Cotton Rate Waste%
Noil%
Cotton Rate 283 Dropping
Yarn Realization 0.857 Flat
H.Waste
Clean Cotton Cost 294.12
Less Waste Creadit 20
Net Clean Cotton 274.12
Mfg. Cost 10
Pkg Cost 2.0
Power Cost 35 UKG=2.65 & Price/ Unit = Rs=6.5
Saliary/Wages 10.00
Adminstration 1.00
Store 1.10
TOTAL 59.1
Yarn Selling Price 350
Service Tax 10
Vat 2.50
Freight 2.50
Net Selling Price 335
Contribution Cost 1.78
Kgs Rate Taotal
18.00% 18 90 1620
6.50% 6.5 58 377
4.00% 4 65 260
0.60% 0.6 50 30
2287
22.87
& Price/ Unit = Rs=6.5
PROCESS PARAMETERS
UNIFLOCK(LA23)
TRAVELLING SPEED 12 M/MIN
NO. OF TEETH IN PLUCKING ROLLER 300
ROLLER SPEED 1400
FAN SPEED 1800RPM
VARIOCLEAN(LB9/2)
BEATER DIA 1600M.M
WCS ROOLER DIA 156M.M
WCS ROOLER SPEED 21RPM
BEATER SPEED 800RPM
FEED VENTILATOR SPEED 1400RPM
POSITIVE SUCTION 2880RPM
INLET PRESSURE 50-150PA
WASTE PLATE SETTING 3/3/3/3
OUTLET PRESSURE 50-200PA
GRID ANGLES 9/9/9/9
NO. OF BEATING ELEMENTS 180
M.PULLEY(MOTOR RPM 1440) 125
M/C PULLEY 300
PROD/HR
UNIMIX(B7/6)
M.PULLEY(MOTOR RPM 1430) 164
M/C PULLEY 360
BEATER WIRE R20/10
WASTE PLATE GAUGE 2/2/3/4/5
WASTE TO CROSS PLATE GAUGE(TRAVERSE PLATE) .25M.M
FEED ROLL TO BEATER .25M.M
FEED ROLL TO FEED ROLL 1.0M.M
GRID BAR SETTING 2.5M.M
VITAL SCAN/LOPTEX
EJECTION RATE /HOUR 1180
FLEXICLEAN(B5/6)
M.PULLEY(MOTOR RPM 1430) 116
M/C PULLEY 236
BEATER WIRE
WASTE PLATE GAUGE 2/2/3/4/5
WASTE TO CROSS PLATE GAUGE(TRAVERSE PLATE) .25M.M
FEED ROLL TO BEATER .25M.M
FEED ROLL TO FEED ROLL 1.0M.M
GRID BAR SETTING 2.5M.M
CARD (LC300A V3)
SLIVER HANK 0.118
DELIVERY SPEED 150
CYLINDER SPEED 500
AEROFEED BEATER SPEED 643RPM
AEROFEED FEED ROLL CHAIN WHEEL 39T
AEROFEED(FEED ROLL TO FEED ROLL) 2.0M.M
LICKER-IN SPEED 1260
FLAT SPEED (mm/min) 314
LICKER-IN WIRE E5510*1.2
CYL WIRE/PPSI R2030*0.5
DOFFER WIRE N4030*0.85
FLAT WIRE PT52KV4
TRUMPET SIZE 4.5
NO. OF FLATS 94
WORKING-IN 34
STATIONARY FLATS 11
FRONT(SFD) 3
BACK(SFL) 8
CYL TO L-IN 0.25
CYL TO BACK BOTTOM PLATE 0.75
CYL TO BACK TOP PLATE 1.00
CYL TO BACK MOTE KNIFE (1) 0.30
CYL TO FRONT MOTE KNIFE(2) 0.30
CYL TO WASTE PLATE 1.00
CYL TO FRONT TOP PLATE 0.90
CYL TO FRONT BOTTOM PLATE 0.55
BACK BOTTOM 0.40
BACK MIDDLE 0.35
BACK TOP 0.30
CYL TO FRONT C-CLEANER 0.25
CYL TO UNDERCASING 0.25, 1.5, 1.3, 2.6
CYL TO TONGUE 8M.M
FLAT TO CYL 0.25, 0.25; 0.25, 0.2 ,0.2
COMBING SEGMENT
2 0.75
1 0.55
MOTE KNIFE (8M.M)
1 0.85
2 0.80
DOFFER TO CYL 0.15
DOFFER TO REDIRECTING ROLL 0.15
REDIRECTING ROLL TO CRUSH ROLL 0.125
FEED PLATE TO L- IN 0.80
SENSING ROLL TO SENSING FLATE 0.125
CRUSH ROLL TO CRUSH ROLL 0.125
MXG TRASH %(S6) 3.75%
VARIO CLEAN 2.56%
UNIMIX 1.80%
FLEXICLEAN 1.65%
AEROFEED 1.58%
CARD SLIVER 0.09%
B/ROOM CLG %
CDG CLG %
OVERALL CLG %(B/ROOM+CARD)
FLATE WASTE%
LICKER-IN WASTE%
CARDING TOTAL WASTE%
B/ROOM WASTE%
OVERALL WASTE %
BREAKER D/FRAME LDO/6 CH
SLIVER HANK FED (Cotton) 0.118
SLIVER HANK DELIVERED (Cotton) 0.12
DOUBLING 6
BREAK DRAFT(A/B)-61/65 1.71
SPEED (M/MIN) 450
BOTTOM ROLL GAUGE 42/46
PRESSURE BAR SETTING 3.5M.M
TRUMPET 5M.M
CREEL TENTION DRAFT
WEB TENSION WHEEL 61
WEB TENSION 1.02
C(FEED CH . GEAR) 59
D 83
E 40
F 45
Utilisation % 98%
Efficiency% 85%
SUPER LAP(LH10)
DOUBLING 22
HANK FEED 0.120
LAP STD. WEIGHT(KG) 18
70
GEAR(G) 35
GEAR(H) 46
TOTAL DRAFT 1.31
CALLENDER ROLLER GEAR (A) 27
(B) 103
DRAFT 1.0027
CALLENDER ROLLER GEAR (C) 34
D 28
DRAFT 1.0045
TABLE CAL. GEAR 139.4
DRAFT 1.006
DELIVERY GEAR 68.2
DRAFT 1.002
BREAK DRAFT GEAR(I) 35.5
B.DRAFT 1.042
INTER MEDIATE DRAFT GEAR(J) 32.4
DRAFT 1.046
INFEED GEAR(K) 43.5
DRAFT 1.024
CREEL DRAFT GEAR(L) 149.5
DRAFT 1.038
ROLLER GAUGE 40/42/44
TOP ROLLER LOAD 4M.M
LAP PRESSURE(TOP) 5.00
LAP PRESSURE(BOTTOM) 3.8BAR
CALLENDER ROLL LOAD 6/6.5/9MM
SPEED 100/95/90
CH
DRAW FRAME(LRSB851)
SLIVER HANK FED 0.115
SLIVER HANK DELIVERED 0.112
DOUBLING/ DRAFT 8/7.69
BREAK DRAFT 1.16
SPEED (M/MIN) 400
BOTTOM ROLL GAUGE 39/43
TRUMPET 3.8/6.2
SCANNING ROLL SIZE 7.9/8.2
SCANNING ROLL LOAD 120
W8 GEAR76 76
W9 GEAR56 56
W1 PULLEY149.5 149.50
W3 PULLEY58.3 58.3
WEB TENSION 1.01
W4 PULLEY 38.3
CALLENDER ROLL SIZE 4.8
WEB TUBE SIZE 8M.M
INSET SIZE 8M.M
FEED SLIVER FUNNEL 8M.M
2NO PULLEY 30M.M
V-BELT PULLEY GAUGE 3M.M
PRESSURE BAR SETTING 1WASHER
CALLENDER ROLLER SPRING BLACK
A/LEVELLER TYPE CLOSE LOOP
PROD/HR
COMBER (LK54)
LAP HANK ( GMS / METER ) 68
SLIVER HANK DEL 0.115
MOTOR PULLEY(M.M) 145.7
BRUSH MOTOR 95M.M
TABLE DRAFT 136
COILER GEAR 57+14
SPEED(nips/minutes) 350
P.I. 0
W.I. 7.00
TABLE TENSION WHEEL 136T
F.C.G. 56
RATCHET WHEEL 20
FEED PLATE GAUGE 2.2M.M
UNI COMB INDEX SETTING 37
DRAFTGEAR A 33
B 38
DRAFT 11.59
B. DRAFT GEAR 38
B. DRAFT 1.36
COILER CALLENDER ROLL WHEEL 28
DRAW BOX TRUMPET SIZE 7M.M
DELIVERY TRUMPET SIZE 4.2M.M
TABLE TRUMPET SIZE 5M.M
TOP COMB SETTING 0.5
FEED FORWARD
BOTTOM ROLL GAUGE(DRAW BOX) 41
DET. ROLL PRESSURE
SPEED FRAME(LFS1660V)
SLIVER HANK 0.112
ROVING HANK 0.75
SPINDLE SPEED AVG 1080
DRAFT 6.79
BREAK DRAFT 1.13
SPACER 5.5
SADDLE GAUGE 56/60
ROLL GAUGE 49/62
TENSION DRAFT 0.53
DEL-2 3.15
SET TENSION 1.035
BACK CONDESER G.YELLOW
MIDDLE CONDESER G.YELLOW
OVER HANK 5M.M
OFF SET HANK 2M.M
CREEL WHEEL 42
DRAFT 1.0248
T.COMB 65/37
TPI/T.M 1.26/1.45
DRFT COMB. 125/25
L/WHEEL COMB. 44/44
L/WHEEL 42
WEIGHTING ARM PNUMETIC
FLYER(LAXMI HOLES) CLOSE TYPE
TWIST MASTER LMW
GROOVS 10
HOLE 8M.M.
CRADLE TYPE
BOTTOM ROLLER DIA
RING FRAME CH
1.24
BREAK DRAFT 56/1.20
BOTTOM ROLLER GAUGE 42.5/65
SADDLE GAUGE 51.5/63
SPINDLE GAUGE 70
BOBBIN LENGTH 210
ANGLE OF ROLLER STAND 45
BOTTOM ROLLER DIA. 27 / 27 / 27
WEIGHTING ARM PNUMETIC
CRADLE TYPE SHORT(36)
WARVE DIA. 18.5
FLY CATCHER GAUGE UPTO-24s 2 MM
30s-1.8 MM
SPG ANGLE
RING DIA 38
RING DIAMENSION 38*47*8
LIFE 2.5 TO 3 YEARS
RING MAKE & MODEL LMW/EMPROR+
COTS SIZE 19*30*28.5
SHORE HARDNESS 65/83
COTS SIZE (RCOS) 19*29*30
SHORE HARDNESS(ROCOS) 68( FRONT,BACK SAME
AS NORMAL R/F)
APRON& LIFE 80.5*30*1.05/15 MONTHS
TOP APRON 38.1*30*1.05/1.5 YEARS
39.7*30*1.05(ROCOS)
SYSTEM PRESSURE 7 TO 8 BAR
DRAFTING PRESSURE 2.1 TO 2.3 BAR
750RPM
690RPM
690
135
500
643RPM
39T
2.0M.M
1260
314
40PPSI
860PPSI
388
530
6.3
BACK-SFD-14-2
SFD-24-3
SFD-34-3
TOTAL=8
FRONT-SFD-620(LCC)=3
SFD630(ICC)=3
CLG EFFICIENCY%
31.73%
29.69%
8.33%
4.24%
57.87%
94.30%
97.60%
WASTE %
4.32%
3.54%
7.85%
1.85%
9.56%
KH
0.118
0.115
8
1.71
450
42/46
KH
0.115
0.112
8/7.69
1.28
450
38/43
3.8/6.2
7.9/8.2
120
7M.M
0.112
0.75
1080
6.79
1.13
5.5
56/60
49/62
0.53
3.15
1.035
ATE
KH
1.20
54/1.24 & 56/1.20
42.5/65
50/67 & 50/64
70
210
45
27 / 27 / 27
PNUMETIC
SHORT(36)
18.5
UPTO-24s 2 MM
30s-1.8 MM
40
40*51*8
2.5 TO 3 YEARS
LMW/EMPROR+
19*30*28.5
65/83
19*29*30
68( FRONT,BACK SAME
AS NORMAL R/F)
80.5*30*1.05/15 MONTHS
38.1*30*1.05/1.5 YEARS
39.7*30*1.05(ROCOS)
