10/28/22, 3:27 PM 10 Steps to do a Process Failure Mode and Effects Analysis
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What is an
FMEA-MSR?
Here are some
quick answers.
Process Failure Mode and Effects Analysis must be
done in a step-wise fashion since each step builds Key Changes to
AIAG-VDA
on the previous one. Here’s an overview of the 10 FMEAs
steps to a Process FMEA.
FMEA
Methodology is
STEP 1: Review the process Changing: Get a
preview and
Use a process flowchart to identify each provide
feedback
process component.
List each process component in the FMEA Getting
Management
table.
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10/28/22, 3:27 PM 10 Steps to do a Process Failure Mode and Effects Analysis
If it starts feeling like the scope is too big, it Support for
FMEAs
probably is. This is a good time to break the
FMEA RPN:
Process Failure Mode and Effects Analysis into
Quantifying
more manageable chunks. Risk Before
Something Bad
STEP 2: Brainstorm potential failure modes Happens
How to Write
Review existing documentation and data for an FMEA
clues about all of the ways each component Executive
Summary
can failure.
The list should be exhaustive – it can be Seven Things
You Need to
paired down and items can be combined after Know About
this initial list is generated. FMEAs
There will likely be several potential failures FMEAs and Risk
Management
for each component.
STEP 3: List potential effects of each failure
The effect is the impact the failure has on the
end product or on subsequent steps in the
process.
There will likely be more than one effect for
each failure.
STEP 4: Assign Severity rankings
Based on the severity of the consequences of
failure.
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10/28/22, 3:27 PM 10 Steps to do a Process Failure Mode and Effects Analysis
STEP 5: Assign Occurrence rankings
Rate the severity of each effect using
customized ranking scales as a guide.
STEP 6: Assign Detection rankings
What are the chances the failure will be
detected prior to it occuring.
STEP 7: Calculate the RPN
Severity X Occurrence X Detection
STEP 8: Develop the action plan
Decide which failures will be worked on based
on the Risk Priority Numbers. Focus on the
highest RPNs.
Define who will do what by when.
STEP 9: Take action
Implement the improvements identified by
your Process Failure Mode and Effects
Analysis team.
STEP 10: Calculate the resulting RPN
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10/28/22, 3:27 PM 10 Steps to do a Process Failure Mode and Effects Analysis
Re-evaluate each of the potential failures once
improvements have been made and
determine the impact of the improvements.
Helpful Links:
Design vs. Process FMEAs
Design FMEA Basics Training
---FMEA-Training.com Articles by Resource Engineering, Inc. are licensed
under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International
License. Permissions beyond the scope of this license may be available by contacting us.
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