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Annual Checklist For Inspection / Preventive Maintenance of Eot Cranes

This document provides an annual checklist for inspection and preventive maintenance of EOT cranes. It contains 6 sections to inspect: [1] the structure and overhead components, [2] the ends of carriages and carts, [3] the hook, [4] the crab, [5] electrical components, and [6] tapping. Each section lists specific components to check and record the work done and any remarks. The checklist aims to inspect cracks, corrosion, tightness of screws/nuts, brake and motor operation, wheel and bearing condition, fluid levels, switches and more.

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Amarnath Dhage
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873 views3 pages

Annual Checklist For Inspection / Preventive Maintenance of Eot Cranes

This document provides an annual checklist for inspection and preventive maintenance of EOT cranes. It contains 6 sections to inspect: [1] the structure and overhead components, [2] the ends of carriages and carts, [3] the hook, [4] the crab, [5] electrical components, and [6] tapping. Each section lists specific components to check and record the work done and any remarks. The checklist aims to inspect cracks, corrosion, tightness of screws/nuts, brake and motor operation, wheel and bearing condition, fluid levels, switches and more.

Uploaded by

Amarnath Dhage
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Inspection Overview and Structure Checklist: Provides a checklist for inspecting the overhead structure of EOT cranes, ensuring all crucial parts are securely positioned and free from defects.
  • Ends of Carriages and Carts Inspection: Checklist for inspecting the ends of carriages and carts focusing on fastening and load-bearing components.
  • Crab Inspection: Details the inspection processes for the crab, emphasizing the tightening of screws and smooth operation of movements.
  • Electricals Inspection: Checklist for electrical aspects, ensuring all instruments and installations are intact and connections are secure.
  • Lines of Collection Shoos and Wheels Inspection: Evaluates the collection shoos for structural integrity and functionality of wheels, focusing on operational smoothness and security.
  • Remarks and Signatures: Section for additional remarks and includes areas for signatures confirming inspection completion.

Contact:-TEL +913340033985/86

MOB :- +918336060649
EMAIL :-service@jasoindia.com
ANNUAL CHECKLIST FOR INSPECTION / PREVENTIVE MAINTENANCE OF EOT CRANES

CRANE SL NO:- CRANE CAPACITY:-

LOCATION/BAY:- INSPECTION DATE:-

INSPECTOR NAME:-

SERIAL NUMBER MODEL TYPE POWER SPECS OTHER

HOIST

CT UNIT

CT UNIT 2

LT UNIT 1

LT UNIT 2

1). STRUCTURE - OVERHEAD

No. CHECKLIST WORK DONE REMARK

1 Check for the absence of traces of cracks in welded joints.

2 Inspect the tracks.

3 Observe whether there are areas with high corrosion level.

4 Check for the proper tightening of screws and nuts.

2). ENDS OF CARRIAGES AND CARTS

1 Check for the operation of brakes and motors.

2 Revise the condition of the overhead wheels (wear, flakes).

3 Check for the simultaneous braking of driving units.

Check for the tightening of screws and nuts of clamps in the different elements
4
(motors, brakes, reducers, stops, swivel joints).
Grease bearings of wheels and, in an applicable case, couplings, if provided with
5 lubricator.
Grease ring gear and pinion of wheels, if any (Grease EP-2).

6 Check the reducer level and add if necessary (VG220).

8
NOTE: Oil changeovers will be performed: 1st after 500 hours of operation, 2nd every 2000 hours of operation

3). HOOK

1 Observe the rotation of pulleys.

2 Observe the rotation of the hook ( thrust bearings).

3 Inspect the grooves of pulleys.

4 Check the good condition of the cargo hook.

5 Check the safety device. Put it on if there is none.

7
ANNUAL CHECKLIST FOR INSPECTION

4). CRAB

No. CHECKLIST WORK DONE REMARK

Check for the tightening of screws and nuts of clamps in the different elements of
1
the crab.

2 Check for the operation of brake-motors and reducers of the crab.

Observe the condition of the crab wheels (wear, flakes).


3
Grease the wheels and pinion of wheels, if any (Grease EP-2).

Inspect the rope (The rope with 10 wires broken in a length of 10 times the
4
diameter will be rejected).

5 Replacement of hoisting ropes (if faults are observed). See specific section.

6 Check for oil leaks.

7 Inspect the wear of brake shoes.

8 Greasing of the hoisting rope (Grease EP-2).

Greasing of barrel couplings, crowned teeth and bearings of wheels, drum


9 supports (if provided with lubricator).
(Couplings EP00, wheels and support EP-2).

Check for the levels of hoisting and crab traversing reducers, adding oil if
10
necessary (VG220-VG320).

11

12

5). ELECTRICALS

Check for the condition, in general, of all the instruments in the switchgear
1
cabinets.

2 Observe the condition of doors in the switchgear cabinets.

3 Observe whether all of the junction boxes are covered or not.

4 Check the condition of connections.

5 Check the condition of brushes and collector in motors (if any).

6 Check the condition of switchgear.

7 Check for limit switches in hoisting, crab traversing and overhead travelling.

8 Revise the condition of cable-holder trolleys and movable festoon.

9 Check for the condition of the push button-station or control site.

10 Test to find whether the load limiter works properly with 20% overload or not.

11

12

6).TAPPING

A).LINE OF COLLECTOR SHOES

Check for the tightening of screws and nuts of clamps in the different elements of
1
the crab.

2 Check for the operation of brake-motors and reducers of the crab.

B). WINDER

1 Check the clamping of the rope to the loop and winder.

2 Check for the position of the rope on the floor.

3 Check for the operation of the winding and paying-off lyre- shaped part.

4 Check for the condition of the rope.

NOTE: Loads to carry out the revision and means to move them will be responsibility of the owner of the crane.
ANNUAL CHECKLIST FOR INSPECTION

REMARKS:-

SIGNATURE OF SERVICE PERSON SIGNATURE FOR CUSTOMER (With Stamp)

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