Kubota V1505 Engine Repair Manual

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647124EN (23/04/2014) ENGINE V1505
EURO 3

Repair Manual

MANITOU BF
B.P 10249 - 44158 ANCENIS Cedex Tél. 33 (0) 2 40 09 10 11
Fax commercial France : 02 40 09 10 96 // Export : 33 2 40 09 10 97
www.manitou.com

This is the cut pages sample. Download all 110 page(s) at: ManualPlace.com
2 647124EN

DATE OF ISSUE OBSERVATION

11 / 2010 - 1st ISSUE

Kubota Engine V1505 E3B

15 / 04 / 2013 - 2nd ISSUE : UPDATE OF DOC. VERSION

23 / 04 / 2014 - 3rd ISSUE

THE TEXTS AND PICTURES IN THIS DOCUMENT CANNOT BE REPRODUCED EITHER TOTALLY OR PARTLY.
 TO THE READER

This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of 05-E3B / E3BG. It is divided
into three parts, “General”, “Mechanism” and “Servicing”.

 General
Information on the engine identification, the general precautions, maintenance check
list, check and maintenance and special tools are described.

 Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
Refer to Diesel Engine Mechanism Workshop Manual (Code No. 9Y021-01877) for
the one which has not been described to this workshop manual.

 Servicing
Information on the troubleshooting, servicing specification lists, tightening torque,
checking and adjusting, disassembling and assembling, and servicing which cover
procedures, precautions, factory specifications and allowable limits.

All information illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
Due to covering many models of this manual, information or picture being used have
not been specified as one model.

March 2007
© KUBOTA Corporation 2007

KiSC issued 04, 2014 A

05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS

SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.

DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.

WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.

 IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.

 NOTE : Gives helpful information.

BEFORE SERVICING AND REPAIRING

• Read all instructions and safety instructions in this
manual and on your engine safety decals.
• Clean the work area and engine.
• Park the machine on a firm and level ground.
• Allow the engine to cool before proceeding.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in operator
station.

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05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS

SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Unauthorized modifications to the engine may impair
the function and / or safety and affect engine life.

SAFETY WORKING
• Do not work on the machine while under the influence
of alcohol, medication, or other substances or while
fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise, hot
water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
• Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable
or uncomfortable loud noises.
• Do not open high-pressure fuel system.
High-pressure fluid remaining in fuel lines can cause
serious injury. Do not disconnect or attempt to repair
fuel lines, sensors, or any other components between
the high-pressure fuel pump and injectors on engines
with high pressure common rail fuel system.
• High voltage exceeding 100 V is generated in the
ECU, and is applied to the injector.
Pay sufficient caution to electric shock when
performing work activities.

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05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS

AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Make sure that no fuel has been spilled on the engine.

VENTILATE WORK AREA

• If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains poisonous
carbon monoxide.

PREVENT ACID BURNS

• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.

DISPOSE OF FLUIDS PROPERLY

• Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when disposing
of oil, fuel, coolant, electrolyte and other harmful
waste.

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05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS

PREPARE FOR EMERGENCIES

• Keep a first aid kit and fire extinguisher handy at all
times.
• Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.

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05-E3B, 05-E3BG, WSM SPECIFICATIONS

SPECIFICATIONS
Model D1005-E3B D1105-E3B D1105-T-E3B
Number of Cylinders 3
Type Vertical, Water-cooled, 4 cycle diesel engine
76.0  73.6
Bore  Stroke mm (in.) 78.0  78.4 (3.07  3.09)
(2.99  2.90)
Total Displacement cm3 (cu.in.) 1001 (61.08) 1123 (68.53)
ISO Net Continuous kW/min-1 (rpm) 14.5 / 3000 15.5 / 3000 18.0 / 3600 20.4 / 3000
(HP/min-1 (rpm)) (19.5 / 3000) (20.7/ 3000) (24.1 / 3600) (27.4 / 3000)
ISO/SAE Net Intermittent 16.8 / 3000 17.8 / 3000 20.7 / 3600 23.5 / 3000
kW/min-1 (rpm) (HP/min-1 (rpm)) (22.5 / 3000) (23.9 / 3000) (27.7 / 3600) (31.5 / 3000)
SAE Gross Intermittent 17.5 / 3000 18.5 / 3000 21.7 / 3600 24.5 / 3000
kW/min-1 (rpm) (HP/min-1 (rpm)) (23.5 / 3000) (24.8 / 3000) (29.1 / 3600) (32.8 / 3000)
Maximum Bare Speed (min-1 (rpm)) 3200 3800 3200
Minimum Bare Idling Speed
900
(min-1 (rpm))
Combustion Chamber Spherical type (E-TVCS)
Fuel Injection Pump Bosch MD type mini pump
Governor All speed mechanical governor
Direction of Rotation Counter-clockwise (viewed from flywheel side)
Injection Nozzle Mini Nozzle (DNOPD)
0.3142 rad 0.3491 rad
0.3142 rad (18.00 °) 0.2967 rad (17.00 °)
Injection Timing (18.00 °) (20.00 °)
before T.D.C. before T.D.C.
before T.D.C. before T.D.C.
Firing Order 1-2-3
Injection Pressure 13.73 MPa (140.0 kgf/cm2, 1991 psi)
Compression Ratio 24 : 1 23 : 1
Lubricating System Forced lubrication by trochoid pump
Oil Pressure Indicating Electrical type switch
Lubricating Filter Full flow paper filter (Cartridge type)
Cooling System Pressurized radiator, forced circulation with water pump
Starting System Electric Starting with Starter
Starting Motor 12 V, 1.2 kW
Starting Support Device By glow plug in combustion chamber
EGR None
Battery 12 V, 65 AH, equivalent
Charging Alternator 12 V, 480 W
Fuel Diesel Fuel No.2-D (ASTM D975)
Class CF lubricating oil as per API classification is recommended.
Lubricating Oil
For details on recommended lubricating oils, see page G-6, 9.
Lubricating Oil Capacity 5.1 L (1.3 U.S.gals)
Weight (Dry) kg (lbf) 93.0 (205.0) 97.0 (214)
* The specification described above is of the standard engine of each model.
* Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW
W10441170

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KiSC issued 04, 2014 A
Kubota V1505 Engine Repair Manual
Full05-E3B,
download: http://manualplace.com/download/kubota-v1505-engine-repair-manual/
05-E3BG, WSM SPECIFICATIONS

Model D1305-E3B V1505-E3B V1505-T-E3B

Number of Cylinders 3 4
Type Vertical, Water-cooled, 4 cycle diesel engine
78.0  88.0
Bore  Stroke mm (in.) 78.0  78.4 (3.07  3.09)
(3.07  3.46)
Total Displacement cm3 (cu.in.) 1261 (76.95) 1498 (91.41)
-1
ISO Net Continuous kW/min (rpm) 18.2 / 3000 21.7 / 3000 23.9 / 3600 27.2 / 3000
(HP/min-1 (rpm)) (24.4 / 3000) (29.1 / 3000) (32.0 / 3600) (36.4 / 3000)
ISO/SAE Net Intermittent 21.0 / 3000 25.0 / 3000 27.5 / 3600 31.3 / 3000
kW/min-1 (rpm) (HP/min-1 (rpm)) (28.2 / 3000) (33.5 / 3000) (36.9 / 3600) (42.0 / 3000)
SAE Gross Intermittent 21.7 / 3000 26.5 / 3000 29.0 / 3600 33.0 / 3000
kW/min-1 (rpm) (HP/min-1 (rpm)) (29.1 / 3000) (35.5 / 3000) (38.9 / 3600) (44.2 / 3000)
Maximum Bare Speed (min-1 (rpm)) 3200 3200 3800 3200
Minimum Bare Idling Speed
1300 900
(min-1 (rpm))
Combustion Chamber Spherical type (E-TVCS)
Fuel Injection Pump Bosch MD type mini pump
Governor All speed mechanical governor
Direction of Rotation Counter-clockwise (viewed from flywheel side)
Injection Nozzle Mini Nozzle (DNOPD)
0.2967 rad 0.3491 rad
0.3142 rad (18.00 °) 0.2967 rad (17.00 °)
Injection Timing (17.00 °) (20.00 °)
before T.D.C. before T.D.C.
before T.D.C. before T.D.C.
Firing Order 1-2-3 1-3-4-2
Injection Pressure 13.73 MPa (140.0 kgf/cm2, 1991 psi)
Compression Ratio 24 : 1 23 : 1
Lubricating System Forced lubrication by trochoid pump
Oil Pressure Indicating Electrical type switch
Lubricating Filter Full flow paper filter (Cartridge type)
Cooling System Pressurized radiator, forced circulation with water pump
Starting System Electric Starting with Starter
Starting Motor 12 V, 1.1 kW 12 V, 1.2 kW
Starting Support Device By glow plug in combustion chamber
EGR None
Battery 12 V, 65 AH, equivalent 12 V, 75 AH, equivalent
Charging Alternator 12 V, 480 W
Fuel Diesel Fuel No.2-D (ASTM D975)
Class CF lubricating oil as per API classification is recommended.
Lubricating Oil
For details on recommended lubricating oils, see page G-6, 9.
Lubricating Oil Capacity 5.7 L (1.5 U.S.gals) 6.7 L (1.8 U.S.gals)
Weight (Dry) kg (lbf) 95.0 (209) 110.0 (242.5) 114.0 (251.3)
* The specification described above is of the standard engine of each model.
* Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW
W10316890

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This is the cut pages sample. Download all 110 page(s) at: ManualPlace.com KiSC issued 04, 2014 A