NINGBO ULICA SOLAR CO., LTD.

Installation Manual of Solar Module2022

Note:
 Electrical and mechanical installation information will be introduced in this installation manual, so
please read carefully and understand the information before before installing, operating or
servicing the PV system.
 The Buyer shall not change the installation method by their own, any simplified installation method
or different from this installation manual shall be checked with and confirmed by the Seller,
otherwise the Seller will not be responsible for any quality issues caused by the unauthorized
installation method.
 Failure to follow these instructions may result in bodily injury or damage to property. Keep these
instructions!
 Working on a Pv system (installation, setup，maintenance，repairs) must be carried out by qualified
and authorized persons.

Version Number：UL202201

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Table of Contents

1. Introduction.......................................................................................................................................... - 3 -
2. Laws and Regulation ........................................................................................................................... - 3 -
3. General Information............................................................................................................................. - 3 -
3.1 Modules identification .................................................................................................................. - 3 -
3.2 Junction box style and wiring method .......................................................................................... - 5 -
3.3 Regular Safety .............................................................................................................................. - 5 -
3.4 Electrical Performance Safety ...................................................................................................... - 6 -
3.5 Operation Safety ........................................................................................................................... - 6 -
3.6 Fire Safety ..................................................................................................................................... - 7 -
3.7 Unload/Transportation .................................................................................................................. - 7 -
4. Installation Conditions ......................................................................................................................... - 8 -
4.1 Installation Site and Working Environment ................................................................................. - 8 -
4.2 Selection of Tilt Angles ................................................................................................................ - 8 -
5. Mechanical Installation ........................................................................................................................ - 9 -
5.1 Regular Requirements .................................................................................................................. - 9 -
5.2 Monofacial assembly mechanical installation ............................................................................ - 10 -
5.3 Bifacial module Mechanical Installation .................................................................................... - 16 -
6. Electrical installation ......................................................................................................................... - 18 -
6.1 Electrical Performance................................................................................................................ - 18 -
6.2 Cables and Wiring ...................................................................................................................... - 19 -
6.3 Connector .................................................................................................................................... - 20 -
6.4 Bypass diode ............................................................................................................................... - 20 -
6.5 PID .............................................................................................................................................. - 20 -
7. Grounding .......................................................................................................................................... - 20 -
8. Operation and maintenance ............................................................................................................... - 21 -
8.1 Cleaning ...................................................................................................................................... - 21 -
8.2 Module Appearance Inspection .................................................................................................. - 22 -
8.3 Inspection of Connectors and Cables ......................................................................................... - 22 -
9. Release and execution........................................................................................................................ - 22 -

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1. Introduction

Electrical and mechanical installation information will be introduced in this installation manual, so please
read and understand the information before installing Ulica’s modules. In addition, this manual also
contains some safety information that you shall be familiar with. All contents in this manual are intellectual
properties of Ulica which originates from long term of technical exploration and experience accumulation
of Ulica.
This installation manual does not entail any explicit or implicit quality warranty and does not stipulate on
compensation schemes for losses, module damages or other costs caused by or related to module
installation, operation, utilization and maintenance process. Ulica will not take any responsibility if patent
rights or the third party rights are infringed by use of modules. Ulica reserves the rights for modifying
product manual or installation manual without noticing in advance. It is recommended to visit our website
regularly at www.Ulica-solar.com for the latest version of this installation manual. If customers fail to
install modules as per requirements set forth in this manual, the limited warranty provided for customers
will be invalid. In addition, suggestions in this manual are to improve safety of module installation, which
are tested and proved by practices. Please provide this manual to PV system users for reference and advise
on PPE(Personal Protective Equipment), operation and maintenance requirements and other suggestions..

2. Laws and Regulation

The mechanical and electrical installation of photovoltaic modules shall be in accordance with applicable
regulations, including electrical law, construction law and electrical connection requirements. These
regulations vary from sites to sites, for example, building roof installation, vehicle applications, etc.
Requirements may also vary depending on the installed system voltage, DC or AC. Please contact local
authorities for specific terms.

3. General Information

3.1 Modules identification

Labels on the modules contain information below:
3.1.1. Nameplate: product type, rated power, rated current, rated voltage, open circuit voltage, short
circuit current under testing conditions, certification indicator, maximum system voltage, etc.
3.1.2. Current classification label: Rated working current. (H indicates High, M indicates Medium, L
indicates Low), this is optional.
3.1.3. Serial Number label: A unique serial number which is laminated inside the module permanently
which can be found in the front of the module. There are another same serial numbers beside the module
nameplate and side of aluminum frame.

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Figure 1 Regular modules Mechanical drawing

Figure 2 Regular Modules Mechanical Drawing

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3.2 Junction box style and wiring method

Figure 3 Junction Box Style and Wiring Method

3.3 Regular Safety

3.3.1 The application level of Ulica Solar module is ClassⅡ, which can be used in systems operating
at > 50 V DC or >240 W, where general contact access is anticipated;
3.3.2 When the modules are for rooftop application, it is necessary to take the overall fire rating of the
finished structure as well as operation and maintenance into account. The roofing PV system shall be
installed after being evaluated by construction experts or engineers and with official analysis results for the
entire structure. It shall be proved capable of supporting extra system bracket pressure, including PV
module weight.
3.3.3 For your safety, please do not work on the roof without PPE(Personal Protective Equipment) which
include but not limited to fall protection, ladder or stair and personal protective measures.
3.3.4 For your safety, please do not install or handle modules in unsafe conditions including but not
limited to strong wind or gust, damp or sandy roofs.
3.3.5 Installing solar photovoltaic systems requires specialized skills and knowledge.
3.3.6 Installation should only be performed by qualified personnel.
3.3.7 Installers should assume all risks of injury that might occur during installation, including, but not
limited to, the risk of electric shock.
3.3.8 One single module may generate more than 30V DC when exposed to direct sunlight. Contact with
a DC voltage of 30V or more is potentially hazardous.
3.3.9 Do not disconnect under load.
3.3.10 Photovoltaic solar modules convert light energy to direct current electrical energy.

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3.3.11 They are designed for outdoor use. Modules can be ground mounted, vehicles or boats. The
proper design of support structures lies within the responsibility of the system designers and installers.
3.3.12 When installing the system, abide to all local, regional and national statutory regulations. Obtain a
building permit if necessary.
3.3.13 The electrical characteristics are within ±10 percent of the indicated values of Isc, Voc and Pmax
under standard test conditions (irradiance of 100 mW/cm2, AM 1.5 spectrum, and a cell temperature of
25°C (77°F).
3.3.14 Only use equipment, connectors, wiring and support frames suitable for solar electric systems.

3.4 Electrical Performance Safety

PV modules can produce DC current under illumination, any contact of the exposed metal of the modules
connection wires may result in electrical shock or burn. Any contact of 30V or larger DC Voltage can be
fatal.
In case of no connected load or external circuits, modules can still produce voltage. Please use insulation
tools and wear rubber gloves when operating modules in the sunlight.
No switch is on the PV modules. Operating of PV modules can only be stopped when they are kept from
sunlight or covered by hard board or UV-proof materials or when the angle of the modules facing sun are
placed on smooth and flat surfaces.
To avoid electric arc or electric shock hazards, please do not break down electric connection in loaded
conditions. Incorrect connections will also lead to electric arc or shock. Keep connectors dry and clean and
make sure that they are in good operating condition. Do not insert other metals into the connectors or carry
out electric connection by whatever means.
Snow, water or other reflective medium in surrounding environments that intensify light re-flection will
increase output current and power. And module voltage and power will increase under low temperature
condition.
If module glass or other sealing materials are damaged, please wear PPE(personal protective equipment)
and then isolate modules from the circuit.
Do not operate when modules are wet unless you wear PPE(personal protective equipment). Please follow
the cleaning requirements in this manual when cleaning modules.
Do not contact connectors with the following chemicals: Gasoline, White Flower oil , wood lock oil, Mold
temperature oil, Engine oil （such as KV46）, Grease（such as Molykote EM-50L）, Lubricating oil,
Rust-proof oil, Stamping oil, Diesel, Cooking oil, Acetone, alcohol, essential balm, Bone-setting liquid,
Banana oil, release agent（such as Pelicoat S-6）, adhesive and potting materials capable of generating
oxime gas（such as KE200、CX-200、chemlok）, TBP, cleaning agent etc.

3.5 Operation Safety

Figure 4 operation safety diagram of module

3.5.1 Open modules outer Package when installation.
3.5.2 Do not damage the package and do not drop packaged modules on the ground.
3.5.3 Do not exceed the indicated maximum layer limit on the packaging carton when piling modules up.
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3.5.4 Put packaging carton in the ventilated, water-proof and dry places before unpacking modules.
3.5.5 Follow unpacking instructions when Opening packaging carton.
3.5.6 Carrying modules with the junction box or wires are strictly forbidden.
3.5.7 Do not stand or walk on modules.
3.5.8 To avoid glass to be damaged, heavy objects are not allowed on modules.
3.5.9 Be careful when placing modules at corners in particular.
3.5.10 Do not try to dismantle the module or remove nameplate or parts of modules.
3.5.11 Do not paint or apply any other adhesive on modules.
3.5.12 Do not damage or scratch backsheet of modules.
3.5.13 Do not drill holes on the frame of module, which may reduce frame loading capacity and
lead to frame corrosion and invalidation of the limited warranty provided for customers.
3.5.14 Do not scratch anodic coating of aluminum alloy frame except for grounding connection.
Scratch may lead to frame corrosion and reduce frame loading capacity and long-term reliability.
3.5.15 Do not repair problematic modules on your own.

3.6 Fire Safety

Please refer to local laws and regulations before installing modules and abide by requirements on building
fire protection. According to the corresponding certification standards, the fire rating of Ulica modules is
Class C. The roof should be coated by a layer of fireproof materials with suitable fire protection rating for
roofing installation and make sure that the back sheet and the mounting surface are fully ventilated.
Different roof structures and installation modes will affect fireproof performance of buildings. Improper
installation may lead to the risk of fire.
To guarantee roof fire rating, the distance between module frame and roof surface must be ≥10cm. (4in)
Adopt proper module accessories such as fuse, circuit breaker and grounding connector according to local
regulations.
Please do not apply modules in where exposed inflammable gases are nearby.

3.7 Unload/Transportation
Precautions and general safety rules:
3.7.1 The modules should be stored in the original Ulica package before installation. Protect the package
from damage. Unpack the modules as per the recommended unpacking procedures. The whole process of
unpacking, transport and storing should be handled with care.
3.7.2 Do not stand, climb, walk or jump on unpacked pallets of modules.
3.7.3 Before installation, ensure that all modules and electrical contacts are clean and dry.
If the modules are required to be stored temporarily, they should be stored under dry and ventilated
conditions.
3.7.4 Unpacking must be carried out by two or more persons at the same time. It is forbidden to use the
wires or junction boxes of the modules to carry the modules. Handling the modules requires two or more
people with non-slip gloves; Do NOT handle the modules over-head or stack the modules.
3.7.5 Do not put the modules in a place that is not supported or stable.
3.7.6 Do not allow the modules to come in contact with sharp-pointed objectives to prevent them from
scratches, avoiding a direct impact on the safety of modules.
3.7.7 Do not remove the original packaging if the modules require long-distance transport or long-term
storage.
3.7.8 The finished package can be transported by land, sea or air. During transport, make sure that the
package is fixed with packing straps securely to the shipping platform without movement.
3.7.9 Transport: Do not stack more than two layers on truck.
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3.7.10 Only one layer stacking is only allowed for small truck. Make sure that the package is fixed with
packing straps securely to the shipping platform without movement.
3.7.11 Only one layer stacking is only allowed for transport at the project site.

4. Installation Conditions

4.1 Installation Site and Working Environment

4.1.1The modules cannot be used in space.
4.1.2 Do not manually focus sunlight with mirrors or magnifying glass onto modules.
4.1.3 Ulica modules shall be installed on proper buildings or other appropriate places (such as ground,
garage, building outer wall, roof, PV tracking system) but shall not be installed on any vehicles.
4.1.4 Do not install modules at places that are possible to be flooded.
4.1.5 Ulica suggests that modules be installed in the working environment with the temperature of -20℃
to 50℃ of which is the monthly average highest and lowest temperature of the installation sites. The
extreme working environment temperature for modules is -40℃ to 85℃.
4.1.6 Make sure that installed modules do not suffer wind or snow pressure that exceeds the permissible
maximum load limit.
4.1.7 Modules shall be installed in places free from shadows throughout the year. Make sure there are no
light-blocking obstacles in the installation sites.
4.1.8 Carry out lightning protection for modules installed in places with frequent lightning and thunder.
4.1.9 Do not install modules in places with possible inflammable gases.
4.1.10 Modules cannot be used in environments with too much hails, snows, flue gas, air pollution and
soot or in places with strong corrosive substances such as salt, salt mist, saline, active chemical steam, acid
rain, or other substances corroding modules, affecting modules’ safety or performance.
4.1.11 Please take protective measures to ensure reliable and safe installation of modules in severe
environments such as heavy snow, cold and strong wind or islands close to water and salt mist or deserts.
4.1.12 Ulica modules passed the IEC61701 salt spray corrosion test, but the corrosion may still occur on
where the modules frame is connected to the bracket or where the grounding is connected. In case Ulica
modules are installed 50m –500m away from the ocean side, stainless steel or aluminum materials are need
to be used to contact the PV modules, and the connection point should be protected with anti-corrosion
measures. If it needs to be installed within 50m of the sea or on the sea or beach, please contact the sales
representative of Ulica.

4.2 Selection of Tilt Angles

Tilt angle of modules: Included angle between module surface and horizontal surface; the module will
obtain the maximum power output in direct facing of sunlight.

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Figure 5 Schematic diagram of component inclination

Modules are preferred to be south-facing in the north hemisphere and north-facing in the south hemisphere.
Please refer to standard modules installation guideline or suggestions from experienced PV module
installer, for the specific installation angle.
Ulica suggests that tilt angle of module installation be no less than 10°, so module surface dust can be
washed away easily by rainfall and frequency of cleaning can be reduced. In that case, the PV’s generation
will difficult to guarantee. If the tilt angle of module installation less than 5°, some cells will cause hot
spots caused by dust and pollutants and reduce power generation, even with regular maintenance, the
power generation may not meet the expectations. The tilt angle of module installation less than 1°is strictly
prohibited, if not the warranty will be invalid.
And it is easy for ponding to flow away and avoid water mark on the glass due to long time of water
ponding which may further affect module appearance and performance.
Ulica modules connected in string should be installed with the same orientation and tilt angle. Different
orientations and tilt angles may result in different received solar irradiation and output power loss. In order
to achieve the maximum annual generating capacity, the optimal orientation and inclination of PV modules
in the installed area should be selected to ensure that sunlight can still reach to modules even on the
shortest day of the year.
If Ulica modules are used in off-grid System, the tilt angle should be calculated based on seasons and
irradiation to maximize the output power. If the modules output power meets the acquired load under the
period of the worst irradiation in the year, the modules should be able to meet the load of the whole year. If
the Ulica modules are used in grid-connected system, the tilt angle should be calculated based on the
principle to maximize the yearly output power.

5. Mechanical Installation

5.1 Regular Requirements

5.1.1 Make sure that module installation mode and bracket system can meet the expected load, which is
requisite assurance that the bracket installer must provide. Installation bracket system shall be tested and
inspected by the third party testing institution with static mechanical analysis capacity in accordance with
local national standards or international standards.
5.1.2 Module bracket shall be made from durable, corrosion resistant, UV-proof materials.
5.1.3 Modules shall be fixed on the bracket solidly.
5.1.4 Use higher brackets in places with heavy snow accumulation so the lowest point of modules will
not be shadowed by snow for a long time. In addition, make the lowest point of modules high enough so as
to avoid shading of vegetation and woods or reduce damage of sands and stones.

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5.1.5 If modules are installed on brackets parallel to the roof or wall, the minimum gap between the
module frame and the roof/wall shall be 10cm for air ventilation in case of module wire damage.
5.1.6 Make sure the building is suitable for installation before installing modules on roof. Moreover, seal
properly to prevent leakage.
5.1.7 The module frames can appear thermal expansion and cold contraction so the frame interval
between two adjoining modules shall be no less than 10mm.
5.1.8 Make sure that backsheet of modules will not be in contact with bracket or building structures that
can pierce into the inside of the modules, especially when the module surface is imposed by pressure.
5.1.9 Maximum static load of the PV module is down force 5400pa and uplift force 2400pa, which can
vary from different mounting methods of the modules (please refer to the following installation guidance),
the described load in this manual is for the test load.
5.1.10 Note: on the basis of IEC61215 - 2016 installation requirements, when computing the
corresponding maximum design load, need to consider the safety factor of 1.5 times.
5.1.11 Modules can be installed horizontally or vertically. When installing the modules, be cautious not
to block the drain hole of the frame.

5.2 Monofacial assembly mechanical installation

Module and bracket system connection can be realized by mounting holes, clamps or embedded systems.
Installation shall follow the demonstration and suggestions below. If installation mode is different, please
consult Ulica and obtain approval. Otherwise, modules may be damaged and limited warranty will be
invalid.
5.2.1 Bolts Mounting
Apply bolts to fix modules on the bracket through mounting holes on the back frame. See details in
Figure6.

Figure 6 Schematic diagram1 of monofacial module with bolt Installation

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1. Aluminum alloy frame 2. M8 stainless bolt 3. Flat stainless washer 4. Spring stainless washer
5. HEX stainless nut
Figure7 Schematic diagram2 of monofacial module with bolt Installation
Recommended accessories are as below :

Table 2 Recommended materials of module with bolt Installation

Suggestion:
（1） M8 bolt tightening torque range: 14N•m-18N•m; M6 bolt tightening torque range: 8N•m-12N•m;
（2） When using Ulica 30mm (30H) height frame module, it is recommended to select L ≤ 20mm length fasteners. (If
there is a special model, consult Ulica customer service).

5.2.2 Clamp Mounting

The module can be mounted by a dedicated clamp, as shown in Figure 8.
Under no circumstances should the clamp touch the glass or deform the frame. The interface of the clamp
to the front of the frame must be smooth and flat to prevent frame or other components from being
damaged.
Make sure no shadowing effect of the fixture.
The drain hole cannot be blocked by the fixture.
For framed PV module, the clamp must maintain an overlap of 8-11 mm with the frame of the module (you
can change the cross section of the clamp if the module is securely installed). For frameless PV module, the
clamp must maintain an overlap of 15 mm at maximum with the module.

Figure 8 Clamp Installation of Monofacial Module

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5.2.3 Installation and Mechanical Load of Monofacial Module

Installation with bolts into 4 outer holes

Installation with bolts into 4 inner holes
Beam perpendicular to long sides
Beam perpendicular to long sides

Installation of framed module with fixtures on long side. Installation of framed module with fixtures on short
Beam perpendicular to long sides side. Beam perpendicular to short sides
(clamp length≥40mm) (clamp length≥40mm)
Figure 9 Monofacial Module Installation Annex
Monofacial Modules model:
Flame
Length of cable (mm)
Module type Cell type Cell quantity Dimensions (mm) Dimensions
positive/ negative
(mm)

UL-xxx P-120（156） 156*156 6*10*2 1685*992*35 400/300 35*35

UL-xxx M-120（158） 158*158 6*10*2 1705*1004*35 400/300 35*35

UL-xxx M-120（166） 166*166 6*10*2 1755*1038*30 400/300 30*30

UL-xxx M-108（182） 182*182 6*9*2 1722*1134*30 400/300 30*30

UL-xxx M-132（182） 182*182 6*11*2 2094*1134*35 400/300 35*35

UL-xxx M-144（166） 166*166 6*12*2 2094*1038*35 400/300 35*35

UL-xxx M-144（182） 182*182 6*12*2 2279*1134*35 400/300 35*35

Table 3 Ulica’s Monofacial Modules

These installation mode are Ulica’s recommended installation method.

Load Capacities of Framed Monofacial modules:

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Installation with bolts Installation with fixtures

Installation Method
4 outer holes 4 inner holes 1/4L-50≤D≤1/4L+50
350≤D≤450 150≤E≤250（ beam
(beam (beam （beam
（beam perpendicular perpendicular
perpendicular perpendicular perpendicular
Module Type to long sides ） to short sides ）
to long sides) to long sides) to long sides）
Down force load Down force load Down force load Down force load Down force load
UL-xxx P-120（156） ≤2400Pa, Uplift ≤5400Pa, Uplift ≤5400Pa, Uplift load ≤5400Pa, Uplift load ≤2400Pa, Uplift load
load ≤2400Pa load ≤2400Pa ≤2400Pa ≤2400Pa ≤2400Pa
Down force load Down force load Down force load Down force load Down force load
UL-xxx M-120（158） ≤2400Pa, Uplift ≤5400Pa, Uplift ≤5400Pa, Uplift load ≤5400Pa, Uplift load ≤2400Pa, Uplift load
load ≤2400Pa load ≤2400Pa ≤2400Pa ≤2400Pa ≤2400Pa
Down force load Down force load Down force load Down force load Down force load
UL-xxx M-120（166） ≤2400Pa, Uplift ≤5400Pa, Uplift ≤5400Pa, Uplift load ≤3600Pa, Uplift load ≤2400Pa, Uplift load
load ≤2400Pa load ≤2400Pa ≤2400Pa ≤2400Pa ≤2400Pa
Down force load Down force load Down force load Down force load Down force load
UL-xxx M-108（182） ≤2400Pa, Uplift ≤5400Pa, Uplift ≤5400Pa, Uplift load ≤3600Pa, Uplift load ≤2400Pa, Uplift load
load ≤2400Pa load ≤2400Pa ≤2400Pa ≤2400Pa ≤2400Pa
Down force load Down force load Down force load Down force load Down force load
UL-xxx M-132（182） ≤2400Pa, Uplift ≤5400Pa, Uplift ≤5400Pa, Uplift load ≤3600Pa, Uplift load ≤2400Pa, Uplift load
load ≤2400Pa load ≤2400Pa ≤2400Pa ≤2400Pa ≤2400Pa
Down force load Down force load Down force load Down force load Down force load
UL-xxx M-144（166） ≤2400Pa, Uplift ≤5400Pa, Uplift ≤5400Pa, Uplift load ≤3600Pa, Uplift load ≤2400Pa, Uplift load
load ≤2400Pa load ≤2400Pa ≤2400Pa ≤2400Pa ≤2400Pa
Down force load Down force load Down force load Down force load Down force load
UL-xxx M-144（182） ≤2400Pa, Uplift ≤5400Pa, Uplift ≤5400Pa, Uplift load ≤3600Pa, Uplift load ≤2400Pa, Uplift load
load ≤2400Pa load ≤2400Pa ≤2400Pa ≤2400Pa ≤2400Pa
Table 4 Down force load and Uplift load with different Installation mode

The following installation methods and mechanical loads have been verified by the Ulica Solar’s
Laboratory for PV Science and Technology. The following installation methods is Simple installation
mode, these installation mode are not Ulica’s recommended installation method.

Use 4 clamps on the short side. Use 4 clamps on the short side. No mounting rails
Mounting rails run perpendicular to the long side frame. （fixture length≥ 40mm ,A=20~200mm）
（fixture length≥ 40mm ,A=20~200mm）

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Load capacities of framed Monofacial modules:
Installation Method Use 4 clamps on the short side.
Use 4 clamps on the short side.
Mounting rails run perpendicular to the long
No mounting rails （fixture length≥ 40mm ,
side frame. （fixture length≥ 40mm ,
A=20~200mm）
Module Type A=20~200mm）
UL-xxx P-120（156） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤1800Pa
UL-xxx M-120（158） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤1800Pa
UL-xxx M-120（166） Down force load ≤1200Pa, Uplift load ≤1200Pa Down force load ≤1200Pa, Uplift load ≤1200Pa
UL-xxx M-108（182） Down force load ≤1200Pa, Uplift load ≤1200Pa Down force load ≤1200Pa, Uplift load ≤1200Pa
UL-xxx M-132（182） Down force load ≤1200Pa, Uplift load ≤1200Pa Down force load ≤1200Pa, Uplift load ≤1200Pa
UL-xxx M-144（166） Down force load ≤1200Pa, Uplift load ≤1200Pa Down force load ≤1200Pa, Uplift load ≤1200Pa
UL-xxx M-144（182） Down force load ≤1200Pa, Uplift load ≤1200Pa Down force load ≤1200Pa, Uplift load ≤1200Pa

Use 4 clamps on the long side. No mounting rails （fixture length≥ Use 4 clamps on the long side. No mounting rails （fixture
40mm ,A=200~400mm,or A=400~600mm） length≥ 40mm ,A = (0 - 200) mm ,B = (0 - 200) mm ）

Load capacities of framed Monofacial modules:

Installation Method Use 4 clamps on the long side. No mounting rails
Use 4 clamps on the long side. No mounting rails
（fixture length≥ 40mm ,A = (0 - 200) mm ,B = (0 -
（fixture length≥ 40mm ,A=200~400mm,
Module Type 200) mm ）

UL-xxx P-120（156） Down force load ≤3600Pa, Uplift load ≤2400Pa Down force load ≤3600Pa, Uplift load ≤2400Pa
UL-xxx M-120（158） Down force load ≤3600Pa, Uplift load ≤2400Pa Down force load ≤3600Pa, Uplift load ≤2400Pa

Installation Method Use 4 clamps on the long side. No mounting rails

Use 4 clamps on the long side. No mounting rails
（fixture length≥ 40mm ,A = (0 - 200) mm ,B = (0 -
（fixture length≥ 40mm ,A=400~600mm,
Module Type 200) mm ）

UL-xxx M-120（166） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤2400Pa
UL-xxx M-108（182） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤2400Pa
UL-xxx M-132（182） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤2400Pa
UL-xxx M-144（166） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤2400Pa
UL-xxx M-144（182） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤2400Pa

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Use 4 clamps on the short side and 2 clamps on the long side. Use 2 clamps on the short side and 2 clamps on the long side.
No mounting rails。（fixture length≥ 40mm,A = (0 - 200) mm,B Mounting rails run perpendicular to the long side frame. （fixture
= (0 - 200) mm ） length≥ 40mm ,A = (250 - 450) mm,B = (100 - 250) mm

Installation Method Use 2 clamps on the short side and 2 clamps on

Use 4 clamps on the short side and 2 clamps on
the long side. Mounting rails run perpendicular to
（fixture length≥
the long side. No mounting rails。
the long side frame. （fixture length≥ 40mm ,A =
40mm,A = (0 - 200) mm,B = (0 - 200) mm ）
Module Type (250 - 450) mm,B = (100 - 250) mm
UL-xxx P-120（156） Down force load ≤3000Pa, Uplift load ≤2400Pa Down force load ≤2400Pa, Uplift load ≤1800Pa
UL-xxx M-120（158） Down force load ≤3000Pa, Uplift load ≤2400Pa Down force load ≤2400Pa, Uplift load ≤1800Pa
Installation Use 2 clamps on the short side and 2 clamps on
Use 4 clamps on the short side and 2 clamps on
Method the long side. Mounting rails run perpendicular to
（fixture length≥
the long side. No mounting rails。
the long side frame. （fixture length≥ 40mm ,A =
40mm,A = (0 - 200) mm,B = (0 - 200) mm ）
Module Type (250 - 450) mm,B = (100 - 250) mm
UL-xxx M-120（166） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1200Pa, Uplift load ≤1200Pa
UL-xxx M-108（182） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤1800Pa
UL-xxx M-132（182） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤1800Pa
UL-xxx M-144（166） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤1800Pa
UL-xxx M-144（182） Down force load ≤1800Pa, Uplift load ≤1800Pa Down force load ≤1800Pa, Uplift load ≤1800Pa

Slide-in rails on the short side. No fixture. Mounting rails run

perpendicular to the long side Use 4 clamps on the long side. Mounting rails run perpendicular to the
long side frame. （fixture length≥ 40mm ）

Installation Method Slide-in rails on the short side. No fixture. Use 4 clamps on the long side.
Mounting rails run perpendicular to the long side Mounting rails run perpendicular to the long side
Module Type frame. （fixture length≥ 40mm）

UL-xxx P-120（156） Down force load ≤2400Pa, Uplift load ≤2000Pa Down force load ≤5400Pa, Uplift load ≤2400Pa
UL-xxx M-120（158） Down force load ≤2400Pa, Uplift load ≤2000Pa Down force load ≤5400Pa, Uplift load ≤2400Pa

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Installation Method Slide-in rails on the short side. No fixture. Use 4 clamps on the long side. Mounting rails run
Mounting rails run perpendicular to the long side perpendicular to the long side frame. （fixture
Module Type length≥ 40mm ）

UL-xxx M-120（166） Down force load ≤1000Pa, Uplift load ≤1000Pa Down force load ≤5400Pa, Uplift load ≤2400Pa
UL-xxx M-108（182） Down force load ≤1000Pa, Uplift load ≤1000Pa Down force load ≤5400Pa, Uplift load ≤2400Pa
UL-xxx M-132（182） Down force load ≤1000Pa, Uplift load ≤1000Pa Down force load ≤5400Pa, Uplift load ≤2400Pa
UL-xxx M-144（166） Down force load ≤1000Pa, Uplift load ≤1000Pa Down force load ≤5400Pa, Uplift load ≤2400Pa
UL-xxx M-144（182） Down force load ≤1000Pa, Uplift load ≤1000Pa Down force load ≤5400Pa, Uplift load ≤2400Pa

5.3 Bifacial module Mechanical Installation

Modules and mounting system can be connected by bolts, clamps or embedded systems. Installation shall
follow the demonstration and suggestions below. If installation mode is different, please consult Ulica and
obtain approval. Otherwise, modules could be damaged and quality warranty will be invalid.

5.3.1 Bolts Mounting.

Apply bolts to fix modules on the bracket through mounting holes on the back frame. See details in Figure
10. A is the overlapping size of module frame and bracket.

Figure 10 Bolt Installation of Bifacial Module

Figure 11 Sketch Map of Installation of Bifacial Module

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Recommended accessories are as below:

Table 4 Recommended accessories for installation of Bifacial Module

Suggestion:
（1）M8 bolt tightening torque range: 14N•m-18N•m; M6 bolt tightening torque range: 8N•m-12N•m;
（2）When using Ulica 30mm (30H) height frame module, it is recommended to select L ≤ 20mm length
fasteners. (If there is a special model, consult Ulica customer service).

5.3.2 Clamps Installation

See details in Figure 12.
The clamp shall not be in touch with glass or deform module frame in any case. The interface of the clamp
and frame front side shall be flat and smooth to prevent frame and module being damaged.
Avoid the shadow blocking effect of the clamp.
The drain hole cannot be blocked by the clamp. For framed PV module,the clamp must maintain an overlap
of at least 8 mm but no more than 11 mm with the frame of the module (you can change the cross section
of the fixture if the module is securely installed).For frameless PV module,the clamp must maintain an
overlap of 15 mm at maximum with the module.

Figure 12 Clamp Installation of Bifacial Module

5.3.3 Installation and Mechanical Load of Bifacial Module

Bifacial modules can be installed with bolts into 4 outer installation holes, bolts into 4 inner installation
holes, bolts into 400mm-span installation holes, and fixtures. Detailed installation positions and
corresponding load capacities are shown in the table below.

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Installation with bolts into 4 outer holes Installation with bolts into 4 inner holes
(Beam parallel to long sides) (Beam parallel to long sides)

Installation of framed module with fixtures on long side.

Installation of framed module with fixtures on long side. Beam
(beam perpendicular to long sides)
parallel to long sides) (clamp length≥40mm)
(clamp length≥40mm)

Load capacities of framed Bifacial Double-Glass modules:

Installation with bolts Installation with fixtures

Installation
Installation of framed module Installation of framed module
Method Installation with bolts into 4 Installation with bolts into 4
with fixtures on long side. with fixtures on long side.
outer holes inner holes
Beam parallel to long sides) (beam perpendicular to long
(Beam parallel to long (Beam parallel to long
1/4L-50≤D≤1/4L+50(Beam sides) .350≤D≤450（ beam
Module Type sides) sides)
parallel to long sides) perpendicular to long sides ）
UL-xxx M-120B Down force load ≤2400Pa, Down force load ≤2400Pa, Down force load 2400Pa, Down force load ≤5400Pa,
（166） Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa
UL-xxx M-108B Down force load ≤2400Pa, Down force load ≤2400Pa, Down force load 2400Pa, Down force load ≤3600Pa,
（182） Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa
UL-xxx M-132B Down force load ≤2400Pa, Down force load ≤2400Pa, Down force load 2400Pa, Down force load ≤3600Pa,
（182） Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa
UL-xxx M-144B Down force load ≤2400Pa, Down force load ≤2400Pa, Down force load 2400Pa, Down force load ≤3600Pa,
（166） Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa
UL-xxx M-144B Down force load ≤2400Pa, Down force load ≤2400Pa, Down force load 2400Pa, Down force load ≤3600Pa,
（182） Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa Uplift load ≤2400Pa

6. Electrical installation

6.1 Electrical Performance

The reported performance measurements are subject to +/-3% uncertainty at STC（1000 W/m2 Irradiance, a
cell temperature of 25℃ and an AM1.5 spectrum）for voltage, current and power.
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When modules are in series connection, the string voltage is sum of every individual module in one string.
When modules are in parallel connection, the current is sum of the individual module as shown in below
figure 13. Modules with different electric performance models can not be connected in one string.

Figure 13 Series Connection and Parallel Connection Circuit Diagram

The maximum allowed quantity of modules in string connection shall be calculated according to relative
regulations. The open circuit voltage value under the expected lowest temperature shall not exceed the
maximum system voltage value allowed by modules and other values required by DC electric parts. (Ulica
modules maximum system voltage is DC1000V/DC1500V---actually system voltage is designed based on
the selected module and inverter model.) The VOC factor can be calculated by the following formula.
CVoc=1-βVoc×(25-T) T: The expected lowest temperature of the installation site. β: VOC temperature
coefficient (% /℃) (Refer to modules data sheet for further detail) If there is reverse current exceeding the
maximum fuse current flowing through the module, use over current protection device
with the same specifications to protect the module; if parallel connection are more than 2, there must be an
over current protection device on each string of module.

6.2 Cables and Wiring

In module design, adopt junction boxes with the protective level of IP67 for on-site connection to provide
environmental protection for wires and connections and contacting protection for non-insulating electric
parts. The junction box perform the protective level of IP67 with well connected cables and connectors.
These designs facilitate parallel connection of modules. Each module has two individual wires connecting
the junction box, one is negative pole and the other is positive pole. Two modules can be in series
connection by inserting the positive pole at one end of wire of one module into the negative pole of the
adjoining module.
According to local fire protection, building and electrical regulation, apply proper cable and connector;
ensure the electrical and mechanical property of the cables (the cables should be put in a catheter with
anti-UV aging properties, and if exposed to air, the cable itself should have anti-UV aging capability).
The installer can only use single-wire cable, 2.5-16mm2(5-14 AWG), 90 ℃ , with proper insulation
capability to withstand the maximum open circuit voltage (such as EN50618 approval). Need to select
appropriate wire specifications to reduce voltage drop.
Ulica requires that all wiring and electrical connections comply with the appropriate ‘National Electrical
Code’.
When cables are fixed on the bracket, avoid mechanical damaging cables or modules. Do not press cables
by force. Adopt UV resistant cable ties and clamps to fix cables on the bracket. Though cables are UV
resistant and water proof, it is still necessary to prevent cables from direct sun light and water immersion.
The minimum bending radius of cables should be 43mm. (1.69in)

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6.3 Connector
Please keep connectors clean and dry. Make sure connector caps are fastened before connection. Do not
connect connectors under improper conditions of damp, dirty or other exceptional situations ）. Avoid
connectors from direct sun light and water immersion or falling onto ground or roof.
Incorrect connection may lead to electric arc and electric shock. Please make sure that all electric
connection is reliable.
Make sure all connectors are fully locked.
Only compatible connectors can be mated, i.e. from the same vendor and model, shall be used;(If you need
to use different types of connectors, please consult customer service of Ulica solar ).

6.4 Bypass diode

Ulica solar module junction box contains bypass diode which is in parallel connection with the cell string.
If hot spot occurred, the diode will come into operation to stop the main current from flowing through the
hot spot cells in order to prevent module over-heated and performance loss. Notice, bypass diode is not the
overcurrent protection device.
If the diode is definite or suspected to be defective, the installer or system maintenance supplier shall
contact Ulica.
Please do not try to open the module junction box on your own.

6.5 PID
Protection and Inverter Compatibility.
PV modules may appear Potential Induced Degradation (PID) under high humidity, high temperature and
high voltage condition. Modules may appear Potential Induced Degradation (PID) under the conditions
below:
6.5.1 PV modules install under hot and humid weather condition.
6.5.2 PV modules installation site is under long term humid condition such as floating PV system.
6.5.3 To reduce the risk of PID, on the modules DC connection site, it is recommended to connect the
negative to ground.
The PID protection measures on system level are recommended as follow:
(1) For isolated PV inverter, the negative of the PV modules DC connection side can be directly
grounded.
(2) For non-isolated PV inverter, isolated transformer is needed to be installed before applying virtual
grounding (grounding method guidance from the inverter manufactures are usually needed).

7. Grounding
In design of modules, the anodized corrosion resistant aluminum alloy frame is applied for rigidity support.
For safety utilization and to protect modules from lightning and static-electricity damage, the module frame
must be grounded.
The grounding device must be in full contact with inner side of the aluminum alloy and penetrate surface
oxide film of the frame.
Do not drill additional grounding holes on module frame.
The grounding conductor or wire may be copper, copper alloy, or any other material acceptable for
application as an electrical conductor per respective National Electrical Codes. The grounding conductor
must then make a connection to ground with a suitable ground electrode.

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Holes marked with a grounding mark on the frame can only be used for grounding but not for mounting.
Frameless double glass modules have no exposed conductor, and therefore according to regulations it did
not need to be grounded.
Grounding methods below are permissible:
(1) Grounding by grounding clamp.
There is a grounding hole with the diameter of Ø4.2 mm at the edge of the module back frame. The central
line of the grounding sign also located on the edge of the module back frame overlaps with that of the
grounding hole.
Grounding between modules shall be confirmed by qualified electricians and grounding devices shall be
manufactured by qualified electric manufacturer. The torque of copper core wire used for the grounding
clamp is recommended to be 2.3N•m. 12 AWG. And copper wires cannot be pressed during installation in
case of damaging.
(2) Grounding by unoccupied mounting holes .
Mounting holes on modules that are not occupied can be used for installing grounding components.
◆ Align grounding clamp to the frame mounting hole. Use grounding bolt to go through the grounding
clamp and frame.
◆ Put the tooth side of the washer on the other side and fasten the nuts.
◆ Put grounding wires through the grounding clamp and grounding wire material and dimension shall
meet
requirements in local national and regional law and regulations.
◆ Fasten bolts of grounding wires and then installation is completed.

Figure 14 Clamp Grounding Method

Note: TYCO. 1954381-1 (Recommended) is used in figures above. Figure 15 Bolt Grounding Method

The third party grounding devices

The third party grounding device can be used for grounding ofUlica modules but such grounding shall be
proved to be reliable. Grounding device shall be operated in line with stipulations of the manufacturer.

8. Operation and maintenance

It is the users’ responsibility to carry out regular inspection and maintenance for modules, especially during
the period of limited warranty; inform the supplier within two weeks when modules are found broken.

8.1 Cleaning

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Accumulated contaminants on module surface glass will reduce the power output and lead to local hot spot,
such as dust, industrial wasted water and birds’ droppings. The severity of influence is determined by
transparency of wastes. Small amounts of dust will affect the intensity and evenness of received solar
irradiation but are not dangerous and power will not be reduced remarkably generally.
During operation of modules, there shall be no environmental factors to shade modules fully or partially.
These environment factors including other modules, module mounting system, birds dwelling, dust, soil or
plants. These will significantly reduce output power. Ulica suggests that the module surface should not be
shadowed in any case.
Frequency of cleaning depends on dirt accumulation speed. In normal situations, rainwater will clean the
module surface and reduce the cleaning frequency. It is suggested to use sponge dipped with clean water or
soft cloth to wipe the glass surface. Do not use acid and alkaline detergents to clean modules. Do not use
tool with rough surface to clean in any case.
In order to avoid potential risk of electrical shock or burn,Ulica suggests cleaning the modules during early
morning and evening with low irradiance and low modules temperature especially area with high average
temperature.
In order to avoid potential risk of electrical shock, do not try to clean the modules with glass damage or
expose wires.

8.2 Module Appearance Inspection

Check module cosmetic defects with naked eyes, especially:
8.2.1 Module glass cracks.
8.2.2 Corrosion at welding parts of the cell main grid, caused by moisture into the module due to damage
of sealing materials during installation or transportation.
8.2.3 Check whether there are traces of burning mark on the module back sheet.
8.2.4 Check PV modules if any signs of aging including rodent damage, climate aging, connectors
tightness, corrosion and grounding condition.
8.2.5 Check if any sharp objects in contact with PV modules’ surface.
8.2.6 Check if any obstacles shading the PV modules.
8.2.7 Check if any loose or damage screws between the modules and mounting system. If so, adjust and
fix in time.

8.3 Inspection of Connectors and Cables

It is suggested to carry out the following preventive inspection twice a year:
Check if any crack or gap of silicone nearby the junction box.

9. Release and execution

This manual document is implemented and managed by product management department. Product
management department reserves the right to modify and revise in any time.

Ningbo Ulica Solar Co., Ltd.

Add: Block A1, No.218 Middle Yunlin Road, Haishu District, 315177-Ningbo, CHINA

Tel: 86-574-28828976 Fax: 86-574-28828997

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Email: [email protected] Web: www.ulicasolar.com

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