COMPONENT Adjustment System Aiming of headlamp light modules
Benefits:
• EJOT developed robust thread • Adjustment torque: < 0,4 Nm
and gearing geometry • Over detent torque: < 0,7 Nm
• Operation temperature: - 40°C to + 80°C • Axial push through force: > 250 N
• Overload protection (Clutching) • Multiple over detents (clutching function)
• Assembly in cleanroom possible without damage to the threads
of the threaded partners
• Automated 100 % testing of torque
• For higher temperature use of
• Preset: according customer specification metal screw possible
• EJOT supplied mating geometry
Adjustment Element Bevel Gear Assy
Adjustment Screw
57,2 mm - 97 mm
Adjustment Element
Part. No: 860 2844 700
Benefits:
• EJOT developed robust thread geometry
• Material: PBT unfilled / filled (10% - 30 % GF)
• Thread pitch of clutch: 1,7 mm
• Operation temperature: - 40°C to + 80°C
• Overload protection
• Adjustment torque: < 0,4 Nm (with EJOT Screw at room temperature)
• Clutching torque: < 0,7 Nm (with EJOT Screw at room temperature)
• Axial push through force: > 250 N (with EJOT Screw at room temperature)
Ø10mm Ball Wing Geometry Clutch & Thread
Adjustment Screw
57,2 mm - 860 2430 700
Yellow
67,0 mm - 860 2861 700
Green
77,0 mm - 860 2862 700
Grey
87,0 mm - 860 2863 700
Natural
97,0 mm - 860 2864 700
Black
Benefits:
• EJOT developed robust thread geometry • End stop
• Material: PBT GF 30 (or GF 50 / POM) • Integrated bearing
• Robust gearing • Available also in steel with pressed on drive gear
• Thread pitch: 1,7 mm → Spindle size range: 40 mm - 110 mm
• For higher temperature use of metal screw
• Spindle size range: 40 mm - 100 mm
possible
• Operation temperature: - 40°C to + 80°C
Gearing & Threads End stop Bearing Metall Screw with
pressed on drive gear
(available upon request)
Bevel Gear Assy
Part. No: 860 2435 701
Benefits:
• Robust Gearing • Drive options:
• Operation temperature: - 40°C to + 80°C → Internal hexagon drive, wrench size 6 or 7 mm
→ Phillips drive PH 2
• Sealing function → Size and type of the drive are customizable
• Easy to install into the housing according to customer requirements
• Insertion funnel for adjusting tool • Large O-Ring cross section → sealing function
• Long bearing shaft → No tilt (cam out) • Automated O-Ring assembly → 100 % check
Bevel Gear Section View
O-Ring Hexagonal drive &
Phillips drive PH2
Sketches / Drawings:
→ Adjustment Element
→ Adjustment Screw
→ Bevel Gear Assy
Rotation
Mounting position in Headlamp
Clip in (according to mating geomtery
specification)
Rotation
Assembly Description:
• Fully automated assembly at room temperature into the adjustment element (Pos.2 into Pos.1)
• Automated adjustment of the preset dimension and automated 100% testing of push through
force
• Module adjustment by transferring torque from Pos.3 to Pos.2 in axial direction
Overview of available assembly groups :
Part No. Part No. Part No. Lenghth of Length
Travel Preset *
Assembly Adjustment Element Screw Screw over all
860 2870 701 860 2430 700 57,2 mm 14,6 mm 90,4 mm
860 2871 701 860 2861 700 67,0 mm 23,7 mm 100,2 mm
860 2872 701 860 2844 700 860 2862 700 77,0 mm 29,1 mm 33,7 mm 110,2 mm
860 2873 701 860 2863 700 87,0 mm 43.7 mm 120,2 mm
860 2874 701 860 2864 700 97,0 mm 53,7 mm 130,2 mm
Part No. Bevel Gear Assy * Preset can be modified to customer specific requirements !
860 2435 701
Visit us at www.ejot.com or contact:
EUROPE: Torsten Fischer NORTH AMERICA: Pat Brown
Sales Dept. Business Development Manager
Adolf-Böhl Strasse 7 5811 99th Ave.
D-57319 Bad Berleburg - Germany Kenosha, WI 53144 – USA
Telefon+49 2751 529-530 Phone: 262-857-130
