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CyberOne EC DX Engineering Manual

This document provides an engineering manual for CyberOne EC direct expansion cooling systems ranging from 7-35 kW. It includes specifications for various components of the systems such as evaporator sections, air handling units, water cooled systems, glycol cooled systems, cooling with assist mode free cooling systems, and alternate water source systems. The document contains diagrams, descriptions of operation, and specifications for components like compressors, coils, filtration, and accessories.

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0% found this document useful (0 votes)
2K views30 pages

CyberOne EC DX Engineering Manual

This document provides an engineering manual for CyberOne EC direct expansion cooling systems ranging from 7-35 kW. It includes specifications for various components of the systems such as evaporator sections, air handling units, water cooled systems, glycol cooled systems, cooling with assist mode free cooling systems, and alternate water source systems. The document contains diagrams, descriptions of operation, and specifications for components like compressors, coils, filtration, and accessories.

Uploaded by

Bùi Linh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CyberOne EC

Engineering Manual

Direct Expansion Systems


7 – 35 kW
Vertical Floor Mounted, 60 Hz Data

Air/Water/Glycol
Free Cooling/Alternate Water Source
ABOUT STULZ
STULZ is a privately owned, global manufacturer of
highly efficient temperature and humidity management
technology. STULZ engineers a full line of air
conditioners, air handlers, ultrasonic humidifiers,
desiccant dehumidifiers and custom solutions,
specifically for industrial, commercial and secure
mission-critical applications.

GLOBAL LEADER
From our beginnings in Germany 70 years ago
to our expansion throughout the world, STULZ is
always innovating.

Today, STULZ has seven global production


plants, and hundreds of sales and service partners
around the world.

MADE IN THE USA


STULZ believes that every region of the world has
specific mission critical cooling needs. This is why
STULZ Air Technology Systems, Inc. (STULZ USA) is
proud to research, design, manufacture, test and
support our solutions in Frederick, MD.

To STULZ, this is what Made in America means.


CYBERONE EC DX ENGINEERING

Water/Glycol Cooled Condensers ...................... 18


SS Brazed-Plated: ............................................... 18
Table of Contents
Way, 600 psig Regulating Valve (Standard on
all COS-( )-W/G).................................................... 18
Vertical Floor Mounted, 60 Hz Data ...................... 1
Humidity Control .................................................... 19
DX - EVAPORATOR SECTIONS ......................... 6
Canister Steam Humidification (Standard) ....... 19
Air Cooled Remote Evaporator ............................... 6
Dehumidification Cycle (Standard) ...................... 19
DX - AIR HANDLING UNITS ................................ 6
Electric Heat/Reheat (Standard) ......................... 19
Air Handling Unit .......................................................... 6
Reheat Options .......................................................... 19
DX - WATER COOLED SYSTEMS ..................... 6
Hot Gas Reheat ..................................................... 19
Integral Self-Contained ............................................. 6
Hot Water Reheat ..................................................... 19
Water Regulating Valves: ..................................... 6
SCR Fired Reheat...................................................... 19
DX - GLYCOL COOLED SYSTEMS ................... 6
High Efficiency Filtration......................................... 19
Integral Self-Contained ............................................. 6
HEAD PRESURE CONTROL ............................. 20
Glycol Regulating Valves ...................................... 6
AIR COOLED - Low Ambient 0°F, Pressure Fan
DX COOLING with ASSIST MODE FREE-

Table of Contents
Cycling ........................................................................... 20
COOLING SYTEMS.................................................. 6
-20°F, Variable Fan Speed Control .................... 20
Water/Glycol Economizer Coil ................................ 6
-30°F, Flooded Control ........................................... 20
ALTERNATE WATER SOURCE .......................... 7
Water Glycol Cooled................................................. 20
Chilled Water by Day and DX-Backup by Night 7
Free Cooling Systems .............................................. 20
Electrical Data Notes ........................................... 12
Alternate Water Source System........................... 20
General Description .............................................. 17
DX – CAPACITY MODULATION ...................... 20
100% Front Access ............................................. 17
AWS CONTROL VALVES.................................... 20
Cabinet Construction ........................................... 17
Standard Valve Control ........................................... 20
Electrical System ................................................... 17
ACCESORIES .......................................................... 21
Main Power - Electric ......................................... 17
Adjustable Floor Stand ............................................ 21
Non-Fused Service Switch ............................... 17
Additional Floor Stand Options Seismic Zone-4
Evaporator Coils..................................................... 17
Rate ................................................................................ 21
DX-Refrigeration System ................................... 17
Turning Vanes ............................................................. 21
Scroll Compressors .............................................. 18
Top Discharge Plenum Box ................................... 21
Blowers/Motors ..................................................... 18
Condensate Pump .................................................... 21
Evaporator Air Patterns ....................................... 18
Smoke Detector ......................................................... 21
Up-Flow........................................................................ 18
Firestat .......................................................................... 21
Down-Flow .................................................................. 18
Remote Water Detectors ....................................... 21
Air Filtration ............................................................. 18
Compressor Sound Jackets .................................. 21
DX - Heat Rejection ........................................ 18

iii
CYBERONE EC DX ENGINEERING

Low Entering Condenser Water Kit .................... 21


FREE-COOLING ASSIST MODE OPTION
ASSIST MODE OPTION ...................................... 22
Water/Glycol Economizer Coil ............................. 22
100% Free-Cooling Mode .................................... 22
Alternate Water Source....................................... 22
Primary Mode ............................................................. 22
Secondary/Backup Mode ..................................... 22
Table of Contents

iv
CYBERONE EC DX ENGINEERING

Model
Nomenclature
XXX-XXX-XXX-X-XX
Capacity in
System Model Cooling Method Air Flow Fan
1,000s
Pattern Cooling
BTU/Hr
COS = CyberOne 024 AHU = Air Handling Unit AWS = Alternate Water D = Down Flow EC = Direct Driven, single inlet,
MCS = Modular 042 AR = Remote (Split) Air Cooled Source Air U = Up Flow two- fold backward curved radial
060 G = Glycol Cooled FC = Free Cooling Air fan with electronically
096 W = Water Cooled commutated (EC) motor
120

COS 042 G FC U EC

Example: CyberOne, 42,000 BTU/Hr, Glycol Cooled, Free Cooling, Up Flow Air, Electronically Commutated
Motor - COS-042-G-FC-U-EC

* STULZ Condensers and Condensing


Units can be found in our Heat Rejection
Engineering Manual (EQCS008-).

* STULZ Pump Packages and Drycoolers


can be found in our Glycol Systems
Engineering Manual (QERU020-).

v
CYBERONE EC DX ENGINEERING

head pressure water regulating control valve(s). Condenser (source)


water is provided by a cooling tower or some other remote water
Model source.

Nomenclature The system only requires single point supply power connection and
ships from the STULZ-ATS factory with a full operating refrigerant
Guide Specification charge.

Water Regulating Valves:


Head pressure is automatically controlled by factory installed two-
DX - EVAPORATOR SECTIONS way water regulating valves rated for 600 psig w.w.p. As an option,
3-way valves are available.
Air Cooled Remote Evaporator
(Models COS-( )-AR) DX - GLYCOL COOLED SYSTEMS
The system is a remote (split) air cooled, floor mounted precision
air conditioner evaporator. The evaporator section houses, as a Integral Self-Contained
minimum, the evaporator coil, expansion valve, compressor,

CyberONE-EC - COS - Model Nomenclature


evaporator blower/motor and associated electrical and (Models COS-( )-G)
refrigeration components.
The system is self-contained, floor mounted precision air
conditioner to include integral glycol cooled, plate-fin condenser
The COS-( )-AR evaporator section s is located at some distance from
with factory installed head pressure glycol regulating control
its corresponding STULZ-ATS model HES-( )-CAA indoor or SCS-
valve(s). Condenser (source) glycol solution is via a STULZ-ATS
( )-( ) outdoor air-cooled condenser.
model GPS-( )-( )/F( )S-( ) remote glycol pump package and
The evaporator system requires only a single point main power drycooler system.
supply connection; and the system ships from the STULZ-ATS
The system only requires a single point supply power connection and
factory with a dry nitrogen holding charge ready for field refrigerant
ships from the STULZ-ATS factory with a full operating refrigerant
charging.
charge.

DX - AIR HANDLING UNITS Glycol Regulating Valves


Head pressure is automatically controlled by factory installed 2-
Air Handling Unit way water regulating valves rated for 600 psig w.w.p. As an option,
3-way valves are available.
(Models COS-( )-AHU)
2-5 tons only DX COOLING with ASSIST
The system is a floor mounted, precision DX-Air Handling MODE FREE-COOLING
Evaporator. The air handling section houses, at a minimum, the
evaporator coil, expansion valve, evaporator blower and motor and SYTEMS
associated electrical and refrigeration components.
Water/Glycol Economizer Coil
The COS-( )-AHU evaporator section is located at some distance (Models COS-( )-W/G-FC)
from its corresponding STULZ-ATS model OHS-( )-RCU-( ) indoor The system is a self-contained, floor mounted precision air
or outdoor remote air cooled condensing unit. The system's conditioner to include:
compressor(s) is located with the remote condensing section.
• Combination integral compressor,
The air handling unit requires only single point main power supply
connection. The system ships from the STULZ-ATS factory with a • DX Water/Glycol Cooled refrigeration cycle
dry nitrogen holding charge ready for field refrigerant charging. • Free-Cooling economizer cycle
The Free-Cooling cycle is provided to take advantage of low
ambient air temperature conditions to provide compressor-less
DX - WATER COOLED SYSTEMS cooling.

Integral Self-Contained Condenser (source) and free-cooling coil glycol solution is via a
CyberAiR model GPS-( )-( ) / F()S-( )-( ) remote glycol pump
(Models COS-( )-W)
package and drycooler system. During free-cooling mode, the
The system is a self-contained, floor mounted drycooler capacity is increased by reversing the
precision air conditioner to include integral water
cooled, plate-fin condenser with factory installed

vi
CYBERONE EC DX ENGINEERING

typical drycooler fan(s) cycling sequence of operation. This


provides maximum cooling effect for the glycol coolant solution.

The evaporator system only requires a single point main power


supply connection. The system ships from the STULZ-ATS factory
with a full operating refrigerant charge.

ALTERNATE WATER SOURCE


Chilled Water by Day and DX-Backup by
Night
(Models COS-( )-AR, W, G-AWS)
The system uses a single compressor, floor mounted precision air
conditioner that includes:
• Combination DX refrigeration cycle
• Alternate Water Source cooling cycle
The Alternate Water Source cooling cycle uses building chilled
water supply as the primary cooling cycle with DX refrigerant
cooling as a backup.
Model Nomenclature

vii
CYBERONE EC DX ENGINEERING

Model COS-024/060-( )-EC COS-096/120-( )-EC


SELECTED STANDARD FEATURES:
TEMPERATURE CONTROL
1-Stage Cooling Mode Standard Standard
1-Stage Electric Reheating Standard Standard
Cooling or Reheating Only (No Humidity Control) Optional Optional
HUMIDITY CONTROL
Proportional Electrode Canister Steam Humidifier Standard Standard
Dehumidification Mode with 1-Stage Electric Reheat Standard Standard
CONTROLS
Advanced Microprocessor w/ Alarms Standard Standard
CABINET
Powder Coat Painted Galvanneal Steel Standard Standard
Insulated Stainless Steel Condensate Drain Pan Standard Standard
2 lb Density Thermal and Sound Insulation Standard Standard
Floor Stand (Adjustable, turning vanes optional) Optional Optional
FILTERS/PLENUMS
2”, 30% Dust Spot Eff. Pleated Filters Standard Standard
2 or 3-way Plenum Box (Up-Flow Units) Optional Optional

Selected Standard Features


DX-REFRIGERATION CIRCUIT
HCFC- R407C Refrigerant Standard Standard
Scroll Compressors Standard Standard
High Efficiency, Aluminum Fin/Copper Tube Coils Standard Standard
Thermal Expansion Valves Standard Standard
Refrigerant Sight Glasses and Filter/Drier Strainers Standard Standard
Refrigerant Service Valves Standard Standard
BLOWERS / MOTORS
Direct Drive Electrically Commutated (EC) Plug Fan Standard Standard
ELECTRICAL
3-Phase Power Supply - - See Electrical Tables Section 5 - -
Multi-Voltage Control Transformer (24V Class 2) Standard Standard
Modular Motor Controllers with Integral Circuit Breakers Standard Standard
SAFETY FEATURES
Audible/Visual Local and Remote Alarms Standard Standard
Main Power Non-Fused Disconnect, unit mounted Standard Standard
High / Low Refrigerant Pressure Switches (DX units) Standard Standard
Motor Overload Protection Standard Standard
SPECIFIC MODEL STANDARD FEATURES:
AIR COOLED
Low Ambient Head Pressure Control - - - Three types 0°F, -20°F or -30°F - - -
Remote Air Cooled Condenser Standard Standard
WATER/GLYCOL COOLED
2-way, 600 psig Water/Glycol Regulating Valves Standard Standard
3-way 400 psig Water/Glycol Regulating Valves Optional Optional
Stainless Steel Brazed Plate Heat Exchanger Standard Standard
ALL SPLIT DX SYSTEMS
Liquid Line Solenoid Valve to Prevent Liquid Slugging Standard Standard
CODE CONFORMANCE
NRTL Conformance Compliance to UL 1995 Standard Standard Standard
CSA / NYC MEA-163-88-E Standard Standard

1
CYBERONE EC DX ENGINEERING

Model: COS-024-AR-EC COS-042-AR-EC COS-060-AR-EC COS-096-AR-EC COS-120-AR-EC


NET DX COOLING CAPACITY - kW(MBH), (includes standard DX evaporator motor preheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 6.8 (23.5) 13.3 (45.3) 16.4 (55.9) 26.9 (91.9) 32.6 (111.4)
Sensible kW (MBH) 5.7 (19.6) 11.6 (39.6) 14.7 (50.1) 24.2 (82.7) 26.9 (92.0)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 7.4 (25.4) 14.3 (48.8) 17.7 (60.6) 29.4 (100.4) 35.1 (119.9)
Sensible kW (MBH) 7.2 (24.6) 14.3 (48.8) 17.7 (60.6) 29.4 (100.4) 33.8 (115.5)
Reheat - Performance Capacities
ELECTRIC REHEAT - Finned Tubular Reheaters, (Standard)
Htr Kw Rating (No. of 6 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg)
Stages)
HOT GAS REHEAT - with 3-way Reheat Reclaim Valve, (Optional)
kW(MBH) 2.0 (7) 3.7 (12.7) 5.0 (17.2) 7.8 (26.6) 10.3 (35.1)
HOT WATER REHEAT - Reheat rated @ 180°F Entering Water Temperature, EAT = 72°F DB, (Optional)
kW(MBH) 8.2 (27.8) 12.2 (41.6) 14.3 (48.8) 27.6 (94.3) 29.0 (98.8)
GPM 2.8 4.3 5.0 9.6 10.1
Pressure Drop, Coil ft.wg 0.5 1.0 1.4 5.3 5.8
Pressure Drop, Unit ft.wg 5.7 4.7 5.6 5.3 5.7
Performance Data - Air Cooled

Valve Cv 2.2 4.0 4.0 8.0 8.0


Control Valve - - - - - - - - 2-way, 300 psig, Modulating (0-10 Vdc) - - - - - - - -
Humidification - Electrode Steam Canister Humidifier (Standard)
Steam Output, Lbs/Hour 2-5 lbs/hr 4-10 lbs/hr 4-10 lbs/hr 4-15 lbs/hr 4-15 lbs/hr
Power Input 1.7 Kw 3.4 Kw 3.4 Kw 5.1 Kw 5.1 Kw
Std Control Modulating Modulating Modulating Modulating Modulating
Evaporator Blower / Motor - Backward Curved, Direct-Drive, EC Plug Fan
Horsepower 3.6 Hp 3.6 Hp 3.6 Hp 4.1 Hp 4.1 Hp
CFM @ ext. st. press. 1,000 @ 0.5 2,000 @ 0.5 2,700 @ 0.5 4,400 @ 0.5 4,800 @ 0.5
Drive Method Direct Driven Direct Driven Direct Driven Direct Driven Direct Driven
Qty. of Fans 1 1 1 1 1
Evaporator Coil - Aluminum Fin, Copper Tube
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
Compressors - Reheat pump duty rated Scroll - R-407C
Type, (Qty.) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1)
Watts Input 2,171 3,927 5,094 7,805 10,262
Tot. Reheat of Rej. 10.1 (34.5) 19.0 (64.8) 23.8 (81.4) 38.6 (131.8) 48.2 (164.5)
kW(MBH)
Connection Sizes - Copper, (Please refer to CyberONE IOM Manual for proper interconnecting refrigerant line sizing.)
Refrigerant:
Liquid Line, (Qty.) 3/8 OD, (1) 1/2 OD, (1) 1/2 OD, (1) 7/8 OD, (1) 7/8 OD (1)
Hot Gas Line, (Qty.) 5/8 OD, (1) 7/8 OD, (1) 7/8 OD, (1) 7/8 OD, (1) 1-1/8 OD (1)
Condensate Drain, (w/ 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, 7/8 OD,
pump) (1/2OD) (1/2OD)
Humidifier Inlet 1/4 OD 1/4 OD 1/4 OD 1/4 OD 1/4 OD
Filters – 2” deep, 30% Dust-Spot Efficient Pleated Throwaway
Nom. Size (in.), (Qty.) 28.5 × 26 (1) 28.5 × 26 (1) 28.5 × 26 (1) 31.5 × 21.38 31.5 × 21.38
(2) (2)
Approx. Weight 495 lbs 520 lbs 520 lbs 800 lbs 810 lbs

2
CYBERONE EC DX ENGINEERING

Model: COS-024-AHU-EC COS-042-AHU-EC COS-060-AHU-EC


NET DX COOLING CAPACITY - kW(MBH), (includes standard DX evaporator motor reheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 6.8 (23.5) 13.3 (45.3) 16.4 (55.9)
Sensible kW (MBH) 5.7 (19.6) 11.6 (39.6) 14.7 (50.1)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 7.4 (25.4) 14.3 (48.8) 17.7 (60.6)
Sensible kW (MBH) 7.2 (24.6) 14.3 (48.8) 17.7 (60.6)
Reheat - Performance Capacities
ELECTRIC REHEAT - Finned Tubular Reheaters, (Standard)
Htr Kw Rating (No. of Stages) 6 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg)
HOT WATER REHEAT - Reheat rated @ 180°F Entering Water Temperature, EAT = 72°F DB, (Optional)
kW(MBH) 8.2 (27.8) 12.2 (41.6) 14.3 (48.8)
GPM 2.8 4.3 5.0
Pressure Drop, Coil ft.wg 0.5 1.0 1.4
Pressure Drop, Unit ft.wg 5.7 4.7 5.6
Valve Cv 2.2 4.0 4.0
Control Valve - - - - - - - - 2-way, 300 psig, Modulating (0-10 Vdc) - - - - - - - -
Humidification - Electrode Steam Canister Humidifier, (Standard)

Performance Data - Air Cooled AHU


Steam Output, Lbs/Hour 2-5 lbs/hr 4-10 lbs/hr 4-10 lbs/hr
Power Input 1.7 Kw 3.4 Kw 3.4 Kw
Std Control Modulating Modulating Modulating
Evaporator Blower / Motor - Backward Curved, Direct-Drive, EC Plug Fan
Horsepower 3.6 Hp 3.6 Hp 3.6 Hp
CFM @ ext. st. press. 1,000 @ 0.5 2,000 @ 0.5 2,700 @ 0.5
Drive Method Direct Driven Direct Driven Direct Driven
Qty. of Fans 1 1 1
Evaporator Coil - Aluminum Fin, Copper Tube
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5
Face Velocity, fpm 182 364 491
Connection Sizes - Copper, (Please refer to CyberONE IOM Manual for proper interconnecting refrigerant line sizing.)
Refrigerant:
Suction Line, (Qty.) 3/4 OD, (1) 7/8 OD, (1) 7/8 OD, (1)
Liquid Line, (Qty.) 3/8 OD, (1) 1/2 OD, (1) 1/2 OD, (1)
Condensate Drain, (w/ pump) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD)
Humidifier Inlet 1/4 OD 1/4 OD 1/4 OD
Filters – 2” deep, 30% Dust-Spot Efficient Pleated Throwaway
Nom. Size (in.), (Qty.) 28.5 × 26 (1) 28.5 × 26 (1) 28.5 × 26 (1)

Approx. Weight 385 lbs 390 lbs 400 lbs

3
CYBERONE EC DX ENGINEERING

Model: COS-024-W-EC COS-042-W-EC COS-060-W-EC COS-096-W-EC COS-120-W-EC


NET DX COOLING CAPACITY - kW(MBH), (includes standard DX evaporator motor reheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 7.7 (26.4) 14.7 (50.2) 18.1 (61.8) 29.9 (102.0) 36.5 (124.8)
Sensible kW (MBH) 6.1 (20.8) 12.1 (41.3) 15.4 (52.5) 25.5 (87.0) 28.7 (97.9)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 8.2 (28.1) 15.8 (54.0) 19.6 (66.9) 32.1 (109.7) 39.2 (133.8)
Sensible kW (MBH) 7.5 (25.7) 15.1 (51.4) 19.3 (65.9) 31.8 (108.7) 35.5 (121.2)
Reheat - Performance Capacities
ELECTRIC REHEAT - Finned Tubular Reheaters, (Standard)
Htr Kw Rating (No. of 6 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg)
Stages)
HOT GAS REHEAT - with 3-way Reheat Reclaim Valve, (Optional)
kW(MBH) 1.6 (5.3) 2.8 (9.7) 3.8 (13.1) 6.2 (21) 8.1 (27.7)
HOT WATER REHEAT - Reheat rated @ 180°F Entering Water Temperature, EAT = 72°F DB, (Optional)
kW(MBH) 8.2 (27.8) 12.2 (41.6) 14.3 (48.8) 27.6 (94.3) 29.0 (98.8)
GPM 2.8 4.3 5.0 9.6 10.1
Pressure Drop, Coil ft.wg 0.5 1.0 1.4 5.3 5.8
Pressure Drop, Unit ft.wg 5.7 4.7 5.6 5.3 5.7
Performance Data - Water Cooled

Valve Cv 2.2 4.0 4.0 8.0 8.0


Control Valve - - - - - - - - 2-way, 300 psig, Modulating (0-10 Vdc) - - - - - - - -
Humidification - Electrode Steam Canister Humidifier, (Standard)
Steam Output, Lbs/Hour 2-5 lbs/hr 4-10 lbs/hr 4-10 lbs/hr 4-15 lbs/hr 4-15 lbs/hr
Power Input 1.7 Kw 3.4 Kw 3.4 Kw 5.1 Kw 5.1 Kw
Std Control Modulating Modulating Modulating Modulating Modulating
Evaporator Blower / Motor - Backward Curved, Direct-Drive, EC Plug Fan
Horsepower 3.6 Hp 3.6 Hp 3.6 Hp 4.1 Hp 4.1 Hp
CFM @ ext. st. press. 1,000 @ 0.5 2,000 @ 0.5 2,700 @ 0.5 4,400 @ 0.5 4,800 @ 0.5
Drive Method Direct Driven Direct Driven Direct Driven Direct Driven Direct Driven
Qty. of Fans 1 1 1 1 1
Evaporator Coil - Aluminum Fin, Copper Tube
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
Compressors - Reheat pump duty rated Scroll - R-407C
Type, (Qty.) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1)
Watts Input 1,641 3,011 3,873 6,129 8,141
Water Cooled Condenser Data - Based on 0% Glycol Solution
Tot. reheat of Rej. 10.4 (35.4) 19.6 (66.9) 24.4 (83.5) 39.7 (135.4) 50.1 (171.1)
kW(MBH)
GPM @ 85°F EWT/95°F 7.1 13.4 16.7 27.1 34.2
LWT
Unit Press. Drop (ft.wg) 8.4 10.5 13.8 11.5 16.9
Condenser Type Brazed-Plate Brazed-Plate Brazed-Plate Brazed-Plate Brazed-Plate
Head Pressure Control
Standard Control 2-way, 600 psig Water Regulating Valves, (factory installed)
Optional Control 3-way, 600 psig Water Regulating Valves, (factory installed)
Connection Sizes - Copper
Condensate Drain, (w/ 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD)
pump)
Humidifier Inlet 1/4 OD 1/4 OD 1/4 OD 1/4 OD 1/4 OD
Condenser In/Out 7/8 OD 1-1/8 OD 1-1/8 OD 1-3/8 OD 1-3/8 OD
Filters – 2” deep, 30% Dust-Spot Efficient Pleated Throwaway
Nom. Size (in.), (Qty.) 28.5 × 26 (1) 28.5 × 26 (1) 28.5 × 26 (1) 31.5 × 21.38 (2) 31.5 × 21.38 (2)
Approx. Weight 465 lbs 490 lbs 490 lbs 720 lbs 730 lbs

4
CYBERONE EC DX ENGINEERING

Model: COS-024-G-EC COS-042-G-EC COS-060-G-EC COS-096-G-EC COS-120-G-EC


NET DX COOLING CAPACITY - kW(MBH), (includes standard DX evaporator motor reheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 6.7 (22.9) 12.9 (43.9) 15.9 (54.2) 26.1 (89.1) 31.8 (108.8)
Sensible kW (MBH) 5.7 (19.3) 11.3 (38.7) 14.5 (49.4) 23.9 (81.6) 26.6 (90.9)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 7.1 (24.3) 13.8 (47.3) 17.3 (59.1) 28.6 (97.5) 34.2 (116.9)
Sensible kW (MBH) 7.1 (24.3) 13.8 (47.3) 17.3 (59.1) 28.6 (97.5) 33.5 (114.3)
Reheat - Performance Capacities
ELECTRIC REHEAT - Finned Tubular reheaters, (Standard)
Htr Kw Rating (No. of Stages) 6 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg)
HOT GAS REHEAT - with 3-way Reheat Reclaim Valve, (Optional)
kW(MBH) 2.2 (7.5) 4.0 (13.6) 5.4 (18.4) 8.3 (28.3) 10.9 (37.3)
HOT WATER REHEAT - Reheat rated @ 180°F Entering Water Temperature, EAT = 72°F DB, (Optional)
kW(MBH) 8.2 (27.8) 12.2 (41.6) 14.3 (48.8) 27.6 (94.3) 29 (98.8)
GPM 2.8 4.3 5.0 9.6 10.1
Pressure Drop, Coil 0.5 1.0 1.4 5.3 5.8
ft.wg
Pressure Drop, Unit 5.7 4.7 5.6 5.3 5.7
ft.wg
Valve Cv 2.2 4.0 4.0 8.0 8.0
Control Valve - - - - - - - - 2-way, 300 psig, Modulating (0-10 Vdc) - - - - - - - -
Humidification - Electrode Steam Canister Humidifier, (Standard)

Performance Data - Glycol Cooled


Steam Output, 2-5 lbs/hr 4-10 lbs/hr 4-10 lbs/hr 4-15 lbs/hr 4-15 lbs/hr
Lbs/Hour
Power Input 1.7 Kw 3.4 Kw 3.4 Kw 5.1 Kw 5.1 Kw
Std Control Modulating Modulating Modulating Modulating Modulating
Evaporator Blower/Motor - Backward Curved, Direct-Drive, EC Plug Fan
Horsepower 3.6 Hp 3.6 Hp 3.6 Hp 4.1 Hp 4.1 Hp
CFM @ ext. st. press. 1,000 @ 0.5 2,000 @ 0.5 2,700 @ 0.5 4,400 @ 0.5 4,800 @ 0.5
Drive Method Direct Driven Direct Driven Direct Driven Direct Driven Direct Driven
Qty. of Fans 1 1 1 1 1
Evaporator Coil - Aluminum Fin, Copper Tube
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
Compressors - Reheat pump duty rated Scroll - R-407C
Type, (Qty.) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1)
Watts Input 2,329 4,201 5,449 8,305 10,883
Water Cooled Condenser Data - Based on 40% Glycol Solution
Tot. reheat of Rej. 9.9 (33.9) 18.8 (64.2) 23.8 (81.1) 38.3 (130.7) 47.9 (163.6)
kW(MBH)
GPM @ 110°F EGT 7.6 14.5 18.3 29.4 36.8
Unit Press. Drop (ft.wg) 9.7 12.1 16.3 13.4 19.7
Condenser Type Brazed-Plate Brazed-Plate Brazed-Plate Brazed-Plate Brazed-Plate
Head Pressure Control
Standard Control 2-way, 600 psig Water Regulating Valves, (factory installed)
Optional Control 3-way, 600 psig Water Regulating Valves, (factory installed)
Connection Sizes - Copper
Condensate Drain, (w/ pump) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD)
Humidifier Inlet 1/4 OD 1/4 OD 1/4 OD 1/4 OD 1/4 OD
Condenser In/Out 7/8 OD 1-1/8 OD 1-1/8 OD 1-3/8 OD 1-3/8 OD
Filters – 2” deep, 30% Dust-Spot Efficient Pleated Throwaway
Nom. Size (in.), (Qty.) 28.5 × 26 (1) 28.5 × 26 (1) 28.5 × 26 (1) 31.5 × 21.38 (2) 31.5 × 21.38 (2)
Approx. Weight 465 lbs 490 lbs 490 lbs 720 lbs 730 lbs

5
CYBERONE EC DX ENGINEERING

Model: COS-024-W-FC-EC COS-042-W-FC-EC COS-060-W-FC-EC COS-096-W-FC-EC COS-120-W-FC-


EC
NET DX COOLING CAPACITY - kW(MBH), (includes standard DX evaporator motor reheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 7.7 (26.4) 14.7 (50.2) 18.1 (61.8) 29.9 (102.0) 36.5 (124.8)
Sensible kW (MBH) 6.1 (20.8) 12.1 (41.3) 15.4 (52.5) 25.5 (87.0) 28.7 (97.9)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 8.2 (28.1) 15.8 (54.0) 19.6 (66.9) 32.1 (109.7) 39.2 (133.8)
Sensible kW (MBH) 7.5 (25.7) 15.1 (51.4) 19.3 (65.9) 31.8 (108.7) 35.5 (121.2)
Performance Data - DX Water Cooled with Free Cooling

NET FC COOLING CAPACITY - kW (MBH), (includes standard DX evaporator motor reheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 7.0 (23.9) 12.9 (44.0) 15.8 (53.8) 27.0 (92.2) 28.6 (97.7)
Sensible kW (MBH) 5.8 (19.9) 11.4 (38.9) 14.5 (49.5) 24.4 (83.3) 25.4 (86.7)
Flow Rate (GPM) 6.7 12.6 15.7 25.5 32.4
Coil Pressure Drop (ft 11.2 6.9 10.1 12.0 18.4
H2O)
Unit Pressure Drop (ft 21.1 18.0 25.3 24.0 35.5
H2O)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 8.8 (30.0) 16.4 (55.9) 20.2 (69.0) 34.4 (117.4) 36.6 (124.9)
Sensible kW (MBH) 7.8 (26.6) 15.3 (52.4) 19.6 (67.1) 32.9 (112.3) 34.6 (118.1)
Flow Rate (GPM) 7.1 13.4 16.7 27.1 34.2
Coil Pressure Drop (ft 12.2 7.6 11.3 13.3 20.3
H2O)
Unit Pressure Drop (ft 22.8 19.6 28.0 26.4 38.9
H2O)

6
CYBERONE EC DX ENGINEERING

Model: COS-024-W-FC-EC COS-042-W-FC-EC COS-060-W-FC-EC COS-096-W-FC-EC COS-120-W-FC-EC


Reheat - Performance Capacities
ELECTRIC REHEAT - Finned Tubular Reheaters, (Standard)
Htr Kw Rating (No. of Stages) 6 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg) 9 Kw (1-stg)

HOT GAS REHEAT - with 3-way reheat Reclaim Valve, (Optional)


kW(MBH) 1.6 (5.3) 2.8 (9.7) 3.8 (13.1) 6.2 (21) 8.1 (27.7)
HOT WATER REHEAT - Reheat rated @ 180°F Entering Water Temperature, EAT = 72°F DB, (Optional)
kW(MBH) 8.2 (27.8) 12.2 (41.6) 14.3 (48.8) 27.6 (94.3) 29 (98.8)
GPM 2.8 4.3 5.0 9.6 10.1
Pressure Drop, Coil ft.wg 0.5 1.0 1.4 5.3 5.8
Pressure Drop, Unit ft.wg 5.7 4.7 5.6 5.3 5.7
Valve Cv 2.2 4.0 4.0 8.0 8.0

Performance Data - DX Water Cooled with Free Cooling


Control Valve - - - - - - - - 2-way, 300 psig, Modulating (0-10 Vdc) - - - - - - - -
Humidification - Electrode Steam Canister Humidifier with Adjustable Output, (Standard)
Steam Output, lbs/Hour 2-5 lbs/hr 4-10 lbs/hr 4-10 lbs/hr 4-15 lbs/hr 4-15 lbs/hr
Power Input 1.7 Kw 3.4 Kw 3.4 Kw 5.1 Kw 5.1 Kw
Std Control Modulating Modulating Modulating Modulating Modulating
Evaporator Blower / Motor - Backward Curved, Direct-Drive, EC Plug Fan
Horsepower 3.6 Hp 3.6 Hp 3.6 Hp 4.1 Hp 4.1 Hp
CFM @ ext. st. press. 1,000 @ 0.5 2,000 @ 0.5 2,700 @ 0.5 4,400 @ 0.5 4,800 @ 0.5
Drive Method Direct Driven Direct Driven Direct Driven Direct Driven Direct Driven
Qty. of Fans 1 1 1 1 1
Evaporator Coil, (Both DX and Free-Cooling Respectively) - Aluminum Fin, Copper Tube
DX
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
Free Cooling
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
Compressors - Reheat pump duty rated Scroll - R-407C
Type, (Qty.) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1)
Watts Input 1,641 3,011 3,873 6,129 8,141
Water Cooled Condenser Data - Based on 0% Glycol Solution
Tot. Heat of Rej. 10.4 (35.4) 19.6 (66.9) 24.4 (83.5) 39.7 (135.4) 50.1 (171.1)
kW(MBH)
Condenser Type Plate-Finned Plate-Finned Plate-Finned Plate-Finned Plate-Finned
Head Pressure and Free Cooling Control
DX - Head Pressure 3-way, 600 psig (factory installed)
Valve
FC - Valve Size 3-way, 600 psig (factory installed)
CV 5.0 8.0 8.0 16.0 16.0
Connection Sizes - Copper
Condensate Drain, (w/ 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD)
pump)
Humidifier Inlet 1/4 OD 1/4 OD 1/4 OD 1/4 OD 1/4 OD
Source Water In/Out 7/8 OD 1-1/8 OD 1-1/8 OD 1-3/8 OD 1-3/8 OD
Filters – 2” deep, 30% Dust-Spot Efficient Pleated Throwaway
Nom. Size (in.), (Qty.) 28.5 × 26 (1) 28.5 × 26 (1) 28.5 × 26 (1) 31.5 × 21.38 (2) 31.5 × 21.38 (2)
Approx. Weight 465 lbs 490 lbs 490 lbs 720 lbs 730 lbs

7
CYBERONE EC DX ENGINEERING

Model: COS-024-G-FC- COS-042-G-FC- COS-060-G-FC-EC COS-096-G-FC- COS-120-G-FC-


EC EC EC EC
NET DX COOLING CAPACITY - kW(MBH), (includes standard DX evaporator motor reheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 6.7 (22.9) 12.9 (43.9) 15.9 (54.2) 26.1 (89.1) 31.8 (108.8)
Sensible kW (MBH) 5.7 (19.3) 11.3 (38.7) 14.5 (49.4) 23.9 (81.6) 26.6 (90.9)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 7.1 (24.3) 13.8 (47.3) 17.3 (59.1) 28.6 (97.5) 34.2 (116.9)
Sensible kW (MBH) 7.1 (24.3) 13.8 (47.3) 17.3 (59.1) 28.6 (97.5) 33.5 (114.3)
Performance Data - DX Glycol Cooled with Free Cooling

NET FC COOLING CAPACITY - kW (MBH), (includes standard DX evaporator motor reheat @ std CFM and e.s.p. ratings)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 6.7 (22.9) 12.9 (43.9) 15.9 (54.2) 26.1 (89.1) 31.8 (108.8)
Sensible kW (MBH) 5.7 (19.3) 11.3 (38.7) 14.5 (49.4) 23.9 (81.6) 26.6 (90.9)

Flow Rate (GPM) 7.3 13.7 17.2 27.5 35.0


Coil Pressure Drop (ft 15.6 10.0 15.1 16.7 22.9
H2O)
Unit Pressure Drop (ft 27.0 22.7 33.1 30.5 42.5
H2O)
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 7.1 (24.3) 13.8 (47.3) 17.3 (59.1) 28.6 (97.5) 34.2 (116.9)
Sensible kW (MBH) 7.1 (24.3) 13.8 (47.3) 17.3 (59.1) 28.6 (97.5) 33.5 (114.3)

Flow Rate (GPM) 7.6 14.5 18.3 29.4 36.8


Coil Pressure Drop (ft 15.9 12.0 16.0 17.9 24.2
H2O)
Unit Pressure Drop (ft 27.4 25.0 34.1 31.9 44.0
H2O)

8
CYBERONE EC DX ENGINEERING

Model COS-024-G-FC-EC COS-042-G-FC-EC COS-060-G-FC-EC COS-096-G-FC-EC COS-120-G-FC-EC


Reheat - Performance Capacities
ELECTRIC REHEAT - Finned Tubular Reheaters, (Standard)
Htr Kw Rating (No. of 6 Kw (1-stg) 9 Kw (1-stg) 9 Kw(1-stg) 9 Kw (1-stg) 9 Kw (1-stg)
Stages)
HOT GAS REHEAT - with 3-way reheat Reclaim Valve, (Optional)
kW(MBH) 2.2 (7.5) 4.0 (13.6) 5.4 (18.4) 8.3 (28.3) 10.9 (37.3)
HOT WATER REHEAT - Reheat rated @ 180°F Entering Water Temperature, EAT = 72°F DB, (Optional)
kW(MBH) 8.2 (27.8) 12.2 (41.6) 14.3 (48.8) 27.6 (94.3) 29 (98.8)
GPM 2.8 4.3 5.0 9.6 10.1
Pressure Drop, Coil ft.wg 0.5 1.0 1.4 5.3 5.8
Pressure Drop, Unit ft.wg 5.7 4.7 5.6 5.3 5.7

Performance Data - DX Glycol Cooled with Free Cooling


Valve Cv 2.2 4.0 4.0 8.0 8.0
Control Valve - - - - - - - - 2-way, 300 psig, Modulating (0-10 Vdc) - - - - - - - -
Humidification - Electrode Steam Canister Humidifier, (Standard)
Steam Output, Lbs/Hour 2-5 lbs/hr 4-10 lbs/hr 4-10 lbs/hr 4-15 lbs/hr 4-15 lbs/hr
Power Input 1.7 Kw 3.4 Kw 3.4 Kw 5.1 Kw 5.1 Kw
Std Control Modulating Modulating Modulating Modulating Modulating
Optional Control ----------------------- Modulating (0-10 Vdc) - - - - - - - - - - - - - - - - - - - - - --
Evaporator Blower / Motor - Backward Curved, Direct-Drive, EC Plug Fan
Horsepower 3.6 Hp 3.6 Hp 3.6 Hp 4.1 Hp 4.1 Hp
CFM @ ext. st. press. 1,000 @ 0.5 2,000 @ 0.5 2,700 @ 0.5 4,400 @ 0.5 4,800 @ 0.5
Drive Method Direct Driven Direct Driven Direct Driven Direct Driven Direct Driven
Qty. of Fans 1 1 1 1 1
Evaporator Coil, (Both DX and Free-Cooling Respectively) - Aluminum Fin, Copper Tube
DX
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
Free Cooling
Rows/Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
Compressors - Reheat pump duty rated Scroll - R-407C
Type, (Qty.) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1) Scroll, (1)
Watts Input 2,329 4,201 5,449 8,305 10,883
Glycol Cooled Condenser Data - Based on 40% Glycol Solution
Tot. Heat of Rej. kW(MBH) 9.9 (33.9) 18.8 (64.2) 23.8 (81.1) 38.3 (130.7) 47.9 (163.6)
Condenser Type Plate-Finned Plate-Finned Plate-Finned Plate-Finned Plate-Finned
Head Pressure and Free Cooling Control
DX - Head Pressure Valve 3-way, 600 psig (factory installed)
FC - Valve Size 3-way, 600 psig (factory installed)
Cv 5.0 8.0 8.0 16.0 16.0
Connection Sizes - Copper
Condensate Drain, (w/ 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, (1/2OD) 7/8 OD, 7/8 OD, (1/2OD)
pump) (1/2OD)
Humidifier Inlet 1/4 OD 1/4 OD 1/4 OD 1/4 OD 1/4 OD
Source Glycol In/Out 7/8 OD 1-1/8 OD 1-1/8 OD 1-3/8 OD 1-3/8 OD
Filters – 2" deep, 30% Dust-Spot Efficient Pleated Throwaway
Nom. Size (in.), (Qty.) 28.5 × 26 (1) 28.5 × 26 (1) 28.5 × 26 (1) 31.5 × 21.38 31.5 × 21.38 (2)
(2)
Approx. Weight 465 lbs 490 lbs 490 lbs 720 lbs 730 lbs

9
CYBERONE EC DX ENGINEERING

Model COS-024-( )-AWS- COS-042-( )-AWS- COS-060-( )-AWS- COS-096-( )-AWS- COS-120-( )-AWS-
EC EC EC EC EC
NET AWS COOLING CAPACITY – Based on 45°F EWT / 55°F LWT, 0% Glycol Solution (includes motor reheat @ std 0.5 e.s.p.) - AWS Coil
AWS Coil Row /Face Area (ft2) 3/5.5 4/5.5 4/5.5 4/9.75 4/9.75
Face Velocity, fpm 182 364 491 451 492
AWS Valve Size 2-way, 600 psig (factory installed)
72°FDB/60.0°FWB, 50% RH
Total kW (MBH) 6.2 (21.2) 11.3 (38.6) 13.8 (47.3) 24.2 (82.5) 24.3 (83.0)
Sensible kW (MBH) 5.5 (18.7) 10.7 (36.7) 13.7 (46.8) 23.2 (79.3) 23.6 (80.7)
Flow Rate (GPM) 4.6 8.2 10.1 17.4 18.5
Unit Pressure Drop (ft H2O) 12.2 9.9 13.0 13.6 14.8
Valve Cv 5.0 8.0 8.0 16.0 16.0
80°FDB/62.9°FWB, 38% RH
Total kW (MBH) 6.6 (22.6) 10.1 (34.6) 10.8 (36.8) 20.1 (68.4) 20.5 (69.8)
Sensible kW (MBH) 6 (20.5) 10.1 (34.6) 10.8 (36.8) 20.1 (68.4) 20.5 (69.8)
Performance Data - DX AR/W/G with AWS

Flow Rate (GPM) 4.8 7.8 9.8 18.2 18.4


Unit Pressure Drop (ft H2O) 9.1 6.5 8.9 10.2 10.4
Valve Cv 5.0 8.0 8.0 16.0 16.0

10
CYBERONE EC DX ENGINEERING

COS-024-AR, W, G-FC/AWS COS-042-AR, W, G-FC/AWS COS-060-AR, W, G-FC/AWS


Model FLA (OEM rated) FLA (OEM rated) FLA (OEM rated)
MCA MFS MCA MFS MCA MFS
AR W G AR W G AR W G
COOLING and ELECTRIC REHEAT and HUMIDIFIER
208/3/60 29.8 28.6 30.3 36.5 40 41.8 40.0 42.3 54.7 60 47.6 44.3 48.6 59.3 70
460/3/60 15.1 14.5 15.3 19 20 21.7 20.6 22 28.2 30 23.5 22.1 23.9 30.2 35
575/3/60 N/A 17.6 16.7 17.8 22 25 19 17.9 19.4 25.1 30
COOLING and ELECTRIC REHEAT only, (No Humidifier)
208/3/60 29.8 28.6 30.3 26.5 40 41.8 40 42.3 54.7 60 52.2 48.9 53.2 65.1 70
460/3/60 15.1 14.5 15.3 19 20 21.7 20.6 22 28.2 30 23.5 22.1 23.9 30.2 35
575/3/60 N/A N/A N/A N/A N/A 17.6 16.7 17.8 22 25 19 17.9 19.4 25.2 30
COOLING w/HUMIDIFICATION (No Electric Reheat)
208/3/60 24.4 23.2 24.9 27.6 35 37.7 35.9 38.2 45.5 60 43.5 40.2 44.5 50.1 60
460/3/60 11.3 10.7 11.5 13.3 15 17.8 16.7 18.1 21.5 25 19.6 18.2 20 23.5 30
575/3/60 N/A N/A N/A N/A N/A 14.5 13.6 14.7 16.6 20 15.9 14.8 16.3 19.8 25
COOLING ONLY, with or without Hot Gas, Hot Water or Steam Reheat
208/3/60 16.2 15 16.7 19.5 25 21.4 19.6 21.9 29.2 45 27.2 23.9 28.2 33.8 50
460/3/60 7.6 7 7.8 9.6 15 10.4 9.3 10.7 14.1 20 12.2 10.8 12.6 16.1 25
575/3/60 N/A N/A N/A N/A N/A 8.6 7.7 8.8 10.7 15 10 8.9 10.4 13.9 20

COS-096-AR, W, G-FC/AWS COS-120-AR, W, G-FC/AWS

Model FLA (OEM rated) FLA (OEM rated)


MCA MFS MCA MFS
AR W G AR W G
Electrical Data

COOLING and ELECTRIC REHEAT and HUMIDIFIER


208/3/60 57.2 53.1 58.4 75.3 100 64.5 59.0 66.1 87 110
460/3/60 28.2 26.4 28.8 39.3 50 31.6 29.1 32.3 42.8 50
575/3/60 22.8 21.3 23.2 30.3 40 25.4 23.4 26 32.5 40
COOLING and ELECTRIC REHEAT only, (No Humidifier)
208/3/60 61.8 57.7 63 81.1 100 64.5 59 66.1 87 110
460/3/60 28.2 26.4 28.8 39.3 50 31.6 29.1 32.3 42.8 50
575/3/60 22.8 21.3 23.2 30.3 40 25.4 23.4 26 32.5 40
COOLING w/HUMIDIFICATION (No Electric Reheat)
208/3/60 51 46.9 52.2 64 90 58.3 52.8 59.9 75.7 110
460/3/60 23.3 21.5 23.9 31.6 45 26.7 24.2 27.4 35.1 50
575/3/60 18.9 17.4 19.3 24.1 35 21.5 19.5 22.1 26.4 40
COOLING ONLY, with or without Hot Gas, Hot Water or Steam Reheat
208/3/60 36.8 32.7 38 49.8 70 44.1 38.6 45.7 61.5 100
460/3/60 16.9 15.1 17.5 25.2 40 20.3 17.8 21 28.7 45
575/3/60 13.8 12.3 14.2 19 30 16.4 14.4 17 21.3 35

11
CYBERONE EC DX ENGINEERING

COS-024-AHU COS-042-AHU COS-060-AHU


Model
FLA (OEM MCA MFS FLA (OEM MCA MFS FLA (OEM MCA MFS
rated) rated) rated)
COOLING and ELECTRIC REHEAT/HEAT and HUMIDIFIER
208/3/60 30.5 38.1 40 45.4 56.7 60 45.4 56.7 60
460/3/60 15.4 19.3 20 22.9 28.6 30 22.9 28.6 30
575/3/60 12.8 16 20 18.5 23.1 25 18.5 23.1 25
COOLING and ELECTRIC REHEAT/HEAT only, (No Humidifier)
208/3/60 22.3 27.9 30 29.1 36.4 40 29.1 36.4 40
460/3/60 11.7 14.6 15 15.5 19.4 20 15.5 19.4 20
575/3/60 9.8 12.2 15 12.6 15.8 20 12.6 15.8 20
COOLING and HUMIDIFIER only, with or without Hot Gas, Hot Water or Steam Reheat (No Electric
Reheat/Heat)
208/3/60 16.9 21.1 25 25 31.3 35 25 31.3 35
460/3/60 7.9 9.9 15 11.6 14.5 15 11.6 14.5 15
575/3/60 6.6 8.3 15 9.5 11.9 15 9.5 11.9 15
COOLING ONLY, with or without Hot Gas, Hot Water or Steam Reheat
208/3/60 8.7 10.9 15 8.7 10.9 15 8.7 10.9 15
460/3/60 4.2 5.3 15 4.2 5.3 15 4.2 5.3 15
575/3/60 3.6 4.5 15 3.6 4.5 15 3.6 4.5 15

Electrical Data
Electrical Data Notes
Electrical Data is based on standard performance and component selection in this brochure. Consult your local Sales
Representative for special equipment electrical data.

12
CYBERONE EC DX ENGINEERING

COS-024/060-( )-U-EC
Up-Flow Vertical A/C
Ducted or optional 1-, 2- or 3-way plenum box
Dimensional Data - COS-024/060 - Up-Flow Air Pattern

13
CYBERONE EC DX ENGINEERING

COS-024/060-( )-D-EC
Down-Flow Vertical A/C

DIMENSIONAL DATA - FLOOR STAND HEIGHTS


Dimensional Data - COS-24/60 Down-Flow Air Pattern
A DIMENSION

ADJUSTABLE HEIGHT
NOMINA
L MAX MIN
HEIGHT
6 5.0 7.0
12 11.0 15.0
15 14.0 18.0

18 17.0 21.0

24 23.0 26.0

14
CYBERONE EC DX ENGINEERING

COS-096/120-( )-U-EC
Up-Flow Vertical A/C
Ducted or optional 1-, 2- or 3-way plenum box
Dimensional Data - COS- 96/120 Up-Flow Air Pattern

15
CYBERONE EC DX ENGINEERING

COS-096/120-( )-D-EC
Down-Flow Vertical A/C

DIMENSIONAL DATA - FLOOR STAND HEIGHTS Dimensional Data - COS-096/120 Down-Flow Air Pattern
A DIMENSION

ADJUSTABLE HEIGHT
NOMINA
L MAX MIN
HEIGHT
6 5.0 7.0
12 11.0 15.0
15 14.0 18.0

18 17.0 21.0

24 23.0 26.0

16
CYBERONE EC DX ENGINEERING

The system incorporates over-current and overload


STULZ CyberONE® EC Series protection in accordance with UL 1995 requirements. Each
DX Upflow/Downflow Floor Mounted blower motor, compressor, electric heater stage and
Precision Air Conditioners humidifier (if applicable) is provided with a factory mounted
and wired starter/contactor.

The control circuit is a 24 VAC Class 2 low voltage circuit


General Description including a circuit breaker for protection. Low voltage, high
voltage and grounding wires is color coded and individually
numbered at each end for ease of service tracing. All wiring
The system is a floor mounted air conditioner designed and is done in accordance with the National Electric Code (NEC).
built to provide precision temperature and humidity control.
The system is complete and factory run-tested before
Guide Specifications - Standard Equipment

Main Power - Electric


shipment. The system is Intertek Laboratory (an NRTL) listed
and labeled in compliance with UL 1995 and CSA C22.2 Non-Fused Service Switch
No. 236. As a factory standard, a unit-mounted main power service
switch is provided. The service switch is a dust- proof, non-
This system is manufactured by STULZ Air Technology fused type with lockable handle.
Systems, Inc. in Frederick, Maryland, USA.
Evaporator Coils
100% Front Access
Evaporator systems are configured for a draw-thru air
The air conditioner requires front only access for all routinely pattern to provide uniform air distribution over the evaporator
maintenance components. Removable side access may also coil face. The coils are seamless drawn copper tubes,
be removed to gain additional access. mechanically bonded to tempered aluminum fins with fin
pattern designed for maximum heat transfer. Coil end plates
are hot dipped galvanized.
Cabinet Construction
The evaporator coil is mounted in a stainless-steel
The cabinet and access panels are fabricated from heavy condensate drain pan.
gauge galvannealed steel and powder-coat paint processed
for decor matching and corrosion protection. The panels are DX-Refrigeration System
lined with 2-pound high density sound and thermal
insulation and sealed with self-extinguishing gasket All refrigeration piping is refrigerant grade tubing. The
conforming to NFPA 90A and 90B. refrigerant circuit includes, as a minimum, refrigerant drier
and strainer, sight glass with moisture detector, thermal
expansion valve with rapid bleed port feature and external
Electrical System equalizer, evaporator coil, compressor, high pressure switch
with manual reset and a low-pressure switch with automatic
The system incorporates modular motor controllers using reset.
motor start protectors and circuit breakers. This eliminates the
need for fusing, as well as providing: Split and remote systems have a liquid line solenoid for
refrigerant isolation to prevent liquid slugging. All high-
• Motor branch circuit short circuit protection pressure joints are brazed and the entire system is pressure-
• Motor load switching controllers (contactors) tested at the factory with dry nitrogen, evacuated to at least
• Motor overload protection 50 microns and fully charged with refrigerant.

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CYBERONE EC DX ENGINEERING

Note: All split and remote DX systems ship with a dry Air Filtration
nitrogen holding charge. All self-contained DX systems ship
with a full refrigerant operating charge.
The A/C has slide out, 2” deep, class 2 (per U.L. Standard 900)
All self-contained DX systems ship with a full refrigerant
filters. The filters are easily accessed through a front access door. The
operating charge.
filters have an efficiency rating of at least, 30% average as measured
by ASHRAE Standard 52-76 test method.
Scroll Compressors
Each compressor is high efficiency, high reliability and low DX - Heat Rejection
sound Scroll Compressor. The compressor is made up of:
• Charging and service Schrader ports
• Internal vibration isolation Water/Glycol Cooled Condensers

Guide Specifications - Standard Equipment


• Internal thermal overloads
• Internal pressure relief valve SS Brazed-Plated:
• Internal discharge gas vibration eliminator
• External vibration mounting isolation Each evaporator refrigerant circuit will be provided with a factory
installed single pass, counterflow configured brazed plate heat
exchanger, with integral subcooler, constructed of type 316
Blowers/Motors stainless steel; designed and tested for a 450 psig. w.w.p.
The blower is direct driven, single inlet, two-fold backward
curved radial fan with an electronically commutated motor for
2-Way, 600 psig Regulating Valve (Standard
maintenance free operation. on all COS-( )-W/G)

The motor includes: integrated electronic control board, soft- Each refrigerant circuit’s head pressure is controlled by a factory
starting capabilities, RS-485 BUS connection, and integrated installed 2-way water/glycol regulating valve rated for 600 psig.
current limitations. The fan is low noise, low vibration w.w.p.
manufactured with an anti-corrosive aluminum impeller. The
fan impeller is dynamically and statically balanced in two
planes to minimize vibration during operation.

Evaporator Air Patterns

Up-Flow
(COS-( )-( )-U)
The air conditioner is configured for an up-flow air pattern
with free evaporator return air through front filtered grille
and conditioned supply air through the top of the unit.

A top 1 flanged duct connection as a standard. 2 and 3-way


top discharge plenum boxes are available options.

Down-Flow
(COS-( )-( )-D)
The air conditioner is configured for a down-flow air pattern
with free evaporator return air to the top and conditioned
supply air discharge through bottom of the A/C into the
raised floor. An optional of a floor stand is available. See
pages 3-10.
As an option, a top 1 flanged return air duct
connection is available.

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CYBERONE EC DX ENGINEERING

SELECTED Reheat Options


OPTIONS Hot Gas Reheat
(Models COS-( )-AR, W and G only)
CyberONE floor systems include a Microprocessor
Controller, Electrode Canister Steam Humidifier and For automatic sensible reheating mode during
Dehumidification Mode with Electric Reheat or Heat for dehumidification cycle, a factory installed copper tube,
total temperature and humidity control, as a standard. aluminum fin hot gas reheat coil and valve is provided. Hot
compressor discharge gas is diverted from the condenser to
the hot gas reheat coil providing energy free sensible
However, these standard features can be deleted or reheating.
substituted with alternate features to allow you the flexibility
to select the configuration best suited for your unique Note: Hot Gas Reheat is not available on systems incorporating
application. Free-Cooling or Alternate Water Source, because no method
of reheat would be available during non-compressorized FC
Humidity Control or AWS operation.
Optional Features - Guide Specifications

Hot Water Reheat


Canister Steam Humidification
A factory-installed, copper tube, aluminum fin heat and reheat
(Standard) coil and 2-way control valve is provided to control the flow of
The humidifier is a proportional electrode steam canister hot water for automatic sensible reheating mode during the
type and is an adjustable humidity output setting from 25 to dehumidification cycle and automatic heating mode as
100% of the full rated humidifier capacity. The humidifier required.
incorporates an automatic flush cycle that senses the current
consumption of the humidifier and controls mineral SCR Fired Reheat
concentration of the water. A Change Cylinder light notifies The electric heat and reheat is controlled through a Zero
service personnel when the humidification output is below Firing Silicon Controlled Rectifier (SCR) with an extruded
rated requirements and when maintenance is due. aluminum heat sink and solid-state logic system to provide
close dry bulb temperature control of the leaving conditioned
air temperature.
Dehumidification Cycle (Standard)
The floor A/C is provided with a refrigeration based Proportional (0-10 Vdc) microprocessor controls is
dehumidification mode. Moisture is condensed on the cooling provided with the SCR Fired Electric Reheat option.
coil and discharged through the condensate drain. Reheat
(electric, hot gas, steam or hot water) offsets sensible High Efficiency Filtration
cooling during the dehumidification cycle.
CyberONE vertical floor A/C’s are available with the
Electric Heat/Reheat (Standard) following standard and optional high efficiency IAQ conscious
filtration:
A factory-mounted and wired electric resistance heater
provides automatic sensible A/C mode during the
2”, 30% Eff. Filters - Standard
dehumidification cycle and automatic heating mode.
2”, 60% Eff. Filters - Optional
Electric heaters provide thermal and magnetic circuit
breakers protects each conductor. One manual resettable, Filter ratings are based on dust spot efficiency ratings per
over-temperature safety device (pilot duty) is provided. ASHRAE Test Standard 52-76.
Heater elements are of a safe low-watt density, plated fin-
tubular design.

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CYBERONE EC DX ENGINEERING

HEAD PRESURE CONTROL Alternate Water Source System


Alternate Water Source cooling will be controlled by the
following standard and optional control valves:
AIR COOLED - Low Ambient 0°F, Pressure
2- way, 600 psig (standard)
Fan Cycling
3-way, 600 psig (optional)
The air-cooled system incorporates a fan cycling control for
year-found air conditioning system operation down to 0°F A -way modulating AWS cooling control valve rated for a
DB minimum ambient air temperature. maximum 600 psig w.w.p. is factory installed. Precision
cooling control is accomplished via an analog control signal
-20°F, Variable Fan Speed Control to the proportionally actuating control valve.

The air-cooled system incorporates a low ambient variable DX – CAPACITY MODULATION

Optional Features - Guide Specifications


speed fan head pressure control for year-round air
conditioning system operation down to -20°F DB minimum FREEZE PROTECTION
ambient air temperature.
SNAP-ACTING, Hot Gas Bypass (Models
-30°F, Flooded Control COS-( )-AR, W and G only)
The air-cooled system incorporates a low ambient flooded The CyberONE-EC floor A/C incorporates a snap acting hot
head pressure control for year-round system operation gas bypass system to provide modulation of the unit’s
down to -30°F DB minimum ambient air temperature. cooling capacity and evaporator coil freeze protection under
low load conditions.
The refrigerant circuit includes factory-installed crankcase
heaters, and cold-start relays. Liquid refrigerant receivers
with receiver liquid-level sight glass and head pressure
AWS CONTROL VALVES
regulator valves for flooded condenser operation is included
(not factory installed). Alternate Water Source cooling is controlled by the following
standard and optional control valves:
Water Glycol Cooled 3- way, 600 psig (standard)
DX Water Cooled and Glycol Cooled systems are available 2-way, 600 psig (optional)
with 2-way 600 psig standard or optional 3-way 600 psig
head pressure control valves. Standard Valve Control
A two-way modulating AWS cooling control valve rated for a
Each refrigerant circuit’s head pressure is controlled by a maximum 600 psig w.w.p. is factory installed. Precision
factory installed -way water/glycol regulating valve rated cooling control is via a control signal to the proportionally
for 600 psig. w.w.p. actuating control valve.

Free Cooling Systems


DX Water/Glycol Cooled systems with Free-Cooling are
provided with the following standard DX head pressure and
Free-Cooling valve combination: 600 psig Rated System
(standard)

• DX Valves = 3-way, 600 psig


• FC Valve = 3-way, 600 psig

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CYBERONE EC DX ENGINEERING

ACCESORIES Optional Auxiliary Contact


An auxiliary dry-contact (n/o) terminal connection provides
Adjustable Floor Stand for remote notification of a smoke detection alarm.

A high adjustable floor stand enables installation of the Firestat


CyberONE-EC A/C onto a raised floor. The floor stand is The air conditioner provides with a factory wired and
field installed. mounted firestat. The firestat shuts down the air
conditioner upon sensing a high return air temperature.
Additional Floor Stand Options Seismic
Zone-4 Rate Remote Water Detectors
The adjustable floor stand is certified and rated for seismic Single (One) ÷ Spot Type Detector
Zone-4 installation. Quantity 1÷ (one) remote spot type water and leak detector
per A/C unit is factory provided for remote field installation.
Turning Vanes Upon sensing a water leak, the normally closed water detector
Optional Features - Guide Specifications

Turning vanes for field installation to each unit’s floor stand control circuit open, thereby shutting down the air
is factory provided. conditioner’s water producing operations.

Dual (Two) ÷ Spot Type Detectors


Top Discharge Plenum Box Quantity 2 ÷ (two) remote spot type water/leak detectors
Up-Flow units only per A/C unit is factory provided for remote field installation.
A 2 or 3-way plenum discharge box is provided. The plenum Upon sensing a water leak, the normally closed water detector
box includes double-deflecting, adjustable grilles. The control circuit opens, thereby shutting down the air
plenum box ships separately for rigging purposes. conditioner’s water producing operations.

25 Ft. ÷ Strip/Cable Type Detector


Condensate Pump
A 25 foot in length remote strip and cable type water and leak
A condensate pump is factory- installed within the detector is factory provided for remote field installation.
CyberONE-EC system for automatic removal of condensate Upon sensing a water leak, the normally closed water
and humidifier flush water. detector control circuit opens, thereby shutting down the air
conditioner’s water producing operations.
The condensate pump includes an internal overflow safety
float switch which, when wired to the A/C’s remote stop/start Optional Auxiliary Contact
terminals, opens the A/C’s control circuit, thereby shutting the For remote notification of a water detection alarm, an
A/C down in the event of a condensate overflow. auxiliary dry-contact (n/o) terminal connection is provided.

The condensate pump is specifically designed to operate


with the higher condensate temperatures caused by the flush Compressor Sound Jackets
and drain cycle of the electrode canister humidifiers. The (COS-( )-W/G-( ) Only!)
condensate pump is rated for 145 GPH at 40 feet. of head The compressor has a factory installed acoustical sound
with a shut-off at 50 feet. of head. jacket. Each sound jacket has a snap closure system for
Smoke Detector ease of removing and reinstallation during maintenance.
Each sound jacket has a Noise Reduction Coefficient NRC
A photo-electric smoke detector is factory-installed in the
of 0.85 per ASTM C-423 and a Sound Transmission Loss
CyberONE-EC evaporator section on the suction side of the
STC of 11 per ASTM E-90.
evaporator blower.
Low Entering Condenser Water Kit
The smoke detector is rated for high air velocity applications
For Water/Glycol systems that require entering condenser
and shuts down the air conditioner upon sensing smoke in
water temperatures from 65°F to 45°F, the system provides
the return air stream.
a factory installed in-line liquid refrigerant receiver to help
reduce the negative effect the low condenser source can
have on the evaporator. A compressor crankcase heater is
standard with this option. (Compressor Sound Jackets are
not available with this option due to the crankcase heater).

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CYBERONE EC DX ENGINEERING

FREE-COOLING ASSIST MODE The air conditioner has two cooling systems:
OPTION ASSIST MODE OPTION Primary Mode
The primary mode of cooling is a chilled water/glycol
Water/Glycol Economizer Coil circuit with alternate water source cooling coil and 3-way
A Free-Cooling economizer cycle is provided to take modulating (0-10 Vdc) control valve rated for 600 psig.
advantage of low ambient air temperature conditions to w.w.p.
provide compressor-less cooling.
Secondary/Backup Mode
100% Free-Cooling Mode The controller microprocessor’s Alternate Water Source
When outdoor air temperatures are below approximately program algorithm analyzes input data from factory
35°F and space cooling is required, source coolant is provided water inlet temperature, and return room air
diverted from the DX Water/Glycol Cooled refrigerant temperature, and relative humidity sensors. Based on
condenser to a chilled water/glycol coil (free-cooling coil this data, the controller automatically controls the
and control valve). sequencing of the primary AWS chilled water to and from
the secondary/ backup compressor DX mode of

Optional Features - Guide Specifications


To maximize the cooling effect for the coolant solution during operation.
the free-cooling mode, the dry cooler capacity is increased
by reversing the typical dry cooler fan(s) cycling sequence of
operation.
If chilled water is available, the system operates like a chilled
The free-cooling coil is closely sized to match the DX mode water unit, without the compressor operating. When the
sensible cooling capacity to increase the number of hours water temperature is too high, or the water flow rate is not
that the system can operate in the free-cooling mode, sufficient, the air conditioner automatically switches to the
thereby increasing the operating savings of the installation. compressor, DX refrigerant cycle.

Note: For illustration purposes only, the DX Air Cooled with


Alternate Water Source AWS cooling is shown here. DX Water and Glycol Cooled
with AWS cooling are also available.
To use building chilled water supply when available as the
primary cooling cycle, with compressor, cooling as a backup,
an Alternate Water Source cooling cycle is provided.

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QE-COS0063B June, 2018 © STULZ USA – Technical data is to change witihout notice.
CYBERONE EC DX ENGINEERING

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