.

• Do not try to change the printer's settings.

• Ensure that the carbon ribbon used is in compliance with the printer specifications.

• The label paper and carbon ribbon can be purchased from suppliers of consumable
materials.

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4.2.1 Printer Specifications

Programming Language PPLB

Printing Model Thermal transfer

Barcode Format Code128

Resolution 200 dpi

Communication Port RSR232 Serial

Carbon Ribbon 80 mm x 100 m

Label Paper 65 x 26 mm x 1000 pieces/roll

Space: 2 mm

4.3 Operations

4.3.1 Label Printing

When counting is finished, the number of parts will be displayed on the counter's LCD screen.
Press the PRINT key on the control panel, and the printer will print a label that includes the date,
time and quantity of parts:

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4.3.2 Barcode Copy
If a barcode reader is installed and the barcode on the original reel of parts is scanned
to the counter, then the date, time, quantity and part specification barcodes will be
printed:

4.4 Installation

4.4.1 Unpack and Check

Ensure the following items when unpacking:

• The printer's face should point outward.

• Discard the packaging and carefully remove the printer.

• Place the printer on an even and solid surface.

• Check that the printer has not been damaged in transit.

• Check that all of the following are included: printer, barcode reader, user manual,
transformer, carbon ribbon, label paper and communication wire.

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4.4.2 Power Cord & Communication Connection
1. With the power switch in the OFF position, connect one end of the transformer to the
power socket of the printer and the other end to the building's AC power supply.

Note: When connecting the printer's power socket, be sure to avoid closing the loop of parallel
parts—contact is forbidden.

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 2. With the power supplies for both the printer and counter turned off, use the special-
purpose communication line to connect the printer's serial port to the printer port on the
counter.

3. Connect the barcode scanner's communication line with the barcode reader's port on the
counter. Tighten the screws to prevent the connection from loosening.

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4.5 Printer Maintenance

4.5.1 Printer Structure

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4.5.2 Installing Label Paper
1. Lift the upper cover of the printer.

2. Lift the label paper roll support axis.

3. Slide the paper tube in the middle of the label paper roll onto the label roll support axis.

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 4. Place it in the label paper tray of the printer with the baffle on the right, flush to the left.

5. Loosen the locking bar of the print head and turn the print head's module to the vertical
location.

6. Pull out the label paper, running it through the paper width adjusting slot at the bottom of
the print head module.

7. Move the sliding block on the right to the left to tighten the paper. At the same time, pull
out the label paper to the appropriate location and be sure that it is outside the print head
module.

8. Re-cover the print head module, making sure that the module has been completely
locked into the print head's locking bar.

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 9. Lower the printer's cover.

4.5.3 Paper Testing

1. Press the FEED key.

2. Turn on the power supply until the printer's motor is started.

3. The paper will automatically feed out a label.

4.5.4 Carbon Ribbon Installation

1. Lift the printer's upper cover.

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 2. Loosen the print head's locking bar.

3. Open the print head's module and adjust it to the vertical location.

4. Open the carbon ribbon.

5. Lock the carbon ribbon's supply end into the carbon ribbon's supply end slot. (First lock
the paper tube on the left of the carbon ribbon into the left slot, applying force slightly to
the left, and then lock the paper tube on the right of the carbon ribbon into the right slot.)

6. Lock the carbon ribbon recovery end's paper tube into the carbon ribbon recover end's
slot (the step is the same as above).

7. Slightly roll the gear for a cycle.

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4.6 Printer Panel Operation Guide

4.6.1 Power Switch

Turns power to the printer on and off. Note: When connecting communication lines or power
cords, ensure that the switch is in the OFF position.

4.6.2 FEED key

Press once to feed paper to the next location.

When in continuous print mode, pressing the FEED key pauses printing.

When in pause status, pressing the FEED key resumes printing.

4.6.3 Ready Indicator

Displays the power and error statuses.

OFF—the printer is off.

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Green—the printer is started.

Flash—There is an error. Check against the following table:

The POWER and READY indicators flash “The POWER and READY indicators flash
contemporaneity alternately
Possible problem Solution Possible problem Solution
Label spacing Check the label path The carbon ribbon is Reinstall carbon
used up ribbon
Cannot be found Check the label
detector
Paper is used up Reload paper roll The carbon ribbon is Clean up the carbon
blocked ribbon
The paper roll is not Load the paper roll carbon ribbon detector Replace the carbon
loaded goes wrong ribbon detector
Paper is blocked Remove the fault

4.7 Basic Printer Maintenance

4.7.1 Cleaning the print head and sensor

Cleaning the print head is the most important and fundamental maintenance and should be done
whenever the label paper roll is changed.

1. Use a cotton or soft, lint-free cloth dipped in alcohol to wipe the heating line on the
printing head in the "unidirectional" mode.

2. Be sure that the carbon is cleaned off, and then wipe another two times for confirmation.

Cleaning the sensor ensures that the device is able to keep the correct spacing between labels.
If no cleaning is done for a long time, dust from the air will deposit on the sensor, causing the
light source to malfunction. The sensor should be cleaned once a month.

1. Use an air pressure bottle to remove dust.

2. The amount of spray and wiping will be determined by the operating environment of the
device.

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4.7.2 Cleaning, Maintenance and Lubrication of Paper Carbon Ribbon Paths
and Joints
Clean along the path installed with paper and carbon ribbon so that paper and ribbon can more
smoothly operate.

Examine the various rotating nodes or rollers and clean the deposit on the surface to lubricate
the various parts with oil. This maintenance should be performed once every three months.

4.8 Troubleshooting
When printing labels, the printed portion deviates in one direction.

Reload the label paper. Be sure that it is against the baffle, flush on the left, and adjust the
sliding slot of the paper width at the bottom of the print head's module.

One or more blank labels prints.

Calibrate and once again detect the size of the label. If the problem remains:

• The size of the label is not in compliance with the label size specification.

• The label transparence is abnormal. Please use the printer's special-purpose label
paper.

No display of barcode.

Probably the barcode format is not accepted; please select the correct barcode.

It's possible the barcode was not scanned. Generally, the LED on the barcode reader will light
when it scans a barcode and you will hear a BEBE sound.

The barcode reader only keeps one barcode in memory. A new barcode will automatically
overwrite the previous one. This is to ensure the accuracy of barcode copying.

No display of some barcodes.

At present the maximum acceptable length of barcode is 24 digits. Longer codes cannot be
displayed.

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The printer does not print when the PRINT key is pressed.

Check that the printer is connected to the counter and that both are powered on.

Check the counter value. If it is a negative number, the printer will not print.

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5 Counter Maintenance

1. Appropriate cleanliness of the counting gear is required for proper operation.

2. Extended use of the counter will result in the loosening of the lock between the reeling
shaft and the motor shaft. If this occurs, use a hexagonal spanner to retighten it.

3. Every three months, use an M3 hexagonal spanner to remove the reeling shaft from the
motor shaft. Clean before reassembling.

4. If there is any distortion in the spring, please contact Manncorp to get a spare spring to
replace the original.

Bolt1 Blade

Bolt2

Motor Reeling Shaft

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6 Appendices

6.1 Dimensions

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6.2 Counter Troubleshooting
Fault Troubleshooting

Turn on the power switch, and there is 1.Check whether the power supply is correctly
no display on the LCD connected;

2.The fuse is damaged, get a spare fuse from the

power socket in the device.

6.3 Numerical Part List

Part Description

Cou2k-b 2000 cabinet without communication board or pocket check kit

Spring cou Spring for guide pulley

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7 Pocket Check User's Guide

7.1 Overview
On the 2000PC and 2000PC PRO models, the Pocket Check feature can automatically detect
empty tape pockets. It will stop the motor and prompt the operator if an empty pocket is found. It
does this using a fiber optic sensor that detects the difference in the quantity of light input.
Therefore:

• For black emboss carrier tape without a hole in the center of the pocket (Figure 3-1, P1),
the Pocket Check function cannot work.

• For transparent emboss carrier tape, because of the high similarity of between the
transparent light quality when there is no component in the pocket and the light quality of
the area between component pockets (Figure 3-1 Z), is it easy for the light to be
misjudged.

• For black emboss tape with a hole in the center of the pocket or paper tape (Figure 3-1,
D1), the function can be used.

P1 Z D1

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7.2 Four Parts of Pocket Check

7.2.1 Communication Board

The board is installed in the counter base of the 2000PC and 2000PC PRO and requires no
adjustment or setting.

7.2.2 Optical Fiber

KEYENCE's correlation optical fiber FU-77 and can be replaced with correlation optical fiber of
the same category, diameter and flexibility.

7.2.3 Alignment Structure for the Optical Fiber

Before enabling the Pocket Check function, the alignment structure of the optical fiber must be
loosened first to align the emission end of the fiber to the central hole in the pocket (Figure 3-1,
D1) and then tightened again.

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7.2.4 Amplifier
Operation of the amplifier is relatively complicated. SUNX FX-301 is applied to simplify the
adjustment of the amplifier as much as possible. The key operation of the 2000PC and 2000PC
PRO has been locked ex work, and only reference value and adjustment functions are valid.

7.2.4.1 Name of Amplifier Units

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7.2.4.2 Adjusting and Setting the Reference Value
Jog switch 2 leftward to increase the reference value and rightward to decrease the reference
value.

Push switch 3 to confirm the setting of the reference value.

7.2.4.3 Reference Value

The reference value refers to the amount of light entering with a component in the pocket. When
the amount of light entering is greater than the reference value, the amplifier determines that
there is no component in the pocket.

7.2.5 Advanced Operation of the Amplifier

The key locking will be cancelled if switch 3 and MODE 1 button are pressed simultaneously and
held for three seconds. After cancelling key locking, the settings of the amplifier becomes much
more complicated. Please refer to the following descriptions if you accidentally or curiously enter
the settings.

After being powered up, the amplifier will carry out a communication self-check. The general
status is [Mode indicator/RUN (green) lit up, digits display the entering light quantity].

Press MODE 1 button to shift modes between RUN – TEACH – ADJ – L/D – TIMER – PRO in
which the corresponding LED indicator will be lit up as follows:

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Press switch 3 to confirm the setting.

In ADJ mode, the reference value can be adjusted by pressing switch 2.

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For the functions of the 2000PC/2000PC PRO, the amplifier does not need adjustment in
three modes. Accidental changing of these settings may impact or even prevent the pocket
check function's performance. Please refer to the following to reset the default setting if they are
changed:

Under L/D mode, the default setting is L-ON (i.e. the status light entering is ON).

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Under TIMER mode, the default setting is non (i.e., no timing function set).

Under PRO – PRO1 – SPED mode, the default setting is H-SP (i.e., superspeed response).

The user need only to set the reference value in TEACH mode and fine tune the reference value
in ADJ mode.

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7.3 Operation of the Pocket Check Function
1. Press the Pocket Check key on the operation panel. A @ will appear in the upper left
corner of the LCD screen to indicate that the function is enabled.

2. Adjust the alignment structure of the optical fiber to align the optical fiber to the central
pocket hole (see Figure 3-1, D1).

3. Adjust the amplifier and set the proper reference value.

4. If a pocket appears to be empty, the buzzer will sound and the motor will stop.

7.4 Precautions
• Do not use the Pocket Check function outdoors or in places where extraneous light can
interfere with the light receiving surface.

• Illumination of the machine when the reference value is set should be close to the
illumination when the machine is in use.

• Make sure the optical fiber head is facing down when reconnecting the optical fiber to the
emission hole of the amplifier.

• Do not dismantle or forcibly bend the optical fiber.

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