0% found this document useful (0 votes)
227 views44 pages

Safety Audit Report Laurus Labs Unit 3 2016 17

Uploaded by

Yashpal Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
0% found this document useful (0 votes)
227 views44 pages

Safety Audit Report Laurus Labs Unit 3 2016 17

Uploaded by

Yashpal Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
SAFETY AUDIT REPORT — 2016 - LAURUS Labs Knowledge. Inovatlon.Excotance Plot No. 18, Jawaharlal Nehru Pharma City, Parawada, Vishakhapatnam - 531021, India CONDUCTED BY CONNECTIT SOLUTIONS Plot No:9, Apparel Export Park, Gundlapochampally, ‘Near Kompally, Hyderabad-500014 Website: www.connectit.in ACKNOWLEDGEMENT Extemal Safety Audit, As per IS 14489 protocol, of M/s Laurus Labs Limited (Unit - 3), Parawada, was conducted in the Thirdweek of October, 2016 as desired by their management. ‘The objective of audit was to examine and ascertain the level of existing safety management systems and to recommend measures for further strengthening of the safety systems and practices, Methodology adopted was scrutiny of records and documents, legal review, site tour, discussion with employees and with Sr. Management Apart from general observations, focus was on storage and handling of hazardous operations, existing training and implementation, pattern of safety precautions, fire fighting capability, and emergency management during the audit. During the audit it was observed that management has incorporate adequate safety systems and controls commensurate with the hazards associated with the handling and process requirements. It complied with all the statutory provisions. The auditors would like to thank the management, particularly Sti S. Srinivas Rao, President Operations, Sti G. Dasaradha Raju, Deputy Manager-EHSand other heads of departments who have extended excellent cooperation and hospitality by sharing their valuable inputs and required documents, ‘We wish the management all the success in their continued endeavour to make the factory further safe through building robust safety systems CEO ConnectIT Solutions No. Chapter Chapter Name Preamble 1.1 Introduetion 1.2 Safety Audit 1.3 Auditing Agency 14 Schedule 1.5 Audit Protocol 1.6 Elements of Safety Audit 1.7 Objectives of Safety Audit 1.8 Safety Audit Methodology and Report Introduction to Organisation Products, Process and Facilities 3.6 First Aid 3.7 Occupational Health Centre 2.1 Introduction 8 2.2 Core Activities | 8 2.3 Manufacturing Facilities 9 2.4 Water Source 9 Health & Safety Management 10-26 | 3.1 Health and Safety Policy 10 3.2 Safety and Health Organization 10-11 3.3 Accident Reporting, Investigation and Analysis 1-12 3.4 Safety Inspections 12 3.5 Safety Education and Training 12-13 3.8 General Working Conditions 14.16 3.9 Hazard Identification and Control a 7 3.10 Safe Operating Procedures 17 | 3.11 Work Permit System — [7 3.12 Waste Disposal System 18 [3.13 Personal Protective Equipment - 1 | 3.14 Fire Protection 18-19 3.15 Emergency Preparedness 3.16 Plant Layout and Area Classification 3.17 Static Electricity 3.18 Pressure Vessels (Fired and Unfired) 3.19 Lifting Machines & Tackles 3.20 Mobile Equipment and Vehicular Traffic 3.21 Access 3.22 Material handling 3.23 Tanks Storage Vessel Arca 3.24 On-Site Gas Cylinders storage area 3.25 Communication System Adopted in the Plant 3.26 Transportation Findings and Recommendations Disclaimer Annexure Annexure-I ; Environment, Health and Safety Policy Annexure-II: Safety Committee (Last Minutes of Meeting) Annexure-III:Mode of expenditure of Safety Annexure-IV: No. Of Incidents Annexure-V: Inspection Checklists Annexure-VI: List of First aid boxes Annexure-VIl: List of Fire fighting equipment Annexure-VII: Fire Hydrant System Details Annexure-IX: List of items in Emergency Control Centre PREAMBLE ‘M/s Laurus Labs Limited (Unit-3) is one of the Pharmaceutical industry situated onPlot No: 18, Jawaharlal Nehru Pharma City, Parawada, Vishakhapatnam - 531021, India ‘The Industry was originally established during the year 2014, Industry is presently permitted to manufacture $0 products on campaign basis at a time with total production capacity of 6475 kg/day (194.25 TPM) from the State Pollution Control Board. + 9 products Laurus Labs Limited Unit-3 is situated in approximately 40.76 Acres area with a built up area of 10 Acres operating into 3 manufacturing blocks, Manufacturing Block to ManufacturingBlock-3. These three (3) blocks are supported by Utility blocks, ETP, and Supply units ete., with the common Canteen facility, EHS Office & Emergency Control Centre, Raw material and Finished Storages and Boiler, AS per the provisions of The Factories Act, 1948 and amended in 1987 and as per The Environment (Protection) Act, 1986 and Manufacture, Storage and Import of Hazardous Chemical Rules, management ofLLL Unit-3 is obliged to initiate a discrete Safety audit of operations of receipt of raw material, storage, chemical process operations, intermediate storage and dispatch of products and other relevant operations for implementation and compliance of Safety requirements. joned the services Accordingly management of LLL-3 has initiated a safety audit and requi of the undersigned, 1.2 Safety Audit A Safety audit examines and assesses in detail the standards of all facts of a particular activity. It extends from complex technical operations and emergency procedures to clearance certificates, job description and housekeeping. Safety aucit is essentially a qualitative assessment of the risks, hazards, the present status of safety based on which suggestions to enhance the integrity and reliability of the plant both ‘under normal and abnormal conditions can be made, ‘The audit is conducted mainly by walk through survey of different sections of the operational area and reviewing the records and discussion with the plant officials including the safety coordinator. 1.3 AUDITING AGENCY ‘The services of ConnectIT Solutions an extemal agency are requisitioned for conducting the safety audit of the plant facilities in terms of the objectives and to render a status report. 1.4 SCHEDULE ‘The Auditor team Mr. G.P Sai Sanathan, Lead Auditor and Mr. P Nagaraju, Manager Safety Operations-Connect IT Solutions of the auditing agency has visited the plant facilities on October 21, 2016 and October 22,2016, 1.5 AUDIT PROTOCOL Indian Standard No: BIS 14489:1998 has been relied upon to device Audit strategy and audit questionnaire. 1.6 ELEMENTS OF SAFETY AUDIT The elements of safety audit include identification of possible loss producing situations and selection and suggestion of measures to minimize such events. 1.7 OBJECTIVES OF SAFETY AUDIT ‘The objective of Safety audit is to determine the effectiveness of safety practices and loss prevention measures. Thus emphasis is on system and to test and illustrate the system aspect, few site conditions are also included at appropriate place. 1.8 SAFETY AUDIT METHODOLOGY AND REPORT. Preliminary meeting was held with officials of plant (Manager Safety & Plant Head), objectives and methodology were explained. ‘The auditors visited the operational facilities as well as collected information from records. At the end of the audit, again the officials were briefed of the observations, made clarifications are sought Sti G Dasaradha Raju,Deputy Manager - EHScoordinated the whole audit process and accompanied the Team through and through, ‘The auditors received cooperation from M/s LLL-3 authorities during the audit and we express our sincere gratitude for the support extended, The report is as follows + Preamble * Introduction to organization products, process and facilities * Safety Management Systems Plant observations inchide General Safety, Operational Safety, Electrical and Fire safety observations [APTER-2: .ODUCTION GANISATION PRODUCTS, PR FACILITIES: 2.1 INTRODUCTION TLL-3 is situated in approximately 40.76 Acres area with a built up area of 10 Acres operating into 3 manufacturing blocks, Manufacturing Block-I to Manufacturing Block-3. ‘These three Blocks are supported by Utility blocks, BTP, Solvent Recovery System, Raw Material storage and Supply units etc., with the common Canteen facility, EHS Office & Emergency Control Centre, Raw material and Finished Storages, Boiler are within the premises. 2.2 CORE ACTIVITIES Factory manufactures the following Pharmaceutical product and by products S.No Product Name Quantity Kg/day 1 Bfavirenz 1333.33, 2 | Aminocarbionol 1333.33, ‘Tenofovirdisoroxilfumarate 666.67 (R)-9-2- Phosphonomethoxypropyl) Adenine Monohydrate (PMPA) Emtricitabine 500 AtazanavirSulfite AbacavirSulfate Raltegravir Potassium DarunavirEthanolate Darunavir Amorphous ELL-3 is presently engaged in manufacture of above Contract manufucturing and Manufacturing of intermediates and APT's involving key processes under its routine production program, These processes ate associated with certain degree of hazards and necessitates keen awareness and vigilance on process hazards, safety mechanisms and safe handling practices 2.3 MANUFACTURING FACILITIES * Manufacturing Blocks: Reactors, Receivers, Condensers, Pumps, Day tanks, Scrubbers, Filters, Dryers, Exchangers and Multi-millers ete Solvent recovery systems Engineering Services: Transformers, PCCS, MCCs, Diesel Generator Sets, Boilers, Cooling Towers, Chilled Water compressor, Brine Compressor, Water Treatment Plants, Air compressors, Nitrogen Plant etc, Warchouse: Raw material warehouse, CCOE, Non-CCOE tank farms, barels storage sheds, Engineering warehouse and Finished Goods Warehouse Laboratories : Quality control laboratories Primary Effluent Treatment Plant (ETP) and Hazardous Waste Storage yard 2.4 WATER SOURCE, Water availability Source of Water Mis Ramky Total Quantity $50 KL/Day Quantity Used for Process of Plants 350 KL/Day Quantity available for Fire Fighting and its pressure 1000 KL CHAPTER-3: HEALTH & SAFETY MANAGEMENT. 3.1 HEALTH AND SAFETY POLICY Observations M/s LLLL-3 has declared Safety Policy on. dated 25.04,2012 ‘The Policy signed by Dr. C Satyanarayana, Chief Executive Officer ‘The policy is also translated into Telugu and displayed at various locations. The Policy is enclosed in Annexure-1 3.2 SAFETY & HEALTH ORGANIZATION (A) Safety Department Observations: * The department has designated Mr. Dasharadaraju as Deputy Manager EHS * The Deputy Manager EHS is being assisted by One Executive (Shri Venkateswara Rao, Executive, B.Tech Mechanical) and Five Associates with M.Sc.(chemistry) and B, Tech Chemical The Deputy Manager BHS is reporting to Shri S Srinivas Rao, Vice President Operations The Safety officers (Associates) are being trained with external agencies from time to time, ‘The Deputy Manager EHS is exclusive for Safety no other additional responsibilities are allotted to him, Deputy Manager EHS conducts the safety surveillance, Unsafe actions and Unsafe Conditions are reported to appropriate section heads for corrective actions, (B) Safety Committee(s) Observations ‘The management has constituted a Safety Committee on 24.06.2015. Shri S Srinivasa Rao, Vice President Operations is Chairman of the Committee and Deputy Manager Safety is the Member Secretary The tenure of the safety committee is two years. Meetings are conducted every quarterly. (The safety committee constituted as per SOP No. FM/LL/EHS/VSP3/023/04) ‘The committee comprises of 22 Members, The committee discusses all the safety related issues. Minutes of the Meeting (MOM) Last met on 13.04.2016. The subject discussed in the meeting are enclosed in the Annexure-II The recommendations of the committee are communicated. The status of implementation and coordination with the concemed HOD's is reviewed by Deputy Manager EHS ‘The minutes of the committee are circulated among the members, (C)SAFETY BUDGET. Observations Annual EHS budget is categorized as OPEX (Operational Expenditure) and CAPEX (Capital Fxpenditure) ‘The 0.2% of total tumover of the company is Safety Budget. Already 43.04 Lakhs is being spent, The Budget allocated is adequate to meet the expenditures, The Safety Budget is arrived at taking into account Safety Consumables based on the Man power activities, Servicing and Calibration of Safety Equipment, Safety Consultancy Services, Auditing, Training Programs, taking into consideration for exploring the safety promotional activities, ‘The mode of expenditure of safety budget for the Last two years is enclosed as Annexure- ML 33 ACCIDENT REPORTING, INVENSTIGATION AND ANALYSIS. Observations The company is maintaining a Incident Log as per SOP No: FM/LLIEHS/VSP3/010/03 ‘The incident statistics are being recorded as per BIS 3786, ‘The total No. of Incidents category wise and Total No. of man days lost are all being maintained. The details are annexed as Annexure-IV ‘The investigation reports are being maintained (The Preceding two years data is available with the Plant) ‘The accident statistics data are being maintained by EHS Department. The data is being appraised to Top management through EHS Meetings time to time. * Accident analysis data, the management is effectively putting to use by initiating preventive / corrective actions to prevent reoccurrence. Recommendations * The accident records shall be kept for at least three years 3.4 SAFETY INSPECTIONS Observations ‘The safety inspections are being carried out in the plant once in four months by a team comprising of Independent Persons, Cross functional departmental candidates EHS team members will go through the plants for safety surveillance The safety department has prepared checklists for a. Fire Safety b. Spill Control c. Emergency Showers 4. House keeping ©. Personal Protective Equipments, ete. The safety team carries out the inspection as per the checklists. The checklist of ‘manufacturing area is enclosed as Annexure-V The last inspection of MBI is carried on 14.09.2016 ‘The observations made while inspecting the plants (Safety Related deficiencies) are communicated to the concerned block in charges for Corrective Actions. 3.5 SAFETY EDUCATION & TRAINING (A) Training Observations + A formal safety awareness program (Induction Training) for fresher's is being conducted The training duration is of 2 hours. The topics covered are as follows + BHS Policy "General Safety Rules "Handling of Hazardous materials Gas Cylinders Operation of Fire extinguishers Work permit system * Electrical safety & static electricity * MSDs. Scheduled Training Programs are being conducted monthly once. The topics for each ‘month is being listed out (Calendar of events prepared) and is being followed. Example for the Month of September, Safety Engineering Practices training Program is Covered. For August month Safety Handling of Hazardous Chemical is covered. PEP talks are being carried out from time to time. Last was held in the month of August, topic is Respiratory Protective Equipment and Its Usage 335 No’s of employees trained so far in the last financial year 54 No’s of employees trained in First Aid Dr. Ravi Kumar(When-it-strikes) The training needs for the employees are being ascertained. The evaluation sheets are annexed. The Safety division is well equipped with facilities like LCD projector, Training Room. (8) SAFETY COMMUNICATION, MOTIVATION & PROMOTION Observations ‘The safety communication & Motivation is being done in a well planned manner. The management is encouraging the employees to offer suggestions to improve safety. ‘The system of safety suggestion scheme is through KAIZEN activates on Intranet (The conventional Safety Suggestion Box system is not in vogue) National Safety Day celebrations are being held on 4th March every year, Safety competitions are being held to encourage employees for active participation, The following programs were held a Safety Quiz b. Safety Essay ©. Safety Cartoons 4. Suggestions were held Safety and Health aspects are being published in the organisation through Booklets and Bulletins. Recommendations Safety Suggestion box scheme need to be implemented taking into account the employees participation level. 3.6 FIRST AID Observations Adequate No. of First aid boxes are provided at designated locations in each block. Location Details are Annexed-VI ‘The company has a First Aid room and a dedicated ambulance ig available round the Clock. About 54 No’s of employees are trained in first aid by Dr. Ravi Kumar (The first aiders are trained under Section 63-A and Sub section (2) of (d) "Medical Officer in charge of the ambulance room of the factory in which the person is for time being employed) Refresher training is also in place for the first aiders. A dedicated ambulance (Ambulance No: AP31TE1562) is available and drivers are available round the clock. The ambulance is well equipped. 3.7 OCCUPATIONAL HEALTH CENTRE. Observations Occupational Health Centre is available at the entrance of the factory Dr. Gopal Raju (Medical Officer) will be visiting three times ina week, ‘The Occupational Health Centre is manned by Shri Ravi Kumar, Registered Medical Practitioner and Mr. Vijaya Kumar ‘The company having liaison with M/s RK Hospitals 3.8 GENERAL WORKING CONDITIONS (A)Housekeeping Observations Alll the passage and stair ways are in good Spillage measures: Spill Control Kits are provided at14 no. of locations. Spill Control Procedure SOP: EHS/VSP3-011 is being maintained. Sufficient no. of Disposable bins are available in the Plant Bunds and dykes are provided at Solvent/chemical storage yards ‘The roads with in the plant are in good condition Stacks are provided to DG Sets and Boiler chimney. Adequate localized extraction and scrubbing facilities for dust and fumes are available in the plant, * The walkways are clearly marked and free from obstructions, * Inter departmental housekeeping contests are held to encourage the employees, * Good housekeeping practices and standards are followed, * Display of signage and Hazard communication warming signage are available, * The boilers connected with Cyclomax Dust collector and Bag filter to control the SPM emissions followed by 40m height chimney to disperse the emissions in the form of ‘SPM, SO2 and NOx. * The process emissions like HCL, NH3, S02, CO2, H2 and Butane are generated from Proposed process reactions Emissions such as HCI, NH3, and SO2 are being scrubbed in a PP/FRP scrubber and CO2 is being routed through vents to disperse in the atmosphere. Hydrogen and Butane emissions are being diffused with flame arrestor, * The conditions for slippery floor are well attended too. * Road are being cleaned and no dust accumulation was observed. Recommendations * Cooling tower Vertical ladder shall be provided with Suitable Hand Railing for safe ascending and descending. Around the cooling tower Toe board to be provided to the railing. (B)Noise Observations * Compressor room Noise levels found to be well within the limits * Noise level monitoring was carried out by EHS associates Mr.Avinash at 89 Locations in the Month of October, 2016, The Highest noise recorded was found to be 95.7 at J6TPH Boiler area, The record is found to be in order (Record No: FM/LLIEHS/VSP3/021/01) is available. ‘* The areas are been identified as high level noise zones, * Caution boards are displayed. * Locations where noise is more than 90 dB(A) for 8-hour period of time, Personal Protective Equipment like Earmuffs, Ear Plugs are being issued and record is being maintained. (©)VENTILATION Observations ‘Natural ventilation is adequate in the plants, Production units AHU is available PPE like dust mask, SCBA, Supplied air mask are available in the plant. Exhaust dilution ventilation system is available in the plant. Example Dust Collector, Micron Filters, HEPA filters are provided at appropriate operations Ventilation Study was conducted, accordingly the recommendations are being followed. Appropriate PPE is being provided to all the employees. The management has conducted a hazard assessment taking into considerations hazards of dust/fumes at various locations and suggested PPEs being provided time to time. Recommendations Periodic maintenance of the ventilation system shall be carried out and record to be maintained, The work area monitoring shall be carried out at all the hazardous material handling areas and the TLV limits shall be ascertained and notified. The awareness of ill effects of the noise and dust/fumes shall be brought to the notice to the employees (Employees need to be trained) (D) ILLUMINATION Observations ‘+ In general illumination levels throughout the production blocks and utility areas found to be good. © Illumination survey was carried out by EHS Executive Mr. Venkateswara Rao at 147 Locations in the Month of October, 2016, The record is found to be in order (Record ‘No: FM/LL/EHS/VSP3/021/02) is available 3.9 HAZARD IDENTIFICATION AND CONTROL Observations Hazard Analysis and Risk Assessment is being done by EHS Team in coordination with the Production and QC Personnel. ‘The management has recognized and identified the operations of the plant which are hazardous Monitoring devices are incorporated at various locations of the plant, Plant has provided trip systems for Electrical Overload, Interlocks for the Machineries are provided. Fire extinguishers, Fire Hydrant System, Automatic Sprinklers, and Fire Alarm System are also available. The EHS department well equipped to monitor the workplace like VOC Monitoring, Oxygen and LEL meters, Luminous Meter, Sound Level Meters are available TECHNICAL ASPECTS 3.10 SAFE OPERATING PROCEDURES Observations * Management has identified hazardous operations and as prepared SOP’s. + Examples 1) Detoxification procedure for Empty Drums ~ Doc. No:EHS/VSP3-019 2) Up keeping of First aid box ~ Doc. No EHS/VSP3-012 Dated: 19.12.2014 3) SOP for Change Control — Doc. No QA/08 Dated: 28.07.2015 4) Work Permits Doc, No EHS/VSP3-006 Dated: 22.08.2016 ‘The EHS Safe Operating Procedures are prepared by EHS Department. The Safe Operating Procedures are being updated through change control, Alll the operating stafisare trained in consequence of failures and to observe safe operating procedures in case of emergencies. 3.11 WORK PERMIT SYSTEM Observations * Well documented procedure is in vogue to carry out the job in a safe manner.].eWork permit system, * There are 7 different types of work permits available for carryout hazardous nature of works. * The following work permits are available (These permits are annexed in the report) * Hot work permit (Form No: FM/LL/EHS/VSP3/005/01) * Vessel Entry/Confined Space Work Permit (Form No:F M/LL/EHS/VSP3/006/01) ‘Height / Fragile Roof Work Permit (Form No: FM/LL/EHS/VSP3/007/01) "Excavation Work Permit (Form No: FM/LL/EHS/VSP3/008/01) * Loading or Unloading of Tanker Checklist (Form No: FM/LL/EHS/VSP3/009/01) "Electrical Work Permit (Form No: FM/LL/EHS/VSP3/013/01) * General Work Permit (Form No: FM/LL/EHS/VSP3/014/01) * The procedure for issuing work permit is detailed in each SOP, the responsibility, accountability and procedure is well defined and documented, + Lock out and Tag out Procedure is available for Electrical Systems, 342 WASTE DISPOSAL SYSTEM Observations ‘The plant has effluent treatment plant approved by the Competent Authority, Effluent Treatment Plant is designed and constructed to treat the effluent of 230 KLiday ‘The various types of wastes are generated during the process ‘The waste is being disposed off as per SOP (SOP No: EHS/VSP3-015) Generated waste is disposed off to Cement Industriesthrough Manifest Form No: 10 Solid Waste is disposed off to M/s Costal Waste Management from time to time Spent carbon is being disposed off to Cement Industries Lead acid Batteries and E-waste was sent to manufacturers / Authorized recyclers. Bio-Medical Waste is being disposed off to M/s Maridi Eco Industries Private Limited through the SOP No: FM/LL/EHS/VSP3/034/06 Dated: 21.07.2015 Greenery is well maintained around ETP area. 343 PERSONAL PROTECTIVE EQUIPMENT Observations Plant has developed a well conceived matrix for recommending PPE. * Hazards are considered and suggested PPEs description is available. * Safety department in liaison with Purchase Department select the required PPE and Procurement is done. * The issue of PPE is by the Functional Department, * The PPEs are also being issued to all contract employees (Third party employees). Block in-charges is responsible for issue and compliance for usage of PPE, * The PEs are issued to employees as when required. * Separate dedicated cabinets are provided at various focations in the plant for safe Storage of PPE like Goggles, Air Line respirators, SCBA etc. These cabinets were inspected and found to be in order. 3.14 FIRE PROTECTION Observations ‘The Plant has a well conceived fire protection system. The hydrant lines are laid throughout the plant. The Hydrant layout is annexed * A above the ground fire hydrant system has been installed in the plant with rings ‘around all blocks to achieve maximum coverage, * Water reservoir of 1000KL has been provided for hydrant, * The list of fire fighting equipments fixed type gas detectors, portable gas detectors/analyzers is enclosed in Annexure-VII * AP State Disaster Response and Fire Services Department has issued a NOC (Re-No: 927/JAO/DFO/VSP/2014 dated: 28.03.2016) * The company has trained it ERT team members (about 54 no. of employees)for fire Fighting and its intends to improve the fire fighting skills of their employee by conducting training on Fire fighting, * The list of portable fire extinguishers is annexed, * The plant has a separate fire fighting crew in addition to ERT Membersto meet any eventuality, ‘Mutual aid scheme with neighbouring industries ie, M/s Laurus Labs Limited Unit-1 , Mjs Alkali Metals, Pharamazell, Vishnu Chemicals etc. is on record. ‘There is no record of minor/major fire which has occurred in the Past twelve months. Wall mounted fire extinguishers though made available in the plant, the fire point is identified by no.Fire Hydrant Point and Fire Hose Reel boxes are identified by number, ‘The plant has divided into zones and each zone person shall be identified and trained to meet any eventuality. * Manual call point pill boxes are available at suitable locations. Recommendations * Though mutual aid scheme is available there is no display of telephone no’s in case of emergency 3.15 EMERGENCY PREPAREDNESS Observations Onsite emergency plan (Doc. No FHS/OSEP/VSP3-001) is prepared and available with the plant. List of items in Emergency Control Centre is annexed as Annexure-IX Mock drills are regularly planned and conducted record is available (Record No: FM/LLIEH/VSP/028/01), The last mock drill was conducted on 05.08.2016. The mock drill observations are recorded. 346 PLANT LAYOUT AND AREA CLASSIFICATION Observations ‘The hazardous zones classification of the plant for electrical installations was carried out and accordingly electrical installations, fixtures are provided as per this classification as per BIS Standard 5572 (Classification of Hazardous areas) * The electrical installations are being maintained fairly well. + IP Class fixtures are well maintained. Recommendation ‘* Caution boards to the extent are not displayed. 3.47 STATIC ELECTRICITY Observations The plant has recognized the importance of static charge generation and preventive ‘measures to dissipate the static charge are taken by providing bonding and earthing. Personal static dissipation pads are provided in the plant. Earth pit resistance checks carried out record regularly ‘The electrical installations are being maintained fairly well, Recommendations Most of the equipments which are grounded and bonded need to be checked for continuity with reference to earth pit. Two to three no's of SS Trolleys with Nylon wheels are being used in this raw material storage area. These trolleys are likely to generate and accumulate Static Charge. A separate static discharge provision need to be arranged to these trolleys to ground the accumulated charge at few locations (Earthing provision with a suitable crocodile clip need to be provided for each trolley). Since this area is declared as hazardous zone. Most of the carth connecting clamps (Crocodile Clamps) are loosely connected. These cables need to be properly terminated by providing lug and the lug to be connected to Crocodile Clip securely tightened by Nut and Bolt System to improve the contact resistance, (All most all the crocodile clips in all the areas need to be revamped) In MB-1, MB-2 and MB-3 area, all the Portable platform Ladders, Portable Nutsch Filters are provided with Nylon wheels. These equipments are likely to generate and accumulate the static charge while in motion. A suitable earth clamp shall be provided to these working platforms and Nutsch filters. The earth cable and crocodile clips shall be of permanent nature (Fixed to the equipment with the flexible cord and crocodile clip). The eatth points provided in the plants at various locations need to be brightly painted. At each reactor an independent dedicated «earth rod provision shall be provided. The practice of borrowing the earth rod cable from the neighbouring reactors to be avoided. In MB-2 area has been assessed as Zone-1 Hazardous area. CE201, CE203 & CE204flange bonding is found missing, So all the flammable liquid carry pipeline flanges need to be bonded and rigorously inspected from time to time. 3.18 PRESSURE VESELS (FIRED AND UNFIRED) Observations * The Plant has 36 Pressure Vessels. These pressure vessels are being tested as per the Statutory Requirements, Mr. Ravindra Balagam, Competent Person under AP Factories Rules (Certificate No: L Dis B2/1615/2014 Dtd: 08.03.2016) has carried out the examination of Pressure Vessels and certified. The report of examination is found to be in order. (Report No: LL3/PV/616/01 to LL3/PV/616/036, issued on 0/.05.2016) 3.19 LIFTING MACHINES & TACKLES Observations * The plant has Material Hoist lifts and chain pulley blocks, * These lifting tackles have been tested by Competent Person, Mr. Ravindra Balagam, Competent Person under AP Factories Rules (Certificate No:Dis B2/1615/2014 Dtd: 08.03.2016) has carried out the examination of Lifting Machinery/Tackle and Cettified. The report of examination is found to be in order. ‘Test record of Chain Pulley Block (Certificate No: LL3/LE/616/08, Issued on 07.06.2016) is verified and found to be in order. Hoists - 5 No's (Certificate No: LL3/LE/616/01 toLL3/LE/616/05 , Issued on 07.06.2016) is verified and found to be in order. Monorail Hoists -2 No's (Certificate No: LL3/LE/15/12 to LL3/LB/15/13 , Issued on 13.11.2015) is verified and found to be in order. Electrical Hoists -1 No's (Certificate No: LL3/LE/I5/14, Issued on 13.11.2015) is verified and found to be in order, 3.20 MOBILE EQUIPMENT AND VEHICULAR TRAFFIC Observations ‘The vehicular movement like Forklift, Solvent tankers are moving in and around the plant. Itis observed that the tanker drivers were provided with TREM Cards. Speed limit within the plants Warning Boards are displayed at appropriate locations in the plant, All the mobile equipments are in good working order and spark arrestors are provided to all the mobile vehicles. The drivers are well trained are engaged for forklift driving. Plant has issued the license to the drivers operating the forkl:fts ‘The drivers are assessed for their performance while driving by observing them and ‘grading them as satisfactory / good / fair. Safety Checklist is available for forklifts and Material Stackers Recommendations ‘+ Appropriate road signage shall be displayed in the plant, 321 Access Observations Safe access is provided to all the places of work and storage yards. The access routes are in good condition. Portable access platforms provided at number of locations in the plant are provided with Hand railing (Static Discharge earthing cable provision not provided) The staircase/mezzanine floor are provided with Toe Boards except in one location which is in MB-3 Ground Floor, Opposite to Hoist 301 Railing provided is adequate, (only one ladder is not provided with railing) Throughout the plant and around the production blocks the storm water drains are provided. 3.22 MATERIAL HANDLING Observations Material handling facilities at raw material storage racks are adequate. Palletting of the materials is properly done. Exclusive material handling equipments (Goods Lifts) are provided at production blocks. Among the five goods lifts two goods lifts carriage door limit switch found bypassed. Recommendations ‘* Goods lift shall be provided with proper shock absorbing springs at the bottom. Proper Barrication to be provided > the ground floor. * The employees shall be made aware of the hazards involved in lifting the goods through hoist 3.23. TANK STORAGE VESSEL AREA Observations Solvent and other hazardous chemicals are stored adjacent to production blocks. Bunds and dykes provided are being maintained properly. Fire fighting and tackling emergency situations around the storage vessels is very good. ‘The Hydrant monitors provided at the solvent tank area foam injecting pipe was found. in working order. Emergency procedures in case of any eventuality are not displayed. Mr. Ravindra Balagam, Competent Person under AP Factories Rules (Certificate No: L Dis B2/1615/2014 Did: 08.03.2016) has carried out the examination of Storage Tanks (155 No's) and certified, The report of examination is found to be in order. (Report No: LL3/TK/115-01 to LL3/TK/115- 155, issued on 15.11.2015) All the solvent storage areas sprinkler is provided All the solvent storage tank vent is provided. There was no obstruction observed. All the storage tanks are provided with Dykes and Well maintained, ‘The Piping in the Solvent storage areas all the couplings are provided with Bonding, Storage tank are found grounded. * Dyke drain valve are found positively blanked at all locations. No combustible ‘material accumulation was found in any of the tanks, Recommendations Caution boards shall be displayed Action to be initiated in case of emergency shall also be displayed at the sites. ‘The P&I Diagram shall be displayed at all the storage vessels like solvent tanks, acid tanks ete 3.24 ON-SITE GAS CYLINDERS STORAGE AREA. Observations The gas cylinders are being stored in accordance with the Gas Cylinder Rules, 1981, Example Nitrugen, Hydrogen, Oxygen, Helium ete. are all stored in separate sheds, Suitable Flameproof Light fixtures are provided, Suitable Fire extinguishers are Provided in this areas Recommendations * The Full cylinders and empty cylinder segregation shall be clearly demarcated and all these cylinders shall be secured 3.25 COMMUNICATION SYSTEM ADOPTED IN THE PLANT Observations Public address system is available in the plant, Emergency contact number "9" displayed on all intercom phones and in blocks, Public address system provided at all blocks. FLP hand phones available with key persons for any communication within the plant key personnel phone numbers are displayed at ECC 3.26 TRANSPORATION Observations * The potentially hazardous material (solvents) example, Methanol, Acetone , Spent Carbon and Residues etc is being transported to the manufacturer by road tankers, * Finished goods are transported to the end user by road ROAD Observations The company has employed number of drivers for company owned vehicles and some outsourced drivers, ‘The solvent and chemicals are brought into the premises by private companies through road tankers. Loading and Unloading procedures (SOP No: EHS/VSP3.009) and safety precautions are displayed at the point of loading and unloading. It is observed that the truck and tank drivers were carrying TREM card along with the materials PIPELINES Observations ‘The solvents and chemicals are transferred into the production facilities through the network of pipelines provided overhead, ‘The Pipelines provided are painted in accordance with BIS 2379 Al the solvents and chemicals transferred by Pipes are of SS(Stainless Steel) Directional Flow marked on the pipeline. ‘Where ever the solvents/Petroleum products are transferred in pipeline the flanges are provided with bonding to protect from static generation. Recommendations * Caution boards shall be displayed at various locations for tacking leakages in the pipeline, CHAPTER-4: FINDINGS AND RECOMMENDATIONS RAW MATERIAL STORE 1) Two to three no's of SS Trolleys with Nylon wheels are being used in this raw ‘material storage area. These trolleys are likely to generate and accumulate Static Charge. A separate static discharge provision need to be arranged to these trolleys to Ground the accumulated charge at few locations (Earthing provision with a suitable crocodile clip need to be provided for each trolley). Since this area is declared as hazardous zone, = Self Contained Breathing Apparatus is provided at the entrance, The list of people trained to use SCBA in case of emergency shall also be displayed, 5) SOP for Spill Control to be prepared for appropriate chemicals and displayed conspicuously at the spill kit stand, ‘Tank Farm Area 4) A conspicuous caution board shall be displayed at the entrance of the Tank Fatmn Area, 5) The license details issued by Statutory Authorities shall be conspicuously displayed, 9) Metallic fencing provided around the tank farm area is incomplete, The fencing need {0 be carthed, And the gates shall be provided with bonding on both the sides, 7) The tanker movement shall be regulated by providing cautionary road signs ie. IN and OUT 8) The Emergency Eye wash Drench Shower is found to be operative. However a caution board to be displayed at the Emergency Drench Shower. This shall be conspicuously painted, 9) Tanker unloading area Earth Right system is provided. It is found that the earth connecting clamp flexible copper strip found to be loosely connected. This need to be Tectified. 10) Most of the earth connecting clamps (Crocodile Clamps) are loosely connected. These cables need to be properly terminated by providing Iug and the lug to be connected to Crocodile Clip securely tightened by Nut and Bolt System to improve the contact resistance. (All most all the crocodile clips in all the areas need to be revamped) 11)The tank farm area is provided with sprinkler system. Most of the pipelines supporting structures are not secured properly. It is observed that many places the U clamp is found missing. These pipelines need to be secured properly to avoid jerks, Manufacturing Block-2 12)Fire Sand Buckets (FB-18) provided at the entrance, the sand is inadequate in the Buckets. 13)In MB-2 area, all the Portable platform Ladders, Portable Nutsch Filters are provided with Nylon wheels. These equipments are likely to generate and accumulate the static charge while in motion. A suitable earth clamp shall be provided to these working platforms and Nutsch filters. The earth cable and crocodile clips shall be of permanent nature (Fixed to the equipment with the flexible cord and crocodile clip). 14) At each reactor an independent dedicated earth rod provision shall be provided. The Practice of borrowing the earth rod cable from the neighbouring reactors to be avoided. 15)In MB-2 area has been assessed as Zone-1 Hazardous area. CE201, CE203 & CE204flange bonding is found missing. So all the flammable liquid carry Pipeline flanges need to be bonded and rigorously inspected from time to time, 16)Material Hoist is being operated without the carriage door. It is observed that the limit switch has been bypassed. The door should be in good repair and all the limit Switches ie, top limit, bottom limit and other interlocking shall be made operative and competent person approval may be sought for operating this hoist 17)MCC Panel adjacent to MB-2, the caution board shall be conspicuous ie, Yellow background and Black letters and caution reading "ENTRY RESTRICTED TO AUTHORIZED PERSONNEL ONLY" shall be displayed at the entrance, 18)The main incoming switches in the panel board shall be painted red to operate in case of emergency, 19)Single Line Diagram (SLD) shall be displayed at the Panel room, 20) The damaged broken rubber insulated mats shall be replaced with New One, MANUFACTURING BLOCKS 21)In MB-3 area, all the Portable platform Ladders, Portable Nutsch Filters are provided With Nylon wheels. These equipments are likely to generate and accumulate the static charge while in motion. A suitable earth clamp shall be provided to these working Platforms and Nutsch filters. The earth cable and crocodile clips shall be of Permanent nature (Fixed to the equipment with the flexible cord and crocodile clip) 22)At each reactor an independent dedicated carth rod provision shall be provided. The practice of borro ig the earth rod with cable from the neighbouring reactors to be avoided, 23)In MB-I area has been assessed as Zone-1 Hazardous area. CEIOI, ClO2& CE104flange bonding is found missing. So all the flammable liquid carry pipeline flanges need to be bonded and rigorously inspected from time to time, 24) Cooling tower Vertical ladder shall be provided with Suitable Hand Railing for safe ascending and descending. Around the cooling tower Toe board to be provided to the railing. 25) All the wind sacks provided at various locations need to be lubricated, 26)MLT-304(Located at Entrance of MB-3) receiver tank which is located in the ‘underground pit shall be provided with Barrication to avoid accidental slip into the pit. 27)MCC Panel to adjacent to MB-3, the caution board shall be conspicuous i.e. Yellow ‘background and Black letters and caution reading "ENTRY RESTRICTED TO AUTHORIZED PERSONNEL ONLY" shall be displayed at the entrance. 28)The main incoming switches in the panel board shall be painted red to operate in case of emergency. 29)Single Line Diagram (SLD) shall be displayed at the Panel room, 30)In MB-3 area, all the Portable platform Ladders, Portable Nutsch Filters, Sparkler Movable Filter, are provided with Nylon wheels. These equipments are likely to generate and accumulate the static charge while in motion, A suitable earth clamp shall be provided to these working platforms and Nutsch filters. The earth cable and crocodile clips shall be of permanent nature (Fixed to the equipment with the flexible cord and crocodile clip). 31) The material Hoist 301 provided in the MB-3 is found to be in good working order. All the interlocks were tested and found to be operative. The hoist floor door is Provided with two sliding doors, independent of the hoist. The sliding doors are ‘moving from top to bottom. These doors edge about 4 inch width yellow and black strips to be painted to caution the operator about the movement of doors. (or) The door operation shall be connected to audio visual alarm, 32) The cartiage sides are left open There is a possibility of employees stepping into thee lu protected area. This exposed part of the floor shall be suitably covered (Asses restricted ) 33)Movable platform ladder wheel locking system found to be inoperative, 34)In AHU Room, Electrical cable entry points shall be sealed with fire retardant ‘material, 35)Monorail hoists (2 No's) provided at MB-3 4) Hoist long travel shall be provided with suitable stopper and buffer arrangement The hoist is likely to hit the flammable pipeline passing adjacent to the ‘monorail Hoist pendent switch is too heavy to handle and likely to slip and fall on to the operating personnel. The pendent switch shall be at the operators elbow SRS (Solvent Recovery System) 36)Fire Hydrant provided at the SRS, the operating personnel were asked to demonstrate the Fire Hose laying and connected to the Hydrant and was operated. Found to be in Working order. But the ERT Team Members were fumbling to connect the hydrant. These members requires a rigorous training for Emergency Preparedness. 37)Breathing Air linerespirator provided at SSR-1003 the oil trap is found missing(Not Provided) and this pipeline was connected to breathing hood for personnel working in the underground pit which was under repait, 38)Drinking water Bottle rack found loaded with full and empty bottles, few bottles are found without proper lid. The bottle handling is unhygienic. Handling of Drinking water bottles needs improvement, 39)Material Handling Hoist at other end of SRS Plant, a) Push Button Indication is not proper b) Emergency Stop switch is being operated to stop the lift ©) The shock absorber springs not provided in the cage landing pit 40) At fabrication yard, Gas welding set a) Regulator found damage b) Flash back arrestors were not provided ©) Cylinders were not secured properly 41) All the Arc welding units cable termination is not proper. All the Arc welding Unit isolator is not provided. 42) Grinder used for Pipe cutting wheel guard was found to be defective, 43) Extension boards are not provided. Connections to all the portable power tools are in a Haphazard Manner. 44) In Fire Hydrant Pump House - Diesel Day tank pipeline flanges bonding was found missing, 45)The OHC is being manned by two medical attendants. One Mr. Ravi Kumar is RMP and other is Mr-Vijay Kumar. The medical attendant was asked to demonstrate @ person with Hand fracture. The person (Medical attendant) was fumbling the minimum required first aid equipment for a Hand Fracture was also not available, ‘The person is not qualified to camry the first aid. The medical attendant on duty was also asked to demonstrate the breathing apparatus provided at the OHC. The attendant was fumbling and was not able to operate the apparatus, CHAPTER-S: DISCLAIMER ‘The safety audit for the facility under consideration is based on BIS 14489 Protocol. The recommendations are based on the field visit and observations made and discussions with the plant officials and are to be best of ability of the auditor. and the audit team member do not carry any liability of damage or risk incurred by the organization that sponsored this study, by its own interpretation or review of the observations, recommendations or consequential actions based on observations and recommendations. Sd/- Ravi Bharath R Veiga CEO ConnectIT Solutions ANNE KoRE PD Paurus Labs Environment, Health and Safety Policy Laurus Labs is committed to mitigate the “Environmental Impacts” of its activities, products and services, through development of eco-friendly Processes, by effectively utilizing the energy/natural resources and minimization of waste at generation stage. This will be achieved through continual improvement programs for abatement of pollution, safe disposal complying with legal requirements, providing a framework ier setting and reviewing environmental objectives and targets that are implemented, documented and maintained. Laurus Labs is committed to protect and promote the “Health” and well being of its employees by integrating good health and hygiene practices and cceupational health hazards control mechanisms, conducive to its sustainable development. In its endeavour to equip, establish and operate its facilities to highest “Safety” standards, through safety audits, risk analysis and by implementing safety embedded quality systems to protect the employees from any hazard, Laurus Labs is committed to inculcate best safety practices in individuals through training, by following principles of Good Laboratory Practices (GLP) and eurrent Good Manufacturing Practices (cGMP) in its day-to-day operations, EHS Policy is communicated to all persons working for or on behalf of the organization and is available to the public. Dates 25th Apr 2012 Dr. CSatyanarayana Chief Executive Officer Meeting No: 07 Date & Time of Meeting: 09.07.2016 & 15.30hts. ‘Venue: QA Conference Hall GENDA, 1. Review of last committee meeting minutes, 2, Review of BHS trainings including PEP talks & Fire Drills, 3. Review of recent Incidents. 4. Suggestions and Recommendations by Committee Members. All the EHS committee Members are re: without fail, CC To: All Notice Boards, quested to note the agenda and attend the Meeting Oo asy sonnuNto> Sua - wemureys ce PORZO/EESA/SHATIIS “ON wog sizqthoy sonyamwop thy 201 9 ‘asodind | has osx sy sopra 32 PSL S20 range mow ayy amen | 59 40} eiappey vumuone 5 | [°L “Parspisuoa sy ymog|®H amoosg'wiod am pasies | J jweunredag wy “wenn ayy ‘Pays ump 3090 | “Aipedeo Gusuodsp oy: aeaiouy |_| 38 Amey Furgqnios ya 5: 1 Peptacid 99 0s qlo0g auisuadsip omer TO "A | moog Busuadsip max 2 yeuonppe —uiod ap 8 | | SOE PERPPAN OA Soames Hm amy | | | | | peyednen |p 29 28) stor gost GHEOHAKLD 4 | pasojs aig L | 3401 “posepisuoo 1 su, 1 | | i “so2id Bunyes ore } mm | | | | Sunpeojuy; BU seo 7 Pees py a! st0z80's1 UBD EAD “aye | rayuey 7 Bupeotug wy 7 | MUOW ,.€ | WOO Z| MMO asl — Jo pus ay) &q snmag TO CRRE awe eae 404 poptaaid aq 3q 0) moped ‘parapsuos aIq\suodsoy wosiag uoHaY aanseatoy suonesiasqo, on 9T07L0'60 HO PRE PON Bunaopy SupPeW eonyumD sta SMUT i es "Sees, a. PELAGRUS tabs UNCONTROLLED COP ev0Na ON CURIS FH rien SENSE OEY EM Wty ns -— ana ‘cenpe [reco] gan vow | lis a | "| epntaras — ay. on cance | 71o9266.00 x06 3445) nine Re iP AN Exop liv’ a SS shecfeolls sma save SO/0LO/EASA/SHEVTTNG 10N tu0g PRA WARE aor) fy yO an RON PRD, [Soa aes ores * | Te = FRRT 2g oa ay + acy HEA SIO“ Gs nm 240. oy ey| ae be PSP ETE ae - form PN, pe | aaTS wate ‘rap labs a | ST ha EP pee TES Bit a ie cs Re a a a rat ahah PS aE Se al i iad POLAT, SEE SHAE DES ag fo IHD gino uj walne eee) PTT eye burr burmpry + s2u —resthgat opp —rdeuphy| We Be cae. ERT THRE TE COMER” TIE et aarti aerate hire 1 vamp fem taro wsrrsery wast Yee Fok oon TRS ARETE al ‘ obnowe preenrme Yue p46 woo apa fuzz ved | a ee TP AE GT ey PEP 7 Pa ar eat TTY Tat TPO ae SNE facia ih si Guero Cob as, Bepuschsd —sroreo sree ben ame sop geup veal | TORT ae eT Teeter ‘a | ‘ So BAPE Hash warp Suet) oon Fe pen Te Reston ares Teele APATETAT Te Guappoy jssta-1eaq) swoprouy Jo A10597¢ JapPUy ow Jo woNdusq [Pa seers] os] ANNE ORR VW Sh aurs vavs Juco Bot LED Cop Page 2.02 Puvrus ase EHS Infernal Audit Checklist for Manufacturing Department : Applicable S.No. Audit Check Points Standard Clause | ¥** 16 | Safety instructions displayed at work place where 180 14001 & necessary? OHSAS 4.4.6 | Ay of sae te parent at os sags 17 | Emergency Response Team? Are they available round the OHSAS 4.47 clock? ” . , TSO 14001 & Whether emergency equipment is freely accessible? OHSAS 4.4.7 Verify whether the employees in the department are aware 80 14001 & 19 [about the assembly point and emergency dial number in GHsAsaue case of emergency like fire etc. " 20 | Whether Weigh calibration form is available? | 180 14001 & OHSAS 4.5.1 180 14001 4,5.3/ OHSAS 4.5.3.2 21 | Ifany NCs raised, check status of action plan. 22 | Are EHSMS records are legible, identifiable and 180 14001/ traceable? : OHSAS 4.5.4 ci a 180 14001 & J OUSAS 4.5.5 ANAK ORE —~7) _ ‘List of First Aid Boxes | S.No. IDNe. Location 1 FABO1 MBI First Floor 2 |. FAB-02 Utility-01 First floor Electrical panel room 3 PAB0G Uiility-02 First floor inside DM water plant 4 PAB04 RM Warehouse Corridor 3 | FAB-05 QC- wet room inside 6 | FAB-06 Security Gate-2 | 7 | FABo7 | ETP Lab ; 8 | FABOS (| MB Fist Foor a 9 | FABO9 | SRS First Floor - 10 PAB-10 16 Ton Boiler First floor n _FABIT | M33 First Floor nf FAB-12 MBI Modile2 Conidor Form No: FM/LL/EHS/V$P3/012/03 Rev.: 0.0, > ANN Bxoee G, Number & Type of Handheld fire extinguishers in the plant LAURUS LABS PVT LTD,UNIT-3 Details of Fire Protection System Number of Fire Extinguishers | s% Block cor WEGuT Total Quantity 2kgs 145 kes | 22.5 kes | 9lts 5ots__|2 kgs a o | 2 ois 5 0 a 1.2 U u o [8 a o 53 {3 | "0 20 202 2 0 61 4 o [8 o To o [0 & 5 [oe | 6 0 oo | 6 6 r 2 i a] 0 13 [7 1 o [2 @ 22 Coo ot 2 35 a) 2 3 o | 6 0 0 4 3 0 | 10 [6 0 o © 0 | z min & Canteen [3 0 oO 0 0 | 7 [Security Gate-t jo 1 0 o 0 | 1 |Scourity Gate-2 To 1 9 0 0 1 16 TPH Boiler o 10 0 0 0 0 7 1 0 8 i | o L [ 0 4 7 o 1 12 2 0 24 0 2 0 I 4 I Tot 0 o | 0 | ni I a 150 kas 7 Ts EtaurUs tans Hydrant system details drant Pump & Motor De LAURUS LABS PVT LTD,UNIT-3 il Equipment | Description | Jockey Pump| — Main Pump Standby Pump Make Groundfos. Groundfos Groundfos (Capacity in M'/ Hr 30 410 410 ' rnp brid Peas 10 7.0 70 Speed (RPM) 2930 1485 1800 Motor or [Make Groundfos Groundfos —_|Greavs cotton itd 2 Engine HP | 270 219 Fire Hydrant Accessories No. of Fire Hydrant Points 180 INo. of Fire Hose Boxes - 180 [No. of Fire ‘Hoses. - 360 JNo. of Fire Hose Reels 60 No. of Water Cum foam Monitors 15 |Medium Velocity Water Sprinkler ‘System (Manual) - 4 [Medium Velocity Water Sprinkler ‘System with Deluge Valve (Automatic) 29 Poavnusras LIST OF EQUIMENT IN EMERGENCY CONTROL CENTER FACILITIES AT EMERGENCY CONTROL CENTER (ECC) ECC has Telephone for comm ation including internal and external communication facilities,The following information and equipments are available at ECC. Item Description — ‘Site Plan/ Lay out with emergency evacuat jergency Organograms (General of Key personnel wi [List of ERT members —5_| Contact info ‘of Emergeney Public Services & Govt. Authorities 6 | Fmergency Hand Tools, Search Lights 7_| Rain Coats and umbrellas _ _ 8__| Traffic cones with barricading chain and Tape - 9 | Auto Glow Jackets for ERT members 10 i 12 joz 13 ic Addressing System - _ 14 | All types of Personal Protective Equi ~ | Self-Contained Breathing Apparatus Fire Proximity suits - = Foam Solution for emergency purpose ‘Smoke & Fume Exhaust Blowers. [Oscillating Water Monitor [Powered Air Purifying Respirator ‘Material Safety Data Sheets of all Products and Raw Materials _ Lists of all Safety & Emergency equipments available in the plant

You might also like