installation manual Doc. no. S 214.

556

FEEDER SP, SP(U), SP(L)

This document is valid for:

Serial no. / Machine no. Sign.

FEEDER SP, SP(U), SP(L)

© Copyright 2006 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik SRP AB. All data and information in this manual may be
changed without further notice. Reservations for misprints.

Document number: S 214.556.en

Issue: 20070706
Version: 1

Sandvik SRP AB
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 40-40 90 00, Fax: +46 40-40 92 60
www.sandvik.com
 Table of contents

1. Introduction
1.1 Equipment information.......................................................... 6
1.2 Product description ............................................................... 9
1.2.1 Feeder assembly, SP ............................................... 9
1.2.2 Feeder assembly, SP(U) ........................................ 10
1.2.3 Feeder assembly, SP(L) ........................................ 11
1.2.4 Feeder assebly, SPH, SPH(U), SPH(L) ................. 12

2. Safety precautions
2.1 Hazard information ............................................................. 14
2.1.1 Warning signs ........................................................ 14
2.1.2 Prohibition signs..................................................... 14
2.1.3 Mandatory signs..................................................... 14
2.2 Personel.............................................................................. 15
2.3 General safety precautions................................................. 16
2.3.1 Machine safety guards........................................... 16
2.3.2 Electrical safety...................................................... 16
2.3.3 Lifting and moving loads ........................................ 17
2.3.4 During inspection and maintenance....................... 17
2.3.5 During operation .................................................... 17

3. Drawings and
technical data
3.1 Installation drawings and data ............................................ 20
3.1.1 SP0715 .................................................................. 21
3.1.2 SP0818 & SP0818H .............................................. 22
3.1.3 SP1015 & SP1015H .............................................. 23
3.1.4 SP1020 & SP1020H & SP1023(U) &
SP1023H(U)........................................................... 24
3.1.5 SP1025 & SP1025H & SP1028(U) &
SP1028H(U)........................................................... 25
3.1.6 SP1320 & SP1320H & SP1323(U)&
SP1323H(U)........................................................... 26
3.1.7 SP1325 & SP1325H & SP1328(U) &
SP1328H(U)........................................................... 27
3.1.8 SP1623 & SP1623H ............................................. 28
3.1.9 SP1630(U) & SP1630H(U) .................................... 29
3.1.10 SP0725(L).............................................................. 30
3.1.11 SP0825(L) ............................................................. 31

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 1

Table of contents

3.1.12 SP1030(L) & SP1030H(L)...................................... 32

3.1.13 SP1630(L) & SP1630H(L)...................................... 33
3.2 Sound levels ....................................................................... 34
3.3 Motor power supply data - electrical vibrator motors .......... 35
3.3.1 Current consumption - 50 Hz vibrator .................... 35
3.3.2 Current consumption - 60 Hz vibrator .................... 35
3.4 Use above nominal speed .................................................. 35

4. Transport handling
4.1 Package data ...................................................................... 38
4.2 Lifting equipment................................................................. 39
4.3 Preparations........................................................................ 39
4.4 Securing load ...................................................................... 40
4.4.1 General requirements............................................. 40

5. Installation and connection

5.1 General ............................................................................... 42
5.1.1 General rules.......................................................... 42
5.2 Installation preparations ...................................................... 42
5.2.1 Springs ................................................................... 43
5.3 Mounting springs and suspensions..................................... 43
5.3.1 Coil spring .............................................................. 43
5.3.2 Suspension ............................................................ 44
5.4 Lifting .................................................................................. 45
5.4.1 Getting in place ...................................................... 46
5.4.2 Feeder unit ............................................................. 46
5.5 Installation........................................................................... 47
5.5.1 Installation/building in ............................................. 47
5.5.2 Stroke measurement .............................................. 49
5.6 Electric power supply .......................................................... 50
5.6.1 Function ................................................................. 50
5.6.2 General requirements............................................. 50
5.6.3 Motor terminal box ................................................. 51
5.6.4 Basic installation, thermistors not in use ................ 52
5.6.5 Basic installation, thermistor in use ........................ 53
5.6.6 Installation with motor current breaking.................. 54
5.6.7 Installation using thermistors and
reverse flow breaking ............................................. 55

2 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 Table of contents

6. Final installation checks

6.1 Installation and connection checks ..................................... 58
6.2 Safety checks ..................................................................... 58

7. Preparation for commissioning

7.1 General ............................................................................... 60
7.2 Presence and correctness checks...................................... 60
7.3 Power supply value checks ................................................ 60
7.4 Health and safety tests ....................................................... 60
7.5 Function checks.................................................................. 61
7.6 Documentation.................................................................... 61

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 3

Table of contents

4 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 1. Introduction
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 5

1. Introduction

1.1 Equipment information

Purpose
The purpose of this Sandvik equipment is to be a feeder component in a
crushing unit. This equipment has been exclusively designed for the
application – as defined by the application equipment manufacturer. It is
therefore not the responsibility of Sandvik SRP AB to secure the design and
usage for the complete application. Sandvik SRP AB will not accept any
liability for damage to equipment or injury to personnel caused by
unauthorised or improper use or change of this equipment.
Manufacturer
This Sandvik equipment has been manufactured by:
Sandvik SRP AB
Box 85
SE-820 10 Arbrå
Sweden
www.sandvik.com
For maintenance
Contact the nearest Sandvik SRP AB company, agent or representative or
directly:
Sandvik SRP AB
Service Dept.
SE-233 81 Svedala
Sweden
Telephone +46 40-40 90 00
Telefax +46 40-40 92 60

6 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 1. Introduction

Identification
The figure below shows an example of the feeder identification plate. The
identification plate contains data needed when contacting Sandvik SRP AB
concerning this specific equipment.
Please enter the serial number of the associated machine in the intended field
on the first page of this manual (the copyright page)
1 Machine type
2 Part number
8 3 Serial number
7 4 Mass (kg)
5 Order number
6 Manufacturer
7 Year of manufacture
8 CE mark
1 2 3 4 5 6

13
14 10 9 11

12 15

9 Warning sign “security”

10 Name plate Sandvik
11 Decal “direction of rotation”
12 Decal “stroke measuring”
13 Waring sign “guards”
14 Warning sign “breaker”
15 Identification plate

CE marking
This equipment complies with the basic health, environment and safety
regulations of the European Union and European Economic Area.Document
information

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 7

1. Introduction

Purpose of this Installation manual

The purpose of this Installation manual is to provide the operator with
information on how to install this Sandvik equipment. It is important to:
• keep the manual for the lifetime of the equipment
• pass the manual on to any subsequent holder or user of the equipment
Figures in this manual
Figures in this manual showing principals rather than details, can differ
slightly from the feeder model in question.
Document compliance
The instructions in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Sandvik
manufacturing plant.
Technical publications
The customer technical publications for this equipment are:
• Wear part catalogue
• Operator’s manual
• Installation manual
When ordering technical publications, always specify the language and quote
the machine serial number.

8 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 1. Introduction

1.2 Product description

1.2.1 Feeder assembly, SP
This drawing shows the basic model of a feeder.

3 2

4 1

1 Feeder body
2 Discharge end suspension
3 Feed end suspension
4 Electric vibrator
5 Lifting eyes
6 Inclination trimming
7 Side and bottom liners

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 9

1. Introduction

1.2.2 Feeder assembly, SP(U)

This drawing shows a Feeder with a removable U-extension. It is often used
when feeding along a conveyer. It is narrowing at the discharge end so no
spill will occur on the sides. On the larger models it is common to have a
thick wear line as counter weight on the back side to keep the balance.

8 Discharge end SP(U)-extension

Other components, see drawing,section 1.2.1 Feeder

assembly, SP.

10 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 1. Introduction

1.2.3 Feeder assembly, SP(L)

This drawing shows a Feeder L-model. It is used when feeding into a crusher
to reach the center of the crusher. The L-extension is removable when you
want to change the crusher wear parts.

9 Discharge end SP(L)-extension

Other components, see drawing section

1.2.1 Feeder assembly, SP.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 11

1. Introduction

1.2.4 Feeder assebly, SPH, SPH(U), SPH(L)

For very heavy rocks extra thick liners may be needed. The x-model gives
higher capacity and it is better wear protection. This also demands bigger
vibrators.

10

10 SPH-liners

Other components, see drawing section

1.2.1 Feeder assembly, SP.

12 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 2. Safety precautions
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 13

2. Safety precautions

2.1 Hazard information

2.1.1 Warning signs

General danger Dangerous voltage Risk of crushing

Heavy load Risk of crushing Flying fragments

Warning signs are accompanied with an additional panel marked either

“DANGER” or “WARNING” depending on their state:

Failure to observe information marked “DANGER!” puts your life in

danger!

DANGER!
Failure to observe information marked “WARNING!” can result in
personal injury and/or serious damage to, or destruction of,
equipment!
WARNING!

CAUTION! Failure to observe information marked “Caution!” can result in damage

to equipment!

2.1.2 Prohibition signs

Do not remove
guards

2.1.3 Mandatory signs

Disconnect current Read the manual

before any work

14 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 2. Safety precautions

2.2 Personel
Only skilled or instructed personnel are allowed to work on the equipment.
According to Sandvik a skilled person is:
– An individual with technical knowledge or sufficient experience to
enable that individual to avoid hazards which this equipment can
create (e.g. operators or service staff).
According to Sandvik an instructed person is:
– An individual adequately advised or supervised by a skilled person to
enable that individual to avoid hazards which this equipment can
create (e.g. operators or service staff).

The manufacturer declines all responsibility for injury or damage if the

instructions in this manual are not followed.
Personnel are responsible for:
• the equipment and the work area around the equipment
• all personnel in the vicinity of the equipment
• following local or national safety regulations
• making sure that all safety devices are fully operational

Sandvik strongly recommends that personal safety protection is always worn

when working in the vicinity of the equipment.
The Sandvik recommendation for personal safety protection includes:

Ear protection Safety helmet Eye protection

Protective gloves Safety boots Mask or breathing

apparatus when
appropriate

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 15

2. Safety precautions

2.3 General safety precautions

Always switch off power to the equipment before any maintenance work is
started. Also secure that it is not possible for anyone else to switch on power
while maintenance work is being done.

2.3.1 Machine safety guards

Do not remove guards
Make sure that all guards are in place and functioning, to prevent
exposure of flying fragments and rotating parts.
PROHIBITION!
Rotating parts
All rotating parts of the equipment shall be protected by guard. Always
attach guards after maintenance work.
WARNING!
.

NOTE! Never remove guards while the equipment is in operation.

Check, repair and replace defective guards and dust sealings if any before
starting the equipment.

2.3.2 Electrical safety

Dangerous voltage
Personnel must regard all electrical equipment as live until it is proven
dead by proper test procedures.
DANGER!
Check, repair and replace broken or damaged electrical cables and
connectors before starting the equipment.

16 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 2. Safety precautions

2.3.3 Lifting and moving loads

Hanging load
Never work or stand underneath a crane that is lifting material. Keep
safe distance from hanging load.
WARNING!
Make sure that the capacity of the lifting equipment is adequate and that the
equipment itself is in good working order.
If lifting tackles has to be joined to make up the necessary lengths, make sure
that the joints are secure and have the same lifting capacity as the rest of the
tackle.

NOTE! Always use lifting tackles certified in accordance to local conditions.

Always engage the safety clip on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.

2.3.4 During inspection and maintenance

Risk for cut injuries
Sharp edges can be exposed when working with feeder elements and
surrounding components. Always wear protective gloves.
WARNING!

2.3.5 During operation

Risk for jam injuries
Be careful when working near the feeder spring coils, due to the risk of
getting in contact with nip points.
WARNING!

Risk for crushing

Be careful when moving near the feeder. There are several points
where the operator can pinch body parts between the moving feeder
WARNING! and the surrounding steel structure. This is important especially when
starting and stopping the feeder. The control system of the feeders can
permit start and stop without warning.

CAUTION! Be cautious when clearing material blockages manually with crowbars

etc. Provide suitable equipment for the clearance of blockages, to en-
sure that the operator does not have to work in or close to the feeder
while it is in operation.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 17

2. Safety precautions

This page is intentionally left blank

18 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and
technical data

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 19

3. Drawings and technical data

3.1 Installation drawings and data

For additional processing data, refer to the Operator´s Manual.
There are two different ways of mounting the feeder; suspended and base
mounted. The distans between the springs and the distans between the
suspensions are the same.

Suspention mounted

Inclination adjustment

2°
4°
6°
8°
10°
12° Base mounted

Colours used on drawings

One feeder can use two different spring types. Springs are colour-marked in
the drawings to ensure correct position of each spring. In reality the springs
are colour-marked with a dot.

20 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.1.1 SP0715

1152
1724
810 Snap-on bar
1500 Pan bo 660 Inside Liners
ttom

300
1037

935 404

620
P1 P2
1000

1078
1043
99
482
269
1037

935 404

P1 P2
1126

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP0715 650 1500 5/5 480 30 - 14/6 2 x 1,2 220 180

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended Suspended (N)
(N)
SP0715 1745/1550 600/650 450/490 745/800 300/310 245/245

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 21

3. Drawings and technical data

3.1.2 SP0818 & SP0818H

1971
1302
1750 Pan b
ottom 960
808 Inside Liners

300
1054

407
1179

P1 P2 650
1150

1228
1193
134
213
482
269
166
1054

1182 404

P1 P2 1276

General
Model Pan width Pan length Wear plates Weight Drive Power Max feed Capacity*
(mm) (mm) bottom/side (kg) (input) size * (t/h)
(mm) (kW) (mm)
SP0818 800 1750 6/6 600 30 - 14/6 2 x 1,2 265 290
SP0818H 800 1750 16/6 715 30 - 18/6 2 x 1,2 265 250

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended (N) Suspended
(N)
SP0818 1950/1875 650 490 950/875 310 245
SP0818H 2250/2150 780 550 1200/1150 360 275

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

22 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.1.3 SP1015 & SP1015H

1428
1724 1393
1500 Pan b
ottom 1160 Snap-on bar
1005 Inside Liners

99
482
269

350
1080

131
935 404

P1 P2 800
1476

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1015 1000 1500 10/5 650 30 - 18/6 2 x 1,2 300 250
SP1015H 1000 1500 16/5 830 40 - 27/6 2 x 2,3 300 300

Static + dynamic weight/support point

Model P1 static (N) P1 Dynamic P1 Dynamic P2 static (N) P2 Dynamic P2 Dynamic
vertical (N) horizontal (N) vertical (N) horizontal (N)
SP1015 1800 630 450 1450 500 360
SP1015H 2300 800 575 1850 650 450

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 23

3. Drawings and technical data

3.1.4 SP1020 & SP1020H & SP1023(U) & SP1023H(U)

1502
2219
1160 Snap-on bar
2000 Pan bo
ttom 1008 Inside Liners

1127 FOR SP1023H(U)

1097 FOR SP1023(U)

404 300
1430
820
P1 P2
1350

1428
1393
169
269 213
482
1127 FOR SP1020H
1097 FOR SP1020

P1 P2 1476

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1020 1000 2000 10/6 840 30 - 23/6 2 x 1,2 330 420
SP1020H 1000 2000 16/6 1000 40 - 27/6 2 x 2,3 330 480

Model Pan width Pan length Discharge AR Wear Weight Drive Power Max Capacity*
(mm) (mm) end width plates (kg) (input) feed (t/h)
(mm) bottom/side (kW) size *
+ discharge (mm)
(mm)
SP1023(U) 1000 2300 600 10/6+6 980 30 - 23/6 2 x 1,2 330 420
SP1023H(U) 1000 2300 600 20/6+6 1350 40 - 35/6 2 x 2,3 330 480

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended (N) Suspended
(N)
SP1020 2570/2450 1600/1600 700/700 1560/1440 800/800 450/450
SP1020H 2950/2830 1900 800 1930/1810 950 500
SP1023(U) 2780/2660 1600 700 1870/1750 800 450
SP1023H(U) 3380/3260 1900 800 2470/2350 950 500

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

24 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.1.5 SP1025 & SP1025H & SP1028(U) & SP1028H(U)

2722 1502
2500 Pan b 1160 Snap-on bar
ottom/Mat
arbotte n 1008 Inside Liners

371
1288 for SP1028H(U)
1228 for SP1028(U)

245
1743 586 300
890
P1 P2
1350

1393
1393
284 197

245
1288 for SP1025H
1228 for SP1025

245

P1 P2
1476

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1025 1000 2500 10/6 1200 40 - 27/6 2 x 2,3 330 375
SP1025H 1000 2500 20/6 1500 45 - 42/6 2 x 2,7 330 430

Model Pan width Pan length Discharge AR Wear Weight Drive Power Max Capacity*
(mm) (mm) end width plates (kg) (input) feed (t/h)
(mm) bottom/side (kW) size *
+ discharge (mm)
(mm)
SP1028(U) 1000 2800 600 10/6+6 1470 40 - 35/6 2 x 2,3 330 375
SP1028H(U) 1000 2800 600 20/6+6 1680 45 - 42/6 2 x 2,7 330 430

Static + dynamic weight/support point

Model P1 static P1 Dynamic verti- P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/Sus- cal horizontal Coil spring/ vertical horizontal
pended (N) Coil spring/Sus- Coil spring/ Suspended (N) Coil spring/ Coil spring/
pended (N) Suspended (N) Suspended (N) Suspended
(N)
SP1025 3440/3255 1200 600 2430/2250 600 500
SP1025H 4175/3990 1500 750 3170/2990 750 600
SP1028(U) 3780/3595 1200 600 2775/2585 600 500
SP1028H(U) 4450/4260 1500 750 3445/3260 750 600

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 25

3. Drawings and technical data

3.1.6 SP1320 & SP1320H & SP1323(U)&

SP1323H(U)
2219 1752
2000 Pan bo 1410 Snap-on bar
ttom 1258 Inside Liners

353
195
1127

1430 404 300

P1 P2 820

1600

1678
169 1643
201 269 213
1127 FOR SP1320H
1097 FOR SP1320

1726
P1 P2

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1320 1250 2000 10/6 915 30 - 23/6 2 x 1,2 415 550
SP1320H 1250 2000 20/10 1195 40 - 35/6 2 x 2,3 415 630

Model Pan width Pan length Discharge AR Wear Weight Drive Power Max Capacity*
(mm) (mm) end width plates (kg) (input) feed (t/h)
(mm) bottom/side (kW) size *
+ discharge (mm)
(mm)
SP1323(U) 1250 2300 850 10/6+6 1100 40 - 27/6 2 x 2,3 415 550
SP1323H(U) 1250 2300 850 10/10+6 1320 40 - 35/6 2 x 2,3 415 630

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended (N) Suspended
(N)
SP1320 2740/2620 1300 700 1740/1620 650 500
SP1320H 3450/3310 1700 800 2450/2310 850 600
SP1323(U) 3200/3080 1300 700 2200/2080 650 500
SP1323H(U) 3740/3620 1700 800 2740/2620 850 600

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

26 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.1.7 SP1325 & SP1325H & SP1328(U) &

SP1328H(U)

2722 1752
2500 Pan bo 1410 Snap-on bar
ttom
1250 Inside Liners

371
1288 for SP1328H(U)
1228 for SP1328(U)

245
1743 586 300

P1 P2 890
1600

1643
1643

245
482
284
1288 for SP1325H
1228 for SP1325

245

P1 P2
1726

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1325 1250 2500 10/10 1370 40 - 35/6 2 x 2,3 415 500
SP1325H 1250 2500 20/10 1700 45 - 50/6 2 x 2,7 415 500

Model Pan width Pan length Discharge AR Wear Weight Drive Power Max Capacity*
(mm) (mm) end width plates (kg) (input) feed (t/h)
(mm) bottom/side (kW) size *
+ discharge (mm)
(mm)
SP1328(U) 1250 2800 850 10/10+6 1600 45 - 35/6 2 x 2,3 415 500
SP1328H(U) 1250 2800 850 20/10+6 1860 45 - 50/6 2 x 2,7 415 580

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended (N) Suspended
(N)
SP1325 3855/3670 2000 800 2850/2665 1000 550
SP1325H 4665/4665 2500 1000 3665/3665 1200 650
SP1328(U) 4185/4000 2200 800 3180/3000 1000 550
SP1328H(U) 4995/4810 2500 1000 3995/3810 1200 650

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 27

3. Drawings and technical data

3.1.8 SP1623 & SP1623H

2508 2238
2251 PAN FE 2138
EDER BOTTOM 1786 DUST COLLAR SNAP - ON BAR

460

350
1312
238

1692 394
1986
P1 P2

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1623 1600 2250 16/10 2164 40 - 35/6 2 x 2,3 500 650
SP1623H 1600 2250 20/10 2286 45 - 50/6 2 x 2,7 500 740

Static + dynamic weight/support point

Model P1 static (N) P1 Dynamic P1 Dynamic P2 Static (N) P2 Dynamic P2 Dynamic
vertical (N) horizontal (N) vertical (N) horizontal (N)
SP1623 6050 3100 1100 4550 1800 600
SP1623H 6360 3800 1200 4830 2300 700

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for
bulk density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

28 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.1.9 SP1630(U) & SP1630H(U)

3249 2238
2138
2501
500

1475 FOR SP1630H(U)

1430 FOR SP1630(U)
460
258
1882 916
1986
P1 P2

General
Model Pan width Pan length Discharge AR Wear Weight Drive Power Max Capacity*
(mm) (mm) end width plates (kg) (input) feed (t/h)
(mm) bottom/side (kW) size *
+ discharge (mm)
(mm)
SP1630(U) 1600 3000 1000 16/10+6 3200 50 - 75/6 2 x 4.5 500 1250
SP1630H(U) 1600 3000 1000 20/10+6 3650 60 - 105/6 2 x 6,6 500 1500

Static + dynamic weight/support point

Model P1 static (N) P1 Dynamic P1 Dynamic P2 Static (N) P2 Dynamic P2 Dynamic
vertical (N) horizontal (N) vertical (N) horizontal (N)
SP1630(U) 7100 4000 1500 6470 2400 700
SP1630H(U) 7440 5000 1600 7000 3000 900

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for bulk
density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 29

3. Drawings and technical data

3.1.10 SP0725(L)
Bolted ext 2740 1155
ension, bo
ttom leng
Pan botto th 500 655 inside liners
m 2000

1450 880

650

1000

205
215

700 +15-15
400
1450 880

P1 P2

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP0725(L) 650 2500 6/6 650 30 - 18/6 2 x 1,2 220 160

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended (N) Suspended
(N)
SP0725(L) 1550 650 450 1900 750 550

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for bulk
density 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

30 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.1.11 SP0825(L)

1315
Bolted exte 2740
nsion, bot 805 inside liners
tom length
Pan botto 500

350 +15-15
m 2000

690 +15-15
205

400
650
Extension
owerall 58
1450 880 5 1160

P1 P2

205
215

700 +15-15
General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP0825(L) 800 2500 6/6 840 30 - 23/6 2 x 1,2 265 250

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended (N) Suspended
(N)
SP0825(L) 2800 1400 700 1700 850 430

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for bulk den-
sity 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 31

3. Drawings and technical data

3.1.12 SP1030(L) & SP1030H(L)

3238 1502
Bolted exte
nsion, bott 1022 inside liners
om length
Pan botto 500
m 2500
379

772
239

1743 1124 1350

P1 P2

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1030(L) 1000 3000 10/6 1380 40 - 35/6 2 x 2,3 330 400
SP1030H(L) 1000 3000 20/6 1700 45 - 50/6 2 x 2,7 330 480

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
Coil spring/ vertical horizontal Coil spring/ vertical horizontal
Suspended (N) Coil spring/ Coil spring/ Suspended (N) Coil spring/ Coil spring/
Suspended (N) Suspended (N) Suspended (N) Suspended
(N)
SP1030(L) 3750 2500 750 3110 1300 400
SP1030H(L) 4630 3000 750 3850 1500 400

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for bulk den-
sity 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

32 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.1.13 SP1630(L) & SP1630H(L)

3249 2238
2138
2501
500

1475 FOR SP1630H(L)

1430 FOR SP1630(L)
460
258 1882 916
1986
P1 P2

General
Model Pan width Pan length Wear plates Weight Drive Power Max Capacity*
(mm) (mm) bottom/side (kg) (input) feed (t/h)
(mm) (kW) size *
(mm)
SP1630(L) 1600 3000 16/10 2750 50 - 75/6 2 x 4,5 500 1250
SP1630H(L) 1600 3000 20/10 2900 60 - 105/6 2 x 6,6 500 1500

Static + dynamic weight/support point

Model P1 static P1 Dynamic P1 Dynamic P2 Static P2 Dynamic P2 Dynamic
vertical horizontal vertical horizontal
SP1630(L) 7100 4000 1500 6470 2400 700
SP1630H(L) 7440 5000 1600 7000 3000 900

* Maximum capacity figures refer to both suspended and base mounted version, installed with Sandvik feed chute or equivalent, applies for bulk den-
sity 1,6 t/m3, fraction 20 - 60mm and installation angle 8°. Minimum capacity is approximately 30% of maximum capacity for all SP feeders.
Capacities depend not only on feeder size but also feeder inclination, feed gradation, etc.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 33

3. Drawings and technical data

3.2 Sound levels

Characteristics Feeder
Sound level, empty running <85 dB(A)
Sound level, during operation 90-100 dB(A)

Measurements conditions
All values are equivalent continues sound levels (Leq) measured during a
period of 60 seconds with an integrating sound level meter. All readings are
taken at a distance of 1 meter from the equipment, and at a height of 1.6
meter above the floor level.
All values are approximate. Sound levels vary depending on whether dust
encapsulation is fitted or not, installation and feeding arrangement, size and
work index of feed material, type of screening elements etc.

34 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 3. Drawings and technical data

3.3 Motor power supply data - electrical

vibrator motors
For additional motor and motor dependant data, refer to the Operator’s
manual.

3.3.1 Current consumption - 50 Hz vibrator

The following table shows full load (FLC) and starting current (SC) (A) at
maximum 40° C ambient temperature.
Vibrator Power 220 V 230 V 240 V 380 V 400 V 415 V 500 V
À (W) FLC SC FLC SC FLC SC FLC SC FLC SC FLC SC FLC SC
6 POLE - 960 rpm
BL 30 ALL 900 5.0 27 5.2 26 5.3 25 2.9 16 3.0 15 3.1 14 2.5 12
BL 40 ALL 1800 8.5 45 8.7 43 8.9 41 4.9 26 5.0 25 5.1 24 4.3 20
BL 45 ALL 2310 10.7 88 11.0 76 11.3 73 6.2 46 6.3 44 6.5 42 5.5 35
BL 50 ALL 4000 15.1 111 15.2 106 15.3 102 8.7 64 8.8 61 8.8 59 7.4 49
BL 60 ALL 6200 19.8 196 19.4 188 19.3 180 11.4 114 11.2 108 11.1 104 9.5 86

3.3.2 Current consumption - 60 Hz vibrator

The following table shows full load (FLC) and starting current (SC) (A) at
maximum 40° C ambient temperature.
Motor type Power 230 V 380 V 460 V 480 V 575 V
À (W) FLC SC FLC SC FLC SC FLC SC FLC SC
6 POLE - 1152 rpm
BL 30 ALL 900 4.3 26 3.8 16 2.7 13 2.8 12 2.4 10
BL 40 ALL 1800 7.5 43 6.5 26 4.6 22 4.7 21 3.9 17
BL 45 ALL 2310 9.3 76 8.1 46 5.8 38 6.0 37 5.0 31
BL 50 ALL 4000 13.6 106 10.5 64 7.9 53 8.0 51 6.7 42
BL 60 ALL 6200 18.2 188 13.2 114 10.0 94 9.9 90 8.5 75

3.4 Use above nominal speed

CAUTION! It is not recommended to run the motors above nominal frequence. The
vibrator motors as well as the feeder body can then get damaged.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 35

3. Drawings and technical data

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36 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 4. Transport handling
This section describes how to transport the feeder.
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 37

4. Transport handling

4.1 Package data

The feeder is shipped up-side-down on a loading pallet. The pallet measures
1200 x 800 x 150 mm and it weights 20 kg.
H

12° 12°
10° 10°
8° 8°
6° 6°
4° 4°
2° 2°

L W

NOTE! All measures in this section includes the loading pallet.

Model W (mm) L (mm) H (mm) Volume (m3) Weight

(kg)
SP0715 810 1724 1037 1,45 528
SP0715(L) 800 2740 1250 2,74 650
SP0818 1302 1971 1204 3,09 611
SP0818H 1302 1971 1204 3,09 724
SP0828(L) 950 2740 1250 3,25 920
SP1015 1160 1724 1080 2,16 650
SP1015H 1160 1724 1080 2,16 830
SP1020 1160 2219 1187 3,05 863
SP1020H 1160 2219 1187 3,05 1015
SP1023(U) 1160 2519 1247 3,64 967
SP1023H(U) 1160 2519 1277 3,73 1370
SP1025 1160 2722 1378 4,35 1218
SP1025H 1160 2722 1438 4,54 1519
SP1028(U) 1160 3022 1370 4,80 1358
SP1028H(U) 1160 3022 1438 5,04 1631
SP1030(L) 1150 3238 1350 5,4 1391
SP1030H(L) 1150 3238 1350 5,4 1715
SP1320 1410 2219 1277 4,00 934
SP1320H 1410 2219 1347 4,21 1215
SP1320(U) 1410 2519 1127 4,00 1120
SP1320H(U) 1410 2519 1127 4,00 1341
SP1325 1410 2722 1378 5,29 1388
SP1325H 1410 2722 1438 5,52 1720
SP1328(U) 1410 3022 1378 5,87 1620
SP1328H(U) 1410 3022 1438 6,13 1880
SP1623 1786 2508 1462 6,55 2184
SP1623H 1786 2508 1462 6,55 2306
SP1630(L) 1786 2508 1462 6,55 2306
SP1630(U) 1786 3249 1580 9,17 2787
SP1630H(U) 1786 3249 1625 9,43 2964

38 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 4. Transport handling

4.2 Lifting equipment

The feeder body has four lifting eyes where lifting chains/hooks should be
attached when lifting the unit.

Hanging load
Keep clear of suspended loads. Check the gross weight of the feeder
and make sure that the lifting equipment is suitable.
DANGER!
Hanging load
Do not enter lifting straps through the lifting eyes. Sharp edges can
damage the straps.
WARNING!
• Make sure that the lifting chain, hooks and other equipment are in a good
state and attended according to instructions from the manufacturer.
• Make sure that the lifting chain has the correct length for the angle from
the vertical line in which to be used.
• Make sure that the lifting chain, hooks and other equipment have a
sufficient WLL (Working Load Limit) for the weight of the feeder, the
method of lifting and the angle from the vertical line in which to be used.
Follow applicable lifting standard for the equipment used.

4.3 Preparations
Components and any optional equipment not assembled on the feeder at
delivery are normally positioned on the feeder during storage and transport.
Make sure that all loose boxes and equipment are sufficiently strapped
before lifing and loading the feeder.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 39

4. Transport handling

4.4 Securing load

Risk of crushing
Incorrect lifting, loading, fastening and transportation may result in
sliding, tilting and crushing. The carrier is always responsible for
WARNING! following applicable rules, regulations and guidelines concerning
methods, vehicle and equipment used. Instructions in this section are
merely a complement.

Sliding and tilting

Improper securing of the goods may result in sliding and tilting
lengthways as well as sideways. The lashing must be amply
WARNING! dimensioned for 100% of the weight of the goods forwards and 50%
backwards and sideways.

Sufficient Maximum Securing Load

Make sure that the Maximum Securing Load is sufficient for wires and
chains as well as for connections, rigging screws, coupling links etc.
WARNING! that are being used. Also make sure that the lashing holds of the truck
have sufficient Maximum Securing Load for the wires or chains to be
attached.

Coefficient of friction
A static coefficient of friction of 0.2 assumes clean and dry surfaces
free from frost, ice and snow on the loading platform as well as the
WARNING! goods. Be aware that friction can be considerably reduced by damp,
moisture and especially accretion of ice in unfavourable weather.

4.4.1 General requirements

• The lashing must be amply dimensioned for 100% of the weight of the
goods forwards and 50% backwards and sideways.
• Use the lifting eyes marked out in the dimension drawing. Refer to
section 1.2.1 Feeder assembly, SP.
• Attach wires or chains symmetrically from a pair of lifting eyes and
down to the floor level.
• Pre-stress all attached wires or chains.

40 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and
connection
This section describes how to prepare and install the feeder, and how to
connect the power supply to the feeder.
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 41

5. Installation and connection

5.1 General
This section describes installation and connection of a standard feeder,
delivered without any external equipment. Sandvik can also provide
complete feeder stations. Contact Sandvik for more information.

5.1.1 General rules

• Avoid welding in the feeder body, since damaging stresses may lead to
breakdowns.
• Welding currents must never pass through the vibrator motors.
• Never cut holes in the feeder body, due to risk of crack formation.

5.2 Installation preparations

• Any girders or stiffener must not be positioned so that accumulating
material can interfere with the free movement of the feeder body.
• Make sure there will be space enough to perform maintenance and
repairs without removing the feeder from the frame. This applies
especially to:
- adjusting the vibrator motors (refer to the Operator´s manual)
- changing wear parts
• Make sure all support points for the feeder are at the correct hight and
are levelled. Allowed tolerance from niminal values are 5 mm. It is
essential that the screen is horizontal across the width.

42 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and connection

5.2.1 Springs
There are different springs to different models of the feeder. The springs are
marked with colour for you to know wich spring goes to wich feeder. Some
times there are also different springs for the discharge end and the feeding
end. Refer to section 3.1 Installation drawings and data.

5.3 Mounting springs and suspensions

5.3.1 Coil spring

1 Bracket
2 Compression spring
3 Lower spring guide
4 Washer
5 Lock nut
6 Screw
7 Washer
8 Lock nut
9 Screw

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 43

5. Installation and connection

5.3.2 Suspension

1 Bracket
2 Rod
3 Spacer
4 Washer
5 Spring guide
6 Washer
7 Rubber ring
8 Rubber spring
9 Nut
10 Washer
11 Screw
12 Lock nut
13 Washer
14 Screw
15 Lock nut
16 Washer
17 Lock nut

44 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and connection

5.4 Lifting
Hanging load
Keep clear of suspended loads. Check the gross weight of the screen
and make sure that the lifting equipment is suitable.
DANGER!
Hanging load
Do not enter lifting straps through the lifting eyes on the screen. Sharp
edges can damage the straps.
WARNING!

a) Mount the brackets and turn the feeder around. Be careful with the
vibrators.
CAUTION! Do not place the feeder on the vibrators.

b) Place the hooks of the lifting chains in the four lifting eyes on the feeder.
The lifting eyes are marked out on the Feeder assembly, SP. Refer to
section 1.2.1 Feeder assembly, SP.
c) Check that the load lies against the saddles of the hooks. Never put load
on the tip of a hook.
d) Slowly take up the slack in the lifting chains. Make sure that the hooks
are secure in the lifting eyes. If necesseray, adjust the chains to distribute
the load evenly. Example:

e) Check that the chains can straighten correctly. Never lift with a twisted
chain.
f) Make sure that the place of destination is clear and able to support the
weight before lifting.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 45

5. Installation and connection

NOTE! The feeder must take an upright position according to the dimension drawing
when lifted. Refer to section 3. Drawings and technical data. Adjust the
length of the lifting chains as required.

5.4.1 Getting in place

CAUTION! The feeder must only be supported by the springs or suspensions. No
contact with stationary parts is allowed. The minimum clearance be-
tween stationary and movable parts is: side wards 25 mm, above 50
mm, under 50 mm and along side 25 mm.

Base mounted
Start with mounting the plate to the springs on the frame and place the
springs on the plate. Then place the feeder on the springs and attach.
Suspension mounted
Place the feeder hannging by the feeder unit and thread the rack through the
hole on the unit. Then mount the suspension.

5.4.2 Feeder unit

NOTE! Feeder Unit are optional equipment and can be delivered or ordered from
Sandvik.
The unit is to be placed under a material bin.

Make sure that the Feeder Unit is fastened properly on the bin.
WARNING!
Example; feeder with feeder unit:

46 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and connection

5.5 Installation
Risk for serious damage
The vibrator motors must always operate in parallel, and in opposite
direction to one another.
WARNING!

5.5.1 Installation/building in
The vibrating feeder and motors are mounted as one unit which must not be
changed.
The installation inclination is 8° but it is adjustable 2, 4, 6, 8, 9, 10 and 12°.
Feed hoppers, articulated plates and other fixed parts must not prevent the
feeder from operating freely. Rubber seals are to be of soft rubber, which
does not hinder the feeding movement.
NOTE! All four suspension points must have equal weight. When the feeder is tested
you will hear the washer on the suspension make noices if there is no
preasure on it.
With coarser fractions the discharge opening must be 2-3 times the largest
grain size. When there is a large material pressure it is necessary to relieve
the feeder from direct material pressure by means of an inclined discharging
plate in the outlet of the storage bin.

NOTE! Large stones should not be allowed to fall directly onto the bottom of the
feeder. Therefore the feeder should not be run empty.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 47

5. Installation and connection

Measure conditions
B
T
K

H
Lumpsizes (mm) K
0-300 = approx. 3 x the lump size
0-500 = approx. 2 x the lump size

Conditions: B≥K
T/H = 0,9 - 1,4
H/B = 0,8
Examples
In the example below to the left the material pressure is absorbed by the rear
plate at the storage bin outlet and does not burden the feeder. Thies capacity
can be utilized to the full, enbling the size of the feeder and vibrator to be
kept to a minimum. Adjustable outlet hatches allow the flow of material to
the hopper to be adjusted. In the exampel below to the right he feeder
absorbs all the material pressure. This requires larger and heavier feeders
with larger vibrators in order to achieve the required capacity::

48 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and connection

5.5.2 Stroke measurement

The amplitude scale is mounted on both sides of the feeder with the sides of
the measurement plate at right angles to the direction of stroke.

Direction
of stroke

The lenght of stroke is read off at the point where the slanting lines visibly
cross one another.
Example: Reading off with an 8 mm stroke

Crossing point

CAUTION! A too high stroke setting can cause damage to the feeder. Always con-
tact Sandvik before increasing the stroke beyond the recommended
setting.
The stroke can be adjusted by changing the settings of the vibrator motors.
Refer to Operator’s manual for vibrator settings.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 49

5. Installation and connection

5.6 Electric power supply

The feeder is electrically powered. Power supply and controls can be
prepared, using the information in section 3.3 Motor power supply data -
electrical vibrator motors
Invicta vibrator motors are manufactured for 50 Hz power frequency in 2, 4
and 6 pole versions. the size of the motors is dependent on the weight and
capacity of the machine. For motor current consumption data refer to section
3.3.1 Current consumption - 50 Hz vibrator.

5.6.1 Function
Vibrator motors are alternating current-induction motors with extended shaft
ends on which centrifugal weights are mounted in pairs. By adjusting the
position of the inner centrifugal weights in relation to the outer ones, the size
of the centrifugal force can be changed and thereby also the stroke of the
feeder. The change is made during a period of rest.
CAUTION! Control circuits must be designed in such a way that if one motor cuts
out, the power supply to the other motor is immediately switched off as
well. With only one motor in operation correct movement of the feeder
is not achieved.
CAUTION! Refer to section 3.4 Use above nominal speed when operating at
speeds above nominal pole speed.

5.6.2 General requirements

• Flexible cable and suitable cable glands must be used to connect the
vibrating motors to the supply junction box.
• 4 core cable to be used for power supply. Flexible conductors type 50/
0.25 (BL30-BL40), 56/0.30 (BL45-BL50) and 80/0.40 (BL60-BL75).
• Separate 2 core cable with flexible conductors type 30/0.25 to be used if/
when connecting the built-in thermistor.
• Each motor must be individually protected against overload by using the
built-in thermistor or by installing a separate motor safety switch.
• Direct on line start/stop is allowed, but using “motor current breaking”
or “reverse flow breaking” can be used to achieve smoother stop. Refer
to circuit diagram examples below.
• Starting via inverter or soft starter is recommended if the screen will be
operated on/off frequently.
• In case of intermittent operation, make sure the motors cannot re-start
until they are entirely stopped (no movement on the unbalance weights).

50 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and connection

5.6.3 Motor terminal box

3 phase, 50/60 Hz 3 phase, 50/60 Hz
Delta - 230/240 VAC Star - 400/575 VAC

• Flexible conductors must be connected with crimp on terminals for L1,

L2 and L3 and earth.
• Flexible conductors must be connected with plain soldered ends on
thermistor connections T1 and T2.
• If thermistors are not used, leave the blanking plug in the cable entry
hole.

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 51

5. Installation and connection

5.6.4 Basic installation, thermistors not in use

52 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and connection

5.6.5 Basic installation, thermistor in use

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 53

5. Installation and connection

5.6.6 Installation with motor current breaking

54 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 5. Installation and connection

5.6.7 Installation using thermistors and reverse flow

breaking

SP © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 55

5. Installation and connection

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56 © Sandvik SRP AB – Doc. no. S 214.556 Ver. 1 SP

 6. Final installation checks
This section includes check lists useful for personnel responsible for
installing the machine.

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6. Final installation checks

6.1 Installation and connection checks

No. Checks Done

1 The feeder inclination is 2, 4, 6, 8, 10 or 12°
2 That all springs are installed on correct positions
3 Make sure all screws on the feeder are properly tightened. Pay extra attention
to screws holding the vibrator motor
4 Make sure all feeder elements are fastened and/or tensioned
5 Make sure there is enough clearance in all directions around the feeder
6 That the motor power supply is correctly connected
7 That the feed hoppers, articulated plates and other fixed parts do not prevent
the feeder from operating freely.
8 That the feed outlet from storage bins or similar is correct.
9 That the vibrator motor is not electrically overloaded
10 That the motors rotate in opposite direction to one another
11 If the insulation resistance is less than 1 megohm DO NOT USE!

6.2 Safety checks

No. Checks Done
1 Make sure all safety guards are properly installed
2 Make sure that emergency stops are correctly installed according to local
relulations

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 7. Preparation for
commissioning
This section includes check lists useful for personnel responsible for
commissioning.
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.

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7. Preparation for commissioning

7.1 General
Perform the following checks even if an actual commissioning test is not
required.

NOTE! Commissioning covers only the functioning of the individual machine. A

line performance test is required to check the functioning of the peeder as
part of a complete production line. Check with the local service organization
about arrangements for a line performance test.

7.2 Presence and correctness checks

No. Checks Done
1 The data on the machine identification sign corresponds with the
specification in the Installation manual.
2 The required spare parts have been delivered.
3 All the documents correspond to the specific feeder:
- Operator’s manual
- Machine specification document
- Machine deviation report (if relevant)
4 The process material quality is sufficient for commissioning
purposes.

7.3 Power supply value checks

No. Checks Done
1 Electrical power supply:
- Voltage
- Max voltage fluctuation
- Frequency
- Fuse rating

7.4 Health and safety tests

No. Tests Done
1 The feeder stops when the Emergency stop button (if applicable)
is pressed.
2 All necessary guards are in place.

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 7. Preparation for commissioning

7.5 Function checks

Run the screen empty and perform the following checks:
No. Checks Done
1 There are no unusual noises which could indicate insufficiently
tensioned feeder elements or contact between vibrating and sta-
tionary parts of the machine.
2 That all dust encapsulation can manage the movement of the
feeder.
3 No vibration on the washers (on the suspension points) that indi-
cates that ther are not the same preasure on all four suspension
points.

Start feeding the feeder and continue with the following checks:
No. Checks Done
1 That the material is spread evenly.
2 That “plugging” do not occur in any feeder elements.

7.6 Documentation
NOTE! No claims will be accepted for equipment in production if the check lists in
section 6. Final installation checks and section 7. Preparation for
commissioning have not been compiled and returned to the manufacturer.

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7. Preparation for commissioning

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