SECTION 7 - ROAD LIGHTING (JKRISPJ/2011-S7) L-S1 - Specification for Low Voltage Internal Electrical Installation L-S3 - Specification for Low Voltage Underground Cable L-S20 - Specification for Road Lighting Installation - Addendum No.1 - Addendum No.2 - Addendum No.3Sees See re Ree yw se ym etelaidi) Se isFOREWORD As practices in road construction change over time, itis imperative for Jabatan Kerja Raya (JKR) to continuously update and improve their standard specifications, These new specifications are not only aimed at keeping abreast with current technologies but also to help in improving the ‘quality of constructed product. In unison, these new specifications have a significant positive impact on the construction industry especially with the incorporation of new products and technologi Standard Specification for Road Works is en essential component in the road infrastructure construction industry. This specication provides an improved guidance in the material selection and the production of good quality workmanship and products, based on current best practices. ‘The purpose of this standard specification is to establish uniformity in road works to be used by road designers, road authorities, manufacturers and suppliers of road related products ‘This document “Section 7: Road Lighting” is a patt of a series of improved specifications in the Standard Specification for Road Works. This document was fully adopted from the three (3) specifications published by the Flecttical Engineering Branch (Cawangan Kefuruteraan Blekirit) of JKR Malaysia namely, Specification L-S1: Low Voltage Internal Electrical Installation, Specification L-S3: Low Voltage Underground Cable and Specification L-S20; Road Lighting Installation ‘The title of this document had been changed from Street Lighting to Road Lighting in order to maintain the consistency of the wording used in the Specification, ‘This document will be reviewed and upslated from time to time to cater the changes on potices and current requirements. In this respect, any comments and feedback rogarding to this specification should be forwarded to: - Unit Standard & Spesi ‘Cawangen Kejuruteraan Jalan & Geotoknic Thu Pejabat Jabatan Kerje Raya ‘Tingkat 26, Menara PID, No. 50, Jalan Tun Razak, 50400 Kuala Lumpar.ACKNOWLEDGEMENT ‘This Standard Specification for Road Works Section 7: Road Lighting has fully adopted the three (3) specification published by the Electrical Engineering Branch (Cawangan Kejuruteraan Eleltrié) of IKR. Malaysia. Therefore, a special thanks to the Senior Dizestor of Electrical Engineering Branch of JKR for his kinds cooperation in approving the used of three Electrical Specifications to prepare this document and also to those who hed contributed towards the successful completion of this document. Published by: ~ ‘Cawangan Kejuruteraen Jalan & Geoteknik. Ibu Pejabat Jabatan Kerja Raya Tingkat 26, Menata PID, No. 50, Jalan Tun Razak, 50400 Kuala Lumpur, August 20121A 12 13 TA (KRISPH2O11-87) SECTION 7- ROAD LIGHTING GENERAL This work shall consists of the supply, delivery, storage, assembly, installation, erection, testing, commissioning, handing overin approved working order and maintenance during, Defect Liability Period of the Road Lighting Installation in accordance with the Specification, Notes, Bill of Quantities, Conditions of Contract, Drawings and other related documents. ‘The Road Lighting Installation works shall include low voltage underground cables, luminaries, fittings, brackets, spigots, other supporting devices, columns, feeder pillars, bases, cables, switchgears and all necessary ancillary equipment, foundations, ducting and all other necessary equipment for a complete Road Lighting System. The work shall also include cabling from the nearest specified power source of the local supply authority to the Road Lighting System, if required. L-S1: SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION (May 2011) (Please refer to http://www jkr.gov.my/ckel for the latest specification) L-S3: SPECIFICATION FOR LOW VOLTAGE UNDERGROUND CABLE (April 1999) (Please refer to http:/Avww,jkr.gov.my/cke/ for the latest specification) L-S20: SPECIFICATION FOR ROAD LIGHTING INSTALLATION (August 1999) (Please refer to hitp://vww,jkr.gov.my/eke/ for the latest specification) stL-S1: SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATIONSPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION (L-S1) CKE.LS.01.01.(04).2017 CAWANGAN KEJURUTERAAN ELEKTRIKSPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 ee INTERNAL ELECTRICAL INSTALLATION Us1) Date: Jan 2018 | ‘Section Revision: 4 CONTENT Page: iof iv SECTION CONTENT 10 General 2 sin 20 Switchboards 3 san-s2e 2.1 Types of Switchboard 2.2 Enclosures 2.2.1 Self Contained Floor Mounted Cubicle Switchboards 2.2.2 Wall Mounted Switchboards 2.3 Busbars 24 — Meter Panels 25 Others 3.0 Distribution Boards And 3 s3t-S3/2 Consumer Units 40 ‘Switehgears 2 San-saa 4.1 Air Circuit Breakers 4.2 Moulded Case Circuit Breakers 4.3 Miniature Circuit Breakers 44 — Residual Current Device 4.5 Fuse Switchgears 4.6 Isolating Switches 4.7 Contactors 4.8 Automatic Transfer Switching Equipment 5.0 Protection Relays 2 ssM—ssr2 60 Measuring Instrument And 2 S6M—sers Accessories 6.1. Measuring Instrument 6.2 Curent Transformers [SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: 1999 Cawangan Kejuruteraan Elektrik, JKR Malaysia| SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04),2017 L2) INTERNAL as ELECTRICAL INSTALLATION = (st) Date: Jan 2018 ‘Section Revision: 4 CONTENT iH Page: ii of iv SECTION CONTENT REVISION PAGE 70 Surge Protective Device 2 STM-S78 80 Busbar Trunking 2 sen-ser2 9.0 System Of Wiring 2 s9t-sens 9.4 Type Of Cables 9.1.1. PVC Insulated PVC Sheathed Cable 9.1.2 PVC Insulated Cable 9.1.3 XLPEIPVC Cable 9.4.4 Armoured Cable 9.4.5 Mineral Insulated Cables 9.2 Wiring In Conduit Trunking (Surface Or Concealed) 9.3 Metallic And Non-Metallic Conduits 94 Cable Trunking 95 Cable Tray 96 Cable Ladder 9.7 Identification of Pipelines And Services 9.8 — Mounting Heights 10.0 Wiring Accessorie: 2 S10 -s1014 10.1 Switches And Switch Prates 10.2 Switched Socket Outlets And Unswitched Socket Outlets 10.3 Boxes For Switches, Switched Socket Oullels Unswitched Socket Outlets And Distribution Boards (Box And Enclosure For Electrical Accessories) 10.4 — Ceiling Roses 10.5 Lampholders And Batten Holders SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION (© Hak Cipta: 1990 Cawangan Kejirutoraan Eloktrik, JMR MalaysiaSPECIFICATION FOR LOW VOLTAGE | CKELS.01.01.(04).2017 INTERNAL ELECTRICAL INSTALLATION st) Date: Jan 2018 Section Reviston: 4 CONTENT ___|Page:itiofiv ‘SECTION CONTENT REVISION PAGE 11.0 Luminaires 4 sitsiiie 11.1 Fluorescent Luminaires 14.1.1 Tubular Type Fluorescent Luminaires 44.1.1.(a) Tubular Type Fluorescent Luminaires TB(FD 26) 44.4.4 (b) Tubular Type Fluorescent Luminaires ‘T5(FOH 16) 11.4.2 Downlight Type Compact Fluorescent Luminaires 11.2. Self Contained Emergency Luminaires 11.3 LED Luminaires 11.4 _Insellation Of Luminaires 120 Lamps 3 812/1-812/18 12.1. Tubular Fluorescent Lamp 42.2 Compact Fluorescent Lamp Without integral Control Goar 4123 Compact Fluorescent Lamp With integral Control Gear 124 LED Lamp 124.1 LED Bulb 124.2 LED Double Capped Lamps (T8 LED Tubes) 130 Ceiling Fans 2 s13it-813/2 140 Earthing 2 8t4it-st4i5 15.0 Labelling 2 stsit 16.0 Switchroom 2 ste! ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hk Cipta: 1990 Cawangan Keluruteraan Eloi, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 INTERNAL ELECTRICAL INSTALLATION (Ls) Date: Jan 2018 Section Revision: 4 CONTENT : Page: iv of iv SECTION CONTENT REVISION PAGE 170 Requirement For Anti-Corrosive 2 st7n-si74 Type Installations 47.4 Wiring 17.2 Switchboards (Main Switchboard , Sub Switchboard And Distribution Board) 17.3 Switches, Switched Socket Outlets & Unswitched Socket Outlets 174 Luminaires 17.5 Ceiling Fans & Exhaust Fan 17.6 Special Treatment For Housings of Electrical Items Used In Salt- Sprayed Environment 18.0 Test, Test Instruments And Test 2 s1ait-s18/2 Cortificates 18.1 Test And Calibration Of Measuring And Tost instruments 18.2 Test And Test Cerfficates 19.0 Service And Maintenance 2 stort 20.0 Shop Drawings, As-installed 2 szori-s203 Drawings, Manuals And Tools 20.1 Shop Drawings 20.2 As-Built Document And Tools 21.0 List of Standards 3 s2tit-s21t0 a ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION. (© Hok Cipta: 1999 Cowangan Kejuruteraan Elektr, JKR Malaysia‘SPECIFICATION FOR LOWVOLTAGE | CKELS.01.01,(04)2017 INTERNAL ELECTRICAL INSTALLATION (L-S1) Date: Jan 2018 SECTION: Section Revision: 2 10 GENERAL Page: S1-1 of 4 1.0.4 This section of the Specification desoribes and specifies requirements for the supply, delivery, installation, testing, commissioning, handing over in approved working order and maintenance during the Defects Liabilty Period of the whole electrical installation in accordance with the Specification, Supplementary Notes, Bill of Quantities, Conditions of Contract, Drawings etc. 1.0.2 Unless specified elsewhere, all equipment, switchgears, apparatus, appliances and accessories for low voltage electrical installation shall be rated for ‘operation on @ 230/400V (within the tolerance as defined in MS IEC 60038; 230/400V, +10%, -6%), 3 phase, 4 wire, 50Hz. system with solidly earthed noutral. 1.0.3. All standards shall conform to the latest MS, MS IEC, IEC, BS EN, BS and/or EN standard. Sed ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1999 Cawangan Keluruteraan Elektrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 INTERNAL ELECTRICAL INSTALLATION st) Dato: Jan 2018 Section Revision: 3 ‘SWITCHBOARDS Page: 82-1 of 8 2.0 SWITCHBOARDS 2 TYPES OF SWITCHBOARD 2.1.4 The types of switchboard shall be as spectfied in the Bill of Quantities and/or Drawings and shall be of the following types: 2.1.4.1, Self-contained, floor mounted, flush fronted, metalclad cubicle type suitable for front and rear access; 2.1.1.2 — Self-contained, floor mounted, flush fronted, metalclad cubicle type suitable for front access; 24. Wall mounted metalclad type suitable for front access. 2.1.2 The switchboard shall house their air circuit breakers, moulded case circuit breakers, fuse switches, switch fuses, isolators, contactors, busbars, meters, protective relays, selector switches, indicating lamps, current transformers, cable terminating boxes, cable glands, anti-condonsation heaters complete with automatic thermostats and isolators and all other necessary items of equipment whether specified hereinafter or in the Drawings or not, suitable for operation on a 280/400V, 3 phase, 4 wire, SOHz. system with solidly earthed neutral. Unless otherwise specified elsewhere, the switchboards shall be capable of withstanding fault condition of not less than SOKA at 400V for 1 second as defined in MS IEC 60439-1, The switchboards shall comply with MS IEC 60439-1 and the degree of protection shall be IP47 in accordance to MS IEC 60529. 2.1.3. Outdoor switchboards shall also comply with MS IEC 60439-5 with protection degree of IP54 in accordance to MS IEC 60529. ES ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1980 Cawangan Kejuruteraan Elektrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE CKELS.01.01-(04).2017 Fan INTERNAL Ee ELECTRICAL INSTALLATION <= (st) Date: Jan 2018 SECTION: Section Revision: 3 20 ‘SWITCHBOARDS Page: $2-20f 8 2.1.4 Type testing for switchboard as per categorization shall be as per Table 2A below: Category Current Rating Registration & Type Test Report 1 Is 6008 Suruhanjaya Tenaga " 800A <1< 20004 | Suruhanjaya Tenaga & Partial Type 1 0 Ww Ww 1> 20004 Test in accordance with MS IEC 60439- ‘Short Circuit Test (Clause:8.2.3) ‘Temperature Rise Test (Clause:8.2.1) Suruhanjaya Tenaga & Full Type Test in accordance with MS IEC 60439-1 Table 2A : Type testing for switchboard as per categorization 2.1.8 Routine tests on the switchboard shall be carried out before delivery to site. ‘The main circuits and the auxiliary circuits shall be tested to verily dielectric, properties with powersfrequency test voltage of 2500Vac for 1 minute and insulation resistance under test voltage of 1000V. Routine tests shall include Inspection and checking of wiring, electrical continuity of the protective circuits, connections and effectiveness of mechanical actuating elements and interlock. Test Results or Certificate duly certified by Competent Person as in Electricity Regulations 1994 shalll be issued for every switchboard supplied and installed, ————_— ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hk Gipta: April 1990 Cawangan Kejuruteraan Elaktik, JKR MalaysiaSPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 INTERNAL ELECTRICAL INSTALLATION (Lst) Date: Jan 2018 ‘SECTION: Section Revision: 3 20 ‘SWITCHBOARDS Page: 2.2 ENCLOSURES 2.2.1 SELF-CONTAINED FLOOR MOUNTED CUBICLE SWITCHBOARDS 2.2.1.1 The framework ofthe switchboard shall be fabricated from rolled steel sections of thickness not less than 2.5mm and shall be self-supporting when assembled, Uniform in height and depth from front to back. The rigid construction shall be designed to withstand without any sag, deformation or warping, the loads likely to be experienced during normal operating, maintenance or maximum fault condition. 2.2.1.2 The front shall be provided with coversidoors of box formation. The rear shall be provided with hinged removable doors of box formation, The rear doors shall be of doubleseef type with rebated edges and each leaf should preferably not be wider than 450mm. Each leaf of door shall have 2 pairs of approved hinges. The door shall be fitted with approved type of surface-mounted espagnolette or cremone bolts complete with approved locking device operated by a satin chrome lever handle at the centre fixing. The top and sides shall be of removable panels. 2.2.1.3 Cover plates with openings for cable entry shall be provided at the base of the switchboard. All panels, covers and doors shall be fabricated from sheet steel Of thickness not less than 2.0mm and so constructed as to provide a clear, flush and pleasing appearance. The panels, covers and front doors shall be secured to the enclosure by means of chromed type of screws with cylindrical knurled head complete with retaining clips. Welded cross struts shall not be used. 2.2.1.4 The switchboard shall be dust and vermin proof, All covers and doors shall be provided with grommets and dust seals to exclude dust and dirt. Louvres or ventilation vent with filter shall be provided at the sides and back for adequate ventilation. Precaution shall be taken to prevent overheating due to hysteresis and eddy current using non ferrous plate (for single core cable). All edges shall be rounded. Serrated star washers shall be fitted to ensure satisfactory earthing of the front cover. $$. ‘SPECICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1998 Cawangan Kojuruteraan Elektrik, JKR MalaysiaSPECIFICATION FOR LOW VOLTAGE. | CKE.LS.01.01.(04).2017 Te) INTERNAL Re) ELECTRICAL INSTALLATION = {L-S1) Date: Jan 2018 SECTION: Section Revision: 3 20 ‘SWITCHBOARDS Page: 82-4 of 8 2.2.4.5 Unless otherwise specified in the drawings and/or bill of quantities, the ‘switchboards shall be of Form 2b and comply with MS IEC 60439-1. The busbars shall be separated from the switchgears/functional units and the incoming and outgoing terminals. The form of separation shall be achieved by ‘metallic or non-metallic rigid bartiers/partitions. All switchgears shall be ‘mounted so as to give adequate clearance for cable and busbar connections. 2.2.4.8 Switchgears shall be mounted on insulation runners where connected to busbars and on steel supports where cable connection are made. ‘The insulation runners shall be of minimum 10mm thickness and mounted on steel ‘support or back panel of the enclosure whichever is more appropriate. 2.2.1.7 Cables connection between the busbars and the switchgears shall be neatly arranged and mounted on cable runner. The terminals of the switchgears for external cable connections shall be at least 200mm above the base of the switchboards and, moreover, so placed that the cables can be easily ‘connected to ther. Withdrawable type of switchgears shall be mounted on the framework assombly, including the runner rails and fixed tear isolation ‘contacts, which shall be supplied as a part of the switchgear assembly. Each withdrawable switchgear shall be housed in its own compartment with rear ‘connected busbars. 2.2.18 All indicating instrument which need fo be read by the operator shall not be located higher than 2m above the base of the switchDoard. All operating devices such as handle, push buttons, etc., shall be located at such a height that they can easily be operated, and in general, tho centerline shall not be higher than 2m above the base of the switchboard. In the case where building automation devices, transduoers and relays are provided, they shall be separately housed in a compartment of the section of the switchboard. All ‘wiring from the devices, transducers and relays shall be neatly arranged and connected to the terminal blocks with removal links mounted on rail. Terminals, shal! be identified and labelled in accordance with IEC 60445, ooo ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © ak Cipta; April 1999 Cawangan Kojuruteraan Elektrik, JKR Malaysiaae ‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 or INTERNAL — ELECTRICAL INSTALLATION (L-st) Date: Jan 2018 ‘SECTION: ‘Section Revision: 3 20 SWITCHBOARDS Page: $2 ~ 5 of 8 2.2.1.9 Where surge protective device is specified, the device and its associate equipment shall be totally compartmentalized with clear transparent cover at immediate lower subsection where the incoming switchgear is connected. A lockable tool compartment with keys and opening handle shall be provided at the lowest subsection of the switchboard. The switchboard shall undergo de-usting treatment, antivust treatment with the exterior finished with epoxy dry-powder and oven beked semi-gloss beige colour and interior finished ‘matt white, The switchboard shail be bolted to mild steel channel base or ‘over concrete trench. The channel shall be anti-rusted and painted with a primer. There shall be a readily installed cable tray on the interior of both side panels for outgoing cable. All cables shall be rigidly secured using cable support bracket of non rolling material, before termination. 2.2.1.10 Where top entry is specified or required, there shall be a readily installed ‘cable box for top entty cable. 2.21.11 Where the incoming feeder circuit breaker in the switchboard is 2500A and above, the switchboard shell be equipped with an arc protection system. The arc protection shall be installed against the internal arc in the ‘switchboard in order to improve personnel safety to minimize damage to the switchgears in case of intemal are faults, thus improving the availabilty of tho oleotricty service, The arc protection shall be integrated with protection relays or of stand alone type. The relays shell be in accordance to the requirements in Section 6.0, Only a simultaneous occurrence of over-current ‘and arc incidence(s) shall activate the trp signal in the relay. 2.21.42 Are sensors shall be mounted in the switchboard. The arc sensors for datecting the arc shall be of photo transistor or lens sensors. The arc ‘sensors shall in practice be installed within the cable compartment of the ‘outgoing feeder, main incoming circuit breaker and busbar compartment. The arc protection system shall include a self -supervision function covering all equipment, including the arc sensors. All internal faults shall be indicated fn the are protection unit and an alarm contact shall be activated. The arc- monitoring unit shall contain a display capable of indicating the exact compartment of the fault after the tripping. 2.24.43 All outgoing MCCBs in the switchboard where the incoming feeder circuit breaker is rated 400A and above shall be provided with panel mounting external operating handle with padlocking faclties, pare arse arsepereremreeewerer tS ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak cipta: April 1999 Cawangan Kojuruterean Elektrik, JKR Malaysiaae ‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.04.01.(04).2017 vER INTERNAL Le ELECTRICAL INSTALLATION (st) Date: Jan 2018 SECTION: Section Revision: 3 20 ‘SWITCHBOARDS 2.2.2 WALL MOUNTED SWITCHBOARDS 2.2.2.1 The switchboard shall be fabricated from sheet steal of thickness not less than 2.0mm. The enclosure shall be of all welded construction with sheets bent where possible so as to minimise the number of welded joints. The four sides of the enclosure shall be retumed at the front to facilitate fixing of front cover plates. The front cover plates or doors shall be of box formation and flanged to facilitate fixing to the enclosure. 2.2.2.2 The front cover of the switchboard shall be provided with grummets and dust seal to exclude dust and dirt, Meshed louvre or ventilation vent with fier shall be provided at both sides for ventilation. All edges shall be rounded. Serrated star washers shall be filed to ensure satisfactory earthing of the front cover. The switchboard shall undergo de-rusting treatment, ant-rust treatment and be finished with epoxy dry-powder and oven baked semi-gloss beige colour. 2.2.2.3 The switchboard shall not be mounted directly to the wall or structure. It shall be firmly bolted/welded on to galvanised C-channel brackets which in turn shall be bolted to the wall or structure by means of bolts and nuts. The top of the ‘switchboard shall not be higher than 2100mm and the bottom shall not be lower than 900mm from the floor. 2.3 BUSBARS 2.3.1. Busbars shall conform fo BS EN 13601 and shall be tinned hard drawn high ‘conductivity copper with an adequate uniform rectangular cross section to carry continuously thelr rated current without overheating. They shall be rigidly mounted on non-hygroscopic insulators so as to withstand any mechanical stresses to which they may be subjected under maximum fault condition 2.3.2 Busbar sizes must not be less than thet specified in the Drawings. However if the busbar sizes are not specified, then the busbar rating shall be based on a ‘current density of not more than 1.5 A/sq. mm. In any case, the main busbars rating shall not be less than the rating of the incoming switchgear (In). All busbars whether horizontal or vertical, shall be of the same size, 3. The main busbars shall be run for the full length of the switchboard without reduction in size. Neutral busbar shall be of full size and full length as the phase busbars. Connections shall be made up with bronze or other copper alloy and nuts utilising tension washers on both outer faces. Where multiple Parallel bars are used, they shall be separated by tinned copper spacers at spacing equal to the busbar thickness. a SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1889 Cawangan KeJuruteraan Eloktri, JKR Malaysiaee. SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 SRR INTERNAL £) ELECTRICAL INSTALLATION eae (L-st) Date: Jan 2018 SECTION: Section Revision: 3 20 SWITCHBOARDS Page: $2-7 of 8 2.3.4 The main busbar shall be arranged in a horizontal plane in the order neutral- 23.5 2.3.6 24 244 biue-yellow-red, viewed from the rear of the switchboard, Busbars shall be painted at appropriate points with colours red, yollow, blue and black to denote the phases. Tinned copper earthing bar of cross sectional area not less than 50mm x 6mm shall run along the switchboard for its entire length. This switchboard earthing bar shall be fastened and bonded at the base to each vertical frame member of the switchboard. At least one earthing bar of similar cross sectional area shall Tun the full height of the switchboard and connected to the main earthing bar, All earthing bars shall be identified with green and yellow (twin-coloured) colour. Distribution busbars shall be sized in accordance with the maximum outgoing switchgear rating. Connections from busbars to the switchgears shall be ‘effected by meens of copper conductors securely clamped to the busbars and ‘colour coded to idlentify the phase and neutral conductors. Copper conductor either bare finned busbars or insulated cable shall be rated in accordance with the current rating of the switchgear. Neutral conductor shall be of full size as phase conductor. Coloured cable sleeve shall be shrouded for cable end termination. METER PANELS The metalclad, mild ste! or other approved material with thickness not less ‘than 1.5mm meter panel of box formation shall be installed adjacent to, but physically separated from the main switchboard. Suitable flexible andlor rigid galvanised stes| conduit with approved adaptors shall be supplied and fitted between the main switchboard and the meter panel. The design, construction ‘and method of installation of the meter panel shall be to the requirement of Supply Authority or Licensee. ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1990 Cawangan Kejuruteraan Eloktrik, JKR Malaysiaae SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04)2017 ee INTERNAL fal —_ ELECTRICAL INSTALLATION ws) Date: Jan 2018 SECTION: Section Revision: 3 20 SWITCHBOARDS 2.5 OTHERS 2.8.1 Allsocondary wiring shail be of not less than 1,6 sq, mm. section insulated with PVC and shall be fixed securely without strain by cleats of the compression type. All scons, locknuts, washers, bolts eto. shall be of copper alloy type, 2.52 Indicating lights shall be long iife coloured LED type. All indicating lights shall be adequately ventilated and easily be replaced from the front of the panel ‘without the use of extractors, 2.5.3 Instruments, meters, relays, protective fuses etc. located on the front of the ewiichboard shall be so positioned that as far as possible, each instrument, meter, relay, protective fuse etc. is adjacent to the unit which itis associated. All relays shall be of heavy duty type, unaffected by external vibration and capable of operation in any postion. All instruments, meters, relays, equipment etc, shall be fully tropicalised, 2.5.4 One number approved anti-condensation heater shall be installed for every two sections at the switchboards. Each heater shall be compiete with automatic ‘thermostat control, ON-OFF switch and indicating lamp. 2.5.5 Engraved labets with white lettering on a black background shall be fastened or riveted on the front panels of each switchgear and item of equipment, The ‘wording shall be approved by the S.0.'s Representative. Engraved name plate showing the rolevant earth fault setting, overcurrent setting, current transformer ral, fuse rating, name of the circult to which itis connected, etc. shall be fixed to switchgear panels to which itrefers. en ‘SPECIFICATION FORLOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1999 Cawangan Kelucutoraan Elektrik, JKR Malayata‘SPECIFICATION FOR LOW VOLTAGE | CKELS.01.01.(04).2017 INTERNAL ELECTRICAL INSTALLATION (L-s1) Date: Jan 2018 SECTION: Section Revision: 3 3.0 DISTRIBUTION BOARDS AND CONSUMER UNITS Page: $3 -1 of 2 3,0 DISTRIBUTION BOARDS & CONSUMER UNITS 3.1. All Distibution Boards (metalclad and all insulated) shall be installed at locations indicated in the Drawings or as directed by the 8.0.'s Representative. ‘The Distribution Boards shall be assembled by licensed switchboard manufacturer, registered with Suruhanjaya Tenaga (ST) and Jabatan Kerja Raya. 3.2 They shall comply with MS IEC 60439-3 and unless otherwise specified, shall be surface mounted metaiclad type. The sheet steel shall have minimum thickness of 1.2mm. They shall have hinged cover, rust-proof and finished with ‘oven baked epoxy powder coating. Knockouts or other approved form of cable entries and suitable brass earthing bolt and nut shall be provided. 3.3 The Distribution Boards shall be equipped with HRC fuses or Miniature Circuit Breakers (MCB) of rating as specified in the Drawings. HRC fuses shall comply with relevant parts of IEC 60269. MCB shall have rupturing capacity not less. than that indicated on Drawings andior Bill of Quantities and shall comply with MS IEC 60898. 3.4 The busbars shall be hard drawn high conductivity copper. The current rating of the busbars shall not be less than the incoming switchgear rating. The neutral and earth connection for each circuit shall be individually connected to the neutral and brass earth barlterminal respectively. The sequence of termination of the neutral and earth wires shall correspond to that of phase circuit. 3.5 For all insulated Distribution Board/Consumer Unit, the main switch shall be double pole MCB (Miniature Circuit Breaker) provided with a clear indication of ‘ON-OFF positions. The main switch shall comply with MS IEC 60847-3 and have fully shrouded incoming cable terminals. The contacts shall be of long switching life type. ES rr ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1999 Cawangan Keluruteraan Elektrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | GKE.LS.07.01.(04).2017 ee) INTERNAL GER) ) eer MY anon aes (L-S1) Date: Jan 2018 SECTION: Section Revision: 3 CONSUMER UNITS Page: $3 -2 of 2 3.6 Where surge protective device is specified, the device and its associated equipment shall be housed in separate compartment immediately after where the incoming switchgear is connected. 3.7 All outgoing cables shall have alphanumeric circuits number labels. The labels, of the neutral and earth shall correspond to that of the phase circuit. 3.8 Engraved labels with white lettering on a black background shall be fitted cexiemally (using rivet) on the front cover of the Distibution Board/Consumer Unit describing ts usage and with a suitable designation for identification. 3.9 Each Distribution Board shall be provided with a laminated schematic diagram ‘and paste on the inside cover of the Distribution Board. The details shall Include fuse ratng/MCB rating, cable size, number and type of loads etc. The description of each circuit printed thereon shall include the comesponding circuit number in the as installed schematic diagram. 3.10 All Distribution Boards shall be provided with top and bottom entryfexit with minimum 50mm x 50mm pre-cut hole, The opening shall be fitted with flat, removable gland plate to cover the hole. 3.11 Where Distribution Board is specified to be installed at special service ‘conditions as per clause 7 of IEC 61439-3:2012 and clause 7.2 of IEC 61439- 4:2011 where variations in temperature and humidity take place at such speed where condensation is liable to occur inside it, each Distribution Board shall be provided with meshed louve or ventilation vent with filler for adequate ventilation and/or one number anti condensation heater complete with automatic thermostat control, ON OFF switch and indicating lamp. Lseappeaneensesyorrrseenpespesnnenassnerenrnsressnepreseeree end ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hale Cinta: Apel 1900 Cawangan Keluruteraan Elektrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE] CKE.LS.07.01.(04)2017 “ea INTERNAL (ER) | ctecrmTERYS amon ee (L-81) Date: Jan 2018 SECTION: Section Revision: 2 40 SWITCHGEARS Page: S4-1 of 9 4.0 SWITCHGEARS 4.0.4 All switchgears shall have voltage and frequency rating suitable for the power system to which they are connected, The current rating shall not be less than the specified in the Drawing and/or Bill Quantities, They shall conform to the latest MS, MS IEC or IEC standards. 4.1 AIR CIRCUIT BREAKERS: 4.4.4 Air circuit breakers (ACB) shall be of withdrawable metalclad, flush mounted, horizontal drawout Isolation and air break type suitable for installing on cubicle type of switchboard. They shall be three or four poles type as specified and shall comply fully with MS IEC 60947~1 and 60947-2. They shall be ASTA, KEMA or other accredited laboratories certified for minimum rupturing capacity, rated short time ‘withstand current, (lex) of SOKA at 400V for 1 second or otherwise specified. 41.2. They shall consist of quick-make, quick-bresk, mechanically and electrically trip free mechanism arranged to give double break in all poles simultaneously, Tho losing mechanism shall be of stored energy type, elther manually of electrically charged. Mechanical ‘ON’ and “OFF or ‘T’ and ‘O' indicators shall be provided, The tripping mechanism shall be oquipped with push button for Independent manual tripping and shall be stable and not being opened by shocks. 4.1.3 Each pole of the circult breaker shall be provided with an arc chute to extinguish the arc drawn between the breaker contacls each time a breaker interrupis current, and interpole barriers to reduce arcing time for rapid deionization of the arc and ‘guard agains! flash over. The contacts shall be renewable typo. 4.1.4 The operating mechanism and carriage shall have the following positions: - 4.1.4.1 Service- In this position the main and control contacts are engaged, 44.42.Test ~ In this position the main contacts are isolated but the control contacts are stil engaged. It shall be possible to check the correct operation of the control circuits without, ‘energising the main circuit. 4.1.4.3 Isolated - Both main and control contacts are isolated. ———$—$—$ ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1998 Cawangen Keluruteraan Eloktik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKELS.01.01.(04).2017 was INTERNAL Le) ELECTRICAL INSTALLATION = (81) Date: Jan 2018 SECTION: Section Revision: 2 40 SWITCHGEARS Page: $42 0f9 4.1.5. They shall be provided with marking to show the breaker positions with faclity for padiocking the camiage in the Test and Isolated positions. They shall be ‘equipped with the following interlock devices: 4.1.5.1 Prevent withdrawal of breaker while the breaker Is in closed position, 4.1.5.2 Prevent closure of breaker while the carriage is in any position between “fully isolated! and “fully hore’. 4.1.6 The arrangement of the busbar connections shall be such that with the circuit breaker withdrawn, the live parts shall be protected, elther by suitable shrouding or lockable shutters, 4.4.7 Minimum four numbers (2 -Normally-Open, 2-Normally-Close) double break type auxiliary contacts shall be provided. 4.1.8 Mechanical interlocks and/or electrical interlocks, where specified, shall be provided. Mechanical interlock shall be of code key type, arranged to mechanically operate the trip mechanism latch so that the breaker can only be closed when the key is trapped in the lock. Electrical interlock shall be ‘controlled by means of operation of auxiliary switches of another breaker designed to cut out the closing coils and mechanism of the parent breaker. 4.1.9 Where used as bus-coupler, they shall be of 4 pole type and provided with electrical andior mechanical interlocks as required so that it is not possible for the coupler to close with its associated main incoming supply breakers closed. 4.1.10 Where used as incoming feeder from supply source (either from transformer, generator set or coupler, they shall be of 4 pole type, 4.1.41 The neutral of the 4 pole type ACB terminals shall be of the same size as the Phase, 4.4.42 The frame of ACB shall be bonded to the switchboard earthing bar using of ‘3mm x 25mm tinned copper tape. CSS eT Snr are SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: Apri 1989 Cawangan Kejuruteraan Elektrik, JKR Malaysia‘SPECIFICATION FORLOW VOLTAGE | CKELS.01.01.(04).2017 & FR INTERNAL | eaccrallTRMM as aren “ {L-S1) Date: Jan 2018 SECTION: Section Revision: 2 te swrrenoears Page: S4-3 of 9 4.2, MOULDED CASE CIRCUIT BREAKERS 4.2.4 Moulded case cicuit breakers (MCCB) shall have the number of poles as specified in the Drawings and/or Bill of Quanties. They shall comply with MS IEC 60947-1 and MS IEC 60947-2. They shall be full tropicalised and suitable to be used up to an ambient temperature of 40°C, enclosed in glass-reinforced polyester moulded case and suftable for use on 230/400V, BOHz a.c. supply system. 4.22. They shall be of the quick-make, quick-break type having manually operable toggle type handle. Permanent position indicators shall be provided to show status of the breaker. When tripping occurs, the handle shall bo in the “trio! position midway between the ‘ON! and 'OFF" or ‘I’ and ‘0’ position so as to provide positive indication of automatic interruption. The operating mechanism shail be non-tamperable. The MCCB shell have trip-ree feature to prevent the breaker from being closed against fault conditions. Multipole MCCB shall have ‘commonstrip operating mechanism for simultaneous operation of al poles. 4.2.3 Tho tripping unts shall be one of the following types: - 4.2.3.1 Thermal-magnetic type with bimetallic elements for inverse time-delay ‘overload protection and magnetic elements for short circuit protection, 4.2.3.2 Solid state trip unit with adjustable overload protection and adjustable short circuit protection with or without adjustable time-delay. 4.24 An are extinguisher shall be incorporated to confine, divide and extinguish the are drawn between the breaker contacts each time a breaker interrupts current. The contacts shail be of non-welding type. 4.25 Unless otherwise specified in the Drawings andior Bill of Quantities, the minimum rated ultimate short circuit breaking capacity (I) of the MCCB shall be 50kA rms at 400V for switchboards connected to transformer or Supply Authority's or Licensee's incomer and 25KA for the subsequent switchboards. 4.26 The rated service short-circuit breaking capacity (Is) shall be 100% of the rated ultimate short-circuit breaking capacity (Ia) at 400 volts for incoming feeder, and for al outgoing feeder le: shall be 50% of In. 4.2.7 Unless otherwise specified the rated ultimate short circult breaking capacity (la) for MCCB at Distribution Board shall be not less than 10k at 230/400V and lee shall not be less than 50% leu at 230/400V. cerry ee ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Gipta: April 1999 Cawangan Kejuruteraan Elektrik, JKR Malays‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04)2017 en INTERNAL (ER) | enecretT AYA on =e (L-S1) Date: Jan 2018 SECTION: Section Revision: 2 wo swenoeans Pago: $4-4 of 9 4.2.8 If current limiting types of MCCB are used, they shall be equipped with current iting device of either permanent self-resetting power fuse type or magnetic repulsion moving contact type, 4.2.9 The current limiting device shall coordinate with the normal trip mechanism so that oll fault and overload currents occurring within the safe capability of the MCB shall cause the MCCB to open, and all currents occurring beyond the ‘capability of the MCCB shall cause the current limiting devices to operate, 4.2.10 If required, the MCCB shai! have facilities for shunt tt, under-voltageino-volt trip, extemally connected earth fault protection, extemally connected ‘overcurrent protection etc... They shail also have auxiliary contacts, accessories etc. for indication, alarm and interlocking purposes If necessary. In area where | specified, and door interlocking facilities to prevent the panel door from b ‘opened fo access to the MCCB in closed position, shall be provided. 4.2.41 Where used as incoming fosdor from supply source (either from transformer andlor generator set), they shall be of 4 pole type. 4.3 MINIATURE CIRCUIT BREAKERS 4.3.1 Miniature Circuit Breakers (MCB) shall be of the type approved by Suruhanjaya Tenaga and JKR. Unless otherwise indicated in the Drawings and/or Bill of Quantities, (MCB) shall have breaking capacity not less than 6kA (rms) and of C-type with Class 3 energy limiting characteristics, They shall comply with MS IEC 60898-1 and/or MS IEC 60898-2, fully tropicalised and suitable for use on 2 230/400V, S0Hz. a.c. system and up to an ambient temperature of 40°C. 4.3.3 They shall be quick-make, quick-bresk and trip free type completo with de-lon are interrupters. The ‘ripping elements shall be of thermal magnetic type with Inverse lime delay overcurrent and instantaneous short circuit characteristic. The response to overioad shall be independent of variations in ambient temperature. 4.3.4 They shall be manually operated by means of toggle type handles having visual indication of whether the breaker is opened, closed or tipped. Multipole MCB shall be of all pole protected type and provided with common-trip mechanism for simultaneous operation of all the poles. 4.3.5. Where used as incomer, they shall be of 2 pote type. ———————— eee CIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: Apri 1999 Cawangan Kelurutorsan Elektrik, JKR Mayet“SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01,01.(04).2017 (aaa INTERNAL (GR) | eecrsthENYth Laon Se (L-S4) Date: Jan 2018 ‘SECTION: Section Revision: 2 4.0 SWITCHGEARS Page: S4-5 of 9 4.4 RESIDUAL CURRENT DEVICE 4.4.1 Residual Current Device (RCD) shall be of the type approved by Suruhanjaya Tenaga and JKR. 4.4.2 RCD shall be residual current operated circuit breakers without integral overcurrent protection (RCCB) and residual current operated circuit breakers with integral ‘overcurrent protection (RCBO) shall be current operated functionally independent of ine voltage type, suitable for use on a 230/400V, 50H2. a.c. system and up to aan ambiant temperature of 40°C. CCB shall comply with MS IEC 61008 -1 and MS IEC 61008-2-1 and RCBO shall comply with MS IEC 61009-1 and MS IEC 61009-2-1. Thoy shall be of either two-pole or four-pole type as indicated in the Drawings and/or Bill of Quantities. The rated current and the raied residual ‘operating current of the RCCB or RCBO shall be as specified in the Drawings and/or Bill of Quantities. Rated conditional short circuit current (In) shall be of minimum 6kA. For RCBO, protection against overcurrent shall of C-type with Class 3 energy limiting characteristic complying with MS IEC 60898-1 and MS IEC 60898.2. The breaking capacty shall not be less than 6KA. 4.4.3. RCCB and RCBO shall provide resistance against nuisance tripping due to an impulse voltage or transient overvotage. 4.4.4 RCCB and RCBO shall be A or AC type unloss othorwise specified. 4.4.5 Test push button and visual indication for ‘ON! end 'OFF" or '!' and 0" shall be provided. They shall be equipped with screw clamping type of cable terminals, which shall be covered by moulded phonolic plastic with knockouts for cable entry, eeyveversreeryeypenneeyresensreemrsnenere meses ese ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak cipta: Api 1999 Cawangan Kejurutoraan Eiektik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01,(04) 2017 one INTERNAL, (E@) ] ecru — (L-S1) Date: Jan 2018 SECTION: Section Revision: 2 40 SWITCHGEARS, Pago: 4-6 of 9 4.5 FUSE SWITCHGEARS 454 452 46 46.4 46.2 463 Fuse-switch disconnector and switch-disconnector fuse shell be of totally ‘enclosed, flush or surface mounting, double air break, quick-make and quick- break type complete with phase barriers and fully comply with MS IEC 60947~1 and MS IEC 60847-3. They shall be of utlization category AC-23A. They shall be equipped with operating handle, position ON-OFF indicator and mechanical door interlock to prevent the cover from being opened with the switch closed and the switch being dosed with the cover opened. However this interlock shall be able to be defeated by competent person for maintenance purpose. Terminals and fuses shall be minimum IP20. The doors shall be provided with dust seal. They shall be equipped with replaceable HRC fuses. The fuse holder shall have shrouded base contact with provision for busbar mounting and front wiring. The fuse Tinks and fuse carrier shall comply with relevant parts of MS IEC 60269, ‘Suitable knockouts shall be provided for cable entry. ISOLATING SWITCHES Isolating switches or switch-disconnector shall be of metalclad or high impact ingulating material (e.g. polycarbonate) type. They shall fully comply to MS IEC 60847-1 and MS IEC 60947-3, The degree of protection shall be IP54 for indoor installation and [P65 for outdoor installation, They shall be able to operate continuously at full current rating without de-rating, capable of making and breaking currents under normal condition and when in open position, providing Isolation from source of electrical energy for reasons of safety. They shall be quick-make, quick-break type suitable for use on 230/400V, 50Hz. a.c, system and shall have padlocking facilities to secure against unauthorised ‘operation. They shall be provided with removable top and bottom end plates or knockouts for cable entry. The enclosure, the isolating mechanism and all other accessories shall be from the same manufacturer, ‘The enclosure for metalclad type shall comprise of heavy gauge steel plates rust protected and finished grey stove enamel. Front access doors for metalclad type, Which is detachable, shall be fited with dust-excliding gasket and shall be Interlocked to prevent opening when the switch is ‘ON’. However this interlock shall be able {o be defeated by competent person for maintenance purpose. It shall be provided with, if required, facilities for lock-on and lock-off the operating handle. ——— ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION @ ak Clpta: April 1998 Cawangan Kejuruteraan Eloktik, JKR Malaysia"SPECIFICATION FOR LOW VOLTAGE | CKES.07.01.(04).2077 20KV 210A, 1500 2ADKA In other bulla | Soatat Outlet oe Torminal Equipment 22K BIKA <500V B10kA Table 7A -SPDs Location Categories ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © ak Cipta: April {999 Cawangan Kejuruteraan Elektrik, JKR MalaysiaSPECIFICATION FOR LOW VOLTAGE | CKELS.09.01.(04).2017 c5ER INTERNAL (7) | nec tEAM arion al (L-S1) Date: Jan 2018 SECTION, Seaton Rovision:2 80 BUSBAR TRUNKINGS Page: S8-1 of 2 8.0 BUSBARS TRUNKINGS 8.1 Busbar Trunkings System (busduct) shall comply with MS IEC 60439-2, pre- assembled, totally enclosed type and shall be as specified in the Drawings and/or Bill of Quantities, 82 The insulation of the busbars in busduct shall be one of the following types as 82.41 Air Insulated 8.2.2 Resin Encapsulated Insulated 8.2.3. Epoxy Insulated 8.24 Polyester Film minimum Class B Insulation 8.3. Busbar trunkings shall be suitable for operation on a 400 V, 3 phase, 4 wire, 50Hz. system with solidly earthed neutral. The rated short-time withstand current, low shall be tested for 1 second as specified in MS IEC 60439-1, 84 — Theneutral busbar shall be of the full size as the phase busbars, 8.5 The housing shall be of galvanised sheet steel of not less then 1.5mm thickness finished with epoxy dry-powder and oven baked enamel grey, Fire- resisting barriers shall be included as an integral part of each bus duct length and fiting. The maximum length of the busduct shall be not more than 300mm, and the tap-off openings for plug-in units shall be provided at every interval of not more than 900mm, Unless otherwise specified, the degree of protection shall be IP42_ for indoor installation and IP65 for outdoor installation in accordance to MS IEC 60529. 8.6 Busbars shall be of hard drawn tinned high conductivity copper to BS EN 13601. The busbar current rating shall not be less than that specified in the drawing based on current density as per table 8A below. The busbars shall be {fully insulated over its entire length except joint parts and totally enclosed in the housing, The insulation shall be seamless and also be flame-retardant, Earth ‘continuity of the busduct shall be provided by continuous length of copper strip of dimension net less than 25mm x 3mm fitted on both extemal sides of the busduct, OS ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1899 Cawangan Keluruteraan Elektrik, JKR Malayela‘SPECIFICATION FOR LOW VOLTAGE | CKE,LS.01.07.(04).2017 eee INTERNAL a =) ELECTRICAL INSTALLATION (L-1) Date: Jan 2018 SECTION: ‘Section Revision: 2 8.0 BUSBAR TRUNKINGS. Page: $8 -2 of 2 Maximum Atowable Current Rating () Current density (aimnm’) 156000 267 600A < 1s 18004 242 “800A <1 5 20008, 2.33 1>20008 20 Table 8A : Current rating and current density for busbar trunking 8.7 The plug-in unit shall be mechanically interlocked with the busway housing to prevent installation or removal of plug-in unit while the switch in ON position. Plug-in unit enclosures shall make positive earth connections to the busduct housing before contacts are made with the busbars.. 88 Expansion joints shall be provided for every interval of 3000mm at maximum, and at the end of busduct end box unit shall be provided. Busduct joints shall have sufficient contact length of adacent sections 80 as to provide rigidity and strength. A spring material shall be used in jointing so as to ensure a constant ‘contact pressure. All joint units, too and elbow units, offset and combination ‘elbow units, flanged end-feed units, expansion joint units and end joint units for the busduct system installation shall be the type manufactured and supplied by the same busduet manufacturer. 8.9 The busduct system shall be supported rigidly and adequately by extemal spring hangers mounted on channel base. ‘The busduct system shall be supported at maximum intervals of 3000mm for vertical runs and 150mm for horizontal runs so that the busduct will not be in contact with the wall or floor slab surfaces. ‘The spring hangers shalll be supplied by the busduct manufacturer. 8.10 The floor openings and wall openings where busduct passes through shall be sealed with fire-resisting barier approved by Jabatan Bomba Dan Penyelamat Malaysia, according to the appropriate degree of fre resistance, CS a gee pee preter ppesresnnntsraerpeereprereers reser SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1990 Cawangan Kejuruteraan Elokttk, JKR Malaysla‘SPECIFICATION FOR LOW VOLTAGE | CKELS.07.01.(04).2017 INTERNAL ) ELECTRICAL INSTALLATION 7 (L-S4) Date: Jan 2018 SECTION: Section Revision: 2 90 ‘SYSTEM OF WIRING Page: $9 - 1 of 13, 9.0 SYSTEM OF WIRING 9.0.1 The system of wiring shall be either surface wiring, concealed wiring, surface conduit witing or concealed conduit wiring as indicated in the Drawings and/or Bill of Quantities. The wiring systems shall comply with MS IEC 60364-5-52. All wiring shall be run neatly and In an orderly manner. They shall be routed parallel to building wall and colurnn lines in a coordinated manner with other services. The ‘wiring throughout shall be on the ooping-in system’ and no ‘tee’ of other types of Joints are allowed. No reduction of the strands forming the conductors are allowed. at al terminals, Mult strand conductors with a minimum of 7 strands shall be used. Allstrands shall be effecively secured by approved means. 9.0.2 Wiring which are not embedded in concrete or concealed behind plaster shall be run in an accessible manner on the beams, underside of slabs or below pines, ducts, and downdrops shall be run on the surface of columns or walls Concealed wiring shal be installed in such a way that plaster can be applied ‘over their thickness without being subjected to spalling or cracking. Cables serving different operating voltages and functions shall be segregated. 9.0.3 All cables shall be lesibly marked on the extemal surface with at least the following elements; Manufacturer's identification, Voltage designation, Nominal area of conductor and Standard Numbers. Standard colour coded cable shall be used for three phase circuit to identify the phase conductors, neutral conductor and protective conductor respectively. Opening on floor, wall or partion through which cable, trunking, conduit or other wiring passes through shall be sealed according to the appropriate degree of fire resistance after the installation. Chipping and cutting of concrete are not allowed unless otherwise approved by the 8.0.'s Representative, 9.0.4 The Electrical Contractor Is required to work ‘n. conjunction with the building contractor for the provision of openings, trenches, core-holes, chases etc. as the building concreting work progresses. in'steel framo structures, the wiring system shall be rigidly and securely supported and fastened in place onto the structural steel beeins, purins and columns by fasteners such as clamps, clips, anchors, straps, hangers, supports or similar filings. The fasteners shall be designed and inslalled as not to damage either to steel structures or wiring system 9.0.5 The fasteners shall be installed at intervals not exceeding 1000mm, and within 300mm of every outlet box, junction box, device box, cabinet or fiting. Fasteners shall be of spring steel and/or galvanised steel, and where wires, rods or threaded rods are used with fasteners, they shall be of rolled carbon steel. The fasteners shall be finished with zine coatings to resist rusting. Samples for the fastenors used shall be submitted to §.0.’s Representative for approval before they are used. Uniess otherwise approved by S.0.’s Representative, no welding on andior driling holes into any members or components of the steel frame structures for the installation of fastaners are allowed ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1999 Cawangan Kejurutoraan Elektrik, JKR Malaysia“SPECIFICATION FOR LOW VOLTAGE | CKE.LS.07.07.(04)2017 oo INTERNAL a Jae) ELECTRICAL INSTALLATION — st) Date: Jan 2018 SECTION: Section Revision: 2 90 SYSTEM OF WIRING Page 9.1 TYPES OF CABLES 9.1.1. PVC INSULATED PVC SHEATHED CABLE 9.1.1.1 PVC insulated PVC sheathed cables shall be of 300/500V grade to MS 21423 and MS 2112-4 and 600/1000 V grade to MS 274, The conductors shall be of stranded plain annealed copper to MS 69 and Ms 280. The insulation shall be suitable for continuous operation at a maximum cable temperature of 70°C and comply with MS 138. 9.4.2 PVC INSULATED CABLE 8.1.2.1 PVC insulated cable shall be of 450/750V grade to MS 2112-3 and MS 2112-4 and 600/1000V grade to MS 274. The conductors shall be of stranded plain annealed copper to MS 69 and MS 280. The insulation shall be suitable for continuous operation at a maximum cable temperature of 70°C and comply with MS 138. 9.1.3 XLPE/PVC CABLE 9.1.3.1 Cable shall be manufactured and tested in accordance to BS 5467 or IEC 60602 and shall have high conductivity plain copper stranded conductors, insulated with cross-linked polyethylene (XLPE), suitable for @ volage of 600/1000V laid together and bedded with extruded PVC and sheathed with PVC. 9.1.4 ARMOURED CABLE 9.1.4.1 PVCISWAJPVC CABLE - Cable shall be manufactured and tested in ‘accordance with MS 274 or BS 6346 and shall have high conductivity plain copper stranded conductors insulated with PVC suitable for a Voltage of 600/1000V laid together and bedded with PVC, armoured with galvanised steel wires and sheathed with PVC, 9.4.4.2 XLPE/SWAIPVC CABLE - Cable shall be manufactured and tested in ‘accordance fo BS 5467 or IEC 60502 and shall have high ‘conductivity plain copper stranded conductors, insulated with cross- linked polyethylene (XLPE), suitable for a voliage of 600/1000V laid together and bedded with extruded PVC, armoured with galvanised steel wires and sheathed with PVC, SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION® Hak Cipta: April 1998 Cawangen Kejuruteraan Elektrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 = INTERNAL =) ELECTRICAL INSTALLATION Ss (Lst) Date: Jan 2018 SECTION: Section Revision: 2 9.0 ‘SYSTEM OF WIRING Page: $9-3 of 13, 9.1.4.3 XLPE/AWAIPVC CABLE - Cable shall be manufactured and tested in accordance to BS 6467 of IEC 60502 and shall have high ‘conductivity plain copper stranded conductors, insulated with cross~ linked polyethylene (XLPE), suitable for a voltage of 600/1000V laid together and bedded with extruded PVC, armoured with aluminium wires and sheathed with PVC. 9.1.5 MINERAL-INSULATED CABLES Mineral-insulated cables shall be manufactured complying with IEC 60702, IEC 60331 and BS 6387 Category C, W and Z for electrical circuit Integrity in case of fire. The cables shall have been tested to comply with IEC 60332~1 and 60332-3 for flame retardance, and IEC 61034 for smoke obscuration. The cables shall be halogen free with low organic content and do not release any corrosive emission when subject to fire conforming to IEC 60754-2. The cables shall be able to withstand a short cirouit temperature of 280°C for 5 seconds. For general lighting and power points final circuits, unless otherwise specified, cables of 600V insulation grade may be used. 9.1.5.2 For main circuits and major power points, the cables used shall be of 1000 volt insulation grade. They shall be installed strictly in accordance with the ‘manufacturer's recommendation and instruction, The mineral-insulated cables shall be as specified: 9.1.6.2.1 Mineralinsulated copper clad sheathed copper conductor (MICC) cables comprise of pressure packed magnesium oxide insulaton contained within a solid drawn ductile seamless ‘copper sheath with solid high conductivity copper conductors; or Mineralinsulated mineral sheathed copper conductor (MIMS) cables comprise of multi stranded high conductivity copper conductors wrapped with layers of glass mica composite tape flame barrier and be insulated with a non-melt cross linked mineral insulation and mineral sheathed. 9.1.53 Cables installed on walls shall be fixed by means of copper clips or copper saddles at appropriate spacing. The clips or saddles shall be secured by means of brass screws. Where cables are installed on cable trays, they shall be clipped at appropriate spacing by means of copper saddles. The saddles shall be secured by means of brass bolts and nuts. Where single core cables are used on multiphase distribution work, the cables shall be laid on thelr phase groups whether flat or trefoil, a ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION @ Hak Cipta: Apri 1999 Cawangan Kejuruteraan Elekidk, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01,(04).2017 aia INTERNAL, (£ Laialh ELECTRICAL INSTALLATION = (ust) Date: Jan 2018 SECTION: Section Revision: 2 9.0 ‘SYSTEM OF WIRING Page: 9-4 of 13, 9.1.54 Where single core cables pass through ferrous or other magnetic materials, the area surrounding the cables shall be replaced with non ferrous plate of appropriate dimensions. Adequate bonding shall be provided where cables break formation to enter terminating positions, Minimum bending radius shall be not ess than 6 times the cable diameter and saddle spacing not more than 60 times the cable diameter or 500mm whichever is less. 9.1.55 Connection to motors, generators, transformers and other similar equipment shall be by one of the two methods listed below: - 9.1.5.5.1 The cable shall be clipped at the appropriate spacing up to a point adjacent to the equipment and an unsupported antivibration loop shall be left in the cable. 9.15.82 The cable shall be glanded into a suitable terminal box adjacent to the equipment and cone nto the equipment being effected by means of mechanically protected flexible cable of adequate cross sectional area 9.1.56 For mineral -insulated copper clad sheathed copper conductor (MICC) cables, termination shal be of cold seal type. Silicon rubber sleeve insulation shall be used fo replace copper sheath stripped off near the termination for temperature not exceeding 150°C. For temperature exceeding 150°C, varnished glass sleeve insulation shall be used. Insulation and continuity tests shall be carried out before and after the cable is terminated. The insulation test reading shall be ‘infinity’. A blow lamp may be used for drying out cable ends. 9.1.5.7 Ifitis impracticable to cut to waste, in which event the cable should be brought to cherry red heat at about 600mm from the end and moisture driven carefully ‘towards the cut end. It Is absolutely essential that great care shall be taken to maintain earth continuity when terminating the cables. Dirt and metallic particles in the compound and any loose traces of dielectric left at face of the sheath after stripping shall be removed prior to sealing. Cold sealing compound shall be forced down one side af the pot only unti slightly overfling in order to avoid trapping of before crimping a completely solid insulation baer is effected, al the base of the pot and to ensure that when the sealing disc is entered ee SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Mak Cipta: April 1998 Cawangan Kejurutersan Elektrik, JKR MalaysiaSPECIFICATION FOR LOW VOLTAGE ‘CKE.LS.07.07.(04).2017 INTERNAL. ELECTRICAL INSTALLATION (LS1) Date: Jan 2018 SECTION: Section Revision: 9 SYSTEM OF WIRING Pago: $9-5 of 13 9.1.58 All other necessary accessories such 26 tap-off units, joint boxes, brass compressing glands, screw-on brass pols, earth tail seals, coloured sleeving for phase Identification, cone shape beads, fibre disc, brass locknuts ets, required for the proper installation work, unless otherwise approved by the $.0.'s Representative, shall be of the type manufactured by the cable manufacturer. 9.1.59 For minerai-insulated mineral sheathed copper conductor (MIMS) cables, termination shall be metal gland or close fiting metal bush of crimping type. Al other necessary accessories such as tap-off units, joint boxes including termination kits etc, required for the proper installation work, unless otherwise approved by the .0.'s Representative, shall be of the type manufactured by the cable manufacturer. ——————— ————— ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION ® Hak Cipta: April {999 cawangan Kejunutoraan Elektrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04)2017 SRR INTERNAL, ee "| ELECTRICAL INSTALLATION (Lest) Date: Jan 2018 SECTION: Section Revision: 2 90 ‘SYSTEM OF WIRING Page: $9-6 of 13 9.2 WIRING IN CONDUIT/TRUNKING (SURFACE OR CONCEALED) 9.2.1. The cables used in conduit wiing, unless othensise specified shall be similar to that described in 9.1.2 above. Unless otherwise specified in the Drawings and/or Bill of Quantiles, the conduits shall be of galvanised steel and condutt fitings shall be of galvanised steal or alloy materials. Cables above false ceiling shall be run in conduit or trunking. 9.2.2 The conduit shell generally be run on the underside of the floor stab or ‘suspended from the floor slabs by mild steel brackets or suspenders. The trunking shall be suspended from the floor slabs or mounted against the wall by mild steel brackets. The mild steel brackets shall be ant-rust treated, painted with a primer and finished in an orange enamel. The suspension structure shall be robust in construcions and adequately installed such that tho ‘conduitftunking will not seg. 9.2.3 Conduit for lighting point shall be terminated in a junction box complete with die-cast cone-shaped metal cover so that downdrop to luminaire shall be carried out through flexible steel conduit up to the luminaire. Ceiling fan points, shall be run in the similar way. Flexible conduit shall be used for termination to ‘equipment, which are subjected to movement or vibration. However, the length of this flexible conduit shall not exceed 400mm unless approved by the S.0.’s, Representative. 9.24 For concealed conduit wiring, a spare conduit shall be provided from the distribution board to the celling space for future extension. The spare conduit shall be plugged at the ceiling end with removable plug. The number of cables drawn into the conduit or laid in trunking shall be such that the ratio of the sum of the overall cross-sectional areas of the cables (including insulation and any sheath) to the internal cross-sectional area of the conduit or trunking in which they are installed shall not exceed 40% for conduit and 45% for trunking SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION ®@ Hak Cipta: April 1988 Cawangan Koluruteraan Elekik, JKR Malaysia“SPECIFICATION FOR LOW VOLTAGE | GKE.LS.07.01.(04).2017 = INTERNAL | | cccmill RM von = (L-s1) Date: Jan 2018 SECTION: Section Revision: 2 9.0 ‘SYSTEM OF WIRING Page: $9-7 of 13, 9,3 METALLIC AND NON-METALLIC CONDUITS 9.3.1. Steel conduits shall be of galvanised, heavy gauge, screwed type complying with MS 275-1, MS 1534:PT.1, MS 1534:PT.2:Sect, IEC 60423, IEC 61386-1 and IEC 61386-21. All steel condult fitings shall comply with MS 275-2, MS 1534:PT.1, MS 1534:PT.2:Sect, IEC 61035-1, IEC 61035-2-1, IEC 61386-1 and IEC 61986- 21. The steel conduits shall be fitted with brass bushes at the free ends and ‘expansion devices at appropriate intervals. The ends of each length of stee! ‘conduit shall be properly reamed. The termination to the distribution boards, ‘consumer units, switchgears and outlet boxes shall be effected by brass type smooth-bore bushes. All steel conduits shall be effectively earthed, 9.3.2 For laying underground, steel conduit shall be used and buried at a minimum depth of 450mm below ground level or 100mm below floor slab or hardstanding. Junction boxes, outlet boxes etc, shell be alloy meterial or cast iron. The covers shall be galvanised sheet steel or alloy material with thickness, not less than 1.2mm, Accessories such as junction boxes downdropping to luminaires shall have diecast cone-shaped metal cover. 93.3. For non-melallic conduits and fittings, they shall be of rigid high impact PVC grade Heavy Duty Code No 4421 and shail be under Product Certification Scheme. The colour of the conduit for concealed wiring shall be of orange. Unless otherwise for purposes of identification or distinguishing from another services, white coloured conduit shall be used for surface wiring. Rigid high impact PVC conduits shall comply with MS 1534:PT.1, MS 1534:PT2:Sect,, IEC 60614-1, IEC 60614-2-2, IEC 60423, BS EN 61386-2, BS EN 50086-1 and fitings shall comply with MS 1534:PT.1, MS 1534: T2:Sect., IEC 61035-1 and IEC 61035-2-2. 9.3.4 All flings and accessories for the rigid high Impact PVC. conduits shall be made and supplied by the same manufacturer for the rigid high impact PVC conduit. The ends of each length of rigid high impact PVC conduit shall be properly reamed. The termination to the distribution boards {metalclad and all insulated), switchgears and outlet boxes shall be effected by adaptors and lock-rings, Flexible metallic ané non-metallic conduits shall comply with MS 1524;PT.1, MS 1834:PT2:Sect, IEC 60614-1, IEC 60614-2-5 and its fittings ‘complying with MS 1534:PT.1, MS 1534:PT2:Sect, IEC 61035-1 and IEC 61035-2- 3, 93.5 The conduits shall be fixed by means of saddles secured rigidly at intervals not exceeding 750mm, and within 300mm of every outlet box, junction box, device box, cabinet or fitting, Steel saddles shall be used for steel conduits. Unless. otherwise specified, steel conduits and steel fitings shall be used. ES SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION® Hak Gipta: April {988 Cawangan Kejuruteraan Eloktrk, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | GKELS.01.01.(04).2017 INTERNAL. ELECTRICAL INSTALLATION (L-$1) Date: Jan 2018 SECTION: Section Revision: 2 9.0 SYSTEM OF WIRING Page: $9-8 of 13 9.4 CABLE TRUNKING 9.4.1 Cable trunking system shall comply with MS IEC 61084. They shall be fabticated from galvanised sheet stes! (electrogalvanised steel andlor hot dipped galvanized steel) and finished with epoxy oven baked or two coats of standard orange enamel. They shall be equipped with removable covers at suitable intervals. They shall be supplied in lengths fo sult the installation and shall have the minimum wall thickness as per Table 9) NOMINAL SIZE (mmx mm) | MINIMUMVWALL THICKNESS (mm) 50x 50 and below 1.0 75x 50 to 100 x 100 1.2 150 x 50 to 300 x 150 16 Table 9A; Size and thickness for cable trunking 9.4.2 All trunking elbows, offset and combination ebows, adaptors and tees shall be of same thickness as the straight trunking and shall be the type manufactured and ‘supplied by the same trunking manufacturer. The trunking shell be supported by fixing brackets so that the trunking will not be in contact with the walls or floor slabs. The brackets shall be installed at intervals not greater than 1600mm for vertical runs and not greater than 000mm for horizontal runs. The brackets shall bbe derusted, finished in a primer and coated with standard orange enamel, 94.3 Wherever the trunking passes through a floor or a fire resistant wall, fire resisting barrier shall be provided. At these positions the cables shall be sealed with non-hygroscopic fire resisting material of minimum 2-hour fire rating. In addition, the floor openings and wall openings shall be sealed with similar type ‘of compound. Cables running in the trunking shall carry conductor identification ‘colours and shall be supported by split hard wood racks securely fixed at the base of the trunking and spaced not more than 600mm apart. 9.44 Cables for each final circuit shall be properly bunched together and labelled. ‘Where conduit is tapped off from the trunking, suitable brass type smoothbore bushes shall be fitted at all conduit termination, Unless otherwise specified, all ‘runkings shall have either tinned copper tape of dimension not less than 25mmx3mm as circuit protective conductor or earth cable of appropriate size. In the latter case, all trunking joints shall be bridged by means of tinned copper tape of dimension not less than 25mm x 3mm. 9.4.5. For colour code identification bands can refer fo table 9B of 9.7.2, SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION @ Hak Cita: Apll 1968 Gawangan Kejuruteraan Elektrik, JKR Malaysia‘SPEGIFICATION FOR LOWVOLTAGE | CKE1S.01.01.(04).2017 ia INTERNAL, fg Ze | ELECTRICAL INSTALLATION = (ust) Date: Jan 2018 ‘SECTION: Section Revision: 2 90 SYSTEM OF WIRING Page: $9 -9 of 13 9.5 CABLE TRAY 9.5.1 Cable tray system shall comply with MS IEC 61537 and shall be fabricated from perforated galvanised sheet steel complete with all necessary bends, tee pioces, adaptors and other accessories. The minimum thickness of the sheet steel shall bo 4.5mm for cable trays with widths up to and including 300mm and 2.0mm for cable trays with width exceeding 300mm. However minimurn thickness for the sheet steel of the perforated hot dipped galvanised cable trays shall be 2.0mm. Cable trays may elther be suspended trom floor siabs by hangers or mounted on walls or vertical structure by brackets at 600mm intervals. 9.5.2 However where the above methods of installation are not feasible or practical, suitable floor mounted mild sleel structures shall be provided, All supports, hangers and structures shall be robust in construction and adequately installed to cater for the weights of the cables and trays supported on them so that cable trays and cables will not sag. All supports, hangers, bracket and structures shall be antirusted, finished in primer and coated with standard orange enamel. 9.5.3. All supports, hangers, bracket and structure for the perforated hot dipped galvanised cable trays shall also be of hot dipped galvanised type. Fixing clips and cleats for cables on trays shall be installed by means of bolts,washers and nuts. 95.4 Alltees, intersection units, adaptor units etc. shall be the type manufactured by the cable tray manufacturer unless otherwise approved by the S.0’s Representative. Wherever cable tray pass through a floor or a fire resistant wall, fire-resisting barrier as mentioned in 9.4.3 above shall be provided. ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © ak Cipta: April 1999 Cawangan Kojurutoraan Elektrik, JKR Malaysia‘SPEGIFIGATION FOR LOW VOLTAGE | GKE.LS.01.01.(04).2017 INTERNAL, ELECTRICAL INSTALLATION (L-st) Date: Jan 2018 SECTION: Section Revision: 2 90 SYSTEM OF WIRING Page: $9 - 10 of 13, 9.6 CABLE LADDER 9.6.1 Cable ladder system shall comply with MS IEC 61537 and fabricated from mile steel and finished in hot-dipped galvanised complete with all necessary horizontal elbow, horizontal tee, horizontal cross, reducer straight, outside riser, inside riser, reducer left, reducer right, cable clamp, cantilever arm, hold down clipiclamp, hanger bar, vertical splice plate and horizontal splice plate for welded type and ‘screwed type. The minimum thickness of the sheet steel shall be 2.0mm. 9.6.2 Cable ladder may either be suspended from floor slabs by hangers or mounted on walls or vertical structure by cantilever ann. Cable ladder shall be supported rigidly and adequately by extemal spring hangers mounted on channel base, The cable ladder shell be supported at maximum intervals of 200mm for vertical runs and ‘1500mm for horizontal runs so that the cabie ladder will not be in contact with the wall or floor slab surfaces, The spring hangers shall be supplied by the cable ladder manufacturer. All supports, hangers and structures shall be robust in construction and adequately installed to cater for the weights of the cables and ladder eupported on them 0 that cable ledder and cables will not sag, 9.6.3 Rungs shall be spaced at 300mm nominal centres, welded to the rail sections by approved welding procedures, All rungs shall be perforated in accordance to the manufacturer's design. 9.6.4 The cable ladders shall be supplied fuly assembled with preparations for connections to straight sections or accessories using splice plates mechanically bolted together. Allowance shall be provided for longitutional adjustments and expansion. The cable ladders when completed shall be smooth, free from all sharp edges and shall be capable of discharging any water that may be retained due to normal weathering. 9.6.5 All accessories shall be the type manufactured by the cable ladder ‘manufacturer unless otherwise approved by the S.0’'s Representative. Wherever cable ladder pass through a floor or a fire resistant wall, fire-resisting barrier as mentioned in 9.4.3 above shall be provided. [SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak cipta: April 1988 Cawangan Keluruteraan Eloktrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(08)2017 INTERNAL. ELECTRICAL INSTALLATION (st) Date: Jan 2018 ‘SECTION: Section Revision: 2 9.0 ‘SYSTEM OF WIRING Page: $9- 11 of 13 9,7 IDENTIFICATION OF PIPELINES AND SERVICES 8.7.1 Unless otherwise specified elsewhere, basic colours for the identification of electrical conduits and trunkings and their coverings from other pipelines or senices shall be orange for electrical services in compliance with BS 1710. For Exta Low Voltage Electrical Services, colour code indication bend shall be provided. The basic identification colour shall be applied by painting over the ‘Whole length of the conduits and trunkings ané their coverings. 9.7.2 However, if decorative colour white or other decorative colour is used for exposed electrical conduits and trunkings end their coverings as specified andlor as directed by S.0,’s Representative, then orange colour identification band shall be provided. In addition, for all Extra Low Voltage Electrical Services and. Infomation Communication Technology (ICT) works, colour code indication bands shall be provided as in the Teble 9B below. Conduit] Trunking Basie Colour Code Contents Identification | Indication Band Colour Band | (Approx. 100mm) (Approx. 150 mm) [Pubhc Adcress Sound Reinforced System Orange: ‘Comeon. Intercom System Orange Emerald Green Tie cal eee Orange Salmon Pink MATV [CCTV Sysiem Orange Yellow [Butlding Attornation —] Security System Orenge Eh dio. Video 7 Data Tite TEmerala Multimedia Link System Orange Green [white Tnformaion Communication White White Technology (ICT) Telephone System White Green Table 9B : Colour Code Indications For Extra Low Voltage Electrical Services And Information Communication Technology (ICT) ‘SPECIFICATION FORLOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1999 cawangan Kejuruteraan Elektrik, JKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE, CKE.LS.01.09,(08).2077 INTERNAL EB | erecra RA aon = re Date Jn2008 ‘SECTION: 90 SYSTEM OF WIRING Section Revision: 2 Page: $9 - 12 of 13 8.7.3. Colour identification bands shall be provided on the conduits and trunkings and their coverings as a band over a length of approximately 150mm. The bands shall comply to table 9B, 9.7.4 The colour idenification bands and colour code indication bands shall be applied by painting or adhesive colour bands at intervals not more than 1000mm along the conduits and trunkings and their coverings. They shall be \ provided at junctions, both sides of service appliance, wall/floor penetration and any other place where identiicaionis required and necessary. ‘The colour reference to BS 4800 shall be as in Table 9C below, Colour ‘Colour Reference (BS 4800) ‘Orange, 06 E51 White ‘00-E 55. ‘Grimson, 04D 45. Emorald Green 14 E53 ‘Salmon Pink 04633 Yellow TOE SS Blue 1B E51 Table 9C: Colour Reference [SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1990 Cawangan Kejuriteraan Electrix, JAR Malaysia‘SPECIFICATION FOR LOW VOLTAGE Fe INTERNAL eS ELECTRICAL INSTALLATION ($1) CKE.LS.07.09.(04)2017 Date: Jan 2018 SECTION: 9.0 ‘SYSTEM OF WIRING Section Revision: Page: $9 - 13 of 13 9.8 MOUNTING HEIGHTS 9.8.1. Mounting heights listed below shall be measured from the underside of the fiting to the finished floor level. Unless otherwise specified or directed on site by the S.0.’s Representative, heights offixing shall be as in Table 8D below: - Type of Fitting Wounting Height {mm) Suspended coling luminaires and ceiling fans, 2400 Well mounted luminaires and wall bracket fans 2050 ‘Switches and fan regulators 1450 ‘Socket cutlets (for surface wirtng), and those in the kitchen and washing areas (for concealed wiring) id Socket outlets (for concealed wiring) 300 Isolator points 1450 Window unit ar conditioner switches and starters died Cooker points 1450 Water heater cutlet points. 1450 Distribution boards {in service duct) 7450 Distribution boards(other than in service duct) 2050 ‘Table 9D: Mounting Height ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1998 Cawangan Kojuruleraan Elektik, MR MalayelaSPECIFICATION FORLOW VOLTAGE | CKELS,07.01,(04).2017 7 INTERNAL | ec arn = (st) Date: Jan 2018 SECTION: Section Revision: 2 10.0 WIRING ACCESSORIES Page: $10 -1 of 4 10.0 10.4 4104.4 101.2 10.1.3 10.4.4 10.1.5 10.1.6 10.4.7 10.1.8 10.19 WIRING ACCESSORIES ‘SWITCHES AND SWITCH PLATES All ighting switches and fan switches shall comply with MS 616 and MS IEC. 60669-1 and generally be flush type. All celling mounted cord operated ‘switches shall be completed with mounting block comply with MS IEC 60669- 1 Al switches shall be suitable for use in inductive circuit, Unless otherwise specified in the Drawings and/or Bill of Quantities, they shall be rated at 104. ‘Samples of switches shall be submitted for approval prior to installation, ‘Switches for lighting and fans shall generally be grouped as shown in the Drawings. Where several switches are grouped together, grid switches shall be used unless otherwise directed by the S.0.'s Representative, Each group shall be of different phase and separated according to the supply source. All (groups appropriately labelled. Refer Table 10A below for colour scheme. In areas where plate switches cannot be used, celling mounted cord operated switches or architrave switches shall be provided as directed by the 8.0.'s Representative. Maximum allowable number of switches for switch plate of size 85mm x ‘85mm is four (4) and maximum allowable number of switches for switch plate of size 85mm x 140mm is eight (8). Brand name and model shall be ‘embossed at the front part of the switch plate. For switches with built-in incicator light, the wiring for indicator light shat! be permanently terminated and shall not used the terminal for clamping external conductors. ‘The positions of all switches shown in the Drawings are only approximate, ‘The Electrical Contractor should check the exact positions of the switches with the S.0.’s Representative, and confimm the arrangement of all door swings and other fixtures before installing downdrops and switches, The circuit protective conductor of the circuit shall terminate directly at the earth terminal of the mounting box (back box). SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1999 Cawangan Keluruteraan Elektrik, JMR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.LS.01.01.(04).2017 INTERNAL ELECTRICAL INSTALLATION st) Date: Jan 2018 SECTION: 10.0 WIRING ACCESSORIES Page: $10 -2 of 4 Connected From Normal | Generator Set | UPS Switched Rocker White Yellow Red Socket Outlets And ealihes Face Plate White White White Unswitched Socket Face Plate White Yellow Red Outlets Table 10A: Colour Scheme for Switches and Socket Outlet 10.2 SWITCHED SOCKET OUTLETS AND UNSWITCHED SOCKET OUTLETS 10.2.1 Switched socket outlets shall be shuttered, two pole or single pole switch and earthing pin type. They shall be of flush type. Both 13A switched and unswitched ‘socket outlet shall be of the rectangular pin type complying with MS 589, 10.2.2 15A switched socket outlets and unswitched socket outlets shall be of round pin type and comply with MS 1577. 10.2.3 Circuit protective conductor of the circuit shall terminate directly at the box used ‘for mounting switched socket outlet and unswitched socket outlet. 10.2.4 Refer Table 10A for colour scheme. ‘SPECIFICATION FOR LOW VOLTAGE INTERNAL ELECTRICAL INSTALLATION © Hak Cipta: April 1999 Cawangan Kejuruteraan El cIKR Malaysia‘SPECIFICATION FOR LOW VOLTAGE | CKE.S.07.01.(04).2017 <

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