Doc. n.

FORM-STAR-241

PROJECT HAZARD IDENTIFICATION AND RISK ASSESSMENT Rev. 01 Date 02/05/2018

RA
01/2021 RA STAR Yard Activity Man Basket operation Project / Asset All Location STAR Yard Client All Date 7-Jun-21
N°

A B
Residual
Risk level Additional Controls
Risk Level
ID Activity Description Hazard release Consequences Standard Control Measures
L C R Action Responsible Comment L C R

Adhere to STAR HEALTH, SAFETY AND ENVIRONMENTAL MANAGEMENT SYSTEM MANUAL (MAN-STAR-HSE-E)
Adhere to Lifting and Tranposrtation procedure, HIRA, Mthod Statements, Drawing and JSA.
Detailed Roles & Responsibilities / Exclusion Zone properly identified and implemented
All personnel involving in the job must have appropriate training, qualification and competent
All equipment shall be properly designed, Inspected and Certified (including 3rd Party Certificates, when required)
Clear communication must be carried out with STAR and client staff via E-mail, in advance.( with enclosed relevant documentation)
Incomplete / confusing information
Lifting notification shall be circulated within all conserned personnel
Unclear procedure, Inaccessible safe
Coordination meeting between all party (contractor and subcontractor) prior start the activity
system of work, personnel at work
Pre Job safety inspection to be carried out on site.
doing unsafe works and practices,
Chain of command extlablished and comunication channel identified and specified in the JSA Project Manager /
conflict of Lifting activity with other Injuries from minor to major category Proper
Prior to commence activities, Safety and job Supervisor will inspect working area (including all the DROPS Inspections), providing all the chec lists Lifting Engg./ Lifting
1 Preparation of Man Basket Operation activities Structure & equipment damages
correctly implemented and signed to be attached in the PTW.
C 3 C3 supervision
Supervisor/ Scaffolding
B 1 B1
Incompatible works in the near required
Ensure the crew involved in the activity is thoroughly briefed about the potential hazards and dangers through pre-job meeting & Tool Box Talk. Supervisor
vicinity.
Interpreters available to avoid communication breakdown
Unauthorized entry
Barricade the area to avoid unauthorized person movement into the area, access & egress to be controlled
unavailability of man riding system in
Any unsafe condition / action to be immediately reported and STOP Authority system to be implemented
cranes
All personnel involved in this operation shall be fully competent and trained as per Job Role and activities performed in line with the STAR Company
HSE Training Matrix.
Management of Change (MOC) shall be issued
Dedicated Emergency Rescue Plan shall be issued and attached to the PTW to make up for the absence of Man Riding System
Emergency Rescue Team should be trained and informed about the dedicated rescue plan
Secondary crane with secondary man basket to be available in case of emergency

Coordination meeting between all party (contractor and subcontractor) prior start the activity
Pre Job safety inspection to be carried out on site.
Miscommunication due to lack of Chain of command extlablished and comunication channel identified and specified in the JSA
understanding & misinterpretation Proper Communication to be maintained at all times during the activity being carried out.
Radio failure Continuos communication channel shall be mantain between crane Operators / Riggers / Man Basket crew
Proper Lifting Supt./ Lifting
Cross channel talk Injury to personnel Communication channle must be clarified (i.e. via Hand Signals, Verbal & Radio).
2 Communication
Duration of operation Damage to property Radios (if in use) charged and spare radios & batteries available C 4 C4 supervision Supervisor / Crane B 1 B1
required Operators/ Riggers /
Improper radio channels in use Radio communication (if in use) checked shall be performed prior to lifting operation
Imroper Hand Signal and Verbal Crane operators, Banksmen & monitors instructed at TBT to keep radio conversations to the work at hand & mobile phones switched off during
Communication operation
Crane operations stop, when radio communications fail. All manbasket / lifting operations to be held in safe mode until radio contact is re-establish
between all relevant parties

Daily weather reports.

Proper Lifting Supt./ Lifting
Adverse weather conditions. Injury to personnel Anemometer should be avaialable at the location to monitor the wind speed.
3 Environmental conditions
Damage to property Personnel to be alerted about deteriorating weather conditions.
C 3 C3 supervision Supervisor / Crane B 1 B1
High winds. required Operators/ Riggers
Rains Manbasket activity to be suspended if the wind speed is more than 25KM/H

Ensure proper and dedicated JSA is to be used

Ensuring the inspection and fullfillment of Checklist before starting the activity.
Not familiar with work content
Injury to personnel Ensuring that they have full understanding of their roles in the operations. Proper
Fork lift not fit for purpose Lifting Supt./ Lifting
4 Forklift Operations
Hydraulic failure
Damage to property Being aware of the obstacles, especially while reversing the Fork lift machine. C 3 C3 supervision
Supervisor / Operators
B 1 B1
Following Bankmans Instructions during operation to avoid blindspots. required
Obstructed view
Operators should be competent, trained and certified as per the standards.
Banksman to be trained

Certified and colour coded lifting equipment

Lifting equipment failure
All personnel involved in this operation shall be fully competent and trained as per Job Role and activities performed in line with the STAR Company
Weld/structure failure
HSE Training Matrix and Client requirements. (e.g Rigger Level 1)
Rigging gear not fit for purpose Lifting Supt./ Lifting
Check visually all the rigging gear before use. Proper
unsuccessful slinging of the Frame Injury to personnel Supervisor /
5 Rigging Operation
Failure while installing Damage to property
Ensure all rigging equipment is fit for the operation C 3 C3 supervision
Operators /
B 1 B1
Ensure the rigging and installation are done as per Methods Engineer’s drawings and Rigging Superintendent / Foreman’s (or Charge (and’s) required
Manual handling Banksman / Riggers
instructions.
Fall from height
PPE (Safety harness) in use when required
Use of Man Lift
Ensure that all the cottor pins are secured properly

Drawings, Critical Lifting Plan , PTW, JSA, method statements

Improper planning Lift Engineer & Senior Lifting Superintendent
Poor communications Lessons learned from previous lifting operation
Lack of co-ordination Pre- lifting planning & readiness meetings
Unrestricted access of Dedicated Radio channel
Personnel Authorized personnel only
Uncontrolled vehicle movements Competent operator and rigger are certified and are valid. Proper Lifting Supt./ Lift
Injury to personnel
6 Lifting & Manbasket preparation Dropped objects
Damage to property
Maximun number of personnel allowed on-board to be in line with the Basket Certification. C 4 C4 supervision Engineer / Lifting B B1
Crane (Hydraulic) failure Manbasket Door opens inward & has a secure locking device required Supervisor /
Lifting overweight capacity Manbasket, Lifting Gear & Lifting Equipment is inspected & valid TPI's available and SWL highlighted.
Structural failure. Competent mechanics to inspect hydraulic fittings and connections.
Cranes not fit for purpose. Spill kits available in case of hydraulic failure of cranes
Hose failure. Check if the load cells and anemometer are functioning normally.
Proper communication
Use at least two tag lines, connected to the Man Basket, to avoid any swinging / pendular movements
 Doc. n. FORM-STAR-241

PROJECT HAZARD IDENTIFICATION AND RISK ASSESSMENT Rev. 01 Date 02/05/2018

RA
01/2021 RA STAR Yard Activity Man Basket operation Project / Asset All Location STAR Yard Client All Date 7-Jun-21
N°

A B
Residual
Risk level Additional Controls
Risk Level
ID Activity Description Hazard release Consequences Standard Control Measures
L C R Action Responsible Comment L C R

PTW, Critical Lift plan, all relevant drawings to be followed, TBT and JSA to be discussed
Install barricade/isolation for lifting radius
Prestart check of crane, Manbasket and lifting gear or equipment before commencing activity
Gravity–suspended load
Inspection of the load to individuate loose item potential drop object before lifting operation
Failure of rigging
Proper communication between banksman and crane operator in place. High visibility vest rigger in order to be clear identified
Crane failure
Operator and rigger shall be qualified and have valid certificates to recognize responsibility & standards
Improper lifting
Avoid pinch points and Standard signals be used.
Bad weather condition
Use of damaged equipment/ tools is prohibited & Colour coding system for lifting gear
unbalanced loads
Lifting operation to be carried at slow speed, Lift suspended if wind exceeds 32 KPH
Overloading
Equipment must meet the SWL requirement.
Uncertified lifting tools & equipment
Locate the COG of structure prior to lift.
Faulty equipment
Good rigging practice use correct type of lifting gears or appliance must be in good condition & certified. Lifting Supt./ Lifting
Incompetent personnel Proper
Injury to personnel Prohibits working under suspended load , if there any requirement , pre approve required from competent person / supervisor Supervisor /
7 Lifting & Man Basket Operation Suspended loads
Damage to property /HSE/superintendent/facility in charge
C 3 C3 supervision
Operators /
B 1 B1
Loads striking to other structures required
Provide radio for proper communication, Provide interpreter if needed Banksman / Riggers
Pinch points
Certified Rigger 1 should be in place
Operator error
Unauthorized personnel should be removed during the activity
Mis understanding of signals used
Proper Communication with the Production team for avoid conflict between the activities
Uncoordinated signal
Hook load during lifting should not exceed 50% of Crane rated capacity. (as per GI 7.027)
Unsynchronized movements
All personnel in the basket must use Full body harness which should be connected to an external fall protection device while riding the man basket
Language barrier
Disembarking will only be allowed when basket is on top of the structure. NO disembarking allowed while the basket is still at the border of the landing
Drop object
platform
Person on the line of fire
Only when disembarked and there is no risk of Fall (platform fully fenced), Harness can be disconnected
Communication
Personnel working on mabasket should have working at Height training.
Use at least two tag lines, connected to the Man Basket, to avoid any swinging / pendular movements

Critical lift Plan prepared prior to starting the activity.

Ensure the wire slings and shackles are rigged properly and as per the standards
Lifting equipment failure.
SWL of the basket to be respected.
Falling objects.
Use of tag line to control the swinging of man basket
Improper rigging
All personnel in the basket must use Full body harness which should be connected to an external fall protection device while riding the man basket
Un-authorized and Un-trained
No materials except hand tools & power tools are allowed inside the man-basket along with personnel
personnel
Area to be barricaded along with safety signage for the boom radius area.
Bad/failure of communications Lifting Supt./ Lifting
Un-authorized personnel are not allowed inside the barricaded area. Proper
Clashing with structure Injury to personnel Supervisor /
8 Working inside the Man basket
Fall from height Damage to Property
Ensure Nobody is under the suspended load C 3 C3 supervision
Operators / B 1 B1
All necessary safety measures shall meet or exceed standards mentioned in STAR WI's required
Unexpected hazards arising (bad Banksman / Riggers
Avoid to put any body parts between the man basket and the structures during the operations / lifting
weather, crane failure, fire on the
It is strictly forbitten to step on the handrails or use any box tolls as a step to overreach
equipment,)
Secure all the loose material / tools into a dedicated boxes to avoid any DROPS
Excessive / Swinging movements
Secure all the hand tools with safty lanyards to avoid any DROPS
Collision
Disembarking will only be allowed when basket is on top of the structure. NO disembarking allowed while the basket is still at the border of the landing
Jerk or toss of bucket
platform
Only when disembarked and there is no risk of Fall (platform fully fenced), Harness can be disconnected

Standard hard barrier to be positioned around the structures

Approved scaffold structure erecting services & crews
Unprotected edges Certified fall protection equipment to be used if any opening in the hard barriers is present
Poor access to working areas Fall from height lead to Personnel Openings in the frame to be properly covered or access provided from bottom Proper Lifting Supt./ Lifting
9 Working at Height untrained personnel injury No overlapping activities & Tools to be properly secured C 4 C4 supervision Supervisor / B 1 B1
Poor Communication with the lifting Dropped object Ensure proper cable management required Production Supervisor
team Working area to be set up in order to minimize the risk of trips/slips/falls (e.g. boards to facilitate movement on the structure)
Proper communication with the lifting team during the structure fitup
Trained personnel for Working at Height

Adhere to CSSP and CSM requirements on Manual Handling.

Improper technique of manual
Mechanical Lifting devices to be used wherever possible (e.g. trolleys, etc) Proper Lifting Supt./ Lifting
handling for loading & unloading of Injury to personnel
10 Manual handling
material Damage to property
Training and manual handling risk assessment available at STAR B 3 B3 supervision Supervisor / Operators B 1 B1
More than one person to lift the object wherever possible and when the load more than 25 kg required / Riggers
Pinch points
Identification of pinch points and sharp edged before handle the object. To be captured in the JSA for the activity

Weather conditions Water / energy drinks to be provided at the work locations

Proper
Hot / Cold / wet Injury to personnel Shelters where appropriate. Relevant PPE worn Lifting Supt./ Lifting
11 Welfare of personnel
Exposure to elements Damage to property Contingency Teams / refreshment breaks
B 3 B3 supervision
Supervisor
B 1 B1
required
Long shift / fatigue Pre-Lift of structure the previous day

RA Team Members Review & Approvals

S.N Name Position Signature Date
Name Signature Date
1 Carta Gianluigi HSE Manager

2 Syed Hafeezuddin HSE Engineer

HSE MANAGER Gianluigi Carta
3 Haider Al Ibrahim Lifting Superintendant

4 Sameer Ahmad HSE Engineer

STAR YARD OPERATION MANAGER Giuliano Balzano
5 Hamad Suliman AlAteeq HSE Engineer

6
PRODUCTION MANAGER Daniele Piroddi
7

8
COMPANY
9

10
Other
 Doc. n. FORM-STAR-241

PROJECT HAZARD IDENTIFICATION AND RISK ASSESSMENT Rev. 01 Date 02/05/2018

RA
01/2021 RA STAR Yard Activity Man Basket operation Project / Asset All Location STAR Yard Client All Date 7-Jun-21
N°

A B
Residual
Risk level Additional Controls
Risk Level
ID Activity Description Hazard release Consequences Standard Control Measures
L C R Action Responsible Comment L C R
Other
11
 Doc. n. FORM-STAR-241

SITE HAZARD IDENTIFICATION AND RISK ASSESSMENT Rev. 02 Date 02/05/2018

RA
Activity Project / Asset Location Client Date
N°

A B
Residual
Risk level Additional Controls
Risk Level
ID Activity Description Hazard release Consequences Standard Control Measures
L C R Action Responsible Comment L C R

RA Team Members Approvals

S.N Name Position Signature Date
Name Signature Date
1
2
HSE
3
Company
4 Yard / Production /
5 Project / Others
6 Client
7
Other
8