Industrial Controls

Protection Devices
SIRIUS Innovations - SIRIUS 3RV2 Motor Starter Protectors

Manual
Gerätehandbuch

Edition 09/2014

Answers for industry.

SIRIUS Innovations - Introduction 1
___________________
SIRIUS 3RV2 motor starter protectors ___________________
Standards 2

Industrial Controls
___________________
Product description 3

___________________
Product combinations 4
Protection devices
SIRIUS Innovations - ___________________
5
Functions
SIRIUS 3RV2 motor starter
protectors
___________________
Configuration 6
Manual

___________________
Mounting 7

___________________
Connection 8

___________________
Operation 9

___________________
Accessories 10

___________________
Technical data 11

___________________
Circuit diagrams 12

___________________
Types of coordination A
___________________
References B
___________________
Dimension drawings
(dimensions in mm) C
___________________
Correction sheet D

09/2014
A5E03656507320A/RS-AA/002
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG 3ZX1012-0RV20-5AC1 Copyright © Siemens AG 2011.

Industry Sector Ⓟ 09/2014 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Introduction ........................................................................................................................................... 11
2 Standards ............................................................................................................................................. 13
3 Product description ............................................................................................................................... 15
3.1 Introduction .............................................................................................................................15
3.2 Versions ..................................................................................................................................17
3.3 Applications .............................................................................................................................18
3.4 Motor starter protectors...........................................................................................................19
3.5 Performance features .............................................................................................................21
4 Product combinations............................................................................................................................ 23
5 Functions .............................................................................................................................................. 25
5.1 Overload and short-circuit protection ......................................................................................25
5.1.1 Tripping classes ......................................................................................................................26
5.1.2 Tripping characteristics ...........................................................................................................26
5.2 Phase loss sensitivity ..............................................................................................................29
5.3 Protecting single-phase loads or DC loads.............................................................................29
5.4 Test function ...........................................................................................................................29
6 Configuration ........................................................................................................................................ 31
6.1 SIRIUS Innovations system configurator ................................................................................31
6.2 Short-circuit protection ............................................................................................................31
6.3 Motor protection ......................................................................................................................32
6.4 System protection ...................................................................................................................32
6.5 Motor protection with overload relay function .........................................................................33
6.6 Use of 3RV2 motor starter protectors with highly energy-efficient motors (IE3) ....................34
6.6.1 General information on the startup characteristics of highly energy-efficient motors
(IE3) ........................................................................................................................................34
6.6.1.1 Short-circuit detection .............................................................................................................34
6.6.1.2 Making and breaking capacity of motor starter protectors......................................................35
6.6.1.3 Rated motor current/setting scale ...........................................................................................35
6.6.2 Optimizing 3RV2 motor starter protectors for IE3 motors.......................................................36
6.6.3 Technical modifications/restrictions of 3RV2 motor starter protectors ...................................37
6.7 Short-circuit protection for starter combinations .....................................................................38
6.8 Transformer protection............................................................................................................39
6.9 Main switch .............................................................................................................................39
6.10 Use in IT systems ...................................................................................................................40

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6.11 Switching direct current .......................................................................................................... 40

6.12 Devices for North America (UL/CSA)..................................................................................... 42
6.12.1 Approval in compliance with UL 508 (UL 60947-4-1)/CSA C22.2 No. 14
(CSA-C22.2 No. 60947-4-1) .................................................................................................. 42
6.12.1.1 "Manual motor controller", group installation ......................................................................... 42
6.12.1.2 "Manual motor controller suitable for tap conductor protection in group installations"
(size S0 up to 80 A) ............................................................................................................... 42
6.12.1.3 "Self-protected combination motor controller (type E)" .......................................................... 43
6.12.2 Approval as "circuit breaker" according to UL 489/CSA C 22.2 No. 5 ................................... 44
6.13 Application environment ......................................................................................................... 45
6.14 Selecting the motor starter protectors .................................................................................... 47
6.15 Project guidelines for use downstream of frequency converters/inverters with pulsed
voltage .................................................................................................................................... 48
6.15.1 Effects of high-frequency currents on the thermal overload release (sizes S00 and S0)...... 48
6.15.2 Effects of high-frequency currents on the thermal overload release (size S2) ...................... 49
6.15.3 Capacitive leakage currents................................................................................................... 50
6.15.4 Speed control of motors with characteristic-controlled frequency converters ....................... 50
7 Mounting ............................................................................................................................................... 51
7.1 Standard mounting ................................................................................................................. 51
7.1.1 Minimum clearances and mounting position .......................................................................... 51
7.1.2 Mounting/Disassembly ........................................................................................................... 53
7.2 Mounting in limiter circuit ....................................................................................................... 56
8 Connection ........................................................................................................................................... 59
8.1 Conductor cross-sections ...................................................................................................... 60
8.1.1 Conductor cross-sections ...................................................................................................... 60
8.1.2 Conductor cross-sections for screw-type connection systems .............................................. 60
8.1.3 Conductor cross-sections for spring-loaded connection systems ......................................... 63
8.1.4 Conductor cross-sections for ring cable lug connection system............................................ 65
9 Operation .............................................................................................................................................. 67
9.1 Setting the current .................................................................................................................. 67
9.2 Testing the overload release.................................................................................................. 69
9.3 Testing the overload relay function (3RV21) ......................................................................... 70
9.4 Securing ................................................................................................................................. 71
9.5 Reclosing after tripping .......................................................................................................... 71
10 Accessories .......................................................................................................................................... 73
10.1 Accessories overview ............................................................................................................ 73
10.2 Installation rules/Component rules......................................................................................... 77
10.3 Auxiliary switch....................................................................................................................... 78
10.3.1 Description ............................................................................................................................. 78
10.3.2 Mounting ................................................................................................................................ 79
10.3.3 Disassembly ........................................................................................................................... 80
10.4 Signaling switch ..................................................................................................................... 81

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10.4.1 Description ..............................................................................................................................81

10.4.2 Mounting .................................................................................................................................82
10.4.3 Disassembly ............................................................................................................................83
10.4.4 Operation and diagnostics ......................................................................................................84
10.5 Auxiliary release ......................................................................................................................85
10.5.1 Description ..............................................................................................................................85
10.5.2 Auxiliary release voltage ranges .............................................................................................87
10.5.3 Mounting .................................................................................................................................88
10.5.4 Disassembly ............................................................................................................................88
10.6 Disconnector module ..............................................................................................................89
10.6.1 Description ..............................................................................................................................89
10.6.2 Mounting .................................................................................................................................90
10.6.3 Isolation and shut-off...............................................................................................................92
10.7 Phase barriers/UL 508 (UL 60947-4-1) "type E" terminals .....................................................93
10.7.1 Description ..............................................................................................................................93
10.7.2 Mounting UL 508 (UL 60947-4-1) "type E" terminals .............................................................95
10.7.3 Mounting phase barriers .........................................................................................................95
10.8 Door-coupling rotary operating mechanism ............................................................................96
10.8.1 Description ..............................................................................................................................96
10.8.2 Mounting .................................................................................................................................98
10.8.3 Operating the door-coupling rotary operating mechanism .....................................................99
10.8.4 Operating the door-coupling rotary operating mechanism for arduous conditions ...............102
10.9 Enclosures and mounting accessories .................................................................................105
10.9.1 Description ............................................................................................................................105
10.9.2 Mounting ...............................................................................................................................106
10.10 Sealable cover ......................................................................................................................110
10.10.1 Description ............................................................................................................................110
10.10.2 Mounting ...............................................................................................................................110
10.11 Insulated 3RV1915 (S00/S0) and 3RV1935 (S2) 3-phase busbar system ..........................111
10.11.1 Description ............................................................................................................................111
10.11.2 Versions ................................................................................................................................112
10.11.3 Mounting ...............................................................................................................................114
10.12 8US busbar adapter ..............................................................................................................116
10.12.1 Description ............................................................................................................................116
10.12.2 Versions ................................................................................................................................117
10.12.3 Mounting ...............................................................................................................................119
10.12.4 Disassembly ..........................................................................................................................121
10.13 3RV2917 infeed system ........................................................................................................123
10.13.1 Description ............................................................................................................................123
10.13.2 Installation guidelines............................................................................................................128
10.13.3 Derating ................................................................................................................................128
10.13.4 Mounting ...............................................................................................................................129
10.14 Link module for attaching a contactor ...................................................................................131
10.14.1 Description ............................................................................................................................131
10.14.2 Mounting ...............................................................................................................................131
11 Technical data .................................................................................................................................... 133

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Table of contents

11.1 Product data sheet ............................................................................................................... 133

11.2 Performance features .......................................................................................................... 136
11.3 3RV2 motor starter protectors.............................................................................................. 137
11.3.1 3RV2.1. and 3RV2.2. motor starter protectors (sizes S00 and S0) ..................................... 137
11.3.2 3RV2.3 motor starter protectors (size S2) ........................................................................... 141
11.4 Rated data for auxiliary and signaling switches ................................................................... 144
11.5 Auxiliary switches, front-mounted, transverse ..................................................................... 144
11.6 Auxiliary switches, transverse, solid-state compatible ......................................................... 145
11.7 Auxiliary switches, lateral and signaling switches ................................................................ 145
11.8 Auxiliary releases ................................................................................................................. 146
11.9 Short-circuit protection for auxiliary and control circuits ...................................................... 146
11.10 Conductor cross-sections main circuit ................................................................................. 147
11.11 Conductor cross-sections auxiliary and control circuits ....................................................... 150
11.12 Short-circuit breaking capacity ............................................................................................. 152
11.12.1 Short-circuit breaking capacity for motor starter protectors ................................................. 152
11.12.2 Short-circuit breaking capacity for motor starter protectors in the IT system ...................... 156
11.12.3 Short-circuit breaking capacity for motor starter protectors with limiter function ................. 160
11.13 Permissible rated data of approved devices for North America (UL/CSA) .......................... 161
11.13.1 Approval in compliance with UL 508 (UL 60947-4-
1)/CSA C22.2 No. 14 (CSA-C22.2 No. 60947-4-1) ............................................................. 161
11.13.1.1 Horsepower data .................................................................................................................. 162
11.13.1.2 "Manual motor controller", group installation ....................................................................... 164
11.13.1.3 "Manual motor controller suitable for tap conductor protection in group installations"
(size S0 up to 80 A) ............................................................................................................. 167
11.13.1.4 "Self-protected combination motor controller (type E)" ........................................................ 170
11.13.1.5 Connection data for 3RV29 28-1H terminal blocks.............................................................. 174
11.13.2 Approval as "circuit breaker" according to UL 489/CSA C 22.2 No. 5 ................................. 175
11.14 Accessories .......................................................................................................................... 177
11.14.1 General data - 3RV29 infeed system ................................................................................... 177
12 Circuit diagrams ...................................................................................................................................179
A Types of coordination ...........................................................................................................................183
A.1 Types of coordination ........................................................................................................... 183
B References ..........................................................................................................................................185
B.1 References ........................................................................................................................... 185
B.2 SIRIUS Innovations manuals ............................................................................................... 186
B.3 More information .................................................................................................................. 188
C Dimension drawings (dimensions in mm) .............................................................................................189
C.1 Dimension drawings for 3RV2 motor starter protectors ....................................................... 189
C.1.1 Dimension drawings for 3RV2 motor starter protectors (sizes S00 and S0) ....................... 189
C.1.2 Dimension drawings for 3RV2 motor starter protectors (size S2) ....................................... 194
C.2 Dimension drawings for disconnector modules ................................................................... 196

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 Table of contents

C.3 Dimension drawings for busbars ..........................................................................................197

C.4 Dimension drawings for 3RV2926-0 door-coupling rotary operating mechanisms ..............204
C.5 Dimension drawings for 3RV29.6-2. door-coupling rotary operating mechanisms for
arduous conditions ................................................................................................................206
C.6 Dimension drawings for terminals for "Self-Protected Combination Motor Controller
Type E" according to UL 508 (UL 60947-4-1) ......................................................................207
C.7 Dimension drawings for 3RV19.3-1.A00 molded-plastic surface-mounting enclosure ........209
C.8 Dimension drawings for 3RV1923-1.A01 cast-aluminum surface-mounting enclosure .......211
C.9 Dimension drawings for 3RV1923-2.A00 molded-plastic flush-mounting enclosure ............212
C.10 Dimension drawings for 3RV1923-4 molded-plastic front plates ..........................................213
D Correction sheet.................................................................................................................................. 215
Index................................................................................................................................................... 217

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Table of contents

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Introduction 1
Purpose of the manual
This manual describes the 3RV2 motor starter protector and provides the following
information:
● Information on integrating the motor starter protector into the system environment.
● Information on necessary hardware components.
● Information on installing, connecting and operating the motor protector starter.
● Technical information such as dimension drawings and unit wiring diagrams.

The information in this manual enables you to configure and commission the motor starter
protectors.

Required basic knowledge

To understand these operating instructions you should have a general knowledge of
automation engineering and low-voltage switchgear.

Scope of the manual

The manual is valid for these motor starter protectors. It contains a description of the devices
that is valid at the time of publication.

Further documentation
To install and connect the motor starter protectors, you require the operating instructions of
the motor starter protectors used.
You can find a list of operating instructions and an overview of the manuals pertaining to
SIRIUS Innovations in the appendix "References (Page 185)".

Recycling and disposal

These devices can be recycled thanks to their low pollutant content. For environmentally-
friendly recycling and disposal of your electronic waste, please contact a company certified
for the disposal of electronic waste.

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Introduction

Up-to-the-minute information
You can obtain further assistance by calling the following numbers:
Technical Assistance:
Telephone: +49 (911) 895-5900 (8 a.m. to 5 p.m. CET)
Fax: +49 (911) 895-5907
or on the Internet at:
E-mail: (mailto:[email protected])
Internet: (www.siemens.com/industrial-controls/technical-assistance)

Correction sheet
A correction sheet is included at the end of the manual. Please use it to record your
suggestions for improvements, additions and corrections, and return the sheet to us. This will
help us to improve the next edition of the manual.

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Standards 2
Applicable standards
3RV2 motor starter protectors meet the requirements of the following standards:

Table 2- 1 Applicable standards

Applications Applicable standards

3RV2 motor starter protectors IEC 60947-1, EN 60947-1 (VDE 0660 Part 100)
IEC 60947-2, EN 60947-2 (VDE 0660 Part 101)
3RV2 motor starter protectors1) UL 508 (UL 60947-4-1)
3RV27/28 circuit breakers UL 489
Motor starter protectors IEC 60947-4-1, EN 60947-4-1 (VDE 0660 Part 102)
Auxiliary switches IEC 60947-5-1/VDE 0660 Part 200
Terminal designations DIN EN 50 011
Isolating function according to features • IEC 60947-2
of main and EMERGENCY OFF
• IEC 60204 (VDE 0113 Part 1)
switches
Isolating features DIN EN 60947-1
Touch protection finger-safe DIN EN 50274
Degree of protection IP20 IEC 60529
1) Without 3RV27/28

Reference
Other standards that 3RV2 motor starter protectors conform to are listed in chapter
Technical data (Page 133). SIRIUS components have been approved by a whole range of
bodies for various sectors (shipbuilding, etc.). An up-to-date list of approvals is provided in
the appendix of the Siemens catalog IC 10 - "SIRIUS Industrial Controls". You will find more
information and downloadable certificates on the Internet
(http://www.siemens.com/automation/service&support).

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Standards

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Product description 3
3.1 Introduction

Applications
3RV2 motor starter protectors are compact current-limiting devices which have been
optimized for load feeders. They are used for protecting and switching three-phase motors
and other loads. The scalable setting ranges mean that a suitable motor starter protector can
provide protection for all standard motors at ambient temperatures of ≤ 60 °C. 3RV2 motor
starter protectors are uniformly fitted with rotary operating mechanisms.

Reference

More information ... Can be found in the chapter titled ...

on permissible ambient temperatures Application environment (Page 45)

Functions
The motor starter protectors protect loads against overloads and short circuits. They also
feature a lockable rotary operating mechanism to facilitate manual switching on and off (e.g.
in the event of repair work).

System integration
In both electrical and mechanical terms the motor starter protectors are compatible with 3RT
contactors, 3RF solid-state contactors, and 3RW soft starters. They can be integrated in the
feeder by means of direct mounting. 3RV2 motor starter protectors are available in three
sizes, S00, S0 and S2.

Note
3RF solid-state contactors are available in two sizes, S00 and S0.

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Product description
3.1 Introduction

Connection systems
The motor starter protectors are available with the following connection system options (in
the main circuit):
● Screw-type connection system (up to 80 A)
● Spring-loaded connection system (3RV2 only, in sizes S00 and S0 up to 32 A)
● Ring cable lug connection system (3RV2 only, in sizes S00 and S0 up to 32 A)

Accessories
The accessories have been tailored to the motor starter protectors and they are available
with a screw-type connection system, spring-loaded connection system or ring cable lug
connection system. Accessories can be fitted easily and without the need for tools.

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 Product description
3.2 Versions

3.2 Versions

Device versions
● Motor starter protectors, standard version (3RV20)
Overload and short-circuit protection
● Motor starter protectors with relay function (3RV21)
Short-circuit protection and auto-RESET in the event of overload in one device
● MSP for starter combinations (3RV23)
Short-circuit protection only
Combined with solid-state overload relay, large setting ranges and auto-RESET
● MSP for transformer protection (3RV24)
Standard version for transformers
● Circuit breakers in accordance with UL489 (3RV27/3RV28)
Overload protection, short-circuit protection, and transformer protection

Sizes
3RV2 motor starter protectors are available in three sizes, S00, S0 and S2.
The table below lists the sizes and the corresponding maximum rated current at a voltage of
400 V AC. The last column of the table indicates the maximum power of the three-phase
motor which is suitable for the relevant size.

Table 3- 1 Motor starter protector sizes

Size Width Max. rated current Power of three-phase motor

S00 45 mm1) 16 A 7.5 kW
S0 45 mm1) 40 A2) 18.5 kW
S2 55 mm3) 80 A 37 kW
1) 3RV211, 3RV212: 65 mm
2) 3RV20 and 3RV23 only
3) 3RV213: 75 mm

Number of poles
3RV2 motor starter protectors have 3 poles.

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Product description
3.3 Applications

3.3 Applications

General
3RV2 motor starter protectors are used for protecting and switching the following loads:
● Three-phase motors up to 37 kW at 400 V AC
● Loads with rated currents of up to 80 A

Special applications
The various 3RV2 motor starter protectors are suitable for:
● Short-circuit protection
● Motor protection (also with overload relay function)
● System protection
● Short-circuit protection for starter combinations
● Transformer protection
● As main and EMERGENCY OFF switches
● Use in IT systems
● Switching direct current
● Hazardous areas (ATEX)
● Use as Branch Circuit Protection Device (BCPD) according to UL (3RV27/28)

Reference

More information ... Can be found in the chapter titled ...

About application areas Configuration (Page 31)

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 Product description
3.4 Motor starter protectors

3.4 Motor starter protectors

3RV2 motor starter protectors (size S00 and S0)

1 Terminals:
Up to two conductors with different cross-sections can be connected for the main and auxiliary
circuits.
In the case of size S00 and S0 devices, the main circuit can be connected by screw-type,
spring-type and ring cable lug connection terminals. In the case of size S00 and S0 devices,
the auxiliary circuit can be connected using either screw terminals or spring-loaded terminals.
Some device versions are also available with ring cable lug connection.
2 Rotary operating mechanism:
For switching on and off, displaying a possible tripping operation, with integrated locking device
3 Label
4 Connection for mounting contactors, solid-state contactors, and soft starters in various connec-
tion systems:
• Direct mounting using link modules
• Separately using connecting cables
5 TEST function:
Enables testing of the release mechanism.
6 Motor current setting:
The large rotary button provides an easy means of setting the device to the rated motor cur-
rent.

Figure 3-1 Features of 3RV2.1/3RV2.2 motor starter protectors

A sealable transparent cover can be optionally mounted (accessory). The cover prevents the
motor setting being adjusted (this option is not available for 3RV23/3RV27/3RV28).

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Product description
3.4 Motor starter protectors

3RV2.3 motor starter protectors (size S2)

1 Terminals:
Up to two conductors with different cross-sections can be connected for the main and auxiliary
circuits.
In the case of size S2 devices, the main circuit can be connected by screw-type connection
terminals. In the case of size S2 devices, the auxiliary circuit can be connected using either
screw terminals or spring-loaded terminals. Some device versions are also available with ring
cable lug connection.
2 Rotary operating mechanism:
For switching on and off, displaying a possible tripping operation, with integrated locking device
3 Label
4 Connection for mounting contactors and soft starters in various connection systems:
• Direct mounting using link modules
• Separately using connecting cables
5 TEST function:
Enables testing of the release mechanism.
6 Motor current setting:
The large rotary button provides an easy means of setting the device to the rated motor cur-
rent.

Figure 3-2 Features of 3RV2.3 motor starter protectors

A sealable transparent cover can be optionally mounted (accessory). The cover prevents the
motor setting being adjusted (this option is not available for 3RV23).

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 Product description
3.5 Performance features

3.5 Performance features

SIRIUS motor starter protectors boast the following technical advantages:

Technical highlights Customer benefits

Up to 20 % less power consumption than previous solutions • Reduced temperature rise in the control cabinet
• Cost savings during operation
Uniform connection systems: The right connection for every application (e.g. operational
reliability (vibration-resistant, non-temperature-specific, etc.)
• Screw-type connection (sizes S00, S0 and S2)
and less wiring thanks to spring-loaded connection system)
• Spring-type connection (sizes S00, S0 and S21))
• Ring cable lug-type connection (sizes S00, S0 and S23))
Link modules for any device combination from the SIRIUS Fast, error-free installation for screw-type connection sys-
modular system tem and spring-loaded connection system
Motor starter protectors up to 40 A (18.5 kW), in 45 mm Space and cost savings
width design and motor starter protectors up to 80 A (37 kW)
in 55 mm width design
Motor starter protector combined with undervoltage release Safety solution can be implemented with just one switching
and contactor can be used as a Cat. 3 feeder in accordance device
with EN 951-1, SIL 2 in accordance with IEC 62061 or
PL d 13849-1
Factory-fitted integrated auxiliary switches (optional) Reduced installation complexity
Joint range of accessories for sizes S00, S0 and S2 Easy to configure, reduced stockkeeping
Current values graded in accordance with all standard mo- • The right motor starter protector for every standard mo-
tors tor
• Integrated protection even for ambient temperatures
> 60 °C (with derating)
Bimetals with extreme long-term stability Operational reliability over many years
Compatible for use in all infeed systems (3-phase busbars, Maximum flexibility in terms of power infeed
3RA62), 3RV29 infeed2), 8US)
1) In the case of size S2 devices, only connection of the auxiliary circuit is possible using spring-type terminals.
2) Only in the case of sizes S00 and S0.
3) In the case of size S2 devices, only connection of the auxiliary circuit is possible using ring cable lug connection sys-
tems.

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Product description
3.5 Performance features

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Product combinations 4
Since the products from the innovative SIRIUS modular system are matched to one another
both electrically and mechanically, they can be combined quickly and easily.
Typical combinations for fuseless and fused designs have been fully tested and approved.

Reference

More information ... Can be found in the appendix ...

About the possible combinations of standard "References" under "SIRIUS Innovations manu-
products from the SIRIUS modular system als (Page 186)"

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Product combinations

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Functions 5
3RV2 motor starter protectors meet the requirements for motor and system protection
according to IEC 60947-2 / DIN VDE 0660-101.
Motor and system protection is achieved using the following functions:
● Overload protection
● Short-circuit protection
● Phase loss sensitivity

5.1 Overload and short-circuit protection

Overload protection
The rated current of the motor requiring protection (see rating plate) is set on the setting
scale. This sets the integrated overload protection to the motor current.

Short-circuit protection
The short-circuit release is factory-set to a multiple of the motor starter protector's rated
current (top value on the setting scale). The response value of the short-circuit release (in A)
is lasered onto the front of the device. This ensures problem-free ramping-up and safe
protection for the motor.

Release
3RV2 motor starter protectors are fitted with the following releases:
● Inverse-time delayed thermal overload release (exception: 3RV23)
The overload releases can be set on the load feeder (exception: 3RV27, 3RV28).
● Instantaneous short-circuit release

Note
Motor starter protectors for transformer protection
The short-circuit releases of motor starter protectors for transformer protection (3RV24,
3RV28) are set to a higher value than in the case of the 3RV20 motor starter protectors. This
avoids unintentional releases otherwise caused by high inrush currents. The response value
of the short-circuit release (in A) is lasered onto the front of the device.

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Functions
5.1 Overload and short-circuit protection

5.1.1 Tripping classes

3RV20/3RV21 motor starter protectors conform to CLASS 10 according to IEC 60947-4-1.
Some size S2 3RV20 motor starter protector variants fulfil CLASS 20.
The tripping times according to IEC 60947-4-1 are as follows:

Table 5- 1 Tripping times dependent upon tripping classes according to standard IEC 60947-4-1

Tripping class Tripping time tA in s at

7.2 x Ie from cold
CLASS 10 A 2 < tA ≤ 10
CLASS 10 4 < tA ≤ 10
CLASS 20 6 < tA ≤ 20
CLASS 30 9 < tA ≤ 30

5.1.2 Tripping characteristics

The time-current characteristic, the current-limiting characteristics, and the I2t characteristics
have been determined according to DIN VDE 0660/IEC 60947.
In the case of the time-current characteristic, the tripping characteristic of the inverse-time
delayed overload release (thermal overload release) applies for direct current and alternating
current with frequencies from 0 Hz up to 400 Hz.
The characteristics apply to the cold state; at operating temperature, the tripping times of the
thermal releases drop to approximately 25%.
In normal operation the device must be loaded at 3 poles. You are recommended to switch
all 3 main current paths in series to protect single-phase or DC loads.
With both 2- and 3-pole loading, the maximum deviation of the tripping times at and above 3
times the current setting is ± 20% and thus meets the requirements of DIN VDE 0165.
The tripping characteristics for the instantaneous, electromagnetic overcurrent releases
(short-circuit releases, 'n' releases) are based on the rated current In that is also the upper
value of the setting range for motor starter protectors with adjustable overcurrent releases. If
the current is set to a lower value the tripping current of the 'n' release is increased by a
correspondingly higher multiple.

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 Functions
5.1 Overload and short-circuit protection

Frequency dependence of the short-circuit release

The characteristics of the electromagnetic overcurrent release apply for frequencies of
50 Hz/60 Hz. For lower frequencies up to 16 2/3 Hz, for higher frequencies up to 400 Hz,
and for direct current, correction factors have to be taken into account accordingly.
The following characteristic curve shows the frequency dependence of the short-circuit
release.

ΔI Change in operating current

f Frequency

The operating current for the short-circuit release increases by approx. 40% in the case of
direct voltage.

Note
The values for size S2 3RV2 motor starter protectors are available on request.

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Functions
5.1 Overload and short-circuit protection

t Tripping time
I Multiple of current setting
① 3-pole load CLASS 10
② 2-pole load CLASS 10

Figure 5-1 Schematic circuit diagram of the time-current characteristic curve for 3RV20

The characteristic curve reproduced above for the motor starter protector relates to a specific
setting range. It is, however, also valid as a schematic circuit diagram for motor starter
protectors with other current ranges.

Reference
Time-current characteristics, current-limiting characteristics, and I2t characteristics can be
requested on the Internet (http://www.siemens.com/automation/service&support) via
"Technical Assistance".

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5.2 Phase loss sensitivity

5.2 Phase loss sensitivity

The phase loss sensitivity (not in the case of 3RV23, 3RV27 and 3RV28) of the motor starter
protector ensures that it trips in good time in the event of a phase failure or significant phase
unbalance. The motor starter protector tripping prevents overcurrents from occurring in the
remaining phases.

5.3 Protecting single-phase loads or DC loads

Under normal operating conditions, the three poles of the device are loaded. You are
recommended to switch all 3 main current paths of the motor starter protector in series to
protect single-phase or DC loads.

5.4 Test function

The TEST slide can be used to check whether the operational motor starter protector is
working correctly (not on the 3RV23/3RV27/3RV28). The tripping of the motor starter
protector can be simulated by moving the slide.

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Functions
5.4 Test function

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Configuration 6
6.1 SIRIUS Innovations system configurator

Reference
To assist you with configuration, the "SIRIUS Innovations system configurator" is at your
disposal on the Internet. Here, you can gather together all necessary products before the
actual configuration process and you can realize complete projects virtually.
You can find the "SIRIUS Innovations system configurator" on the Internet
(http://www.siemens.com/sirius/configurators).

6.2 Short-circuit protection

The short-circuit releases on 3RV2 motor starter protectors isolate the load from the supply
system (three phases) in the event of a short circuit, thereby preventing further damage.
With a short-circuit breaking capacity of 55 kA, 65 kA or 100 kA in the case of a voltage of
400 V AC, the motor starter protectors count as short-circuit-proof as long as higher short-
circuit currents are not anticipated at their installation location.
Backup fuses are only necessary if the short-circuit current at the installation location
exceeds the motor starter protectors' short-circuit breaking capacity.
The short-circuit breaking capacity in the case of different voltages and the dimensioning of a
fuse (if it is required) are described in the chapter entitled Short-circuit breaking capacity
(Page 152).

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Configuration
6.3 Motor protection

6.3 Motor protection

The tripping characteristic of 3RV20/3RV21 motor starter protectors is primarily designed for
protecting three-phase motors.
The rated current In of the motor to be protected (see rating plate) is set on the setting scale.
The short-circuit release is factory-set to a multiple of the motor starter protector's rated
current (top value on the setting scale). This ensures problem-free ramping-up and safe
protection for the motor. The response value of the short-circuit release (in A) is lasered onto
the front of the device.
The phase loss sensitivity (not in the case of 3RV23, 3RV27 and 3RV28) of the motor starter
protector ensures that it trips in good time in the event of a phase failure or significant phase
unbalance. The motor starter protector tripping prevents overcurrents from occurring in the
remaining phases, thus preventing damage to the load.

6.4 System protection

3RV20 and 3RV21 motor starter protectors are also suitable for protecting systems.
To prevent premature tripping caused by phase loss sensitivity, the load applied to each of
the three current paths must always be the same. With single-phase loads, the current paths
must be connected in series.
3RV27 and 3RV28 circuit breakers are also suitable for protecting systems. The devices do
not possess any phase loss protection and are also approved as Circuit Breakers in
accordance with UL 489 or CSA C22.2 No.5.

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6.5 Motor protection with overload relay function

6.5 Motor protection with overload relay function

3RV21 motor starter protectors with overload relay function have the same overload and
short-circuit release characteristic as 3RV20 motor starter protectors. However, the overload
releases have no effect on the motor starter protectors' breaker latching mechanism. In the
event of an overload, the motor starter protector remains on.
The overload release is linked to two auxiliary contacts (1 NO contact + 1 NC contact)
mounted on the side; these are switched in the event of an overload. The auxiliary contacts
can be evaluated or can be used to disconnect a downstream contactor. The auxiliary
contacts are reset automatically once the motor starter protector has cooled down.

CAUTION

In the overload range the motor starter protector with overload relay function does not
protect itself. Provision has to be made, therefore, to ensure that the current is safely
disconnected by a downstream switching device such as a contactor.

Note
Fixed connection: Auxiliary contacts with motor starter protector
The auxiliary contacts are connected to the right-hand side of the motor starter protector. The
connection is fixed and cannot be removed.
This means that auxiliary releases cannot be mounted on the right-hand side of 3RV21 motor
starter protectors with overload relay function.

Reference

More information ... Can be found in the chapter titled ...

About motor starter protector operation Operation (Page 67)

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Configuration
6.6 Use of 3RV2 motor starter protectors with highly energy-efficient motors (IE3)

6.6 Use of 3RV2 motor starter protectors with highly energy-efficient

motors (IE3)

6.6.1 General information on the startup characteristics of highly energy-efficient

motors (IE3)
Motor starter protectors have been conceived to protect and switch motors. They assume
the task of line protection in the event of an overload or short-circuit.
To this end, motor starter protectors are equipped with sensors for overload and short-circuit
detection and possess an interruption point for switching motor and short-circuit currents.
Without technical adaptation to the new highly energy-efficient motors (IE3), the problems
described below can arise.

6.6.1.1 Short-circuit detection

In the event of unusually high currents in the electrical installation, short-circuit detection
serves to keep the thermal and dynamic load low and ensure safe shutdown. The response
threshold should lie above the currents that a starting motor causes. The dimensioning of a
system is influenced by the response value. The higher the response value, the higher the
chosen cable cross-sections to be protected must be. This increases costs in the system and
for the switching devices. This is why the response values have been adapted to the
previously typical motor starting currents.
The drawback of the new, more efficient motors (IE3) is that, on average, the locked rotor
and magnetization currents (inrush currents) arising at the moment of switching on are
considerably higher than in the case of the previous generations of motors. The spread of
locked rotor and inrush currents is very wide. Motors with high values can therefore cause
the motor starter protector's short-circuit detection to respond. This leads to unintentional
shutdown ("early tripping") during motor starting. Early tripping can occur whenever the
motor current lies in the top range of the motor starter protector's setting scale and a motor
with a high inrush current is used.

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6.6 Use of 3RV2 motor starter protectors with highly energy-efficient motors (IE3)

6.6.1.2 Making and breaking capacity of motor starter protectors

Making and breaking capacity tests are conducted in compliance with the standard under
three-phase AC loading with 10 to 8 times the rated current. In some cases, the locked rotor
and inrush currents of IE3 motors are clearly above these values. In isolated cases, current
spikes that arise during switching on can cause brief lifting of the contacts without triggering
a breaking operation by short-circuit detection. This can lead to welding of the contacts.
Where the motor is switched on by a contactor, for example, the motor starter protector's
making/breaking capacity is irrelevant. In this case, the motor current is only carried. The
current that can be carried without any problems is normally higher than the switching
device's making/breaking capacity. This should not lead to welding of the contacts.

6.6.1.3 Rated motor current/setting scale

For motor protection, the motor's rated current must be set on the motor starter protector's
setting scale. The new IE3 motors generally have lower rated currents. This can lead to
situations in which a motor starter protector with a lower rated current has to be chosen for
the same motor rating. Thus, the short-circuit detection response value also drops and can
lead to tripping during motor starting.

See also
Short-circuit detection (Page 34)

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Configuration
6.6 Use of 3RV2 motor starter protectors with highly energy-efficient motors (IE3)

6.6.2 Optimizing 3RV2 motor starter protectors for IE3 motors

The motor starter protectors have been revised in relation to the higher locked rotor currents
and inrush currents as follows:
● Raising of the lower short-circuit detection response tolerances without changes to the
maximum values.
→ No change of customer-end system dimensioning.
● Adaptation of making/breaking capacity.
→ For necessary restrictions of maximum locked rotor currents, see the chapter entitled
"Technical modifications/restrictions of 3RV2 motor starter protectors (Page 37)".
● Adaptation of some motor starter protector versions' overload releases and setting
scales.
→ Avoidance of using smaller motor starter protectors due to lower rated motor currents
(see chapter "Technical modifications/restrictions of 3RV2 motor starter protectors
(Page 37)")
In the case of motors with very high locked rotor and inrush currents, problems can arise
despite adaptations, e.g. undesired tripping on starting. It is recommended that motor starter
protectors be selected such that the setting does not need to be made in the upper range of
the setting scale. This reduces power loss in the device (cost saving and reduced
temperature rise in the control cabinet) and increases the distance from the short-circuit
releases' response limits.

Selection example
Rated motor current: 15 A
Motor starter protector A: Setting scale 10 ... 16 A
Motor starter protector B: Setting scale 14 ... 20 A

→ Recommended motor starter protector 14 ... 20 A because of reduced power loss and
greater distance from response limits.
In the calculation example, the power loss in the case of motor starter protector B is lower by
about 35 % than in the case of motor starter protector A.
The short-circuit releases' response limits always refer to the maximum set value.
In the case of motor starter protector A, the short-circuit release's response value is 208 A
(13 · 16 A).
When the value 15 A is set, the distance from the short-circuit release's response limit is
13.86 times the current setting (208 A/15 A =13.86).
In the case of motor starter protector B, the short-circuit release's response limit is 260 A
(13 · 20 A). When the value 15 A is set, the distance from the short-circuit release's response
limit is 17.33 times the current setting (260 A/15 A = 17.33).
In this example, the distance from the response limit of 13.86 times the current setting in the
case of motor starter protector A increases to 17.33 times the current setting in the case of
motor starter protector B.

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6.6 Use of 3RV2 motor starter protectors with highly energy-efficient motors (IE3)

6.6.3 Technical modifications/restrictions of 3RV2 motor starter protectors

Restriction of the maximum locked rotor current is necessary for one setting range each of
sizes S0 and S2.
The reason for this lies in the applicable variants' making and breaking capacities.

3RV2 motor starter protectors 3RV2.21-4E... 3RV2.3.-4R...

Setting range for overload re- 27 to 32 A 70 to 80 A
lease
Reduced locked rotor current 8-x 9-x
factor
Maximum permissible locked 32 A x 8 = 256 A 80 A x 9 = 720 A
rotor current
Maximum IE3 rated motor cur-
rent with a locked rotor current
factor of:
≤ 8-x 32 A 80 A
8.5-x 30.2 A 80 A
9-x 28.4 A 80 A
9.5-x 27 A 75.8 A
10-x -- 72 A

Additionally, in the case of size S0 motor starter protectors, the setting range variants "-4P"
(30 to 36 A) and "-4F" (34 to 40 A) are not suitable for use with IE3 motors. You are advised
to use size S2 motor starter protectors in these current ranges.

Extended setting ranges of overload releases (sizes S00 and S0)

For the following versions of the motor starter protectors (sizes S00 and S0), the setting
ranges of the overload releases have been extended and adapted to the lower rated motor
current of IE3 motors:

Size Article number Setting range for overload Setting range for overload
release release
Previously New
S00 3RV2.11-4A… 11 to 16 A 10 to 16 A
S0 3RV2.21-4A… 11 to 16 A 10 to 16 A
3RV2.21-4B… 14 to 20 A 13 to 20 A
3RV2.21-4C… 17 to 22 A 16 to 22 A
3RV2.21-4D… 20 to 25 A 18 to 25 A

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Configuration
6.7 Short-circuit protection for starter combinations

6.7 Short-circuit protection for starter combinations

3RV23 MSP for starter combinations

3RV23 MSPs for starter combinations are motor starter protectors without overload releases.
They are always used in conjunction with a contactor and overload relay, as the motor
starter protector alone is not able to protect the motor and itself against overloads.

Function
In the event of an overload, the overload relay opens the contactor. The motor starter
protector remains on. The motor starter protector will only trip as well in the event of a short
circuit in the feeder.
The short-circuit release is factory-set to a multiple of the motor starter protector's rated
current (top setting scale). The response value of the short-circuit release (in A) is lasered
onto the front of the device. This ensures problem-free ramping-up and safe protection for
the motor.

Advantage
In the event of tripping due to overload, an automatic or manual reset can be performed
without having to open the control cabinet.

Note
Using MSPs for starter combinations with IE3 motors
As described in the chapter "Use of 3RV2 motor starter protectors with highly energy-
efficient motors (IE3) (Page 34)", the integrated motor starting currents and inrush currents
can result in early tripping.
This is why it is recommended that you proceed analogously to when selecting motor starter
protectors when selecting a combination of thermal overload relays and MSPs for starter
combinations. The selection should be made in such a way that the devices are not operated
in the upper range of the setting scale. As a result, power loss is also reduced in the case of
the thermal overload relays.

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6.8 Transformer protection

6.8 Transformer protection

Protection against inrush currents

When control transformers are protected on the primary side, the high inrush currents
generated at the time the transformers are switched on often cause spurious tripping in the
protective devices. The short-circuit releases of motor starter protectors for transformer
protection (3RV24, 3RV28) are set to a higher value than in the case of the 3RV20 motor
starter protectors. This avoids unintentional releases otherwise caused by high inrush
currents. The response value of the short-circuit release (in A) is lasered onto the front of the
device.

4 AM control transformers
This version of motor starter protector is not necessary in the case of 4 AM control
transformers with low inrush current (e.g. Siemens control transformers). In such cases
3RV20 motor starter protectors can be used for motor protection.

6.9 Main switch

3RV2 motor starter protectors satisfy the features of main switches according to
IEC 60947-2.
3RV20 and 3RV21 motor starter protectors are also suitable for protecting systems.
To prevent premature tripping caused by phase loss sensitivity, the load applied to each of
the three current paths must always be the same. With single-phase loads, the current paths
must be connected in series.

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Configuration
6.10 Use in IT systems

6.10 Use in IT systems

3RV2 motor starter protectors are suitable for use in IT systems according to IEC 60947-2.
In the event of a 3-pole short circuit, they respond in exactly the same way as other systems:
For this reason, the same short-circuit breaking capacity Icu and Ics applies.

Function
In the case of IT systems the first fault (ground fault) does not necessarily lead to the
immediate disconnection of the system. A second unrelated fault (ground fault) can reduce
the switching capacity of the motor starter protector.
This is the case specifically if both ground faults occur in different phases and if one of the
two ground faults is on the motor starter protector's input side and the other is on its outgoing
side.
To maintain the motor starter protector's short-circuit-protection function even in the case of
two separate ground faults (known as a double line-to-ground fault), the reduced short-circuit
breaking capacity for double ground faults in IT systems IcuIT has to be taken into account.
Detecting a ground fault when it occurs (ground-fault monitoring) and dealing with it quickly
can significantly reduce the risk of a double ground fault and, as a result, that of a reduced
short-circuit breaking capacity IcuIT.

Reference

More information ... Can be found in the chapter titled ...

About short-circuit breaking capacity Technical data (Page 133)

6.11 Switching direct current

3RV2 motor starter protectors for AC current are also suitable for switching direct current.
When used for this purpose, however, the maximum permissible DC voltage per current path
must be observed. With higher voltages, series connection of 2 or 3 current paths is
required.

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6.11 Switching direct current

Response values
The response values of the overload releases remain unchanged, while the response values
of the short-circuit releases increase by up to 40% with a DC current. The following table
contains suggested circuits for switching direct current:

Table 6- 1 Switching direct current, suggested circuits

Suggested circuit Motor starter Size Max. permissible Meaning

protector direct voltage Ue
3RV2. S00/S0 150 V DC 2-pole switching, non-grounded
system (see also Note)
If there is no possibility of a
ground fault occurring, or if any
ground fault which does occur is
dealt with immediately (ground-
fault monitoring), then the max.
permissible direct voltage can be
tripled.
3RV2. S00/S0 300 V DC 2-pole switching, grounded sys-
tem
The grounded pole always has to
be assigned to the individual cur-
rent path, so that in the event of a
ground fault there are always 2
current paths in series.
3RV2. S00/S0 450 V DC 1-pole switching, grounded sys-
tem
3 current paths in series The
grounded pole has to be assigned
to the current path which is not
connected.

Note
The values for switching direct current for size S2 motor starter protectors are available on
request.

Note
Double ground fault
In the case of the "2-pole switching, non-grounded system" circuit, it is assumed that safe
tripping will follow even in the event of a double ground fault which short-circuits two
contacts.

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Configuration
6.12 Devices for North America (UL/CSA)

6.12 Devices for North America (UL/CSA)

6.12.1 Approval in compliance with UL 508 (UL 60947-4-1)/CSA C22.2 No. 14

(CSA-C22.2 No. 60947-4-1)
3RV2 series motor starter protectors have UL/CSA approval and can be used in accordance
with UL 508 (UL 60947-4-1) / CSA C22.2 No. 14 (CSA-C22.2 No. 60947-4-1) individually or
as load feeders in conjunction with a contactor.
These motor starter protectors can be used as "Manual Motor Controller" for "Group
Installations", as "Manual Motor Controller Suitable for Tap Conductor Protection in Group
Installations", and as "Self-Protected Combination Motor Controller (Type E)".

6.12.1.1 "Manual motor controller", group installation

3RV2 motor starter protector as "Manual Motor Controller"

Upstream short-circuit protection is always implemented if the motor starter protector is used
as a "Manual Motor Controller". This requires approved fuses (according to UL 248) or a
circuit breaker (according to UL 489/CSA C22.2 No. 5). These devices must be dimensioned
according to the National Electrical Code (UL) or Canadian Electrical Code (CSA) installation
regulation respectively.
The file numbers for the approval of the 3RV as a manual motor controller are as follows:
● UL File No. 47705, CCN: NLRV
● CSA Master Contract 165071, Product Class: 3211 05

6.12.1.2 "Manual motor controller suitable for tap conductor protection in group installations"
(size S0 up to 80 A)

3RV20 motor starter protector as "Manual Motor Controller Suitable for Tap Conductor Protection in
Group Installations"
The "Manual Motor Controller Suitable for Tap Conductor Protection in Group Installations"
application is only applicable in the case of UL.
The CSA does not recognize this approval! Upstream short-circuit protection is always
implemented if the motor starter protector is used as a "Manual Motor Controller Suitable for
Tap Conductor Protection in Group Installations". This requires approved fuses (according to
UL 248) or a circuit breaker (according to UL 489).
These devices must be dimensioned according to the National Electrical Code installation
regulation.
3RV20 motor starter protectors are approved as "Manual Motor Controller Suitable for Tap
Conductor Protection in Group Installations" under the following file number:
● UL File No. 47705, CCN: NLRV

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6.12 Devices for North America (UL/CSA)

6.12.1.3 "Self-protected combination motor controller (type E)"

3RV2 motor starter protector as "Self-Protected Combination Motor Controller (Type E)" (up to 52 A1))
For approval according to UL 508 (UL 60947-4-1), a clearance of 1 inch and a creepage
distance of 2 inches are required on the line side for a "Self-Protected Combination Motor
Controller".
3RV20 motor starter protectors in size S00/S0 are therefore approved according to
UL 508 (UL 60947-4-1) together with the terminal block (article no. 3RV29 28-1H) or phase
barriers (article no. 3RV2928-1K).
By virtue of their design, some 3RV20 motor starter protectors in size S2 already fulfill the
required clearances and creepage distances at the input end:
● 3RV2.31-4S.1.
● 3RV2.31-4T.1.
● 3RV2.31-4B.1.
● 3RV2.31-4D.1.
● 3RV2.31-4E.1.
● 3RV2.31-4P.1.
● 3RV2.31-4U.1.
● 3RV2.31-4V.1.

The following motor starter protectors are approved with phase barriers (article no.
3RV2938-1K):
● 3RV2.31-4W.1.
● 3RV2.31-4X.1.
● 3RV2.31-4J.1.
● 3RV2.31-4K.1.
● 3RV2.31-4R.1.
● 3RV2431-4VA1.
● 3RV2.32-.....

CSA approval does not require extended clearances and creepage distances. The terminal
blocks or phase barriers can, therefore, be omitted for use as a "Self-Protected Combination
Motor Controller" according to the CSA.
3RV20 motor starter protectors are approved as "Self-Protected Combination Motor
Controller" under the following file numbers:
● UL File No. E156943, CCN: NKJH,
● CSA Master Contract 165071, Product Class: 3211 08.
1)Motor starter protectors as "Self-Protected Combination Motor Controller (Type E)" in
size S2 higher than 52 A are available on request.

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Configuration
6.12 Devices for North America (UL/CSA)

6.12.2 Approval as "circuit breaker" according to UL 489/CSA C 22.2 No. 5

3RV27 and 3RV28 as "Circuit Breaker"

These devices are approved as Circuit Breaker according to UL 489 or CSA C22.2 No.5 with
100% rated current ("100 %-rated breaker"). As such they can be used as upstream short-
circuit protection devices for "Manual Motor Controller" and "Manual Motor Controller
Suitable for Tap Conductor Protection in Group Installations".
3RV27 and 3RV28 are approved as "Circuit Breaker" under the following file numbers:
● UL File No. E235044, CCN: DIVQ,
● CSA Master Contract 165071, Product Class: 1432 01.

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 Configuration
6.13 Application environment

6.13 Application environment

Introduction
The following information must be taken into account when planning applications involving
3RV2 motor starter protectors.

Installation altitude
The motor starter protectors are approved for installation altitudes up to 2,000 m. The
reduced air density at altitudes higher than 2,000 meters affects the motor starter protectors'
electrical characteristics. The reduction factors which have to be taken into account when
using motor starter protectors at altitudes higher than 2,000 m can be obtained on request
on the Internet (http://www.siemens.com/automation/service&support).

Operating conditions
3RV2 motor starter protectors are climate-proof. They are intended for use in enclosed
spaces in which no severe operating conditions prevail (e.g. dust, caustic vapors, hazardous
gases). If they are to be installed in dusty and damp spaces, suitable enclosures must be
provided.
3RV2 motor starter protectors can optionally be fed from the top or from below.

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Configuration
6.13 Application environment

Ambient temperatures/Derating
The permissible ambient temperatures, maximum switching capacity, tripping currents, and
other limiting conditions relevant to application are listed in the technical data. Technical
information is available on the Internet
(http://www.siemens.com/automation/service&support).
3RV2 motor starter protectors are temperature-compensating according to IEC 60947-4-
1/VDE 0660 Part 102 in the temperature range from –20 °C to +60 °C. At higher
temperatures, the upper setting value of the setting range has to be reduced by a specific
factor in accordance with the tables below.

Table 6- 2 Ambient temperatures for 3RV2 motor starter protectors (size S00/S0)

Ambient temperature in °C Reduction factor for the upper set value applies
to ...
Rated current Rated current 22 to 32
0.16 to 20 A A
+60 1,0 1,0
+65 0,94 0,97
+70 0,87 0,94
+75 0,81 0,90
+80 0,73 0,86

In accordance with the table, the reduction factor is 13% at 70 °C. This factor is so low that
due to the overlapping of the current setting ranges there are no gaps before the next setting
range. This means that the available current range spans from 0.11 A to 30.1 A at 70 °C.

Note
Ambient temperatures for size S0 motor starter protectors (36 A and 40 A)
The 36 A and 40 A versions in size S0 are compatible for use in ambient temperatures up to
a maximum of 40° C.

Table 6- 3 Ambient temperatures for 3RV2 motor starter protectors (size S2)

Ambient temperature in °C Reduction factor for the upper set value applies
to ...
Rated current 14 to 80 A
+60 1
+65 0,93
+70 0,87

In accordance with the table, the reduction factor is 13% at 70 °C. This factor is so low that
due to the overlapping of the current setting ranges there are no gaps before the next setting
range. This means that at 70 °C the available current range spans from 9.5 A to 69.6 A.

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 Configuration
6.14 Selecting the motor starter protectors

Special application environments

SIRIUS components have been approved by a whole range of bodies for various sectors
(shipbuilding, etc.). An up-to-date list of approvals appears in the Appendix of the Siemens
Industrial Controls IC 10 Catalog. More information, as well as downloadable certificates,
can be obtained on the Internet (http://www.siemens.com/automation/service&support).

6.14 Selecting the motor starter protectors

Since the inrush current can cause the operational currents, the starting currents, and the
current peaks to be at different levels, even where motors with the same power are being
used, the motor power values in the selection tables should be viewed as guide values only.
The actual starting characteristics and rated data of the motor to be protected are always the
decisive factors in selecting the right motor starter protectors. The same applies for motor
starter protectors to be used for transformer protection.

Explosion protection

Note
In the case of 2- and 3-pole loading, the permissible deviation of the tripping time with 300%
to 800% current setting is up to ± 20% maximum and as such meets the requirements of
DIN VDE 0165 and EN 50019.
3RV20, CLASS 10 motor starter protectors have ATEX approval according to EU Directive
94/9/EC (DMT certificate).

3RV20 motor starter protectors are suitable for overload protection of explosion-protected
motors with "increased safety" type of protection EEx e.

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Configuration
6.15 Project guidelines for use downstream of frequency converters/inverters with pulsed voltage

6.15 Project guidelines for use downstream of frequency

converters/inverters with pulsed voltage
Using thermal motor protection devices downstream of frequency converters/inverters with
pulsed voltage affects switching devices and can cause them to trip undesirably. Practical
configuration guidelines for such applications are given below.

6.15.1 Effects of high-frequency currents on the thermal overload release (sizes S00
and S0)
The thermal overload release on motor starter protectors and overload relays usually
comprises a bimetal and a heating coil through which the motor current flows, causing heat
rise. Excessive deflection of the bimetal (caused by the motor current being too high) will
cause the motor current to be disconnected.
Releases of this type are adjusted with a 50 Hz alternating current. As such, the tripping
point will only be in the required normal range range for currents whose effective heat value
is the same as or similar to this adjustment current. This is the case for alternating currents
from 0 to 400 Hz and for direct currents.
Where high-frequency currents such as those occurring downstream of converters are
concerned, there is additional heat rise of the bimetal. This can be attributed on the one
hand to eddy currents induced by harmonics and on the other to the skin effect in the heating
coil. Both cause the overload release to trip, even at reduced currents (undesirable
premature tripping!).
The effects are dependent upon the frequency of the current. The higher the frequency of
the converter and the lower the setting range/rated current, the more the tripping current will
drop.
To return the tripping limits to the normal range, the setting of the overload release has to be
corrected. The following table shows the adjustment correction factors for the various setting
ranges dependent upon the converter's pulse frequency.

Table 6- 4 Adjustment correction factors for different setting ranges

Setting range/rated Pulse frequency [kHz]

current 0 2 4 6 8 10 12 14 16
3.2 ... 40 A (siz- 1,00 1,07 1,12 1,16 1,18 1,19 1,21 1,22 1,23
es S00, S0)
0.5 ... 2.5 A (siz- 1,00 1,08 1,13 1,17 1,21 1,24 1,26 1,28 1,29
es S00, S0)
0.32 ... 0.4 A (siz- 1,00 1,09 1,15 1,21 1,25 1,29 1,33 1,35 1,37
es S00, S0)
0.16 ... 0.25 A 1,00 1,10 1,17 1,24 1,28 1,33 1,38 1,42 1,46
(sizes S00, S0)

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 Configuration
6.15 Project guidelines for use downstream of frequency converters/inverters with pulsed voltage

Application example
rms value of the motor current at rated load: 1.2 A. Frequency converter with a pulse
frequency of 8 kHz.
Set to: 1.2 A x 1.21 = 1.45 A
Recommended motor starter protector with setting range: 1.4 to 2 A.
Making this adjustment compensates the high-frequency currents. The tripping current is in
the normal range.

Note
Harmonics
The harmonics can cause the rms value of the motor current to be higher than the motor
rated current. In such cases, undesirable tripping can occur in spite of a correction being
made.
To rectify the situation, the rms value of the motor current has to be determined at rated load
and used as the base current for the correction described above. Only measuring
instruments which are able to reproduce the true rms value up to the prevailing frequencies
are suitable for determining the values. Good examples include hot-wire instruments.
Although moving-iron measuring instruments are in principle also rms instruments, they can
only be used for frequencies up to 1 kHz and, therefore, are not compatible with the majority
of the scenarios described above. Commercially available multimeters or clip-on ammeters
are generally not suitable for taking measurements in these cases.

6.15.2 Effects of high-frequency currents on the thermal overload release (size S2)
The values for the adjustment correction factors for size S2 motor starter protectors are
available on request.

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Configuration
6.15 Project guidelines for use downstream of frequency converters/inverters with pulsed voltage

6.15.3 Capacitive leakage currents

Despite adjustment correction undesirable tripping can occur in individual systems.
Extensive tests have shown that in systems with pulsed voltages other effects can transpire
which reduce the tripping current of the overload release or increase the current flowing
through the release.

Practical example
In a system supplied by an inverter with a 3 kHz pulse frequency, the motors are connected
with cables measuring 80 m in length. An analysis of the actual current flow shows that very
high-frequency currents (up to 150 kHz) are superimposed on the motor current with a peak
value of 1.5 A. In the case of these frequencies, the effect on the thermal overload release is
significantly greater than described in Effects of high-frequency currents on the thermal
overload release (sizes S00 and S0) (Page 48). Furthermore, capacitive leakage currents
occur in this system due to the cable length and the high frequency. These increase the
current flowing through the release and cause undesirable tripping.
An alternative approach is described below for cases in which high-frequency currents
significantly higher than 16 kHz occur and the procedure described in Effects of high-
frequency currents on the thermal overload release (sizes S00 and S0) (Page 48) no longer
rectifies the problem. When the motor is operating without overload, the overload release
has to be set so high that it will not trip. Once the motor has been running for approx.
1.5 hours at full load, the overload release has to be reduced to the tripping limit and then
this limit set value has to be increased by approx. 10%. This compensates the effects on the
system. The value hereby obtained can also be used as the correction factor for similar
systems.

6.15.4 Speed control of motors with characteristic-controlled frequency converters

With adjustment to linear voltage frequency characteristic and continuous boost, a reduction
in speed (< 50 Hz) combined with constant load torque can cause the motor current to
increase. The reason for this is that in the case of this adjustment the reduction in the output
voltage of the frequency converter is not in line with the output frequency.
Should this lead to undesirable tripping, and if this cannot be compensated by adjusting this
release to a higher value (taking the motor overload into account), minimizing boost or
switching to a quadratic voltage frequency characteristic may provide a remedy.

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Mounting 7
7.1 Standard mounting

7.1.1 Minimum clearances and mounting position

Minimum clearances
The following clearances from grounded or live parts and from cable ducts made of molded
plastic must be observed in compliance with IEC 60947-2 when mounting motor starter
protectors.

Figure 7-1 Clearances from grounded or live parts

Table 7- 1 Installation guidelines for motor starter protectors (size S00/S0)

Ue [V] Y [mm] Z [mm]

240 30 9
400 30 9
440 30 9
500 30 9
690 50 / 701) 30
1) Up to and including the setting range of 32 A, the required clearance above and below is 50 mm;
for the 36/40 A setting range, the clearance is 70 mm.

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Mounting
7.1 Standard mounting

Note
Terminal block type E
In conjunction with the type E terminal block 3RV2928-1H the applicable lateral clearance is
30 mm for all voltages.

Table 7- 2 Installation guidelines for motor starter protectors (size S2)

Ue [V] Y [mm] Z [mm]

240 50 10
400 50 10
440 50 10
500 50 10
690 50 10

No distance from grounded parts needs to be observed on the front.

Mounting position
The mounting position of 3RV2 motor starter protectors can be selected at will.

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 Mounting
7.1 Standard mounting

7.1.2 Mounting/Disassembly

Installation options
The motor starter protectors are mounted as follows:
● Snapping onto a 35 mm DIN rail according to DIN EN 60715
● Screwed onto a baseplate

Mounting/disassembling (sizes S00 and S0)

① Mounting on a DIN rail

② Mounting on base plate

Figure 7-2 Mounting/disassembling motor starter protectors (sizes S00 and S0)

Note
Push-in lugs (sizes S00 and S0)
The motor starter protectors can be mounted on a level surface with 2 screws. In the case of
size S00 and S0 motor starter protectors, 2 push-in lugs (3RV2928-0B) (supplied in packs of
10) are also required.

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Mounting
7.1 Standard mounting

Mounting/disassembling (size S2)

The following figure shows the mounting of motor starter protectors (size S2) on a base
plate.

Table 7- 3 Screw mounting motor starter protectors (size S2)

Step Instructions Figure

1 Using two M4 screws (maxi-
mum tightening torque
1.2 to 1.4 Nm), plain washers,
and spring washers, diagonally
screw the motor starter protec-
tor tight into the designated drill
holes.

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 Mounting
7.1 Standard mounting

The following figures show snapping onto/removal from DIN rail (size S2).

Table 7- 4 Snapping motor starter protectors (size S2) onto DIN rail

Step Instructions Figure

1/2 Position the device on the top
edge of the DIN rail and press
down until it snaps onto the
bottom edge of the DIN rail.

Table 7- 5 Removing motor starter protectors (size S2) from DIN rail

Step Instructions Figure

1/2 To disassemble the device, press
on the release slide with a screw-
driver, pull it down and remove it in
a swiveling motion.

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Mounting
7.2 Mounting in limiter circuit

Reference

More information ... Can be found in the chapter titled ...

About the drilling plan Dimension drawings for 3RV2 motor starter pro-
tectors (Page 189)

7.2 Mounting in limiter circuit

Installation guidelines for motor starter protectors with limiter function (sizes S00 and S0)
When installing the motor starter protectors, the following clearances must be observed from
grounded or live parts, and from cable ducts:

Table 7- 6 Minimum clearances for 3RV2321-4EC10 and 3RV2.1./3RV2.2.

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 Mounting
7.2 Mounting in limiter circuit

Table 7- 7 Minimum clearances for 3RV1331-4HC10 and 3RV2.1./3RV2.2.

Type Clearance
Limiter Circuit breaker Ue [V] X [mm] Y [mm] Z [mm]
3RV2321-4EC10 3RV2.1./3RV2.2. 500 90 40 10
690 90 60 30
3RV1331-4HC10 3RV2.1./3RV2.2. 690 140 60 10

Installation guidelines for motor starter protectors with limiter function (size S2)
The values for the minimum clearances for size S2 motor starter protectors are available on
request.

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Mounting
7.2 Mounting in limiter circuit

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Connection 8
Infeed
3RV2 motor starter protectors can optionally be fed from the top or from below.

Connection types
The motor starter protectors are available with the following connection types:
● Screw-type connection system
● Spring-loaded connection system (3RV2 only, in sizes S00 and S0 up to 32 A)
● Ring cable lug connection system (3RV2 only, in sizes S00 and S0 up to 32 A)

Connection of terminals
Within the SIRIUS modular system, the conductor cross-sections are matched to one
another dependent upon size.

Reference

More information ... Can be found ...

About connecting the SIRIUS modular system In the "References" appendix under "SIRIUS
Innovations manuals (Page 186)".
About conductor cross-sections and tightening In the chapter entitled "Conductor cross-sections
torques main circuit (Page 147)".

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Connection
8.1 Conductor cross-sections

8.1 Conductor cross-sections

8.1.1 Conductor cross-sections

Conductor cross-sections
Due to SIRIUS being a modular system, the conductor cross-sections of all the devices of
one size are identical.

8.1.2 Conductor cross-sections for screw-type connection systems

Conductor cross-sections for screw-type connection systems

The tables below define the permissible conductor cross-sections for main terminals and
auxiliary conductor connections in sizes S00, S0 and S2 for screw-type connection systems.

Table 8- 1 Main conductors of size S00 with M3 combination screws *)

Motor starter protector

Tools Pozidriv size PZ 2, Ø 5 to 6 mm

Tightening torque 0.8 to 1.2 Nm

Solid and stranded
2 x (0.75 to 2.5) mm²
Max. 2 x 4 mm²
Finely stranded with end sleeve 2 x (0.5 to 1.5) mm²
2 x (0.75 to 2.5) mm²

AWG
2 x (18 to 14)
2 x 12

*) The conductor cross-sections do not apply for the devices 3RV27 and 3RV28

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 Connection
8.1 Conductor cross-sections

Table 8- 2 Main conductors of size S0 with M4 combination screws *)

Motor starter protector

Tools Pozidriv size PZ 2, Ø 5 to 6 mm

Tightening torque 2.0 to 2.5 Nm

Solid and stranded 2 x (1.0 to 2.5) mm²
2 x (2.5 to 10) mm²

Finely stranded with end sleeve 2 x (1 to 2.5) mm²

2 x (2.5 to 6) mm²
Max. 1 x 10 mm²
AWG 2 x (16 to 12)
2 x (14 to 8)

*) The conductor cross-sections do not apply for the devices 3RV27 and 3RV28

Table 8- 3 Main conductors of size S2 with box terminal

Motor starter protector Motor starter protector

3RV2.31-4S/T/B/D/E/P/U/V. 3RV2.31-4W/X/J/K/R.1.
1. 3RV2431-4VA1.
3RV2.32-...
Tools Pozidriv size PZ 2, Ø 5 to 6 mm

Tightening torque 3.0 to 4.5 Nm

Solid and stranded 2 x (1 to 25) mm² 2 x (1 to 35) mm²
1 x (1 to 35) mm² 1 x (1 to 50) mm²

Finely stranded without end -- --

sleeve

Finely stranded with end sleeve 2 x (1 to 16) mm² 2 x (1 to 25) mm²

1 x (1 to 25) mm² 1 x (1 to 35) mm²

AWG 2 x (18 to 3) 2 x (18 to 2)

1 x (18 to 2) 1 x (18 to 1)

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Connection
8.1 Conductor cross-sections

Table 8- 4 Auxiliary conductors of size S00/S0/S2 with M3 combination screws *)

Accessories for motor starter protectors

Tools Pozidriv size PZ 2, Ø 5 to 6 mm

Tightening torque 0.8 to 1.2 Nm

Solid and stranded 2 x (0.5 to 1.5) mm²
2 x (0.75 to 2.5) mm²

Finely stranded with end sleeve 2 x (0.5 to 1.5) mm²

2 x (0.75 to 2.5) mm²

AWG 2 x (20 to 16)

2 x (18 to 14)

*) The conductor cross-sections do not apply for the devices 3RV27 and 3RV28

Reference
You can find additional information on the conductor cross-sections of the 3RV27 and
3RV28 devices in the sections entitled Conductor cross-sections main circuit (Page 147) and
Conductor cross-sections auxiliary and control circuits (Page 150) .

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 Connection
8.1 Conductor cross-sections

8.1.3 Conductor cross-sections for spring-loaded connection systems

Conductor cross-sections for spring-loaded connection systems

The tables below define the permissible conductor cross-sections for main terminals and
auxiliary conductor connections in sizes S00 and S0 for spring-loaded connection systems.

Note
The main terminals of size S2 motor starter protectors are only available with screw
connections.

Table 8- 5 Main conductors of size S00

Motor starter protector

Tools Ø 3.0 x 0.5 (3RA2908-1A)

Solid and stranded 2 x (0.5 to 4.0) mm²

Finely stranded without end sleeve 2 x (0.5 to 2.5) mm²

Finely stranded with end sleeve 2 x (0.5 to 2.5) mm²

AWG 2 x (20 to 12)

Table 8- 6 Main conductors of size S0

Motor starter protector

Tools Ø 3.0 x 0.5 (3RA2908-1A)

Solid and stranded 2 x (1.0 to 10) mm²

Finely stranded without end sleeve 2 x (1.0 to 6.0) mm²

Finely stranded with end sleeve 2 x (1.0 to 6.0) mm²

AWG 2 x (18 to 8)

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Connection
8.1 Conductor cross-sections

Table 8- 7 Auxiliary conductors of size S00/S0/S2

Accessories for motor starter protectors

Tools Ø 3.0 x 0.5 (3RA2908-1A)

Solid and stranded 2 x (0.5 to 2.5) mm²

Finely stranded without end sleeve 2 x (0.5 to 2.5) mm²

Finely stranded with end sleeve 2 x (0.5 to 1.5) mm²

AWG 2 x (20 to 14)

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 Connection
8.1 Conductor cross-sections

8.1.4 Conductor cross-sections for ring cable lug connection system

Connection cross-sections for ring cable lug connection systems (3RV2 only, in sizes S00 and S0)
The tables below define the permissible conductor cross-sections for main terminals and
auxiliary conductor connections in sizes S00 and S0 for ring cable lug connection systems.

Table 8- 8 Main conductors and auxiliary conductors of size S00 with M3 combination screws

SIRIUS devices
Tools Pozidriv size 2,
Ø 5 to 6 mm

Tightening torque 0.8 to 1.2 Nm

Ring cable lug 1) d2 = min. 3.2 mm
d3 = max. 7.5 mm

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Connection
8.1 Conductor cross-sections

Table 8- 9 Main conductors and auxiliary conductors of size S0 with M4 combination screws

SIRIUS devices
Tools Pozidriv size 2,
Ø 5 to 6 mm

Tightening torque 2.0 to 2.5 Nm

Ring cable lug 1) d2 = min. 4.3 mm
d3 = max. 12.2 mm

1)The following ring cable lugs are approved for achieving the required clearances and
creepage distances:
● For applications according to IEC 60947-1:
– DIN 46237 (with insulating sleeve)
– JIS CS805 type RAV (with insulating sleeve)
– JIS CS805 type RAP (with insulating sleeve)
● For applications in compliance with UL 508 (UL 60947-4-1):
– DIN 46 234 (without insulating sleeve)
– DIN 46225 (without insulating sleeve)
– JIS CS805 (without insulating sleeve)
A shrink-on sleeve must be used to insulate ring cable lugs without an insulating sleeve. The
following conditions must be met:
● Application temperature: -55 °C to +155 °C
● UL 224 approved
● Flame-protected

DANGER
Hazardous voltage.
Will cause death or serious injury.
Only use approved ring cable lugs to meet the required clearances and creepage
distances.

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Operation 9
9.1 Setting the current

Procedure
Use a screwdriver to set the load's rated current (current setting) Ie on the scale on the motor
starter protector.
In the context of this setting, a distinction is made between two fundamental designs:
1. Stand-alone assembly: No directly mounted contactor and clearance of at least 10 mm to
left and right.
2. Side-by-side design: Directly mounted contactor or clearance to left and right of less than
10 mm (commonly used design).
Note the two possible setting marks on the adjusting knob:
● Dash marking: Setting mark for the motor starter protector in stand-alone design.
● Triangular marking: Setting mark for the motor starter protector in side-by-side design.
In both cases you can use the full current range up to the scale mark at the top for size S00,
S0 and S2 motor starter protectors at ambient temperatures of up to + 60 °C.

Note
Restrictions in the case of motor starter protectors 3RV2.21-4PA10 (30 to 36 A) and
3RV2.21-4FA10 (34 to 40 A) in size S0
In the case of motor starter protectors with 30 to 36 A and 34 to 40 A, the maximum
permissible ambient temperature is 40 °C.
These motor starter protectors must not be operated side-by-side. A clearance of 9 mm at
the side must be observed. Direct mounting of contactors with link module is not permitted.
The motor starter protectors with 30 to 36 A and 34 to 40 A have only one setting mark (=
dash).

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Operation
9.1 Setting the current

Set the relevant setting mark (dash or triangle) to the load current.

Figure 9-1 Making the current setting Ie

Current reduction
Current reduction is required at ambient temperatures above +60 °C. The maximum
permissible current setting for an ambient temperature of +70 °C is indicated on the scale by
a slightly longer mark on the scale. You can find more information about derating in the
chapter titled Application environment (Page 45).

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9.2 Testing the overload release

9.2 Testing the overload release

The tables below show the procedures for testing the motor starter protectors' overload
release:

Table 9- 1 Motor starter protectors (sizes S00 and S0)

Step Instructions Figure

1 Turn the rotary button from O to I.
2/3 Insert a screwdriver into the test opening
and push it to the left.

Table 9- 2 Motor starter protectors (size S2)

Step Instructions Figure

1 Turn the rotary button from O to I.
2 Insert a screwdriver into the test opening
and carefully push it towards the back.

Result
If the rotary button snaps into the tripped setting, the test was successful.

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Operation
9.3 Testing the overload relay function (3RV21)

9.3 Testing the overload relay function (3RV21)

Step Operating instruction Figure

1 The control circuit must be energized.
Insert a screwdriver into the test opening
and push it down.

Result
The connected contactor disconnects.

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9.4 Securing

9.4 Securing

Function
You can secure the motor starter protector against unauthorized closing, for example, if
repair work needs to be carried out.

Procedure
Move the rotary switch to the OFF position. Take the cylinder out of the rotary lever. (This
locks the rotary operating mechanism.) Secure the motor starter protector against
unauthorized closing by locking the rotary switch with a padlock (shackle diameter 3.5 to
4.5 mm).

Figure 9-2 Securing the rotary switch

9.5 Reclosing after tripping

Tripping
When the motor starter protector trips, the rotary switch moves to the tripped setting to
indicate that it has tripped.
An option is available (in the form of an accessory) to have a signaling switch report tripping
electrically.

Reclosing (after remedying the cause of a fault/ascertaining the absence of faults)

Reclosing takes place directly on the switch. The rotary operating mechanism has to be set
to O first before reclosing, to return the mechanism to readiness for operation. The motor
starter protector can then be reclosed.

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9.5 Reclosing after tripping

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10.1 Accessories overview

Accessories
For maximum flexibility, accessories can be added to the motor starter protector as required,
easily, and without the need for tools.

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10.1 Accessories overview

Mountable accessories
The mountable accessories for size S00/S0 3RV2 motor starter protectors are illustrated
below.

1 Signaling switch
2 Lateral auxiliary switch with 2 contacts
3 Lateral auxiliary switch with 4 contacts
4 Disconnector module
5 Terminal block type E
6 Undervoltage release
7 Shunt release
8 Transverse auxiliary switch

Figure 10-1 Motor starter protector size S00/S0 with mountable accessories

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10.1 Accessories overview

The mountable accessories for size S2 3RV2 motor starter protectors are illustrated below.

1 Transverse auxiliary switch

2 Lateral auxiliary switch with 2 contacts
3 Lateral auxiliary switch with 4 contacts
4 Shunt releases
5 Undervoltage releases
6 Undervoltage release with leading auxiliary contacts
7 Signaling switch
8 Disconnector module

Figure 10-2 Motor starter protector size S2 with mountable accessories

Further accessories
● Phase barriers
● Door-coupling rotary operating mechanism
● Enclosures and mounting accessories
● Sealable cover
● Insulated 3-phase busbar system
● 8US busbar adapter
● 3RV2917 infeed system (3RV2 only, in sizes S00 and S0)
● Link modules for the installation of contactors, solid-state contactors or soft starters

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10.1 Accessories overview

For maximum flexibility, accessories can be added to the motor starter protector as required,
easily, and without the need for tools.

Accessories 3RV20 3RV21 3RV23 3RV24 3RV271) 3RV281)

Auxiliary switch ✓ ✓ ✓ ✓ ✓ ✓
Signaling switch ✓ ✓ ✓ ✓ - -
Undervoltage release ✓ - ✓ ✓ ✓ ✓
Shunt release ✓ - ✓ ✓ ✓ ✓
Disconnector module ✓ ✓ ✓ ✓ - -
Insulated 3-phase busbar system ✓ ✓2) ✓ ✓ - -
8US busbar adapters ✓ ✓ ✓ ✓ - -
Door-coupling rotary operating mechanism ✓ ✓ ✓ ✓ ✓ ✓
Link modules ✓ ✓ ✓ ✓ - -
Surface-mounting enclosure ✓ ✓ ✓ ✓ - -
Flush-mounting enclosure ✓1) ✓1) ✓1) ✓1) - -
Front plate ✓ ✓ ✓ ✓ - -
Infeed system ✓1) - ✓1) ✓1) - -
1) Only for 3RV2 in sizes S00 and S0.
2) Only for 3RV2 in size S2.

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10.2 Installation rules/Component rules

10.2 Installation rules/Component rules

Maximum expansion
The maximum expansion of the 3RV2 motor starter protector is one transverse auxiliary
switch, one lateral auxiliary switch with 2 contacts, one signaling switch, and one auxiliary
release.
The lateral auxiliary switch 2 NO contacts + 2 NC contacts can also be used as an
alternative to a transverse auxiliary switch and a lateral auxiliary switch with 2 contacts.
However, in this case it will not be possible to add a signaling switch. Accordingly, a
maximum of 4 auxiliary contacts with auxiliary switches may be mounted on each motor
starter protector.

Possible combinations
The following auxiliary/signaling switch and auxiliary switch combinations are possible:
● The lateral auxiliary switch must be mounted to the left of the signaling switch.
● Transverse and lateral auxiliary switches can be combined.
● A maximum of 4 auxiliary contacts may be added.
● One auxiliary release can be mounted on the right of each motor starter protector. An
auxiliary release cannot be mounted on the 3RV21 motor starter protector.
● The signaling switch must be selected before the auxiliary switch.
● Once a signaling switch has been selected, only one lateral auxiliary switch with 2
contacts can be selected. It is not possible to select the lateral auxiliary switch with 4
contacts.

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10.3 Auxiliary switch

10.3 Auxiliary switch

10.3.1 Description

Function
The contacts of the auxiliary switch open and close along with the main contacts on the
motor starter protector.

Versions

Table 10- 1 Auxiliary switch versions

Auxiliary switch Versions Connection system Width Mountable

Transverse auxiliary switch 1 CO contact Screw connection 45 mm Front side
1 NO contact + 1 NC con- Screw-type/spring-
tact loaded connection,
ring cable lug
2 NO contacts Screw-type/spring-
loaded connection
Solid-state compatible trans- 1 CO contact Screw connection 45 mm Front side
verse auxiliary switch
for operation in dusty atmos-
phere and in solid-state circuits
with low operational currents
Cover caps for transverse - - 45 mm Front side
auxiliary switch
to ensure finger-safety
Lateral auxiliary switch 1 NO contact + 1 NC con- Screw-type/spring- 9 mm Left-hand side
tact loaded connection,
ring cable lug
2 NO contacts Screw-type/spring- 9 mm
loaded connection
2 NC contacts Screw-type/spring- 9 mm
loaded connection
2 NO contacts + 2 NC Screw connection 18 mm
contacts

Note
• A maximum of four auxiliary contacts with auxiliary switches can be mounted on each
motor starter protector.
• Auxiliary switches (2 contacts) and signaling switches can be mounted individually or
together.

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10.3 Auxiliary switch

10.3.2 Mounting

Note
The auxiliary switches are mounted in the same way for all sizes.

Mounting auxiliary switches

Table 10- 2 Mounting a transverse auxiliary switch

Step Instructions Figure

1/2 Using a screwdriver, carefully force
off the cover. (sizes S00/S0)
Take out the cover. (size S2)
3 Slant the transverse auxiliary switch
and push it into the opening on front
of the motor starter protector.
4 Press the transverse auxiliary switch
down until you hear it engage.

Table 10- 3 Mounting a lateral auxiliary switch

Step Instructions Figure

1 Attach the lateral auxiliary switch to
the rear of the motor starter protector.
2 Press the auxiliary switch to the mo-
tor starter protector until you hear it
engage.

Reference

More information ... can be found in the Chapter ...

About connection Circuit diagrams (Page 179)

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10.3 Auxiliary switch

10.3.3 Disassembly

Note
The auxiliary switches are disassembled in the same way for all sizes.

Disassembling auxiliary switches

Table 10- 4 Disassembling a transverse auxiliary switch

Step Operating instruction Figure

1 Slide a screwdriver underneath the
transverse auxiliary switch. Using the
screwdriver, carefully dislodge the
auxiliary switch.
2 Pull the transverse auxiliary switch
out at an angle and remove it from
the motor starter protector.

Table 10- 5 Disassembling a lateral auxiliary switch

Step Operating instruction Figure

1 Press the clips on the top and bottom
of the lateral auxiliary switch together.
2 Run a screwdriver between the motor
starter protector and the lateral auxil-
iary switch. Dislodge the auxiliary
switch from the motor starter protec-
tor by carefully turning the screwdriv-
er.
3 Remove the lateral auxiliary switch
from the side of the motor starter
protector.

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10.4 Signaling switch

10.4 Signaling switch

10.4.1 Description

Function
The signaling switch has two contact systems:
● One contact system (1 NO contact + 1 NC contact) signals general tripping irrespective of
whether this was caused by a short circuit, an overload, or an auxiliary release.
● The other contact system (1 NO contact and 1 NC contact) only switches in the event of
short-circuit release.
To be able to reclose the motor starter protector after a short circuit, once the cause of the
error has been dealt with, the signaling switch has to be reset by hand.

Versions

Signaling switch Versions Connection sys- Width Mountable

tem
Signaling switch 2 contact systems Screw-type/spring- 18 mm Left-hand side
each with 1 NO loaded connec-
contact and 1 NC tion, ring cable lug
contact

Note

• A signaling switch can be mounted on the side of the motor starter protector.
• An auxiliary switch (2 contacts) and a signaling switch can be mounted individually or
together.
• The signaling switch cannot be used with 3RV27 and 3RV28 circuit breakers.

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10.4 Signaling switch

10.4.2 Mounting

Mounting a signaling switch (sizes S00/S0)

Table 10- 6 Mounting a signaling switch

Step Instructions Figure

1 Press and hold down the transport
lock on the inside of the signaling
switch.
2 Then also press the blue RESET
button on the front of the signaling
switch until it engages.
3 Attach the signaling switch to the rear
of the motor starter protector.
4 Press the signaling switch to the
motor starter protector until you hear
it engage.

Table 10- 7 Mounting/disassembling a signaling switch (size S2)

Step Instructions Figure

1 Remove the adhesive label on
the left of the motor starter
protector (only for 3RV2.31 up
to and including 45 A and
3RV2431 up to and including
40 A).
2 Press the signaling switch to
the motor starter protector
until you hear it engage.

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10.4 Signaling switch

Reference

More information ... can be found in the Chapter ...

About connection Circuit diagrams (Page 179)

10.4.3 Disassembly

Disassembling signaling switches

Table 10- 8 Disassembling a signaling switch

Step Operating instruction Figure

1 Press the clips on the top and bottom
of the signaling switch together.
2 Run a screwdriver between the motor
starter protector and the signaling
switch. Dislodge the signaling switch
from the motor starter protector by
carefully turning the screwdriver.
3 Remove the signaling switch from the
side of the motor starter protector.

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10.4 Signaling switch

10.4.4 Operation and diagnostics

Overview
The signaling switch supplies two signals:
● A tripped signal (short circuit, overload or tripping by shunt release)
● A short-circuit signal (short circuit only)

Signaling switch display

Table 10- 9 Signaling switch with tripped and short-circuit signal

Figure State Procedure after tripping1)

Tripped signal Open (move to O) and then
reclose (move to I) the motor
• Motor starter protector
starter protector.
– In tripped setting
• Signaling switch
– Display is red
– RESET button (blue)
remains pressed down

Short-circuit signal Press the RESET button

(blue) on the signaling switch,
• Motor starter protector
then open the motor starter
– In tripped setting protector (move to O) before
• Signaling switch reclosing it (move to I).
– Display is red
– RESET button (blue)
is not pressed down

1) Rectify the cause of tripping (short-circuit or overload) before resetting the signaling switch.

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10.5 Auxiliary release

10.5 Auxiliary release

10.5.1 Description

Auxiliary release
The releases, which are not size-specific, are available in three versions:
● Undervoltage release
● Undervoltage release with leading auxiliary contacts (2 NO contacts)
● Shunt release
The releases are mounted on the right-hand side of the motor starter protector and have a
width of 18 mm. They are available for all commonly used voltages all over the world. They
can be installed inside molded-plastic enclosures.

Note
• One auxiliary release can be mounted on each motor starter protector.
• No accessories can be mounted on the right-hand side of 3RV21 motor starter protectors
with overload relay function.

WARNING
Hazardous Voltage. Risk of death or serious injury.
The function of the undervoltage release may be restricted following a short-circuit release.
Following a short-circuit release, check that the undervoltage release is correctly mounted
and carry out the function test for 3RV2902-1A..., 3RV2902-1C... again.

Shunt release
For remote-controlled tripping of the motor starter protector
● Via PLC: The release's coil should only be energized for a brief period.

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10.5 Auxiliary release

Undervoltage release
The undervoltage release trips the motor starter protector in the event of voltage interruption
(e.g. if the power supply fails) and prevents the motor from being unintentionally restarted
when the voltage is restored. The motor starter protector then has to be reclosed by hand.
Particularly suitable for EMERGENCY OFF disconnection via corresponding EMERGENCY
OFF pushbutton according to IEC 60204-1 (VDE 0113)

Undervoltage release with leading auxiliary contacts

The undervoltage release with leading auxiliary contacts has the same function as the
undervoltage release without auxiliary contacts.
Additional functions:
● The auxiliary contacts ensure that the undervoltage release is only energized during the
motor starter protector's ON time.
● The auxiliary contacts isolate the overvoltage release from the line on both sides when
the voltage is disconnected or in the event of tripping, thereby preventing vagabond
voltages from getting into the control circuit when the switch is set to OFF. This requires a
conductive connection between outputs D2 and 08.
● Because the contacts are leading contacts, the power supply to the undervoltage release
is assured before the remaining steps involved in switching on are carried out.

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10.5 Auxiliary release

10.5.2 Auxiliary release voltage ranges

Table 10- 10 Undervoltage release voltage ranges

Auxiliary release Frequency

DC 50 Hz AC 60 Hz AC
Undervoltage release 24 V *) 24 V -
110 V 120 V
- 208 V
230 V 240 V
400 V 440 V
415 V 480 V
500 V 600 V
Undervoltage release with leading - 230 V 240 V
auxiliary contacts 400 V 440 V
415 V 480 V

*) A break of at least 2.5 s must be observed between the trip and switching the undervoltage release back on again.

Table 10- 11 Shunt release voltage ranges

Auxiliary release Frequency

50/60 Hz AC 50/60 Hz AC; DC
100% ED 1) 5 s ED 2)
Shunt release 20 to 24 V 20 to 70 V
90 to 110 V 70 to 190 V
210 to 240 V 190 to 330 V
350 to 415 V 330 to 500 V
500 V 500 V
1) The voltage range is valid for 100% (infinite) ON period. The response voltage lies at 0.9 of the lower limit of the voltage
range.
2) The voltage range is valid for 5 s ON period at 50 Hz/60 Hz AC and DC. The response voltage lies at 0.85 of the lower
limit of the voltage range.

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10.5 Auxiliary release

10.5.3 Mounting

Mounting the shunt release

Table 10- 12 Mounting a shunt release

Step Operating instruction Figure

1 Attach the shunt release to the rear of
the motor starter protector.
2 Press the shunt release to the motor
starter protector until you hear it en-
gage.

10.5.4 Disassembly

Disassembling the shunt release

Table 10- 13 Disassembling a shunt release

Step Operating instruction Figure

1 Press the clips on the top and bottom
of the shunt release together.
2 Run a screwdriver between the shunt
release and the motor starter protec-
tor. Dislodge the shunt release from
the motor starter protector by careful-
ly turning the screwdriver.
3 Remove the shunt release from the
side of the motor starter protector.

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10.6 Disconnector module

10.6 Disconnector module

10.6.1 Description

Disconnector module
The disconnector module is mounted on the motor starter protector on the infeed side. The
disconnector module can be used to form a visible isolating distance. To set up the isolating
distance, the plug connector is removed from the enclosure. The isolating plug can only be
removed with the supply disconnected.
The touch-proof isolating point is clearly visible and is secured with a padlock so that the
plug connector cannot be inserted during maintenance work, for example.
Disconnector modules are available for motor starter protectors in sizes S00, S0 and S2.

Note

• The disconnector module cannot be used with 3RV27 and 3RV28 circuit breakers.
• The disconnector module covers the connection screws on the transverse auxiliary
switch. We therefore recommend using lateral auxiliary switches when using the
disconnector module.
• The disconnector module must not be used in conjunction with the 3-phase busbars
3RV1915 and 3RV1935.
• The disconnector module in size S2 can only be used together with motor starter
protectors with rated currents up to 65 A.

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10.6 Disconnector module

UL/CSA derating table

A specific derating must be observed when fitting a disconnector module onto a motor starter
protector. The following table presents the maximum permitted conventional thermal current
for sizes S0 and S2.

3RV2.2 (size S0) Surrounding Air Temperature 40 °C Ambient Temperature 40 °C

40 A 37.5 A --
36 A 33.7 A --
32 A 32 A 30.3 A
28 A 28 A 27 A
≤ 25 A 25 A 25 A

3RV2.3 (size S2) Ambient Temperature 40 °C

80 A --
73 A --
65 A On request
59 A On request
≤ 52 A 52 A

10.6.2 Mounting

Mounting sequence

Note
Mounting sequence for disconnector module and transverse auxiliary switch
The disconnector module covers the connection screws on the transverse auxiliary switch.
Therefore, we recommend that you use the lateral auxiliary switches or wait until the
transverse auxiliary switches have been wired before mounting the disconnector module.

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10.6 Disconnector module

Mounting the disconnector module

Table 10- 14 Mounting the disconnector module

Step Operating instruction Figure

1 Set the rotary button on the motor
starter protector to O.
2 Remove the protective cover from the
terminal lugs on the disconnector
module.
3 Set the disconnector module down on
the motor starter protector. Make sure
that the terminal lugs on the discon-
nector module slot into the corre-
sponding openings.

4 Slide the closing lockout down.

5 Screw the main conductor terminals
tight on the motor starter protector.

6 Slide the closing lockout up.

7 Set the rotary button on the motor
starter protector to I.
8 Secure the disconnector module so
that the isolating plug cannot be re-
moved when the motor starter protec-
tor is active.

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10.6 Disconnector module

10.6.3 Isolation and shut-off

Creating and securing the isolating distance

Table 10- 15 Creating and securing the isolating distance

Step Operating instruction Figure

1 Set the rotary button on the motor
starter protector to O.
2 Slide the closing lockout down.
3 Slide the isolating plug forward and
out of the disconnector module.

4 Slide the closing lockout up.

5 Secure the closing lockout so that the
isolating plug cannot be inserted or
pushed further in.

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10.7 Phase barriers/UL 508 (UL 60947-4-1) "type E" terminals

10.7 Phase barriers/UL 508 (UL 60947-4-1) "type E" terminals

10.7.1 Description

"Self-protected combination motor controller (type E)" according to UL 508 (UL 60947-4-1)
3RV20 motor starter protectors are approved as "Self-Protected Combination Motor
Controller" (Type E) according to UL 508 (UL 60947-4-1).
The increased clearances and creepage distances required for this application on the input
side of the device (1 inch and 2 inches respectively) are achieved by adding terminal blocks.
1. The 3RV2928-1H terminal block is screwed onto the basic unit (sizes S00 and S0 only).
2. The 3RV2928-1K (for 3RV2 in sizes S00 and S0) and 3RV2938-1K (for 3RV2 in size S2)
phase barriers are plugged onto the device.1)
1)The following motor starter protectors fulfill the extended clearances and creepage
distances for approval according to Type E without using a phase barrier:
● 3RV2.31-4S.1.
● 3RV2.31-4T.1.
● 3RV2.31-4B.1.
● 3RV2.31-4D.1.
● 3RV2.31-4E.1.
● 3RV2.31-4P.1.
● 3RV2.31-4U.1.
● 3RV2.31-4V.1.

The terminal block is recommended for the connection of larger conductor cross-sections.

Note
CSA
CSA approval does not require extended clearances and creepage distances.

Function
To ensure optimum protection against flashover between the connected conductors in the
event of a short circuit, phase barriers/terminals can be used. The phase barriers/terminals
are required to increase the clearances and creepage distances in conjunction with
prevailing switching overvoltages during motor starter protector switching. The phase
barriers/terminals increase the insulation strength between the motor starter protector's
connection contacts.

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10.7 Phase barriers/UL 508 (UL 60947-4-1) "type E" terminals

Restriction
The terminal block and phase barriers cannot be used simultaneously with 3RV19.5 3-phase
busbars. It is not possible to install the motor starter protector (size S0) with a phase barrier
onto a mounting plate.
Observe the following procedure when fitting the motor starter protector (size S2) with a
phase barrier onto a mounting plate.
1. Use a screwdriver to diagonally tighten the screws in the drilled holes on the motor starter
protector.
2. Attach the phase barrier to the motor starter protector from the front. Tilt the phase barrier
back until it snaps onto the motor starter protector.

Versions
The terminal block and the phase barriers are available in screw designs. They can only be
mounted on the motor starter protector using screw-type connection systems.

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10.7 Phase barriers/UL 508 (UL 60947-4-1) "type E" terminals

10.7.2 Mounting UL 508 (UL 60947-4-1) "type E" terminals

The 3RV2928-1H terminal block can only be mounted on motor starter protectors in sizes
S00 and S0 using the screw-type connection system.

Table 10- 16 Mounting the UL 508 (UL 60947-4-1) "type E" terminal

Step Instructions Figure

1 Attach the terminal to the motor start-
er protector from above.
2 Screw the terminal tight by screwing
the main conductor terminals of the
motor starter protector tight.

10.7.3 Mounting phase barriers

Phase barriers are available for motor starter protectors in sizes S00, S0 and S2. The
following figure shows mounting of the 3RV2928-1K phase barrier on a size S00 motor
starter protector.

Table 10- 17 Mounting phase barriers

Step Instructions Figure

1 Attach the phase barriers to the motor
starter protector from the front. Tilt
the phase barriers back and down
until they snap onto the motor starter
protector.

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10.8 Door-coupling rotary operating mechanism

10.8 Door-coupling rotary operating mechanism

10.8.1 Description
The 3RV2 motor starter protectors can be installed in the control cabinet and operated
externally by means of a door-coupling rotary operating mechanism. The mechanism
engages when the control cabinet door closes. If the motor starter protector is active, the
coupling locks, thereby preventing the door opening unintentionally. This lock can be
deactivated by maintenance personnel. In the OFF setting, the rotary operating mechanism
can be secured against reclosing with up to 3 padlocks. The padlocks prevent the door from
opening unintentionally.

Door-coupling rotary operating mechanisms

The door-coupling rotary operating mechanisms comprise a knob, a coupling driver, and an
extension shaft 130/330 mm in length (6 x mm). The door-coupling rotary operating
mechanisms are dimensioned for IP64 degree of protection. The interlocking of the door
prevents the unintentional opening of the control cabinet door when the switch is set to ON.
The OFF setting can be locked with up to 3 padlocks.

Door-coupling rotary operating mechanism for arduous conditions

The door-coupling rotary operating mechanisms comprise a knob, a coupling driver, and an
extension shaft 300 mm in length (8 x 8 mm), a spacer and two metal brackets, which are
used to mount the motor starter protector.
The door-coupling rotary operating mechanisms are designed to degree of protection IP65.
The interlocking of the door reliably prevents the unintentional opening of the control cabinet
door when the switch is set to ON. The OFF setting can be locked with up to 3 padlocks.
Laterally mountable auxiliary releases and 2-pole auxiliary switches can be used. The door-
coupling rotary operating mechanisms meet the requirements for isolating function according
to IEC 60947-2.

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10.8 Door-coupling rotary operating mechanism

Versions

Door-coupling rotary Versions Width Mountable

operating mechanism
Door-coupling rotary operating mechanisms (IP64 degree of protection)
Door-coupling rotary Black Depending on version Depending on version
operating mechanism
EMERGENCY STOP Red/yellow Depending on version Depending on version
door-coupling rotary
operating mechanism
Door-coupling rotary operating mechanism for arduous conditions (IP65 degree of protection)
Door-coupling rotary Gray Depending on version Depending on version
operating mechanism
EMERGENCY STOP Red/yellow Depending on version Depending on version
door-coupling rotary
operating mechanism

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10.8 Door-coupling rotary operating mechanism

10.8.2 Mounting

Mounting the door-coupling rotary operating mechanism

Figure 10-3 Mounting the door-coupling rotary operating mechanism

Note
Remember to observe the mechanical coding of the connecting rod!

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10.8 Door-coupling rotary operating mechanism

10.8.3 Operating the door-coupling rotary operating mechanism

Opening the door

The following table shows how to open the control cabinet door with the door-coupling rotary
operating mechanism:

Table 10- 18 Opening control cabinet doors with door-coupling rotary operating mechanism

Diagram Procedure
To open the control cabinet door, set the motor
starter protector to O (OFF). This will release the
extension shaft from the rotary operating mecha-
nism so that you can open the door.

If you need to open the control cabinet door dur-

ing operation, press the knob next to the rotary
knob to "override" the interlock (Step 1).
To close the door during operation, press this
knob again so that the extension shaft can re-
engage.

Opening the door with significant force

Note
If the motor starter protector is set to ON and the door is opened with a force of
> 150 to 200 N, the extension shaft cap will break away from the rotary switch on the motor
starter protector to prevent irreparable damage to the motor starter protector. The motor
starter protector remains set to ON.

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10.8 Door-coupling rotary operating mechanism

The extension shaft then needs to be re-attached to the motor starter protector and the door-
coupling rotary operating mechanism as described below:

Table 10- 19 Attaching the extension shaft

Diagram Procedure
Switch off the motor starter protector (O) and turn
the rotary switch on the door-coupling rotary
operating mechanism to OFF.
Attach the extension shaft cap to the rotary
switch on the motor starter protector and then
insert the extension shaft into the cap.
Close the control cabinet door.

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10.8 Door-coupling rotary operating mechanism

Locking
In the OFF position, the rotary operating mechanism can be secured by attaching up to
3 locks to the handle outside of the control cabinet, e.g. while maintenance work is carried
out on the system. In this case too, the motor starter protector must be set to the O position
first, before the locks are attached. The locking device on the handle is then pulled forward.
Up to three padlocks with a maximum shackle diameter of 8 mm can be attached to this
locking device.

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10.8 Door-coupling rotary operating mechanism

10.8.4 Operating the door-coupling rotary operating mechanism for arduous conditions

Mounting the door-coupling rotary operating mechanisms for arduous conditions

Step Operating instruction

1/2 Unscrew the cover from the door-coupling rotary oper-
ating mechanism and remove the cover.

3/4 Screw the base of the door-coupling rotary operating

mechanism tight to a level surface and connect to
ground.

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10.8 Door-coupling rotary operating mechanism

Step Operating instruction

5/6 Mount a DIN rail in the center of the base of the door-
coupling rotary operating mechanism. Attach the deac-
tivated motor starter protector to the DIN rail from
above and snap the motor starter protector onto the
DIN rails.

7/8 Replace the cover on the base of the door-coupling

rotary operating mechanism. When doing this, make
sure that the motor starter protector is set to "OFF" and
that the shaft slot is on the right.

Opening the door

To open the control cabinet door, set the motor starter protector to O. This will release the
extension shaft from the rotary operating mechanism so that you can open the door.

Opening the door with significant force

Note
Opening the door with a force of ≥ 800 N when the motor starter protector is set to I can
damage the mechanism beyond repair. The motor starter protector remains active. The
mechanism will keep the door closed up to a force of 800 N.

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10.8 Door-coupling rotary operating mechanism

Locking

The mechanism can be locked inside the control cabinet with a padlock. The motor starter
protector must be set to the O position first, before the lock is attached.

The mechanism can also be locked outside the control cabinet via the handle.
In this case too, the motor starter protector must be set to the O position first, before the
locks are attached. The locking device on the handle is then pulled forward. Up to five
padlocks with a maximum shackle diameter of 6 mm or three padlocks with a maximum
shackle diameter of 8.5 mm can be attached to this locking device.

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10.9 Enclosures and mounting accessories

10.9 Enclosures and mounting accessories

10.9.1 Description

General
Plastic enclosures for surface mounting are available for the stand-alone assembly of size
S00 (In max = 16 A), S0 (In max = 32 A) and S2 motor starter protectors. Molded-plastic
enclosures for flush mounting are available in various dimensions for motor starter protectors
in sizes S00 and S0.
In the case of installation in molded-plastic enclosures the rated operational voltage Ue of the
motor starter protectors is 500 V.
The enclosures for surface mounting have the degree of protection IP55; the enclosures for
flush mounting also comply with the degree of protection IP55 at the front (the flush-mounted
section complies with IP20).
When installing motor starter protectors with spring-loaded connections (size S00/S0) in
enclosures for surface mounting, the rear cable entries cannot be used.
Motor starter protectors with spring-loaded connections (for 3RV2 in sizes S00 and S0 only)
cannot be used in enclosures for flush mounting.

Enclosures
All enclosures are equipped with N and PE terminals. They have 2 knockout cable entry
openings for cable glands at the top and 2 at the bottom, along with corresponding cable
entries scored on the rear. There is a knockout on the top of the enclosure for indicator lights
which are available as accessories.
The slim-line enclosure can accommodate a motor starter protector without accessories, with
transverse and lateral auxiliary switches. There is no provision for installing a motor starter
protector with signaling switch.
The enclosures are available either with a black rotary operating mechanism or with an
EMERGENCY STOP rotary operating mechanism with red/yellow handle.
In the OFF setting, all rotary operating mechanisms can be locked with up to three padlocks.

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10.9 Enclosures and mounting accessories

A certain derating must be observed when installing size S2 motor starter protectors in the
enclosure for surface mounting. The following table lists the maximum permitted
conventional thermal current.

3RV2.3 Maximum permissible con- Ip (max. Ue = 500 V)

ventional thermal current Ithe
80 A -- --
73 A -- --
65 A On request 5 kA
59 A On request
52 A 48 A
45 A 42 A
40 A 37 A
36 A 34 A
32 A 28 A
25 A 22 A
20 A 19 A
17 A 17 A
14 A 14 A

Front plates
Many applications require motor starter protectors to be actuated in any type of enclosure.
Front plates equipped with a rotary operating mechanism are available for size S00, S0 and
S2 motor starter protectors for this purpose.
A holder for size S00 and S0 motor starter protectors is available for the front plates (the
motor starter protectors snap into the holder).
The front plates can also be used for 3RV2 motor starter protectors in sizes S00 and S0 with
spring-loaded connection.

10.9.2 Mounting
Various enclosures are available for the motor starter protectors.

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10.9 Enclosures and mounting accessories

Mounting the enclosure (for 3RV2 in sizes S00, S0 and S2)

Table 10- 20 Mounting the enclosure

Step Instructions Figure

1/2 Mount the lower part of the enclosure on a
level surface.
Make sure that the arrow (A) is pointing up.
3/4 Snap the motor starter protector onto the rail
in the enclosure as illustrated in the diagram.
Next, screw the enclosure top part to the
lower part of the enclosure (tightening torque
1.2 to 1.5 Nm).
The enclosure can also be sealed with leads
on the bottom right and/or top left.

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10.9 Enclosures and mounting accessories

Mounting the enclosure for flush mounting (for 3RV2 in sizes S00 and S0)

Table 10- 21 Mounting the flush-mounting enclosure

Step Instructions Figure

1/2 A cutout measuring 157 x 87 mm and with a
radius of the corners of R3 is required to
mount the flush-mounting enclosure. The
enclosure is 96 mm deep.
Snap the motor starter protector onto the rail
in the enclosure as illustrated in the diagram.
Make sure that the arrow (A) is pointing up.
3 Position the lower part of the enclosure in the
cutout.

4 Secure the enclosure as shown in the zoom

view to prevent it from sliding out.
5 Position the seal between the enclosure and
the mounting surface as illustrated in the
diagram.
6 Next, screw the enclosure top part to the
lower part of the enclosure (tightening torque
1.8 to 2.2 Nm).

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10.9 Enclosures and mounting accessories

Mounting front plates (for 3RV2 in sizes S00, S0 and S2)

Table 10- 22 Mounting front plates

Step Instructions Figure

1 Insert the rotary operating mechanism into the
front plate.
2 Snap the motor starter protector onto the
holder.
3 Connect the motor starter protector.
4 Screw the front plate and the rotary operating
mechanism tight to the holder (use M3
screws).

Note
Note that no holder is available for mounting the front plate of a motor starter protector in
size S2.
Position the motor starter protector and the mounted rotary operating mechanism on the
front plate in a suitable position.

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10.10 Sealable cover

10.10 Sealable cover

10.10.1 Description

3RV2908-0P sealable cover

A sealable cover compatible for use with all sizes is available for the motor starter protectors.
This cover can also be used for the 3RU21 thermal overload relay.
The sealable cover can be used to secure the rotary button for setting the rated motor
current against unauthorized manipulation.

10.10.2 Mounting

Table 10- 23 Mounting the sealable cover on the motor starter protector

Step Operating instruction Figure

1/2 Attach the hooks on the cover to the openings on the
motor starter protector and fold the cover down.
3 Seal the cover to secure it against unauthorized re-
moval.

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10.11 Insulated 3RV1915 (S00/S0) and 3RV1935 (S2) 3-phase busbar system

10.11 Insulated 3RV1915 (S00/S0) and 3RV1935 (S2) 3-phase busbar

system

10.11.1 Description

Insulated 3-phase busbar system

The 3-phase busbar systems provide a straightforward, time-saving, and transparent means
of supplying power to 3RV2 motor starter protectors with screw terminals. They can be used
for the various types of motor starter protector. The structure of the insulated 3-phase busbar
system was tested at UL with "Surrounding Air Temperature 40 °C".

Note
Exceptions
The 3RV19.5 3-phase busbars are generally unsuitable for 3RV21 motor starter
protectors (for motor protection with overload relay function) and for 3RV27 and 3RV28
circuit breakers (sizes S00 and S0). The devices must also not be used with 3RV29.8-1A
disconnector modules, 3RV2928-1H Type E terminals (for sizes S00 and S0) or 3RV29.8-1K
phase barriers.

Extending the busbars

3RV1915 busbars are designed for between 2 and 5 size S00/S0 motor starter protectors. In
the case of size S2, 3RV1935 busbars are available for 2 to 4 motor starter protectors. They
can be extended at will by clamping the terminal lugs of a second busbar (rotated by 180°)
underneath the terminals of the last respective motor starter protector on the first busbar.

Combination of sizes S0 and S00

It is possible to combine these sizes of motor starter protectors. Power is fed in via
corresponding infeed terminals.

Touch protection and short-circuit stress

The 3-phase busbar systems have finger-safe shock protection. They have been
dimensioned to withstand the level of short-circuit stress that can occur on the output side of
the connected motor starter protectors.

Type E starters
The 3-phase busbar systems can also be used to construct "type E starters" in sizes S00, S0
and S2 according to UL/CSA. However, special infeed terminals have to be used for this
purpose.

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10.11 Insulated 3RV1915 (S00/S0) and 3RV1935 (S2) 3-phase busbar system

10.11.2 Versions

3-phase busbar versions

For the infeed of several motor starter protectors with screw terminals for side-by-side
mounting on DIN rails, insulated, with touch protection

Table 10- 24 3-phase busbars (size S00/S0)1)

Article no. Number of motor starter protectors that Incl. auxiliary re- Rated current In at
can be connected lease 690 V
Modular spacing Without lateral Incl. lateral auxilia-
[mm] accessories ry switch
3RV1915-1.. 45 2/3/4/5 - - 63
3RV1915-2.. 55 - 2/3/4/5 - 63
3RV1915-3.. 63 - - 2/4 63
1) Not suitable for 3RV21 motor starter protectors for motor protection with overload relay function and for 3RV27 and
3RV28 circuit breakers in accordance with UL 489/CSA C22.2 No.5-02.

Table 10- 25 3-phase busbars (size S2)1)

Article no. Number of motor starter protectors that Incl. auxiliary re- Rated current In at
can be connected lease 690 V
Modular spacing Without lateral Incl. lateral acces-
[mm] accessories sories
3RV1935-1.. 55 2/3/4 - - 108
3RV1935-3.. 752) - 2/3/4 2/3/4 108
1) Not suitable for 3RV21 motor starter protectors for motor protection with overload relay function.
2) For motor starter protectors with lateral accessories.
Auxiliary releases and lateral auxiliary switches/signaling switches cannot be used in combination.

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10.11 Insulated 3RV1915 (S00/S0) and 3RV1935 (S2) 3-phase busbar system

3-phase infeed terminal

The infeed terminal supports larger conductor cross-sections than is the case with direct
connection on the motor starter protector.
● Infeed terminal from above
● Infeed terminal from below (3RV2 only, in sizes S00 and S0)

Note
Space requirement of the infeed terminal from below
The infeed terminal with connection from below is connected instead of a motor starter
protector. You will, therefore, need to take the space requirements into account when
configuring the 3-phase busbars.

Article no. Conductor cross-section Tightening For motor starter

Solid or strand- Finely stranded AWG cables, solid torque protector size
ed with end sleeve or stranded
mm² mm² AWG Nm
Connection from above
3RV2925-5AB 2,5 ... 25 2,5 ... 16 10-4 3 ... 4 S00, S0
3RV2935-5A 2 x (2.5 ... 50) 2 x (2.5 ... 35) 2 x (10 to 1/0) 4 ... 6 S2
1 x (2.5 ... 70) 1 x (2.5 ... 50) 1 x (10 to 2/0)
Connection from below1)
3RV2915-5B 2,5 ... 25 2,5 ... 16 10-4 Input: 4, S00, S0
Output: 2 ... 2,5
1) This terminal is connected in place of a switch, please take the space requirement into account.

3-phase infeed terminal for installing "type E starters"

● Infeed terminal from above

Article no. Conductor cross-section Tightening For motor starter protec-

Solid or Finely strand- AWG cables, solid or torque tor size
stranded ed with end stranded
sleeve
mm² mm² AWG Nm
Connection from above
3RV2925-5EB 2,5 ... 25 2,5 ... 16 10-4 3 ... 4 S00, S0
3RV2935-5E 2 x (2.5 ... 50) 2 x (2.5 ... 35) 2 x (10 to 1/0) 4 ... 6 S2
1 x (2.5 ... 70) 1 x (2.5 ... 50) 1 x (10 to 2/0)

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10.11 Insulated 3RV1915 (S00/S0) and 3RV1935 (S2) 3-phase busbar system

Cover cap for terminal lugs

Cover caps provide touch protection for reserve slots:
● Sizes S00/S0: article no. 3RV1915-6AB
● Size S2: article no. 3RV1935-6A
These cover caps need to be removed before extending the busbars.

10.11.3 Mounting

Mounting with 3-phase busbars

Note
Current carrying capacity
When extending the busbars, please take their current carrying capacity into account.

The diagrams below illustrate the mounting procedure for the 3-phase busbar system:

Sizes S00/S0

Figure 10-4 Mounting with 3-phase busbar (sizes S00/S0)

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10.11 Insulated 3RV1915 (S00/S0) and 3RV1935 (S2) 3-phase busbar system

Size S2

Figure 10-5 Mounting with 3-phase busbar (size S2)

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10.12 8US busbar adapter

10.12 8US busbar adapter

10.12.1 Description

8US 3-phase busbar adapter

To save space when installing the motor starter protectors and to save time and money
when implementing the infeed, busbar adapters are used to attach the motor starter
protectors directly to busbar systems with center-to-center clearance of 60 mm.
The busbar adapters for busbar systems with a center-to-center clearance of 60 mm are
suitable for copper busbars in widths of 12 mm through 30 mm. The busbars can be 5 mm or
10 mm thick.
The motor starter protectors snap onto the adapter and are connected at the input side. This
ready-to-use unit plugs directly onto the busbar systems, thereby taking care of mechanical
fastening and electrical connection at the same time.
The 8US 3-phase busbar adapter was tested at UL with "Surrounding Air Temperature
40 °C".

Reference
For other busbar adapters, see the Catalog Siemens Low-Voltage Power Distribution
LV10.1.

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10.12 8US busbar adapter

10.12.2 Versions

Busbar systems for 60 mm system

For copper busbars according to DIN 46433:
● Width: 12 mm to 30 mm
● Thickness: 5 mm to 10 mm
● and for T and I special profiles

Article no. Size Rated current Connecting Adapter length Adapter width Rated voltage
cable
A AWG mm mm V
for motor starter protectors with screw terminals
8US1251-5DS10 S00/S0 25 12 200 45 690
8US1251-5NT10 S0 32 10 260 45 690
8US1261-5MS13 S2 80 4 200 55 690
8US1261-6MT10 S2 80 4 260 55 690
8US1211-6MT101) S2 80 4 260 118 690
for motor starter protectors with spring-loaded terminals
8US1251-5DS11 S00/S0 25 12 200 45 690
8US1251-5DT11 S00/S0 25 12 260 45 690
8US1251-5NT11 S0 32 10 260 45 690
1) Assembly kit for load feeders for reversing starters consisting of motor starter protectors and two contactors.

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10.12 8US busbar adapter

Accessories
The following accessories are available for busbar adapters:
● Device holder for lateral mounting on busbar adapters

Article no. Adapter length Adapter width

mm mm
8US1250-5AS10 200 45
8US1250-5AT10 260 45

● Lateral modules that can be attached on both sides for widening adapters

Article no. Adapter length Adapter width

mm mm
8US1998-2BJ10 200 9

● Spacer to fix the feeder onto the busbar adapter (article no. 8US1998-1BA10)
● Vibration and shock kit (size S00/S0) for increased vibration and shock load (article no.
8US1998-1CA10)
● Vibration and shock kit (size S2) for increased vibration and shock load (article no.
8US1998-1DA10)

Reference

More information ... Can be found in the chapter titled ...

About load feeders on busbar systems "References" under "SIRIUS Innovations manu-
als (Page 186)" in the "SIRIUS Innovations -
SIRIUS 3RA21 / 22 load feeders" manual.

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10.12 8US busbar adapter

10.12.3 Mounting

Prerequisites

DANGER
Hazardous voltage!
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

Adjusting the 8US busbar adapter for the busbar system

The busbar adapter can be adjusted to suit the following busbar thicknesses:
● 5 mm (delivery condition)
● 10 mm

Step Instructions Figure

1 Push the 3 fastening blocks down.
2 Adjust the fastening blocks in accord-
ance with the busbar thickness
(5 mm/10 mm).
3 Push the fastening blocks up until they
engage.

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10.12 8US busbar adapter

Mounting the motor starter protector on the busbar adapter

The diagrams below illustrate how the motor starter protector is mounted on the busbar
adapter (8US) based on the example of a motor starter protector with screw-type terminals:

Step Instructions Figure

1 Press the button on the top of the busbar
adapter to release the holder. The holder (A)
should flip out from the front of the busbar
adapter.

2 Snap the motor starter protector onto the DIN

rail, connecting it to the busbar adapter.
3 Connect the wiring from the busbar adapter to
the motor starter protector's main circuit ter-
minal.
4 Tighten the screw on the screw terminal.
Check that the cable is clamped tight.

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10.12 8US busbar adapter

10.12.4 Disassembly

Prerequisites

DANGER
Hazardous voltage!
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

Mounting sequence

Note
The motor starter protector/feeder can be disassembled from the 8US busbar adapter either
before or after the 8US busbar adapter has been removed from the busbars.

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10.12 8US busbar adapter

Disassembly of the busbar adapter from the busbar system

The diagrams below illustrate how the busbar adapter is disassembled from the busbar
system:

Step Instructions Figure

1 From the front, insert a screwdriver
into the right-hand opening on the
busbar adapter and lock the hold-
er (A). The button on the top of the
busbar adapter should spring up.

2 Remove the busbar adapter from the

busbars. To do this, you will first need
to push it up slightly so that you can
remove it by pulling it off toward you.

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10.13 3RV2917 infeed system

10.13 3RV2917 infeed system

10.13.1 Description

Overview
The 3RV29 infeed system provides a convenient means of feeding in and distributing power
for a group of several motor starter protectors or complete load feeders with screw and
spring-loaded connections in size S00 and S0 (exception: this system cannot be used with
3RV21 motor starter protectors and 3RV27 and 3RV28 circuit breakers). .
The system is based on a basic module complete with a lateral infeed (3-phase busbar with
infeed). This infeed with spring-type terminals is mounted on the right or left depending on
the version and can be supplied with a maximum conductor cross-section of 25 mm2 (with
end sleeve). A basic module has two slots onto each of which a motor starter protector can
be snapped.
Expansion modules (3-phase busbars for system expansion) are available for expanding the
system. An expansion plug is used to connect the individual modules.
The electrical connection between the 3-phase busbars and the motor starter protectors is
established using connectors. The complete system can be mounted on a TH 35 standard
mounting rail to IEC 60715 and can be expanded as required up to a maximum current
carrying capacity of 63 A.
The simple and time-saving plug-in connections mean that the system can be set up easily
and in next to no time. The lateral infeed means that the system does not take up as much
space in the control cabinet either. The additional overall height required for the infeed unit is
only 30 mm. The option to have the infeed on both sides maximizes flexibility where the
configuration of the control cabinet is concerned: Infeed on left-hand or right-hand side as
well as infeed on one side and outfeed on the other side to supply further loads with power
are all possible. As well as the integration of SIRIUS motor starter protectors, a terminal
block with spring-loaded-connections in conjunction with a DIN rail also supports the
integration of 1-/2-/3-phase components such as 5SY miniature circuit breakers or SIRIUS
relay components.
The 3RV29 infeed system has UL approval, and is approved for assembling both the "Self-
Protected Combination Motor Controller" (type E starter), and the "Type F-Starter" (type E
and contactor).

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10.13 3RV2917 infeed system

3-phase busbars with infeed (3RV2917-1A, 3RV2917-1E) ①

A 3-phase busbar with infeed is required for connecting the energy supply. These modules
comprise an infeed module and 2 slots for each motor starter protector. A choice of two
versions with infeed on the left- or right-hand side is available. Power is fed in via spring-
loaded connections. The spring-loaded terminals support an infeed of up to 25 mm2 with end
sleeve. An end cover is also supplied with every module.

3-phase busbars for system expansion (3RV2917-4A, 3RV2917-4B) ②

The 3-phase busbars for system expansion enable the system to be expanded. Users can
choose modules with 2 or 3 slots. The system can be expanded as required up to a
maximum current carrying capacity of 63 A. An expansion plug is also supplied with each
module.

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10.13 3RV2917 infeed system

Expansion plug (3RV2917-5BA00) ③a

The expansion plug is used to establish the electrical connection of adjacent 3-phase
busbars. The current carrying capacity of this plug is 63 A. An expansion plug is also
supplied with each 3-phase busbar for system expansion. Additional expansion plugs are,
therefore, only required as spare parts.

Extra-wide expansion plug (3RV2917-5E) ③b

The extra-wide expansion plug establishes the electrical connection between two 3-phase
busbars. As such, it performs the same function as the 3RV2917-5BA00 expansion plug; the
electrical characteristics (e.g. current carrying capacity 63 A) are identical.
This 3RV2917-5E expansion plug is 10 mm wider than the 3RV2917-5BA00 expansion plug
and as such there is a distance of 10 mm between the connected 3-phase busbars when the
plug is connected. This distance can be used to lay the auxiliary and control current wiring
("wiring duct"). Motor starter protectors and contactors can be wired from below, which
means that the complete cable duct above the system can be omitted.

End cover (3RV2917-6A) ④

The end cover is used to cover the 3-phase busbars at the open end of the system. This
cover is therefore only required one for each system. An end cover is supplied with each 3-
phase busbar with infeed. Additional end covers are, therefore, only required as spare parts.

Connector ⑤
The connectors are used to establish the electrical connection between the 3-phase busbar
and the 3RV2 motor starter protector. There are various versions:
● 3RV2 motor starter protector, size S00
– With screw terminals (3RV2917-5CA00)
– With spring-loaded terminals (3RV2917-5AA00)
● 3RV2 motor starter protector, size S0
– With screw terminals (3RV1927-5AA00)
– With spring-loaded terminals (3RV2927-5AA00)

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10.13 3RV2917 infeed system

Contactor base (3RV2917-7AA00 and 3RV2927-7AA00) ⑥

Load feeders can be assembled in the system using size S00 and S0 contactor bases. The
contactor bases are suitable for size S00 and S0 contactors with spring-loaded terminals and
screw terminals and are simply snapped onto the 3-phase busbars. Both direct-on-line and
reversing starters are possible. One contactor base is required for direct-on-line starters and
two for reversing starters.
To assemble load feeders for reversing feeders, the contactor bases can be arranged next to
one another (overall width 90 mm). (In this case, mechanical interlocking of the contactors is
possible.) The contactor bases (size S0) are also suitable for size S00 and S0 soft starters
with screw terminals.
The infeed system has been designed for installation on a 35 mm DIN rail with 7.5 mm
overall depth. These DIN rails provide the contactor base with a stable mounting surface.
When using DIN rails with a depth of 15 mm, the spacer connected to the underside of the
contactor base has to be knocked out and attached to the counterpart, which is also located
on the underside. This stabilizes the contactor base on the mounting surface. When using
DIN rails with a depth of 7.5 mm, the spacer has no function and can be removed.
The link modules are used for direct feeders, so it is not absolutely necessary to use a
contactor base. The motor starter protector and contactor assemblies can then be snapped
directly onto the slots in the 3-phase busbars. The corresponding link modules
(3RA19 21-1...., 3RA29 21-1...., 3RA29 11-2. or 3RA29 21-2....) should generally be used for
size S00 and S0 feeders.

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10.13 3RV2917 infeed system

Terminal block (3RV2917-5D) ⑦

The 3RV2917-5D terminal block can be used to integrate additional 1-, 2-, and 3-phase
components alongside the SIRIUS motor starter protector. With the aid of the terminal block,
the 3 phases can be fed out of the system, thereby enabling even single-phase loads to be
integrated into the system. As the terminal block plugs into the slot on the expansion plug,
the outfeed can be positioned in the center or at the end of the infeed system. The terminal
block can be rotated through 180° and interlocked with the infeed system's support modules.
So that the 1-, 2-, and 3-phase components can be plugged into the infeed system, the
45 mm 3RV1917-7B DIN rail (which is screwed onto the support plate) is available.
The short-circuit protection device connected downstream from the 3RV2917-5D terminal
block must be configured in accordance with the conductor cross-section on the terminal
block according to the table below.

Table 10- 26 Conductor cross-section on the terminal block

Conductor cross-section on the Downstream short-circuit protection device (e.g. 5SY)

terminal block Id max
1,5 mm2 < 7,5 kA Short-circuit-proof routing of the cables from
2,5 mm2 < 9,5 kA the terminal block to the downstream short-
circuit protection device (e.g. 5SY) must be
4 mm2 < 9,5 kA ensured.
6 mm2 < 12,5 kA

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10.13 3RV2917 infeed system

10.13.2 Installation guidelines

When installing, the clearance in the Y direction from live, grounded or insulated parts in
accordance with IEC 60947-4 is: 10 mm. The installation guidelines for motor starter
protectors or fuseless load feeders must also be observed along with the associated
clearances.

Figure 10-6 Installation guidelines

10.13.3 Derating

Derating for fuseless load feeders S00/S0 in the 3RV (63 A) CC infeed system

Size Rated current Max. permissible rated operating Max. ambient temperature
Ie [A] current Ie [%] T [°C]
S00 ≤ 14 100 60
> 14 ... 16 87 60
> 14 ... 16 100 40
S0 ≤ 16 100 60
> 16 ... 25 87 60
> 16 ... 25 100 40
> 25 ... 32 87 40
> 32 Not permissible

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10.13 3RV2917 infeed system

10.13.4 Mounting

Mounting the 3RV2917 infeed system

Step Operating instruction

1 Snap the busbar onto the DIN rail.
2 Slide the individual busbars together.
3 Connect the individual busbars with the expansion plug to establish an electrical
connection between the busbars.
4 Fit the end cover to cover the terminal connections at the end of the busbars.
5 You need the contactor base to mount load feeders. Connect this to the underside
of the busbar, as illustrated in the diagram.
If you are using DIN rails with a depth of 15 mm, spacers are attached to the con-
tactor base (a). Remove the spacer (b) and attach it to the designated opening (c).
6 Screw the contactor base tight with M4 screws, tightening torque 1.5 Nm.

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10.13 3RV2917 infeed system

The diagram below shows an example mounting scenario based on the attachment of the
3RV2 motor starter protector with spring-loaded terminals, size S0, to the 3RV2917 infeed
system.

Step Operating instruction

1 Snap the motor starter protector onto the infeed system.
2 Establish the electrical connection between the infeed system and the motor starter
protector by inserting the connector into the corresponding socket contacts as
shown in the zoom view.
Keep hold of the device as you do this.

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10.14 Link module for attaching a contactor

10.14 Link module for attaching a contactor

10.14.1 Description

Link module for motor starter protector - contactor

Link modules to establish the electrical and mechanical connections between motor starter
protector and contactor/solid-state contactor or soft starter are required if you wish to use
load feeders.

Function of link modules

The link modules have the following functions:
● Electrical connection between motor starter protector and contactor/solid-state contactor
or soft starter
● Mechanical connection between motor starter protector and contactor/solid-state
contactor or soft starter
Depending on the connection system of the individual devices there are three different types
of link module for load feeders:
● Link modules with screw-type connection system
The motor starter protector and the contactor/contactors have a screw connection.
● Link modules for individual devices with spring-loaded connection (sizes S00/S0 only)
The motor starter protector and the contactor/contactors have a spring-loaded
connection.
● Link modules for hybrid connection (sizes S00/S0 only)
The motor starter protector has a screw connection and the contactor/contactors have a
spring-loaded connection.

10.14.2 Mounting

Reference

More information ... Can be found in the appendix ...

About mounting link modules "References" under "SIRIUS Innovations manu-
als (Page 186)" in the "SIRIUS Innovations -
SIRIUS 3RA21 / 22 load feeders" manual

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10.14 Link module for attaching a contactor

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11.1 Product data sheet
You will find the current SIRIUS Innovations product data sheets in the Service&Support
Portal (http://support.automation.siemens.com).
Enter the article number of the device in the "Product Name or Part Number" field and
confirm your selection by clicking on the "Go" button.

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Technical data
11.1 Product data sheet

On the "Product Support" page, select the "Technical/CAx data" tab.

Select the "Technical Data" option box and a list of the contents of the product data sheet
will appear:
● Technical data
● Approvals/Certificates
● Dimension drawing
● Wiring diagram
● Internal circuit diagram

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 Technical data
11.1 Product data sheet

Using the "Create PDF" button on the right-hand side, you have the option of downloading
your selection in a PDF file.
All information on the product you have chosen is at your disposal free of charge around the
clock and you always get the current version.

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Technical data
11.2 Performance features

11.2 Performance features

Table 11- 1 Performance features of 3RV2 motor starter protectors

Feature 3RV20 3RV21 3RV23 3RV24 3RV27 3RV28

Applications
• System protection ✓1) ✓1) -- -- ✓ ✓

• Motor protection ✓ -- -- -- -- --

• Motor protection with overload -- ✓ -- -- -- --

relay function

• Starter combinations -- -- ✓ -- -- --

• Transformer protection -- -- -- ✓ -- ✓

Size S00, S0, S2 S00, S0, S2 S00, S0, S2 S00, S0, S2 S00, S0 S00, S0
Rated current In
• Size S00 A Up to 16 Up to 16 Up to 16 Up to 16 Up to 15 Up to 15

• Size S0 A Up to 40 Up to 32 Up to 40 Up to 25 Up to 22 Up to 22

• Size S2 A Up to 80 Up to 80 Up to 80 Up to 65 -- --

Rated operational voltage Ue V 690 AC2) 690 AC2) 690 AC2) 690 AC2) AC 690 AC 690
acc. to IEC
Rated frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60
Tripping class CLASS 10 CLASS 10 -- CLASS 10 -- --
(S00 ... S2),
CLASS 20
(S2)
Thermal overload release A 0.11 to 0.16 0.11 to 0.16 Without3) 0.11 to 0.16 0,16 ... 22 0.16 to 22
to to to fixed setting fixed set-
70 to 80 70 to 80 54 to 65 ting
Overcurrent release 13x 13x 13x 20x 13x 20x
Multiple of the rated current
Short-circuit breaking capacity kA 20 / 55 / 65 55 / 65 / 100 20 / 55 / 65 / 55 / 65 / 100 4) 4)

Icu at 400 V AC 100 100

✓ = Supports this function

-- = Does not support this function
1) If all 3 phases are under symmetrical load
2) With molded-plastic enclosure 500 V AC
3) Appropriate overload relays must be provided for motor overload protection
4) Acc. to UL 489 at 480 V/277 V AC: 65 kA

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11.3 3RV2 motor starter protectors

11.3 3RV2 motor starter protectors

11.3.1 3RV2.1. and 3RV2.2. motor starter protectors (sizes S00 and S0)

Type 3RV2.1. 3RV2711/ 3RV2.2.

3RV2721
3RV2811/
3RV2821
Size S00 S00/S0 S0
Width 45 mm 45 mm 45 mm
Standards
• IEC 60947-1, EN 60947-1 Yes Yes Yes
(VDE 0660 Part 100)

• IEC 60947-2, EN 60947-2 Yes Yes Yes

(VDE 0660 Part 101)

• IEC 60947-4-1, EN 60947-4-1 Yes -- Yes

(VDE 0660 Part 102)

• UL 508 (UL 60947-4-1), Yes -- Yes

CSA C22.2 No. 14 (CSA-C22.2 No
. 60947-4-1)

• UL 489, CSA C22.2 No. 5-02 -- Yes --

Number of poles 3
Max. rated current In max A 16 15 40
(= max. rated operational cur-
rent Ie)
Permissible ambient temperature
• Storage/transport °C -50 … +80

• Operation In : °C -20 … +70 1)

0.16 to 3
2A
In : °C -20 … +40 2)
36 to 40
A
In : °C --
14 to 80
A
Permissible rated current at internal control cabinet temperature
• +60 °C % 100

• +70 °C % 87

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11.3 3RV2 motor starter protectors

Type 3RV2.1. 3RV2711/ 3RV2.2.

3RV2721
3RV2811/
3RV2821
Size S00 S00/S0 S0
Width 45 mm 45 mm 45 mm
Motor starter protector in enclosure
Permissible rated current at enclosure ambient temperature
• +35 °C % 100 (≤ 32 A)

• +45 °C % --

• +60 °C % 87 (≤ 32 A)

Rated operational voltage Ue

• acc. to IEC VA 690 3)
C
• acc. to UL/CSA VA 600
C
Rated frequency Hz 50/60
Rated insulation voltage Ui V 690
Rated impulse withstand volt- kV 6
age Uimp
Utilization category
• IEC 60947-2 (motor starter protec- A
tors)

• IEC 60947-4-1 (motor starters) AC-3

Trip class CLASS According to 10

IEC 60947-4-1
Direct current short-circuit breaking capacity(time constant t = 5 ms)
• 1 current path 150 V DC kA 10

• 2 current paths in series kA 10

300 V DC

• 3 current paths in series 450 kA 10

V DC

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11.3 3RV2 motor starter protectors

Type 3RV2.1. 3RV2711/ 3RV2.2.

3RV2721
3RV2811/
3RV2821
Size S00 S00/S0 S0
Width 45 mm 45 mm 45 mm
Power loss Pv In: W 5
per motor starter 0.16 to 0.63 A
protector In: 0.8 to 6.3 W 6
dependent upon A
rated current In
(upper setting In: 8 to 16 A W 7
range) In: 16 A W -- 7 7
Rper current In: 17 to 25 A W -- 8 8
path = P/(I2 x 3)
In: 28 to 32 A W -- -- 11
In: 36 to 40 A W -- -- 14
In: 45 to 52 A W -- -- --
In: … 80 A W -- -- --
Shock resistance To 25g/11 ms (rectangular pulse and sine pulse)
IEC 60068-2-
27
Degree of protec- To IEC 60529 IP20
tion
Touch protection To DIN EN 50274 Finger-safe
Temperature To °C -20 … +60
compensation IEC 60947-
4-1
Phase loss sensi- To IEC 60947-4-1 Yes4) No Yes4)
tivity
Explosion protection – safe operation Yes for 3RV20
of motors with "increased safety" ex-
plosion protection type
• EC type examination certificate No
number conforming to Directive
94/9)EC (ATEX)
Isolating function To IEC 60947-2 Yes
Main and To IEC 60204-1 Yes
EMERGENCY OFF (VDE 0113)
switch characteris-
tics4)
Protective separation between the main circuit and the auxiliary circuit necessary for PELV applications
acc. to DIN EN 60947-1
• Up to 400 V + 10% Yes

• Up to 415 V + 5% (higher voltage Yes

on request)
Permissible mounting position Any, acc. to IEC 60447 start command "I" right or top

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11.3 3RV2 motor starter protectors

Type 3RV2.1. 3RV2711/ 3RV2.2.

3RV2721
3RV2811/
3RV2821
Size S00 S00/S0 S0
Width 45 mm 45 mm 45 mm
Mechanical endur- Operating cy- 100 000
ance cles
Electrical durability Operating cy- 100 000
cles
Max. switching frequency per 1/h 15
hour (motor starts)
1) Current reduction above +60 °C
2) Devices must not be mounted side-by-side, nor with link modules with contactors. A clearance of 9 mm at the side must
be observed.
3) When using a 500 V molded-plastic enclosure.
4) Not applicable to 3RV231. and 3RV232..

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11.3 3RV2 motor starter protectors

11.3.2 3RV2.3 motor starter protectors (size S2)

Type 3RV2.3.
Size S2
Width 55 mm
Standards
• IEC 60947-1, EN 60947-1 (VDE 0660 Part 100) Yes

• IEC 60947-2, EN 60947-2 (VDE 0660 Part 101) Yes

• IEC 60947-4-1, EN 60947-4-1 (VDE 0660 Part Yes

102)

• UL 508 (UL 60947-4-1), Yes

CSA C22.2 No. 14 (CSA-C22.2 No. 60947-4-1)

• UL 489, CSA C22.2 No. 5-02 --

Number of poles 3
Max. rated current In max A 80
(= max. rated operational current Ie)
Permissible ambient temperature
• Storage/transport °C -50 … +80

• Operation In: 0.16 to 32 °C --

A
In: 36 to 40 A °C --
In: 14 to 80 A °C -20 … +70 1)
Permissible rated current at internal control cabinet temperature
• +60 °C % 100

• +70 °C % 87

Motor starter protector in enclosure

Permissible rated current at enclosure ambient temperature
• +35 °C % --

• +45 °C % On request

• +60 °C % --

Rated operational voltage Ue

• acc. to IEC VA 690 2)
C
• acc. to UL/CSA VA 600
C
Rated frequency Hz 50/60
Rated insulation voltage Ui V 690
Rated impulse withstand voltage Uimp kV 6

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11.3 3RV2 motor starter protectors

Type 3RV2.3.
Size S2
Width 55 mm
Utilization category
• IEC 60947-2 (motor starter protectors) A

• IEC 60947-4-1 (motor starters) AC-3

Trip class CLASS According to IEC 10 / 20

60947-4-1
Direct current short-circuit breaking capacity(time
constant t = 5 ms)
• 1 current path 150 V DC kA On request

• 2 current paths in series 300 V DC kA On request

• 3 current paths in series 450 V DC kA On request

Power loss Pv per motor In: W --

starter protector 0.16 to 0.63 A
dependent upon rated cur- In: 0.8 to 6.3 A W --
rent In (upper setting range)
In: 8 to 16 A W --
Rper current path = P/(I2 x 3)
In: 16 A W 10
In: 17 to 25 A W 12
In: 28 to 32 A W 14
In: 36 to 40 A W 15
In: 45 to 52 A W 17
In: … 80 A W On request
Shock resistance To 25g/11 ms (rectangular pulse and sine pulse)
IEC 60068-2-2
7
Degree of protection To IEC 60529 IP20 (in the main conductors' terminal area: IP00)
Touch protection To DIN EN 50274 Finger-safe
Temperature compensation To °C -20 … +60
IEC 60947-4-1
Phase loss sensitivity To IEC 60947-4-1 Yes3)
Explosion protection – safe operation of motors Yes for 3RV20
with "increased safety" explosion protection type
• EC type examination certificate number con- On request
forming to Directive 94/9)EC (ATEX)
Isolating function To IEC 60947-2 Yes
Main and EMERGENCY To IEC 60204-1 Yes
OFF switch characteristics4) (VDE 0113)

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11.3 3RV2 motor starter protectors

Type 3RV2.3.
Size S2
Width 55 mm
Protective separation between the main circuit and
the auxiliary circuit necessary for PELV applica-
tions
acc. to DIN EN 60947-1
• Up to 400 V + 10% Yes

• Up to 415 V + 5% (higher voltage on request) Yes

Permissible mounting position Any, acc. to IEC 60447 start command "I" right or top
Mechanical endurance Operating cycles 50 0004)
Electrical durability Operating cycles 50 0004)
Max. switching frequency per hour (motor 1/h 15
starts)
1) Current reduction above +60 °C
2) When using a 500 V molded-plastic enclosure.
3) Not applicable to 3RV233..
4) For rated current In = 52 A; on request (for rated current In = 80 A)

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11.4 Rated data for auxiliary and signaling switches

11.4 Rated data for auxiliary and signaling switches

Type 3RV29 Lateral auxiliary switch with Signaling Transverse auxiliary switch with
1 NO contact + 1 NC contact, switch 1 CO contact 1 NO contact +
2 NO contacts, 2 NC contacts, 1 NC contact,
2 NO contacts + NC contacts; 2 NO contacts
Max. rated voltage
• Acc. to NEMA (UL) V AC 600 600 600 250

• Acc. to NEMA (CSA) V AC 600 600 600 250

Continuous current A 10 10 5 2.5

Switching capacity 1 NO contact + 1 NC contact, A600, B600, R300 C300, R300
2 NO contacts, 2 NC contacts: Q300
A600, Q300;
2 NO contacts + 2 NC contacts:
A300, Q300

11.5 Auxiliary switches, front-mounted, transverse

Switching capacity for different voltages

1 CO contact 1 NO contact + 1 NC contact,
2 NO contacts
Rated operational current Ie
• AC-15, alternating voltage
- 24 V A 4 2
- 230 V A 3 0,5
• AC-12 = Ith, alternating voltage
- 24 V A 10 2,5
- 230 V A 10 2,5
• DC-13, direct voltage L/R 200 ms
- 24 V A 1 1
- 48 V A -- 0,3
- 60 V A -- 0,15
- 110 V A 0,22 --
- 220 V A 0,1 --
Minimum load capacity V 17
mA 1

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11.6 Auxiliary switches, transverse, solid-state compatible

11.6 Auxiliary switches, transverse, solid-state compatible

1 CO contact
Rated operational voltage Ue alternating voltage V 125
Rated operational current Ie/AC-14 at Ue = 125 V A 0.1
Rated operational voltage Ue direct voltage L/R 200 ms V 60
Rated operational current Ie /DC-13 at Ue = 60 V A 0.3
Minimum load capacity V 5
mA 1

11.7 Auxiliary switches, lateral and signaling switches

Switching capacity for different voltages:

Lateral auxiliary switch 1 NO contact + 1 NC contact, 2 NO contacts,
2 NC contacts, 2 NO contacts + 2 NC contacts;
signaling switch
Rated operational current Ie
• AC-15, alternating voltage
- 24 V A 6
- 230 V A 4
- 400 V A 3
- 690 V A 1
• AC-12 = Ith, alternating voltage
- 24 V A 10
- 230 V A 10
- 400 V A 10
- 690 V A 10
• DC, direct voltage L/R 200 ms
- 24 V A 2
- 110 V A 0.5
- 220 V A 0.25
- 440 V A 0.1
Minimum load capacity V 17
mA 1

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11.8 Auxiliary releases

11.8 Auxiliary releases

Undervoltage release Shunt release

Power input
• During pick-up
- Alternating voltages VA/W 20.2 / 13 20.2 / 13
- Direct voltages W 20 13 ... 80
• During continuous operation
- Alternating voltages VA/W 7.2 / 2.4 --
- Direct voltages W 2.1 --
Response voltage
• Tripping V 0.35 to 0.7 x Us 0.7 to 1.1 x Us

• Pick-up V 0.85 to 1.1 x Us --

Maximum opening time ms 20

11.9 Short-circuit protection for auxiliary and control circuits

gL/gG melting fuses A 10

Miniature circuit breaker, C characteristic A 61)
1) Prospective short-circuit current < 0.4 kA

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11.10 Conductor cross-sections main circuit

11.10 Conductor cross-sections main circuit

Type 3RV2.11 3RV2.21 3RV2

3RV28
Size S00 S0 S00, S0
Width 45 mm 45 mm 45 mm
Connection type Screw connection
• Connection screw M3, Pozidriv size 2 M4, Pozidriv size 2 M4 Pozidriv
size 2
• Operating tool mm ∅ 5 ... 6 ∅ 5 ... 6 ∅ 5 ... 6

• Specified tightening torque Nm 0,8 ... 1,2 2 ... 2,5 2,5 ... 3

• Conductor cross-sections (min./max.), 1-wire or 2-wire connection possible

- Solid or mm2 2 x (0.75 to 2.5)1), 2 x (1 to 2.5)1), 2 x (1 to 10)1),
stranded 2x4 2 x (2.5 to 10)1) max. 1 x 25
- Finely strand- mm2 2 x (0.5 to 1.5)1), 2 x (1 to 2.5)1), 1 ... 16,
ed with end 2 x (0.75 to 2.5)1) 2 x (2.5 to 6)1) max. 6 + 16
sleeve 1 x 10
- AWG cables, AWG 2 x (18 to 14)1), 2 x 12 2 x (16 to 12)1), 2 x (14 to 10)
solid or stranded 2 x (14 to 8)1)
Connection type Spring-loaded terminals
• Operating tool mm ∅ 3.0 x 0.5

• Conductor cross-sections (min./max.), 1-wire or 2-wire connection possible

- Solid mm2 2 x (0.5 to 4) 2 x (1 to 10) --
- Finely strand- mm2 2 x (0.5 to 2.5) 2 x (1 to 6) --
ed with end
sleeve
- Finely strand- mm2 2 x (0.5 to 2.5) 2 x (1 to 6) --
ed without end
sleeve
- AWG cables, AWG 2 x (20 to 12) 2 x (18 to 8) --
solid or stranded
Max. outer diameter of the con- mm 3,6 3,6 --
ductor insulation

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11.10 Conductor cross-sections main circuit

Type 3RV2.11 3RV2.21 3RV2

3RV28
Size S00 S0 S00, S0
Width 45 mm 45 mm 45 mm
Connection type Ring cable lug connection
• Connection screw M3, Pozidriv size 2 M4, Pozidriv size 2 --

• Operating tool mm ∅ 5 ... 6 ∅ 5 ... 6 --

• Specified tightening torque Nm 0,8 ... 1,2 2 ... 2,5 --

Usable ring cable lugs mm d22) = min. 3.2, d22) = min. 4.3, --
d32) = max. 7.5 d32) = max. 12.2
• DIN 46234 without insulating sleeve

• DIN 46225 without insulating sleeve

• DIN 46237 with insulating sleeve

• JIS C2805 type R without insulating

sleeve

• JIS C2805 type RAV with insulating

sleeve

• JIS C2805 type RAP with insulating

sleeve

1) If two different conductor cross-sections are being connected to one clamping point, both cross-sections must be locat-
ed in the range indicated. If identical cross-sections are used, this restriction does not apply.
2)

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11.10 Conductor cross-sections main circuit

Type 3RV2.31-4S.1. 3RV2.31-4W.1.

3RV2.31-4T.1. 3RV2.31-4X.1.
3RV2.31-4J.1.
3RV2.31-4B.1.
3RV2.31-4K.1.
3RV2.31-4D.1. 3RV2.31-4R.1.
3RV2.31-4E.1. 3RV2431-4VA1.
3RV2.31-4P.1. 3RV2.32-.....

3RV2.31-4U.1.
3RV2.31-4V.1.
Size S2
Width 55 mm
Connection type Screw connection
• Connection screw M6, Pozidriv size 2

• Operating tool mm ∅ 5 ... 6

• Specified tightening torque Nm 3,0 ... 4,5

• Conductor cross-sections (min./max.), 1-wire or 2-wire connection possible

- Solid or stranded mm2 2 x (1.0 to 25)1), 2 x (1.0 to 35)1),
1 x (1.0 to 35)1) 1 x (1.0 to 50)1)
- Finely stranded with mm2 2 x (1.0 to 16)1), 2 x (1.0 to 25)1),
end sleeve 1 x (1.0 to 25)1) 1 x (1.0 to 35)1)
- AWG cables, solid AWG 2 x (18 to 3)1), 2 x (18 to 2)1),
or stranded 1 x (18 to 2)1) 1 x (18 to 1)1)
1) If two different conductor cross-sections are being connected to one clamping point, both cross-sections must be locat-
ed in the range indicated. If identical cross-sections are used, this restriction does not apply.

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11.11 Conductor cross-sections auxiliary and control circuits

11.11 Conductor cross-sections auxiliary and control circuits

Type 3RV2.11 3RV2.21 3RV27, 3RV2.31,

3RV28 3RV2.32
Size S00 S0 S00, S0 S2
Width 45 mm 45 mm 45 mm 55 mm
Connection type Screw connection
Connection screw M3, Pozidriv size 2
Operating tool mm ∅ 5 ... 6
Specified tightening torque Nm 0,8 ... 1,2
Conductor cross-sections (min./max.), 1-wire or 2-wire connection possible
• Solid or stranded mm2 2 x (0.5 to 1.5)1), 2 x (0.75 to 2.5)1)

• Finely stranded with end mm2 2 x (0.5 to 1.5)1), 2 x (0.75 to 2.5)1)

sleeve

• AWG cables, solid or stranded AWG 2 x (18 to 14)1), 2 x (20 to 16)1)

Connection type Spring-loaded terminals

Operating tool mm ∅ 3.0 x 0.5
Conductor cross-sections (min./max.), 1-wire or 2-wire connection possible
• Solid or stranded mm2 2 x (0.5 to 2.5)

• Finely stranded without end mm2 2 x (0.5 to 2.5)

sleeve

• Finely stranded with end mm2 2 x (0.5 to 1.5)

sleeve

• AWG cables, solid or stranded AWG 2 x (20 to 14)

Max. outer diameter of the con- mm 3,6

ductor insulation

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11.11 Conductor cross-sections auxiliary and control circuits

Type 3RV2.11 3RV2.21 3RV27, 3RV2.31,

3RV28 3RV2.32
Size S00 S0 S00, S0 S2
Width 45 mm 45 mm 45 mm 55 mm
Connection type Ring cable lug connection
Connection screw M3, Pozidriv size 2 --
Operating tool mm ∅ 5 ... 6 --
Specified tightening torque Nm 0,8 ... 1,2 --
Usable ring cable lugs mm d22) = min. 3.2, d32) = max. 7.5 --
• DIN 46234 without insulating sleeve

• DIN 46225 without insulating sleeve

• DIN 46237 with insulating sleeve

• JIS C2805 type R without insulating

sleeve

• JIS C2805 type RAV with insulating

sleeve

• JIS C2805 type RAP with insulating

sleeve

1) If two different conductor cross-sections are being connected to one clamping point, both cross-sections must be locat-
ed in the range indicated. If identical cross-sections are used, this restriction does not apply.
2)

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11.12 Short-circuit breaking capacity

11.12 Short-circuit breaking capacity

11.12.1 Short-circuit breaking capacity for motor starter protectors

Short-circuit breaking capacity Icu, Ics acc. to IEC 60947-2

The table lists the rated ultimate short-circuit breaking capacity Icu and the rated service
short-circuit breaking capacity Ics for 3RV2 motor starter protectors at different operating
voltages dependent on the rated current In of the protectors.
Power can be fed in to the motor starter protectors via the terminals at the top or at the
bottom without restricting the rated data. If the short-circuit current at the installation location
exceeds the motor starter protector's specified rated service short-circuit breaking capacity,
you will need to use a backup fuse. It is also possible to install an upstream motor starter
protector with a limiter function.
The maximum rated current of this backup fuse is indicated in the tables. The rated ultimate
short-circuit breaking capacity then applies as specified on the fuse.

Table 11- 2 Short-circuit breaking capacity ICU, ICS acc. to IEC 60947-2 - Part 1

Motor Rated current In Up to 240 V AC1) Up to 400 V AC1) / 415 V AC2)

starter Icu Ics Max. fuse (gL/gG) Icu Ics Max. fuse (gL/gG)3)
protector
Type A kA kA A kA kA A
Size S00
3RV2.1 0,16 ... 1,25 100 100 -- 100 100 -
1,6 100 100 -- 100 100 -
2 100 100 -- 100 100 -
2,5 100 100 -- 100 100 -
3,2 100 100 -- 100 100 -
4 100 100 -- 100 100 -
5 100 100 -- 100 100 -
6,3 100 100 -- 100 100 -
8 100 100 -- 100 100 -
10 100 100 -- 100 100 -
12,5 100 100 -- 100 100 -
16 100 100 -- 55 30 100

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11.12 Short-circuit breaking capacity

Motor Rated current In Up to 240 V AC1) Up to 400 V AC1) / 415 V AC2)

starter Icu Ics Max. fuse (gL/gG) Icu Ics Max. fuse (gL/gG)3)
protector
Type A kA kA A kA kA A
Size S0
3RV2.2 16 100 100 -- 55 25 100
20 100 100 -- 55 25 125
22 100 100 -- 55 25 125
25 100 100 -- 55 25 125
28 100 100 -- 55 25 125
32 100 100 -- 55 25 125
36 100 100 -- 20 10 125
40 100 100 -- 20 10 125
Size S2
3RV2.31 14; 17 100 100 -- 65 30 100
20 100 100 -- 65 30 100
25 100 100 -- 65 30 100
32; 36 100 100 -- 65 30 125
40; 45 100 100 -- 65 30 160
52 100 100 -- 65 30 160
59 ... 80 On request
Size S2, with increased switching capacity
3RV2.32 14; 17 100 100 -- 100 50 --
20; 25 100 100 -- 100 50 --
32 ... 45 100 100 -- 100 50 --
52 100 100 -- 100 50 --
59 ... 80 On request
--- No back-up fuse required, since short-circuit resistant up to 100 kA.
1) 10% overvoltage
2) 5% overvoltage
3) Fuse only required if short-circuit current at installation location is > ICU

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11.12 Short-circuit breaking capacity

Table 11- 3 Short-circuit breaking capacity ICU, ICS acc. to IEC 60947-2 - Part 2

Motor start- Rated current Up to 440 V AC1) / 460 V AC2) Up to 500 V AC1) / 525 V AC2) Up to 690 V AC1)
er protector In Icu Ics Max. fuse Icu Ics Max. fuse Icu Ics Max.
(gL/gG)3) (gL/gG)3) fuse
(gL/gG)3)4)
Type A kA kA A kA kA A kA kA A
Size S00
3RV2.1 0,16 ... 1,25 100 100 -- 100 100 -- 100 100 -
1,6 100 100 -- 100 100 -- 100 100 -
2 100 100 -- 100 100 -- 10 10 25
2,5 100 100 -- 100 100 -- 10 10 25
3,2 100 100 -- 100 100 -- 10 10 32
4 100 100 -- 100 100 -- 6 4 32
5 100 100 -- 100 100 -- 6 4 32
6,3 100 100 -- 100 100 -- 6 4 50
8 50 50 63 42 42 63 6 4 50
10 50 50 80 42 42 63 6 4 50
12,5 50 50 80 42 42 80 6 4 63
16 50 10 80 10 5 80 4 4 63
Size S0
3RV2.2 16 50 10 80 10 5 80 4 2 63
20 50 10 80 10 5 80 4 2 63
22 50 10 100 10 5 80 4 2 63
25 50 10 100 10 5 80 4 2 63
28 30 10 125 10 5 100 4 2 100
32 30 10 125 10 5 100 4 2 100
36 12 8 125 6 3 100 3 2 100
40 12 8 125 6 3 100 3 2 100

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11.12 Short-circuit breaking capacity

Motor start- Rated current Up to 440 V AC1) / 460 V AC2) Up to 500 V AC1) / 525 V AC2) Up to 690 V AC1)
er protector In Icu Ics Max. fuse Icu Ics Max. fuse Icu Ics Max.
(gL/gG)3) (gL/gG)3) fuse
(gL/gG)3)4)
Type A kA kA A kA kA A kA kA A
Size S2
3RV2.31 14; 17 50 25 100 12 6 63 5 3 63
20 50 25 100 12 6 80 5 3 80
25 50 15 100 12 6 80 5 3 80
32; 36 50 15 125 10 5 100 4 2 100
40; 45 50 15 125 10 5 100 4 2 100
52 50 15 125 10 5 125 4 2 125
59 ... 80 On request
Size S2, with increased switching capacity
3RV2.32 14; 17 65 30 100 18 10 63 8 5 63
20; 25 65 30 100 18 10 80 8 5 80
32 ... 45 65 30 125 15 8 100 6 4 100
52 65 30 125 15 8 125 6 4 125
59 ... 80 On request
--- No back-up fuse required, since short-circuit resistant up to 100 kA.
1) 10 % overvoltage
2) 5% overvoltage
3) Back-up fuse only required if short-circuit current at installation location is > ICU
4) Alternatively, fuseless limiter combinations can be used for 690 V AC.

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11.12 Short-circuit breaking capacity

11.12.2 Short-circuit breaking capacity for motor starter protectors in the IT system

Short-circuit breaking capacity IcuIT in the IT system

3RV2 motor starter protectors are suitable for use in IT systems. The values of Icu and Ics
apply for the three-pole short circuit. In the case of a double ground fault in different phases
(input and output side of a motor starter protector), the special short-circuit breaking capacity
IcuIT applies. The specifications listed in the table below apply for 3RV2 motor starter
protectors.
In some ranges IcuIT is 100 kA and 50 kA respectively. As such the motor starter protectors
are short-circuit-proof in this range.
If the short-circuit current at the installation location exceeds the motor starter protector's
specified rated service short-circuit breaking capacity, you will need to use a backup fuse.
The maximum rated current of this backup fuse is indicated in the tables. The rated short-
circuit breaking capacity then applies as specified on the fuse.

Table 11- 4 Short-circuit breaking capacity IcuIT in the IT system part 1

Rated cur- Up to 240 V AC Up to 400 V2)/415 V3) AC

rent In IcuIT Max. fuse (gL/gG)4) IcuIT Max. fuse (gL/gG)4), 5)
A kA A kA A
Size S00
3RV2.11 0,16 ... 0,4 100 1) 100 1)

0,5 100 1) 100 1)

0,63 100 1) 100 1)

0,8 100 1) 100 1)

1 100 1) 100 1)

1,25 100 1) 100 1)

1,6 100 1) 100 1)

2 100 1) 8 25
2,5 100 1) 8 25
3,2 100 1) 8 32
4 100 1) 4 32
5 100 1) 4 32
6,3 100 1) 4 50
8 100 1), 4 50
10 100 1) 4 50
12,5 100 1) 4 63
16 55 80 4 63

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11.12 Short-circuit breaking capacity

Rated cur- Up to 240 V AC Up to 400 V2)/415 V3) AC

rent In IcuIT Max. fuse (gL/gG)4) IcuIT Max. fuse (gL/gG)4), 5)
A kA A kA A
Size S0
3RV2.21 16 55 80 4 63
20 55 80 4 63
22 55 80 4 63
25 55 80 4 63
28 55 80 2 63
32 55 80 2 63
36 20 80 2 63
40 20 80 2 63
Size S2
3RV2.31 14 ... 25 100 1), 8 100
32 ... 45 100 1) 6 125
52 100 1) 4 160
59 ... 80 On request
Size S2, with increased switching capacity
3RV2.32 14 ... 25 100 1), 8 100
32 ... 45 100 1) 6 125
52 100 1) 6 160
59 ... 80 On request
1) No backup fuse required, as short-circuit-proof up to 100 kA
2) 10 % overvoltage
3) 5 % overvoltage
4) Backup fuse only required if short-circuit current at installation location is > IcuIT
5) Alternatively, fuseless limiter combinations can be used for 690 V AC

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11.12 Short-circuit breaking capacity

Table 11- 5 Short-circuit breaking capacity IcuIT in the IT system part 2

Rated current Up to 440 V2)/460 V3) AC Up to 500 V2)/525 V3) AC Up to 690 V6) AC
In IcuIT Max. fuse IcuIT Max. fuse IcuIT Max.
(gL/gG)4), 5) (gL/gG)4), 5) fuse
(gL/gG)4)
A kA A kA A kA A
Size S00
3RV2.11 0,16 ... 0,4 100 1) 100 1) 100 1)

0,5 100 1) 100 1) 0,5 4

0,63 100 1) 100 1) 0,5 6
0,8 100 1) 100 1) 0,5 6
1 8 10 8 10 2 10
1,25 8 16 8 16 2 16
1,6 8 20 8 20 2 16
2 8 25 8 25 2 20
2,5 8 25 8 25 2 20
3,2 8 32 8 32 2 25
4 2 32 2 32 2 25
5 2 32 2 32 2 25
6,3 2 40 2 40 1,5 35
8 2 40 2 40 1,5 35
10 2 40 2 40 1,5 40
12,5 2 50 2 50 1,5 40
16 2 50 2 50 1,5 40
Size S0
3RV2.21 16 2 50 2 50 1,5 40
20 2 50 2 50 1,5 50
22 2 50 2 50 1,5 50
25 2 50 2 50 1,5 50
28 2 63 2 63 1,5 63
32 2 63 2 63 1,5 63
36 2 63 2 63 1,5 63
40 2 63 2 63 1,5 63

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11.12 Short-circuit breaking capacity

Rated current Up to 440 V2)/460 V3) AC Up to 500 V2)/525 V3) AC Up to 690 V6) AC
In IcuIT Max. fuse IcuIT Max. fuse IcuIT Max.
(gL/gG)4), 5) (gL/gG)4), 5) fuse
(gL/gG)4)
A kA A kA A kA A
Size S2
3RV2.31 14 ... 25 6 80 6 80 4 63
32 ... 45 4 100 4 100 3 80
52 3 125 3 125 2 100
59 ... 80 On request
Size S2, with increased switching capacity
3RV2.32 14 ... 25 6 80 6 80 4 63
32 ... 45 6 100 6 100 4 80
52 6 125 6 125 4 100
59 ... 80 On request
1) No backup fuse required, as short-circuit-proof up to 100 kA
2) 10 % overvoltage
3) 5 % overvoltage
4) Backup fuse only required if short-circuit current at installation location is > IcuIT
5) Alternatively, fuseless limiter combinations can be used for 690 V AC
6) Overvoltage category II applies for applications in IT systems > 600 V

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11.12 Short-circuit breaking capacity

11.12.3 Short-circuit breaking capacity for motor starter protectors with limiter function

Short-circuit breaking capacity for motor starter protectors with limiter function for 500 V AC and
690 V AC according to IEC 60947-2

Table 11- 6 Short-circuit breaking capacity for motor starter protectors with limiter function

Type Up to 500 V AC1)/525 V Up to 690 V AC1)

AC2)
Limiter Motor starter protector In [A] Icu [kA] Ics [kA] Icu [kA] Ics [kA]
3RV2321-4EC10 3RV2.1. 2 -- -- 50 25
or 2,5 -- -- 50 25
3RV2321-4EC15 3,2 -- -- 50 25
4 -- -- 50 25
5 -- -- 50 25
6,3 -- -- 50 25
8 100 50 50 25
10 100 50 203) 103)
12,5 100 50 203) 103)
16 100 50 203) 103)
3RV2.2. 16 100 50 203) 103)
20 100 50 203) 103)
22 100 50 203) 103)
25 100 50 203) 103)
28 100 50 203) 103)
32 100 50 203) 103)
3RV1331-4HC10 3RV2.1. 10 -- -- 50 25
12,5 -- -- 50 25
16 -- -- 50 25
3RV2.2. 16 -- -- 50 20
20 -- -- 50 20
22 -- -- 50 20
25 -- -- 50 20
28 -- -- 50 20
32 -- -- 50 20
3RV2031 ... 80 On request
3RV2032 (increased ... 80 On request
switching capacity)

-- A limiter is not required.

1) 10 % overvoltage
2) 5% overvoltage
3) Infeed to the limiter is always on the side 1L1/3L2/5L3.

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11.13 Permissible rated data of approved devices for North America (UL/CSA)

11.13 Permissible rated data of approved devices for North America

(UL/CSA)

11.13.1 Approval in compliance with UL 508 (UL 60947-4-

1)/CSA C22.2 No. 14 (CSA-C22.2 No. 60947-4-1)
3RV2 series motor starter protectors have UL/CSA approval and can be used in accordance
with UL 508 (UL 60947-4-1) / CSA C22.2 No. 14 (CSA-C22.2 No. 60947-4-1) individually or
as load feeders in conjunction with a contactor.
These motor starter protectors can be used as "Manual Motor Controller" for "Group
Installations", as "Manual Motor Controller Suitable for Tap Conductor Protection in Group
Installations", and as "Self-Protected Combination Motor Controller (Type E)".

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11.13 Permissible rated data of approved devices for North America (UL/CSA)

11.13.1.1 Horsepower data

Operating Voltage
current
115V/120 V 200/208 V 230/240 V 460/480 V 575/600 V
1-phase 3-phase 1-phase 3-phase 1-phase 3-phase 1-phase 3-phase 1-phase 3-phase
3RV2011/3RV2111/3RV2311/3RV2411 size S00
0,11...0,1 -- -- -- -- -- -- - -- -- --
6
0,14...0,2 -- -- -- -- -- -- - -- -- --
0,18...0,2 -- -- -- -- -- -- - -- -- --
5
0,22..0,32 -- -- -- -- -- -- - -- -- --
0,28...0,4 -- -- -- -- -- -- - -- -- --
0,35...0,5 -- -- -- -- -- -- -- -- -- --
0,45...0,6 -- -- -- -- -- -- -- -- -- --
3
0,55...0,8 -- -- -- -- -- -- -- -- -- --
0,7...1 -- -- -- -- -- -- -- -- -- 1/2
0,9...1,25 -- -- -- -- -- -- -- 1/2 -- 1/2
1,1...1,6 -- -- -- -- 1/10 -- -- 3/4 -- 3/4
1,4...2 -- -- -- -- 1/8 -- -- 3/4 -- 1
1,8...2,5 -- -- 1/6 1/2 1/6 1/2 -- 1 -- 1 1/2
2,2...3,2 1/10 -- 1/6 1/2 1/4 3/4 -- 1 1/2 -- 2
2,8...4 1/8 -- 1/4 3/4 1/3 3/4 -- 2 -- 3
3,5...5 1/6 1/2 1/3 1 1/2 1 -- 3 -- 3
4,4...6,3 1/4 1/2 1/2 1 1/2 1 1/2 -- 3 -- 5
5,5...8 1/3 3/4 3/4 2 1 2 -- 5 -- 5
7...10 1/2 1 1 2 1 1/2 3 -- 5 -- 7 1/2
9...12,5 1/2 1 1/2 1 1/2 3 2 3 -- 7 1/2 -- 10
11...16 1 2 2 3 2 5 -- 10 -- --
3RV2021/3RV2121/3RV2321/3RV2421 size S0
11...16 1 2 2 3 2 5 -- 10 -- --
14...20 1 1/2 3 3 5 3 5 -- 10 -- --
17...22 1 1/2 3 3 5 3 7 1/2 -- 15 -- --
20...25 2 3 3 5 (200 V) 3 7 1/2 -- 15 -- --
7 1/2 (208 V)
23...28 2 3 3 7 1/2 5 10 -- 20 -- --
27...32 2 5 3 (200 V) 7 1/2 (200 V) 5 10 -- 20 -- --
5 (208 V) 10 (208 V)
30...36 3 5 5 10 5 10 -- 25 -- --
34...40 3 5 5 10 7 1/2 10 -- 30 -- --

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Operating Voltage
current 115V/120 V 200/208 V 230/240 V 460/480 V 575/600 V
1-phase 3-phase 1-phase 3-phase 1-phase 3-phase 1-phase 3-phase 1-phase 3-phase
3RV2031/3RV2032 size S2
9,5...14 1,5 3 3 5 3 5 -- 10 -- 15
12...17 1,5 3 3 5 3 7,5 -- 15 -- 15
14...20 1,5 3 3 7,5 3 7,5 -- 15 -- 20
18...25 2 5 3 7,5 5 10 -- 20 -- 25
22...32 3 5 5 10 5 10 -- 25 -- 30
28...36 3 7,5 5 / 7,5 15 7,5 15 -- 30 -- 40
32...40 3 7,5 5 / 7,5 15 7,5 15 -- 30 -- 40
35...45 3 7,5 7,5 15 10 15 -- 40 -- 50
42...52 5 10 7,5 15 10 20 -- 40 -- 50
49...59 On request
54...65
62...73
70...80

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11.13.1.2 "Manual motor controller", group installation

3RV2 motor starter protector as "Manual Motor Controller"

Upstream short-circuit protection is always implemented if the motor starter protector is used
as a "Manual Motor Controller". This requires approved fuses (according to UL 248) or a
circuit breaker (according to UL 489/CSA C22.2 No. 5). These devices must be dimensioned
according to the National Electrical Code (UL) or Canadian Electrical Code (CSA) installation
regulation respectively.
The file numbers for the approval of the 3RV as a manual motor controller are as follows:
● UL File No. 47705, CCN: NLRV
● CSA Master Contract 165071, Product Class: 3211 05

Motor starter protector hp-rating1) for FLA2)

max.
Type V 1-phase 3-phase
Size S00
3RV2011, 3RV2111, 3RV2311, 3RV2411
FLA2) max. 16 A, 480 V 115 1 2
12.5 A, 600 V 200 2 3
230 2 5
460 -- 10
575/600 -- 10
Size S0
3RV2021, 3RV2123, 3RV2321, 3RV21, 3RV2421
FLA2) max. 40 A, 480 V 115 3 5
200 5 10
230 7 1/2 10
460 -- 30
575/600 -- --
Size S2
3RV2.31, 3RV2.32
FLA2) max. 52 A, 600 V 115/120 5 10
200/208 7,5 15
230/240 10 20
460/480 -- 40
575/600 -- 50
1) hp-rating = power in horse power (maximum motor power).
2) FLA = Full Load Amps/motor full-load current.

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 Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

Rated current 240 V AC 480 V AC 600 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
Size S00
0,16 ... 1,25 65 65 65 65 30 30
1,6 65 65 65 65 30 30
2 65 65 65 65 30 30
2,5 65 65 65 65 30 30
3,2 65 65 65 65 30 30
4 65 65 65 65 30 30
5 65 65 65 65 30 30
6,3 65 65 65 65 30 30
8 65 65 65 65 30 30
10 65 65 65 65 30 30
12,5 65 65 65 65 30 30
16 65 65 65 65 -- --
Size S0
20 65 65 65 65 -- --
22 65 65 65 65 -- --
25 65 65 65 65 -- --
28 65 65 50 50 -- --
32 65 65 50 50 -- --
36 65 65 12 12 -- --
40 65 65 12 12 -- --

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Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

Rated current 240 V AC 480 V AC 600 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
Size S2
3RV2031, 3RV2331
14 ... 36 65 65 65 65 25 25
40 ... 52 65 65 65 65 22 22
59 ... 80 On request
3RV2032, 3RV2332
14 ... 36 100 100 100 100 25 25
40 ... 52 100 100 100 100 22 22
59 ... 80 On request

Note
The following values apply with Class J fuses only.

Rated current 240 V AC 480 V AC 600 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
Size S2
3RV2131
14 ... 52 65 65 65 65 25 25
59 ... 80 On request
3RV2431
14 ... 52 100 100 100 100 25 25
59 ... 80 On request

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 Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

11.13.1.3 "Manual motor controller suitable for tap conductor protection in group installations"
(size S0 up to 80 A)

3RV20 motor starter protector as "Manual Motor Controller Suitable for Tap Conductor Protection in
Group Installations"
The "Manual Motor Controller Suitable for Tap Conductor Protection in Group Installations"
application is only applicable in the case of UL.
The CSA does not recognize this approval! Upstream short-circuit protection is always
implemented if the motor starter protector is used as a "Manual Motor Controller Suitable for
Tap Conductor Protection in Group Installations". This requires approved fuses (according to
UL 248) or a circuit breaker (according to UL 489).
These devices must be dimensioned according to the National Electrical Code installation
regulation.
3RV20 motor starter protectors are approved as "Manual Motor Controller Suitable for Tap
Conductor Protection in Group Installations" under the following file number:
● UL File No. 47705, CCN: NLRV

Motor starter protector hp-rating1) for FLA2)

max.
Type V 1-phase 3-phase
Size S00
3RV2011
FLA2) max. 16 A; 480 V 115 1 2
12.5 A; 600 V 200 2 3
230 2 5
460 -- 10
575/600 -- 10
Size S0
3RV2021
FLA2) max. 32 A, 480 V 115 2 5
200 3 7 1/2
230 5 10
460 -- 20
575/600 -- --

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Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

Motor starter protector hp-rating1) for FLA2)

max.
Type V 1-phase 3-phase
Size S2
3RV2.31, 3RV2.32
FLA2) max. 52 A, 600 V 115/120 5 10
200/208 7,5 15
230/240 10 20
460/480 -- 40
575/600 -- 50
1) hp-rating = power in horse power (maximum motor power).
2) FLA = Full Load Amps/motor full-load current.

Rated current 240 V AC 480 V/277 V AC 600 V/347 V AC

UL UL UL
In Ibc Ibc Ibc
A kA kA kA
Size S00
0,16 ... 1,25 65 65 30
1,6 65 65 30
2 65 65 30
2,5 65 65 30
3,2 65 65 30
4 65 65 30
5 65 65 30
6,3 65 65 30
8 65 65 30
10 65 65 30
12,5 65 65 30
16 65 65 --
Size S0
20 65 65 --
22 65 65 --
25 65 65 --
28 50 50 --
32 50 50 --

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 Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

Rated current 240 V AC 480 Y/277 V AC 600 Y/347 V AC

UL UL UL
In Ibc Ibc Ibc
A kA kA kA
Size S2
3RV2031
14 ... 36 65 65 25
40 ... 52 65 65 22
59 ... 80 On request
3RV2032
14 ... 36 100 100 25
40 ... 52 100 100 22
59 ... 80 On request
3RV2431
14 ... 52 100 10 10
59 ... 80 On request

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Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

11.13.1.4 "Self-protected combination motor controller (type E)"

3RV2 motor starter protector as "Self-Protected Combination Motor Controller (Type E)" (up to 52 A1))
For approval according to UL 508 (UL 60947-4-1), a clearance of 1 inch and a creepage
distance of 2 inches are required on the line side for a "Self-Protected Combination Motor
Controller".
3RV20 motor starter protectors in size S00/S0 are therefore approved according to
UL 508 (UL 60947-4-1) together with the terminal block (article no. 3RV29 28-1H) or phase
barriers (article no. 3RV2928-1K).
By virtue of their design, some 3RV20 motor starter protectors in size S2 already fulfill the
required clearances and creepage distances at the input end:
● 3RV2.31-4S.1.
● 3RV2.31-4T.1.
● 3RV2.31-4B.1.
● 3RV2.31-4D.1.
● 3RV2.31-4E.1.
● 3RV2.31-4P.1.
● 3RV2.31-4U.1.
● 3RV2.31-4V.1.

The following motor starter protectors are approved with phase barriers (article no.
3RV2938-1K):
● 3RV2.31-4W.1.
● 3RV2.31-4X.1.
● 3RV2.31-4J.1.
● 3RV2.31-4K.1.
● 3RV2.31-4R.1.
● 3RV2431-4VA1.
● 3RV2.32-.....

CSA approval does not require extended clearances and creepage distances. The terminal
blocks or phase barriers can, therefore, be omitted for use as a "Self-Protected Combination
Motor Controller" according to the CSA.
3RV20 motor starter protectors are approved as "Self-Protected Combination Motor
Controller" under the following file numbers:
● UL File No. E156943, CCN: NKJH,
● CSA Master Contract 165071, Product Class: 3211 08.
1)Motor starter protectors as "Self-Protected Combination Motor Controller (Type E)" in
size S2 higher than 52 A are available on request.

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 Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

Motor starter protector hp-rating1) for FLA2)

max.
Type V 1-phase 3-phase
Size S00
3RV2011
FLA2) max. 115 1 2
16 A, 480 V 200 2 3
12.5 A, 600 V
230 2 5
460 -- 10
575 / 600 -- 10
Size S0
3RV2021
FLA2) max. 32 A, 480 V 115 2 5
200 3 7 1/2
230 5 10
460 -- 20
575/600 -- --
Size S2
3RV2.31, 3RV2.32
FLA2) max. 52 A, 600 V 115/120 5 10
200/208 7,5 15
230/240 10 20
460/480 -- 40
575/600 -- 50
1) hp-rating = power in horse power (maximum motor power).
2) FLA = Full Load Amps/motor full-load current.

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Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

Rated current 240 V AC 480 V/277 V AC 600 V/347 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
Size S00
0,16 ... 1,25 65 65 65 65 30 30
1,6 65 65 65 65 30 30
2 65 65 65 65 30 30
2,5 65 65 65 65 30 30
3,2 65 65 65 65 30 30
4 65 65 65 65 30 30
5 65 65 65 65 30 30
6,3 65 65 65 65 30 30
8 65 65 65 65 30 30
10 65 65 65 65 30 30
12,5 65 65 65 65 30 30
16 65 65 65 65 -- --
Size S0
20 65 65 65 65 -- --
22 65 65 65 65 -- --
25 65 65 65 65 -- --
28 50 50 50 50 -- --
32 50 50 50 50 -- --

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 Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

Rated current 240 V AC 480 Y/277 V AC 600 Y/347 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
Size S2
3RV2031
14 ... 36 65 65 65 65 25 25
40 ... 52 65 65 65 65 22 22
59 ... 80 On request
3RV2032
14 ... 36 100 100 100 100 25 25
40 ... 52 100 100 100 100 22 22
59 ... 80 On request
3RV2431
14 ... 52 100 100 10 10 10 10
59 ... 80 On request

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Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

11.13.1.5 Connection data for 3RV29 28-1H terminal blocks

Table 11- 7 Connection data for 3RV29 28-1H terminal blocks

Type 3RV29 28-1H

Specified tightening torque Nm 2,5 ... 3
Conductor cross-sections
Front clamping point connected
• Solid mm² 1 ... 10

• Finely stranded with end sleeve mm² 1 ... 16

• Stranded mm² 2,5 ... 25

• AWG cables, solid or stranded mm² 14 ... 3

Connection screw M4
Rear clamping point connected
• Solid mm² 1 ... 10

• Finely stranded with end sleeve mm² 1 ... 16

• Stranded mm² 2,5 ... 10

• AWG cables, solid or stranded mm² 16 ... 3

Connection screw M4
Both clamping points connected
• Front clamping point:
- Solid mm² 1 ... 10
- Finely stranded with end sleeve mm² 1 ... 10
- Stranded mm² 2,5 ... 10
- AWG cables, solid or stranded mm² 14 ... 6
- Connection screw M4
• Rear clamping point:
- Solid mm² 1 ... 10
- Finely stranded with end sleeve mm² 1 ... 10
- Stranded mm² 5 ... 25
- AWG cables, solid or stranded mm² 16 ... 3
- Connection screw M4

Reference
More information about accessories is available in the chapter titled Phase barriers/UL
508 (UL 60947-4-1) "type E" terminals (Page 93).

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 Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

11.13.2 Approval as "circuit breaker" according to UL 489/CSA C 22.2 No. 5

3RV27 and 3RV28 as "Circuit Breaker"

These devices are approved as Circuit Breaker according to UL 489 or CSA C22.2 No.5 with
100% rated current ("100 %-rated breaker"). As such they can be used as upstream short-
circuit protection devices for "Manual Motor Controller" and "Manual Motor Controller
Suitable for Tap Conductor Protection in Group Installations".
3RV27 and 3RV28 are approved as "Circuit Breaker" under the following file numbers:
● UL File No. E235044, CCN: DIVQ,
● CSA Master Contract 165071, Product Class: 1432 01.

3RV2711 (size S00)

Rated current 240 V AC 480 Y/277 V AC 600 Y/347 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
0,16 ... 1,25 65 65 65 65 10 10
1,6 65 65 65 65 10 10
2 65 65 65 65 10 10
2,5 65 65 65 65 10 10
3,2 65 65 65 65 10 10
4 65 65 65 65 10 10
5 65 65 65 65 10 10
6,3 65 65 65 65 10 10
8 65 65 65 65 10 10
10 65 65 65 65 10 10
12,5 65 65 65 65 10 10
15 65 65 65 65 -- --

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Technical data
11.13 Permissible rated data of approved devices for North America (UL/CSA)

3RV2721 (size S0)

Rated current 240 V AC 480 Y/277 V AC 600 Y/347 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
20; 22 50 50 50 50 -- --

3RV2811 (size S00)

Rated current 240 V AC 480 Y/277 V AC 600 Y/347 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
0,16 ... 1,25 65 65 65 65 10 10
1,6 65 65 65 65 10 10
2 65 65 65 65 10 10
2,5 65 65 65 65 10 10
3,2 65 65 65 65 10 10
4 65 65 65 65 10 10
5 65 65 65 65 10 10
6,3 65 65 65 65 10 10
8 65 65 65 65 10 10
10 65 65 65 65 10 10
12,5 65 65 65 65 10 10
15 65 65 65 65 -- --

3RV2821 (size S0)

Rated current 240 V AC 480 Y/277 V AC 600 Y/347 V AC

UL CSA UL CSA UL CSA
In Ibc Ibc Ibc Ibc Ibc Ibc
A kA kA kA kA kA kA
20; 22 50 50 50 50 -- --

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 Technical data
11.14 Accessories

11.14 Accessories

11.14.1 General data - 3RV29 infeed system

Table 11- 8 General data of the 3RV29.7 infeed system

Type 3RV29.7
Infeed system
General data
Standards IEC 60947-2
IEC 60947-4-1
Rated operational voltage Ue
IEC • 10% overvoltage V 500
• 5% overvoltage V 525

UL/CSA V 600
Rated insulation voltage Ui (pollution degree 3) V 500
Rated impulse withstand voltage Uimp kV 6
Rated frequency Hz 50/60
Rated current In A 63
Permissible ambient temperature • Operation °C -20 … + 60

• Storage/transport °C -50 … + 80

Permissible rated current of the 3RV2.11 (S00) motor

starter protectors up to and including 14 A at internal con-
trol cabinet temperature
• 60 °C A 100%

Permissible rated current of the 3RV2.11 (S00) motor

starter protector greater than 14 A to 16 A at internal con-
trol cabinet temperature
• 40 °C A 100%

• 60 °C A 87%

Permissible rated current of the 3RV2.21 (S0) motor start-

er protector up to and including 16 A at internal control
cabinet temperature
• 60 °C A 100%

Permissible rated current of the 3RV2.21 (S0) motor start-

er protector greater than 16 A to 25 A at internal control
cabinet temperature
• 40 °C A 100%

• 60 °C A 87%

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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Technical data
11.14 Accessories

Type 3RV29.7
Infeed system
General data
Permissible rated current of the 3RV2.21 (S0) motor start-
er protector greater than 25 A to 32 A at internal control
cabinet temperature
• 40 °C A 87%

Short-circuit strength corresponds to the mounted motor starter protector

or load feeder
Degree of protection according to IEC 60529 IP201)
Touch protection according to DIN VDE 0106, Part 100 Finger-safe
Connection cross-sections, 3-phase busbar with infeed 3RV2917-1A / 3RV2917-1E
• Solid, stranded mm2 4 … 25

• Finely stranded with end sleeve mm2 4 … 25

• Finely stranded without end sleeve mm2 6 … 25

• AWG cables AWG 10 … 3

Connection cross-sections, terminal block 3RV2917-5D

• Solid mm2 1.5 … 6

• Finely stranded with end sleeve mm2 1.5 … 4

• Finely stranded without end sleeve mm2 1.5 … 6

• AWG cables AWG 15 … 10

1) In the terminal compartment of the infeed without connected IP00 conductor.

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Circuit diagrams 12
Internal circuit diagrams
You can find the internal circuit diagrams for SIRIUS Innovations products online in the
image database (www.siemens.com/industrial-controls/bilddb).
Enter the order number of the device in the "Order number" field and, in the "Type of object"
selection menu on the left-hand side, select "Unit wiring diagram".

Figure 12-1 Image database

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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Circuit diagrams

3RV2 motor starter protectors/circuit breakers acc. to UL 489

3RV20.1-...0, 3RV24.1-...0, 3RV23.1-...0,

3RV27.1-...0, 3RV28.1-...0, 3RV23.2-...0
3RV20.2-...0

Motor starter protectors for motor protec- Motor starter protector for starter protection
tion/transformer protection/system protection

3RV20.1-...5, 3RV24.1-...5,
3RV20.2-...5

Motor starter protectors for motor protection/transformer protection with transverse auxiliary
switch

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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 Circuit diagrams

3RV21.1-...0

Motor starter protectors for motor protection with overload relay function

3RV29 auxiliary switches

Lateral auxiliary switches

3RV2901-.A 3RV2901-.B 3RV2901-.C

1 NO contact, 1 NC 2 NO contacts 2 NC contacts

contact

Transverse auxiliary switches

3RV2901-1D 3RV2901-.E 3RV2901-.F 3RV2901-.J

1 CO contact 1 NO contact, 1 NC 2 NO contacts 2 NO contacts, 2 NC

contact contacts

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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Circuit diagrams

Auxiliary releases and signaling switches

Auxiliary release
3RV2902-.A.. 3RV2922-.C.. 3RV2902-.D..

Undervoltage release Undervoltage release with leading Shunt release

auxiliary contacts, 2 NO
Signaling switch
3RV2921-.M

Signaling switch

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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Types of coordination A
A.1 Types of coordination

Types of coordination
Standard DIN EN 60947-4-1 (VDE 0660 Part 102) or IEC 60947-4-1 distinguishes between
two types of coordination (type of coordination), which are referred to as coordination type
"1" and coordination type "2". In the case of both types of coordination, the short-circuit is
reliably mastered. the only differences are in the extent of the damage sustained by the
device following a short circuit.

Type of coordination 1
The load feeder may be non-operational after a short circuit has been cleared. Damage to
the contactor and the overload release is also permissible.

Type of coordination 2
After short-circuit disconnection, there must be no damage to the overload release or to any
other part. The load feeder can resume operation without needing to be renewed. Welding of
the contactor contacts only is permitted if these can be separated easily without significant
deformation.

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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Types of coordination
A.1 Types of coordination

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184 Manual, 09/2014, A5E03656507320A/RS-AA/002
References B
B.1 References

Further references
You will find further information about the 3RV2 motor starter protectors on the Internet
(http://support.automation.siemens.com/WW/view/en/20358027/133300).
In addition to this manual, please refer to the operating instructions and manuals for any
accessories. You can download the relevant documentation from the Internet
(http://www.siemens.com/sirius/manuals). Simply enter the order number of the relevant item
into the search field.

Operating instructions

Title Order number

SIRIUS motor starter protectors S00 / S0 (3RV2.1 and 3RV2.2) 3ZX1012-0RV21-1AA1
SIRIUS motor starter protector S2 (3RV2.3.) 3ZX1012-0RV23-0AA0
SIRIUS disconnector module (3RV2928-1A and 3RV2938-1A) 3ZX1012-0RV20-8AA1
SIRIUS door coupling rotary operating mechanism (3RV19.6-2. and 3ZX1012-0RV10-6AA1
3RV29.6-2.)
SIRIUS molded-plastic enclosure/aluminum cast enclosure (3RV1923 3ZX1012-0RV10-2AA1
and 3RV1933)
SIRIUS signaling switch for 3RV2 motor starter protector 3ZX1012-0RV20-8MA1
(3RV2921-1M, 3RV2921-2M and 3RV2921-4M)
SIRIUS remote motorized operating mechanism (3RV1936-3A, 3ZX1012-0RV30-3AA1
3RV1946-3A)

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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References
B.2 SIRIUS Innovations manuals

B.2 SIRIUS Innovations manuals

SIRIUS Innovations manuals

You can download the SIRIUS Innovations manuals from the Internet
(http://www.siemens.com/sirius/manuals).
Simply enter the Article number of the relevant item into the search field.

Information about ... Is available in ...

• SIRIUS Innovations - system overview • "SIRIUS Innovations - System Overview"
(http://support.automation.siemens.com/WW/view/en/60311318)
manual
(Article number: 3ZX1012-0RA01-5AC1)

• 3RT2, 3RH2, and 3RA23/24 contactors and • "SIRIUS Innovations - SIRIUS 3RT2 Contactors / Contactor
contactor assemblies Assemblies"
(http://support.automation.siemens.com/WW/view/en/60306557)
manual
(Article number: 3ZX1012-0RT20-5AC1)

• 3RF34 solid-state switching devices • "SIRIUS Innovations - SIRIUS 3RF34 Solid-State Switching Devices"
(http://support.automation.siemens.com/WW/view/en/60298187)
manual
(Article number: 3ZX1012-0RF34-5AC1)

• 3RW soft starters • "SIRIUS 3RW30 / 3RW40 Soft Starters"

(http://support.automation.siemens.com/WW/view/en/38752095)
manual
(Article number: 3ZX1012-0RW30-1AC1)
• "SIRIUS 3RW44 Soft Starter"
(http://support.automation.siemens.com/WW/view/en/21772518)
manual
(Article number: 3ZX1012-0RW30-1AC1)

• 3RV2 motor starter protectors • "SIRIUS Innovations - SIRIUS 3RV2 Motor Starter Protector"
(http://support.automation.siemens.com/WW/view/en/60279172)
manual
(Article number: 3ZX1012-0RV20-5AC1)

• 3RU2, 3RB30/31 overload relays • "SIRIUS Innovations - SIRIUS 3RU2 / 3RB3 Overload Relays"
(http://support.automation.siemens.com/WW/view/en/60298164)
manual
(Article number: 3ZX1012-0RU20-5AC1)

• 3RB24 solid-state overload relays • "3RB24 Solid-State Overload Relay for IO-Link"
(http://support.automation.siemens.com/WW/view/en/46165627)
manual
(Article number: 3ZX1012-0RB24-0AC0)

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

186 Manual, 09/2014, A5E03656507320A/RS-AA/002
 References
B.2 SIRIUS Innovations manuals

Information about ... Is available in ...

• 3UG4 monitoring relays/3RR2 current • "3UG4 / 3RR2 Monitoring Relays"
monitoring relays (http://support.automation.siemens.com/WW/view/en/70210263)
manual
(Article number: 3ZX1012-0UG40-0AC0)

• 3RS1/3RS2 temperature monitoring relays • "3RS1 / 3RS2 Temperature Monitoring Relays"

(http://support.automation.siemens.com/WW/view/en/54999309)
manual
(Article number: 3ZX1012-0RS10-1AC1)

• 3UG48 monitoring relays • "3UG48 Monitoring Relays for IO-Link"

(http://support.automation.siemens.com/WW/view/en/68834040)
manual
(Article number: 3ZX1012-0UG48-0AC1)

• 3RS14/3RS15 temperature monitoring • "3RS14 / 3RS15 Temperature Monitoring Relays for IO-Link"
relays (http://support.automation.siemens.com/WW/view/en/54375463)
manual
(Article number: 3ZX1012-0RS14-0AC0)

• 3RA21/22 load feeders • "SIRIUS Innovations - SIRIUS 3RA21 / 3RA22 Load Feeders"
(http://support.automation.siemens.com/WW/view/en/60284351)
manual
(Article number: 3ZX1012-0RA21-5AC1)

• 3RA6 compact starters • "SIRIUS 3RA6 Compact Starter"

(http://support.automation.siemens.com/WW/view/en/27865747)
manual
(Article number: 3RA6992-0A)

• 3RA28 function modules for mounting on • Manual "SIRIUS Innovations - SIRIUS 3RA28 Function Modules for
contactors mounting on 3RT2 Contactors"
(http://support.automation.siemens.com/WW/view/en/60279150)
(Article number: 3ZX1012-0RA28-5AC1)

• 3RA27 function modules for connection to • "Function Modules for AS-Interface"

the higher-level control (http://support.automation.siemens.com/WW/view/en/39318922)
manual
(Article number: 3ZX1012-0RA27-0AC0)
• "Function Modules for IO-Link"
(http://support.automation.siemens.com/WW/view/en/39319600)
manual
(Article number: 3ZX1012-0RA27-1AC1)

• 4SI SIRIUS electronic module • "4SI SIRIUS Electronic Module (3RK1005-0LB00-0AA0)"

(3RK1005-0LB00-0AA0)" (http://support.automation.siemens.com/WW/view/en/37856470)
manual
(Article number: 3ZX1012-0LB00-0AA1)

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 187
References
B.3 More information

B.3 More information

More information
More information is available from Siemens on the Internet via the following links.
● Product documentation
You will find a list of manuals/operating instructions, characteristic curves, and certificates
on the Internet (http://www.siemens.com/sirius/support).
● Product information
Catalogs and other informative documents can be obtained from the Information Center
and Download Center (http://www.siemens.com/sirius/infomaterial).
● Online ordering system
You will find the online ordering system with all the latest data on the ordering and
information platform (http://www.siemens.com/sirius/mall).
● Technical Assistance
Siemens supports you with all technical product and system enquiries – both before and
after delivery. You can access our Service & Support Portal on the Internet
(http://www.siemens.com/sirius/technical-assistance). You can also submit your question
directly to a technical consultant using our support request service.

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

188 Manual, 09/2014, A5E03656507320A/RS-AA/002
Dimension drawings (dimensions in mm) C
Note
All dimensions are specified in mm.

C.1 Dimension drawings for 3RV2 motor starter protectors

C.1.1 Dimension drawings for 3RV2 motor starter protectors (sizes S00 and S0)

Motor starter protectors with screw-type and spring-loaded connection, S00/S0

3RV2.1 and 3RV2.2

① 3RV2902, 3RV2922
② 3RV2111, 3RV2121

Figure C-1 Motor starter protectors with screw-type and spring-loaded connection, S00/S0

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 189
Dimension drawings (dimensions in mm)
C.1 Dimension drawings for 3RV2 motor starter protectors

Motor starter protector with screw-type connection system

Figure C-2 Motor starter protector with screw-type connection system S00/S0

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

190 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.1 Dimension drawings for 3RV2 motor starter protectors

Motor starter protector with spring-loaded connection system

Figure C-3 Motor starter protector with spring-loaded connection system S00

Figure C-4 Motor starter protector with spring-loaded connection system S0

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 191
Dimension drawings (dimensions in mm)
C.1 Dimension drawings for 3RV2 motor starter protectors

Motor starter protector with ring cable lug connection system

Figure C-5 Motor starter protector with ring cable lug connection system S00/S0

Circuit breaker acc. to UL 489

Figure C-6 Circuit breaker acc. to UL 489

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

192 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.1 Dimension drawings for 3RV2 motor starter protectors

Drilling plan

Figure C-7 Drilling plan

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 193
Dimension drawings (dimensions in mm)
C.1 Dimension drawings for 3RV2 motor starter protectors

C.1.2 Dimension drawings for 3RV2 motor starter protectors (size S2)

Figure C-8 3RV2.31 motor starter protector

Figure C-9 3RV2.32 motor starter protector

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

194 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.1 Dimension drawings for 3RV2 motor starter protectors

Drilling plan

Figure C-10 3RV2.3 motor starter protector

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 195
Dimension drawings (dimensions in mm)
C.2 Dimension drawings for disconnector modules

C.2 Dimension drawings for disconnector modules

3RV2928-1A disconnector module

For motor starter protectors sizes S00 and S0.

Figure C-11 3RV2928-1A

3RV2938-1A disconnector module

For motor starter protectors size S2.

Figure C-12 3RV2938-1A

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

196 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.3 Dimension drawings for busbars

C.3 Dimension drawings for busbars

3RV1915-1.. 3-phase busbar system

For motor starter protectors sizes S00 and S0, modular spacing 45 mm
for 2 3RV1915-1AB motor starter protectors
for 3 3RV1915-1BB motor starter protectors
for 4 3RV1915-1CB motor starter protectors
for 5 3RV1915-1DB motor starter protectors

Size A B
S00/S0 119 70
Figure C-13 3RV1915-1..

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 197
Dimension drawings (dimensions in mm)
C.3 Dimension drawings for busbars

3RV1915-2.. 3-phase busbar system

For motor starter protectors sizes S00 and S0, modular spacing 55 mm
for 2 3RV1915-2AB motor starter protectors with accessories
for 3 3RV1915-2BB motor starter protectors with accessories
for 4 3RV1915-2CB motor starter protectors with accessories
for 5 3RV1915-2DB motor starter protectors with accessories

Size A B
S00/S0 119 70
Figure C-14 3RV1915-2..

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

198 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.3 Dimension drawings for busbars

3RV1915-3.. 3-phase busbar system

For motor starter protectors sizes S00 and S0, modular spacing 63 mm
for 2 3RV1915-3AB motor starter protectors with accessories
for 4 3RV1915-3CB motor starter protectors with accessories

Size A B
S00/S0 119 70
Figure C-15 3RV1915-3..

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 199
Dimension drawings (dimensions in mm)
C.3 Dimension drawings for busbars

3RV1935-1 3-phase busbar system

for motor starter protectors in size S2, modular spacing 55 mm
for 2 3RV1935-1A motor starter protectors
for 3 3RV1935-1B motor starter protectors
for 4 3RV1935-1C motor starter protectors

Figure C-16 3RV1935-1.

3RV1935-3 3-phase busbar system

For motor starter protectors in size S2, modular spacing 75 mm
for 2 3RV1935-3A motor starter protectors with accessories
for 4 3RV1935-3C motor starter protectors with accessories

Figure C-17 3RV1935-3.

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

200 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.3 Dimension drawings for busbars

3RV29.5 3-phase infeed terminals

3RV2925-5AB
Connection from above,
for motor starter protectors sizes S00 and S0

Figure C-18 3RV2925-5AB

3RV2925-5EB
For installing "type E starters"
Connection from above,
for motor starter protectors sizes S00 and S0

Figure C-19 3RV2925-5EB

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 201
Dimension drawings (dimensions in mm)
C.3 Dimension drawings for busbars

3RV2915-5B
Connection from below,
for motor starter protectors sizes S00 and S0

Type a
3RV2.1 / 3RV2.2 23

Figure C-20 3RV2915-5B

3RV2935-5A
Connection from above,
for motor starter protectors size S2

Figure C-21 3RV2935-5A

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

202 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.4 Dimension drawings for 3RV2926-0 door-coupling rotary operating mechanisms

3RV2935-5E
For installing "type E starters"
Connection from above,
for motor starter protectors size S2

Figure C-22 3RV2935-5E

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 203
Dimension drawings (dimensions in mm)
C.4 Dimension drawings for 3RV2926-0 door-coupling rotary operating mechanisms

C.4 Dimension drawings for 3RV2926-0 door-coupling rotary operating

mechanisms

3RV2926-0B, 3RV2926-0C
Short shaft3), for motor starter protectors sizes S00, S0 and S2

① Can be locked in neutral position with maximum shackle diameter 8 mm.

② Mounting with screw caps.
③, 3) Delivered with shaft length of 130 mm; adaptable by shortening the shaft.
Figure C-23 3RV2926-0B, 3RV2926-0C

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

204 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.4 Dimension drawings for 3RV2926-0 door-coupling rotary operating mechanisms

3RV2926-0K, 3RV2926-0L
Long shaft (with bracket)3), for motor starter protectors sizes S00, S0 and S2

① Can be locked in neutral position with maximum shackle diameter 8 mm.

② Mounting with screw caps.
③, 3) Delivered with shaft length of 330 mm; adaptable by shortening the shaft.
④ Grounding terminal 35 mm2 and metal bracket for 330 mm shaft.
Figure C-24 3RV2926-0K, 3RV2926-0L

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 205
Dimension drawings (dimensions in mm)
C.5 Dimension drawings for 3RV29.6-2. door-coupling rotary operating mechanisms for arduous conditions

C.5 Dimension drawings for 3RV29.6-2. door-coupling rotary operating

mechanisms for arduous conditions

3RV2926-2., 3RV2936-2.
for motor starter protector sizes S00, S0 and S2

① Drilling pattern door

② Drilling pattern floor
③ min. 11 mm without shaft

Type Size A B C D E F G H J
3RV2926 S00/S0 125 111 50 77 112 50 27 9 42
-2..
3RV2936 S2 170 160 60 87 162 50 27 10 47
-2..

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

206 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.6 Dimension drawings for terminals for "Self-Protected Combination Motor Controller Type E" according to UL
508 (UL 60947-4-1)

C.6 Dimension drawings for terminals for "Self-Protected Combination

Motor Controller Type E" according to UL 508 (UL 60947-4-1)

3RV2928-1H
For motor starter protectors sizes S00 and S0

Figure C-25 3RV2928-1H

3RV2928-1K
For motor starter protectors sizes S00 and S0

Figure C-26 3RV2928-1K

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 207
Dimension drawings (dimensions in mm)
C.6 Dimension drawings for terminals for "Self-Protected Combination Motor Controller Type E" according to UL
508 (UL 60947-4-1)

3RV2938-1K
for motor starter protectors size S2

Figure C-27 3RV2938-1K

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

208 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.7 Dimension drawings for 3RV19.3-1.A00 molded-plastic surface-mounting enclosure

C.7 Dimension drawings for 3RV19.3-1.A00 molded-plastic surface-

mounting enclosure

3RV1923-1.A00
For motor starter protectors sizes S00 and S0

Type a
3RV1923-1CA00 85
3RV1923-1DA00 105

① Knockouts for M25 cable glands.

② Knockouts for M20 cable entry on the rear.
The cable entries on the rear cannot be used with devices with spring-loaded connections
3RV2..11-...2. and 3RV2.21-...2..
③ Opening for padlock with maximum shackle diameter 6 to 8 mm.
④ 3RV1903-5 indicator light

Figure C-28 3RV1923-1.A00

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

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Dimension drawings (dimensions in mm)
C.7 Dimension drawings for 3RV19.3-1.A00 molded-plastic surface-mounting enclosure

3RV1933-1DA00, 3RV1933-1GA00
for motor starter protectors size S2

① Knockouts for M32 (left) and M40 (right) cable glands.

② Knockouts for M32 cable entry on the rear.
③ Opening for padlock with maximum shackle diameter 6 to 8 mm.
④ 3RV1903-5 indicator light

Figure C-29 3RV1933-1.A00

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

210 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.8 Dimension drawings for 3RV1923-1.A01 cast-aluminum surface-mounting enclosure

C.8 Dimension drawings for 3RV1923-1.A01 cast-aluminum surface-

mounting enclosure

3RV1923-1DA01, 3RV1923-1GA01
For motor starter protectors sizes S00 and S0

① 3RV1903-5 indicator light

② Knockouts for M20 cable entry on the rear.
The cable entries on the rear cannot be used with devices with spring-loaded connections
3RV2..11-...2. and 3RV2.21-...2..
③ Knockouts for M25 cable glands.
④ Opening for padlock with shackle diameter 6 to 8 mm

Figure C-30 3RV1923-1DA01, 3RV1923-1GA01

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 211
Dimension drawings (dimensions in mm)
C.9 Dimension drawings for 3RV1923-2.A00 molded-plastic flush-mounting enclosure

C.9 Dimension drawings for 3RV1923-2.A00 molded-plastic flush-

mounting enclosure

3RV1923-2DA00, 3RV1923-2GA00
For motor starter protectors sizes S00 and S0, not for devices with spring-loaded
connections

① 3RV1903-5 indicator light

② Knockouts for M25 cable glands.
③ Knockouts for M20 cable entry on the rear.
④ Opening for padlock with shackle diameter 6 to 8 mm.
⑤ R3 max.
⑥ max. 6

Figure C-31 3RV1923-2DA00, 3RV1923-2GA00

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

212 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Dimension drawings (dimensions in mm)
C.10 Dimension drawings for 3RV1923-4 molded-plastic front plates

C.10 Dimension drawings for 3RV1923-4 molded-plastic front plates

3RV1923-4B, 3RV1923-4E
for motor starter protectors sizes S00, S0 and S2;
3RV1923-4G bracket only for motor starter protectors sizes S00 and S0

① 3RV1903-5 indicator light

② Opening for padlock with shackle diameter 6 to 8 mm.
③ 3RV1923-4G bracket

Figure C-32 3RV1923-4B, 3RV1923-4E

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 213
Dimension drawings (dimensions in mm)
C.10 Dimension drawings for 3RV1923-4 molded-plastic front plates

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

214 Manual, 09/2014, A5E03656507320A/RS-AA/002
Correction sheet D
Correction sheet
Have you noticed any errors while reading this manual? If so, please use this form to tell us
about them. We welcome comments and suggestions for improvement.
Fax response

From (please complete):

To Name
SIEMENS AG
I IA CE MK&ST 3 Company/Department

92220 Amberg / Germany Address

_________________________________________________________________________________
Fax: +49 (0)9621-80-3337

Manual title:

Table D- 1 Errors, comments, and suggestions for improvements

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 215
Correction sheet

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

216 Manual, 09/2014, A5E03656507320A/RS-AA/002
Index

Undervoltage release, 86
Voltage ranges, 87
3 Auxiliary switch blocks
Motor starter protector, 78, 79, 80
3-phase busbar system
Auxiliary switch blocks (motor starter protector)
Motor starter protector, 94, 111, 112, 114
Solid-state compatible, 78
3-phase busbar system (motor starter protectors)
3-phase infeed terminal, 113
Type E starters, 111, 113
B
3RV2917 infeed system
Motor starter protector, 123, 128, 129 Basic knowledge, 11
Busbar adapter
Motor starter
A protector, 116, 117, 119, 120, 121, 122
Accessories
Motor starter protector, 73
C
Accessories - motor starter protectors
Busbar adapter, 116, 117, 119, 120 Circuit breaker
Accessories - Motor starter protectors Motor starter protector, 44, 175
3-phase busbar system, 94, 111, 112, 114 Clearance, 93
3RV2917 infeed system, 123, 128, 129 Conductor cross-sections, 60
Auxiliary release, 85, 87, 88, 88 Configuration guidelines (motor starter protectors)
Auxiliary switch blocks, 78, 79, 80 Frequency converter, 48
Busbar adapter, 121, 122 Inverter with pulsed voltage, 48
Disconnector module, 89, 91, 92 Connection systems
Door-coupling rotary operating Motor starter protector, 16, 59
mechanism, 98, 99, 102 Correction sheet, 215
Enclosures and mounting accessories, 105, 107 Corrections, 12
Installation rules, 77 Coupling driver
Link module for contactor, 131 Motor starter protector, 96
Phase barriers/terminal block, 93, 95, 95 Creepage distance, 93
Sealable cover, 110, 110 CSA
Signaling switch, 81, 83 Motor starter protector, 42, 161
Signaling switches, 82, 84 Current reduction
Adjustment correction factors Motor starter protector, 68
Frequency converter, 48 Current setting
Advantages Motor starter protector, 68
Motor starter protector, 21
Ambient temperature
Motor starter protector, 46, 67 D
Applications
DC current
Motor starter protector, 18
Motor starter protector, 40
Auxiliary contacts (motor starter protector), 33
DC loads
Auxiliary release
Motor starter protector, 29
Motor starter protector, 85, 87, 88, 88
Derating
Auxiliary release (motor starter protector)
Motor starter protector, 46
EMERGENCY OFF disconnection, 86
Derating (motor starter protectors)
Shunt release, 85
3RV2917 infeed system, 128

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 217
Index

Device versions Inrush currents

Motor starter protector, 17 Motor starter protector, 39
Disconnector module Installation altitude
Motor starter protector, 89, 91, 92 Motor starter protector, 45
Disconnector module (motor starter protector) Installation guidelines
Maintenance work, 89 Motor starter protector, 51, 52
Disposal, 11 Motor starter protectors with limiter function, 56
Door-coupling rotary operating mechanism Installation rules
Motor starter protector, 98, 99, 102 Accessories - Motor starter protectors, 77
Door-coupling rotary operating mechanism (motor Insulation strength, 93
starter protector) Internal circuit diagrams, 179, 179
Door interlocking, 96 Inverter with pulsed voltage, 48, 50
Isolating function, 96 IT system
Locking, 101, 104 Motor starter protector, 40
Maintenance work, 96
Operation, 99
Double ground fault K
Motor starter protector, 40, 41
Knob
Motor starter protector, 96
E
EMERGENCY STOP door-coupling rotary operating L
mechanism
Link module for contactor
Motor starter protector, 97
Motor starter protector, 131
EMERGENCY STOP rotary operating mechanism, 105
Locking
Enclosures and mounting accessories
Door-coupling rotary operating
Motor starter protector, 105, 107
mechanism, 101, 104
Enclosures and mounting accessories (motor starter
protectors)
Enclosures, 107
M
Flush-mounting enclosure, 108
Front plates, 109 Main switch
Equipment features Motor starter protector, 39
Motor starter protector, 19, 20 Manual motor controller
Explosion protection Motor starter protector, 42, 42, 161, 164
Motor starter protector, 47 Manual motor controller suitable for tap conductor
Extension shaft protection in group installations
Motor starter protector, 96 Motor starter protector, 42, 42, 161, 167
Minimum clearance
Motor starter protector, 51
F Molded-plastic enclosure, 105
Motor protection
Frequency converter
Motor starter protector, 32
Motor starter protector, 48, 50
Mounting position
Frequency converters
Motor starter protector, 52
Motor starter protector, 49
Front plates, 106
O
I Operating instructions, 185
Overload protection
Innovations, 186
Motor starter protector, 25

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

218 Manual, 09/2014, A5E03656507320A/RS-AA/002
 Index

Overload relay function Signaling switch (motor starter protector)

Motor starter protector, 33, 70 Diagnostics, 84
Overload release Operation, 84
Motor starter protector, 69 Signaling switches
Motor starter protector, 82, 84
Single-phase load
P Motor starter protector, 29
SIRIUS Innovations system configurator, 31
Phase barriers
Snap-on mounting
Motor starter protector, 43, 170
Motor starter protector, 53, 53
Phase barriers/terminal block
Spring-loaded connection system, 63
Motor starter protector, 93, 95, 95
Standards
Phase loss sensitivity
Motor starter protector, 13
Motor starter protector, 25, 29, 39
Starter combinations
Power distribution, 123
Motor starter protector, 38
Power supply, 123
Surface-mounting enclosure, 105
Product data sheet, 133, 135
System protection
Motor starter protector, 32
R
Reclosing T
Motor starter protector, 71
Technical Assistance, 12
Recycling, 11
Terminal blocks
References, 185
Motor starter protector, 43, 170
Ring cable lug connection system, 65
Terminal designations
Rotary operating mechanism, 96
Motor starter protector, 51
Test function
Motor starter protector, 29
S
Transformer protection, 25
Scope of validity Motor starter protector, 39
Manual, 11 Tripping characteristics
Screw mounting Motor starter protector, 26
Motor starter protector, 53, 53 Tripping classes
Screw-type connection system, 60 Motor starter protector, 26
Sealable cover Types of coordination, 183
Motor starter protector, 110, 110
Securing
Disconnector module, 92 U
Motor starter protector, 71
UL
Selection
Motor starter protector, 42, 161
Motor starter protector, 47
Self-protected combination motor controller (type
E), 43, 170
Motor starter protector, 42, 161
Setting the current
Motor starter protector, 67
Short-circuit breaking capacity
Motor starter protector, 40
Short-circuit protection
Motor starter protector, 25, 31
Signaling switch
Motor starter protector, 81, 83

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

Manual, 09/2014, A5E03656507320A/RS-AA/002 219
Index

SIRIUS Innovations - SIRIUS 3RV2 motor starter protectors

220 Manual, 09/2014, A5E03656507320A/RS-AA/002
Service & Support
Download catalogs and information material:
www.siemens.com/sirius/infomaterial
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www.siemens.com/sirius/support
Contact for all technical information:
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