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TVS Ntorq Spare Parts Catalogue

This parts catalogue document contains 3 figures listing parts for a cylinder head assembly, cylinder block and crankshaft assembly, and clutch and variomatic assembly. It includes the figure number, part number, description, quantity, and remarks for each listed part.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
5K views39 pages

TVS Ntorq Spare Parts Catalogue

This parts catalogue document contains 3 figures listing parts for a cylinder head assembly, cylinder block and crankshaft assembly, and clutch and variomatic assembly. It includes the figure number, part number, description, quantity, and remarks for each listed part.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Parts Catalogue Overview: Shows the cover image of the parts catalogue for the TVS Ntorq vehicle.
  • Cylinder Head Assembly: Illustrates the components involved in the cylinder head assembly including part numbers and descriptions.
  • Cylinder Block and Crank Shaft Assembly: Details the cylinder block and crank shaft assembly with part lists and quantities.
  • Clutch and Variamatic Assembly: Covers the clutch and variamatic assembly components and specifications.
  • Crankcase Assembly: Provides diagrams for both left-hand and right-hand crankcase assemblies.
  • Gear and Gear Case Assembly: Depicts the gear and gear case assembly related parts and details.
  • Cover Variator and Kick Starter Assembly: Describes the components of the cover variator and kick starter assembly.
  • Carburetor Assembly: Illustrates the carburetor assembly parts and instructions.
  • Air Cleaner Assembly: Shows the parts related to the air cleaner assembly.
  • Muffler Assembly: Details the components of the muffler assembly.
  • Handlebar Assembly: Identifies parts of the handlebar assembly and associated hardware.
  • Cable Assembly: Lists the components involved in the cable assembly for controls.
  • Fuel Tank and Auto Fuel Cock Assembly: Provides the parts list and assembly diagram for the fuel tank and fuel cock system.
  • Headlamp and Housing Assembly: Includes diagrams and part descriptions for the headlamp and housing.
  • Seat Assembly: Covers the parts and structure of the seat assembly.
  • Frame and Footrest Assembly: Illustrates the components for the frame and footrest assembly.
  • Toggle Link and Center Stand Assembly: Details the toggle link and center stand assembly parts.
  • Front Fork Assembly: Provides diagrams and parts list for the front fork assembly.
  • Front and Rear Wheel Assembly: Explores the assembly components for both front and rear wheels.
  • Cover Handlebar Assembly: Illustrates the cover handlebar assembly parts.
  • Front Fender and Panel Rear Assembly: Lists the components for the front fender and rear panel assembly.
  • Panel Side and Rear Assembly: Shows the assembly details for the side and rear panel.
  • Tail Lamp and Rear Fender Assembly: Includes parts information for the tail lamp and rear fender assembly.
  • Wiring Harness and Electrical Assembly: Provides the wiring diagrams and part lists for the electrical assembly.
  • Disc Brake Assembly Front: Describes the components for the front disc brake assembly.
  • Toolkit Assembly: Details the tools included in the toolkit assembly for maintenance.

PARTS CATALOGUE

FIG.NO.01 CYLINDER HEAD ASSEMBLY FIG.NO.01

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 M1200470 HEX FLANGE BOLT M6x30 4


2 K2010010 COVER CYL HD 1
3 N3011730 PACKING SEAL, COVER CYLINDER 1
4 N3012100 SPARK PLUG 1
5 S1010240 SCREW TAPPET ADJUSTING 3
6 S1010250 NUT TAPPET ADJUSTING 3
7 N4012400 ARM ROCKER VALVE ASSY INT 1
8 N8011740 COTTER VALVE 4.50 6
9 N8011570 RETAINER VALVE SPRING 3
10 N4012000 SPRING VALVE 3
11 N8011730 GUIDE VALVE 3
12 N3012080 SPRING ROCKER ARM 2
13 M1200510 HEX FLANGE BOLT M6x25 3
14 K2040030 PIPE INTAKE COMP 1
15 M1200470 HEX FLANGE BOLT M6x30 2
16 N8041580 INSULATOR PAD 1 1
41 17 N8011710 VALVE EXHAUST 4.50 1
43 18 N8011700 VALVE INTAKE 4.50 2
19 K2040050 INSULATOR PAD 1
42 20 K2040090 O-RING PIPE INTAKE 2
21 N8011540 VALVE SEAT SPRING 3
22 R1010810 BOLT CAMCHAIN TENSIONER 3
23 N8200090 CRR CSK HEAD SCREW 1
44
24 P6010060 STOPPER CAMSHAFT 1
25 K2010120 HEAD COMP CYLINDER 1
26 N3200250 HEX SCREW M6 X 10 2
CYLINDER HEAD ASSEMBLY 27 M1080500 WASHER,SPROCKET 1
FIG.NO.01 CYLINDER HEAD ASSEMBLY FIG.NO.01

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

28 R1010800 SPROCKET CAMSHAFT 1


29 K6010970 CAMSHAFT COMP 1
30 T4010760 SHAFT,ROCKER ARM 2
31 N4011100 SEAL VALVE STEM OIL 3
32 N4012310 ARM ROCKER VALVE (ROLLER) ASSY EXH 1
33 N3012090 STIFFENER HSG CAMSHAFT 1
34 N9080750 UNION BREATHER 1
35 K2010070 GASKET PLATE BREATHER 1
36 K2180100 BEADING COWL TOP 1
37 K2010060 PLATE BREATHER 1
38 K200520 CRR PAN HEAD SCREW 4
39 M1080370 GASKET OIL PIPE UNION 1
40 8200130 PUNCHED WASHER 6.5x11x1.6 2
41 M1010490 PIN SPROCKET 1
42 K3010550 PLUG OIL HOLE 2
41 43 M1200050 DOME CAP NUT 4
43 44 K2010080 CYLINDER HEAD ASSY. KIT 1

42

44

CYLINDER HEAD ASSEMBLY


FIG.NO.02 CYLINDER BLOCK & CRANK SHAFT ASSY. FIG.NO.02

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 N3011900 GASKET CYL HEAD 1


2 S1200270 TUBULAR DOWEL 2
3 N4012560 CYLINDER COMP 1
4 M1200510 HEX FLANGE BOLT M6x25 2
5 M7011370 ADJUSTER ASSY TENSIONER 1
6 N5010820 GASKET CYLINDER 1
7 N2200340 CIRCLIP PIN PISTON 2
8 N2010690 PISTON PIN 1
9 N3020110 PISTON KIT 53.50 STD 1
9A N8020310 RING SET 1
10 K6200290 BALL BEARING 25 62 17 1Z 1
11 420702000 WOODRUFF KEY 1
12 KL020010 CRANKSHAFT ASSY 1
13 KL010200 TENSIONER CAMCHAIN PLAS 1
14 R1010810 BOLT CAMCHAIN TENSIONER 1
15 N9010450 CHAIN CAMSHAFT-94 LINKS 1
16 KL010190 GUIDE CAMCHAIN PLAS 1
17 M1200900 HEX FLANGE NUT M6 2
18 R1020320 RING PISTON TOP 1
18A N8020690 RING PISTON 2ND 1
18B R1020340 3 PIECE OIL RING 3
19 N3321970 CYLINDER BLOCK PISTON KIT 1
20 KL180170 ENGINE ASSY. 125 ES VARIO 3V 1
21 K2200070 OIL SEAL 17 26 6 1
22 M1200770 HEX FLANGE NUT M12x1.25 1

CYLINDER BLOCK & CRANK SHAFT ASSY.


FIG.NO.03 CLUTCH & VARIAMATIC ASSEMBLY FIG.NO.03

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K2070010 CVT SET DRIVEN 1


2 K2080360 SHEET MOVABLE DRIVEN FACE 1
3 K2080350 SPRING LH DRIVEN FACE 1
4 BALL BEARING 1
5 CIRCLIP 3
6 CLUTCH SHOE 3
7 SPRING CLUTCH 3
8 DAMPER CLUTCH SHOE 3
9 K2070130 PLATE ASSY. DRIVE 1
10 K2070080 NUT CLUTCH SHOE 1
11 K2070120 HOUSING CLUTCH COMP 1
12 R1200050 DISC SPRING 1
13 M1200770 HEX NUT M12x1.25 1
14 NEEDLE ROLLER BEARING 1
15 K2070050 FACE ASSY. DRIVE 1
16 K2080030 V BELT 1
17 K2070060 FACE COMP MOVABLE DRIVEN 1
18 K2070100 O RING PINION CAP 1
19 K2070090 OIL SEAL 34x39x3 2
20 K2070070 PIN ROLLER GUIDE 3
21 K2080340 ROLLER GUIDE 3
22 K2200060 HEX FL NUT M14 150 1
23 RING 1
24 K2070040 DAMPER MOVABLE DRIVE 3
25 K2070030 PLATE MOVABLE DRIVE 1
26 K2080170 ROLLER COMP MOVABLE DRIVE 6
CLUTCH & VARIAMATIC ASSEMBLY 27 K2080070 FACE COMP MOVABLE DRIVE 1
FIG.NO.03 CLUTCH & VARIAMATIC ASSEMBLY FIG.NO.03

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

28 K2080130 SAPCER MOVABLE DRIVE 1


29 K6081260 FACE COMP. FIXED DRIVE 1
30 K2080290 RATCHET KICK STARTER 1
31 K2080360 COLLAR SPRING 1
32 K2070110 O RING 38x2 1
33 SPACER 1

CLUTCH & VARIAMATIC ASSEMBLY


FIG.NO.04 CRANKCASE LH ASSEMBLY FIG.NO.04

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 M1200780 STUD BOLT CYL HEAD 2


2 G4010040 STUD BOLT CYL HEAD 4
3 S1200270 TUBULAR DOWEL 2
4 R4200020 BALL BEARING 20 47 14 1
5 K2200010 BALL BEARING 12 37 12 HEAT TREATED 2
6 K200060 CIRCLIP 42x1.75 N IS:3075 1
7 K2030170 CRANKCASE KIT LH 1
8 K3090380 SILENT BLOCK BUSH 1
9 S1101250 HEX BOLT M8*35 6.8ZNB 7
10 F085230 BOLT OIL DRAIN 3
11 N6200010 OILSEAL 30 20 6 1
12 F084010 GASKET RING OIL DRAIN 1
13 S1200270 TUBULAR DOWEL 2
14 K2200050 OIL SEAL 25 40 6 1
15 N5200500 HEX SCREW M6x25 2
16 K2030120 COVER OILPUMP MC 1
17 M1200470 HEX FLANGE BOLT M6x30 8
18 K2030140 GASKET COVER OIL PUMP 1
19 S1090500 SILENT BLOC SHOCK ABSORBER 1
20 K4080150 PLUG OIL DRAIN 1
21 K3200730 O RING DRAIN PLUG 1
22 K2080280 OIL FILTER 1
23 K3081720 PIPE INLET OIL PUMP 1
24 R5080090 OILPUMP ASSY 1
25 K6030250 BUSH CENTER STAND 1
CRANKCASE LH ASSEMBLY 26 K6121720 HOOK STAND SPRING - WEGO 1
27 M1010090 PIN CYL HEAD COVER KNOCK 2
FIG.NO.05 CRANKCASE RH ASSEMBLY FIG.NO.05

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC
1 S1201000 CRR PAN HD TAP SCR ST4.2x25 7
2 K2180140 COVER FAN 1
3 K2180070 GROMMET SPARK PLUG 1
4 M1200470 HEX FLANGE BOLT M6x30 4
5 K2180040 HOUSING FAN 1
6 F200098 CRPH SCR M5x20 8.8 ZNB 3
7 P1200140 PUNCHED WASHER A5.5 ZNG (TSDS-0003) 3
8 K3180280 FAN ASSEMBLY 1
9 P1200150 WAVE SPRING WASHERM5 3
10 0334640L NUT M20x1.5 1
11 K3322200 ROTOR ASSEMBLY 1
12 K3322190 STATOR ASSEMBLY 1
13 K2060010 MAGNETO ASSY BS4 - JUP/WEG 1
14 K2180120 BEADING COWL BOT R 1
15 K2180110 BEADING COWL BOT L 1
16 K2080310 ONE WAY CLUTCH ASSEMBLY 1
17 K2080220 GEAR STARTER CLUTCH 1
18 K2080270 ONE WAY CLUTCH 1
19 K6081450 DISC ONE WAY CLUTCH 1
20 KL060020 STARTER MOTOR 1
21 K3090380 SILENT BLOCK BUSH 1
22 K2030180 CRANKCASE KIT RH 1
23 K6030250 BUSH CENTER STAND 1
24 M1080400 O-RING 16.8x3.1 [M101 039 0] 1
25 K6081500 GAUGE OIL LEVEL 1
CRANKCASE RH ASSEMBLY 26 M1200510 HEX FLANGE BOLT M6x25 2
FIG.NO.05 CRANKCASE RH ASSEMBLY FIG.NO.05

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

27 K2180050 DEFLECTOR 1
28 0331708 CRPH SCREW M5x12 2
29 K6081460 LOCK WASHER 1
30 K2140130 GUIDE HOSE COMP 1
31 M1200170 NEEDLE ROLLER BEARING 22x28X16 1
32 R1080550 GEAR STARTER IDLE 1
33 M1080430 PIN MAGNETO COVER 1
34 M1200770 HEX NUT M12x1.25 1

CRANKCASE RH ASSEMBLY
FIG.NO.06 GEAR & GEAR CASE ASSEMBLY FIG.NO.06

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K6060370 SPEED SENSOR 1


2 --- BUTTON STRAP 6
3 M1200530 HEX FLANGE BOLT M6x20 2
4 --- O RING SPEED SENSOR 2
5 K6030650 GASKET SENSOR 1
6 K2080110 SHAFT RR WHEEL COMP 1
7 KL200010 OIL SEAL 26 52 6 1
8 K2080250 SHAFT INTERMEDIATE 1
9 KL080010 SHAFT CLUTCH 1
10 K2080240 GEAR INTERMEDIATE 1
11 K2200010 BALL BEARING 12 37 12 HEAT TREATED 1
12 K2200030 BALL BEARING 25 52 15 S 2 1
13 K2200010 BALL BEARING 12 37 12 HEAT TREATED 1
14 KL030130 GASKET GEARCASE 1
15 KL030100 GEARCASE COMP 1
16 S1200270 TUBULAR DOWEL 2

GEAR & GEAR CASE ASSEMBLY


FIG.NO.07 COVER VARIATOR & KICK STARTER ASSY. FIG.NO.07

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 332248 REC CSK HD SCR M6x20 6.8 ZNB 5


2 KL070020 COVER FAN CVT 1
3 KL080090 GEAR KICKSTARTER DRIVE COMP 1
4 K3081530 SPRING KS SHAFT 1
5 K3082170 BUSH KICK STARTER SHAFT 1
6 KL0300507D COVER VARIATOR TITAN GREY PAINTED 1
7 331268 HEX BOLT M8X1.25X25 8.8 ZNB 1
8 K3081320 GEAR COMP KS IDLER 1
9 P080610 SHIM 11.2x18.5x0.5 OILED [TSDS0402] 3
10 K3200380 BALL 7/3 KICK LEVER 1
11 K3081590 SPRING KS LEVER 1
12 K3082740 PEDAL KICK LEVER 1
13 KL080120 LEVER KICKSTARTER ASSY. 1
14 KH030020 CLAMP TUBE INLET 1
15 K6030620 INLET CVT COOLING 1
16 KA080020 HOLDER FILTER 2
17 K6081400 FOAM CVT FILTER 1
18 F084100 WASHER LEVER KICK STARTER 1
19 420919000 CIRCLIP 8.0 1
20 M1200470 HEX FLANGE BOLT M6x30 7
21 P200150 CIRCLIP 8.0 1
22 K2080300 GEAR COMP KICKSTARTER DRIVEN 1

COVER VARIATOR & KICK STARTER ASSY.


FIG.NO. 08 CARBURETTOR ASSEMBLY FIG.NO.08

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K2040040 CARBURETTOR ASSY. 1


2 K2320110 THROTTLE VALVE 1
3 K2320240 AUTO CHOKE 1
4 --- CRR PAN SCREW WITH WASHER 1
5 K2320190 VENT HOSE 2
6 N8321730 HOSE CLIP 2
7 N8324900 PLATE NEEDLE CLIP 1
8 N8324990 CLIP BAR 1
9 K2320120 NEEDLE JET 1
10 K2040200 RUBBER CAP 1
11 K2320140 TOP CAP 1
12 K2320100 GASEKET TOP 1
13 K2320130 SPRING COMPR. 1
14 K2320170 MIXTURE CONTROLE SCREW 1
15 N8321560 O RING 3
16 N8321680 WASHER 1
17 N8321670 SPRING 1
18 N8321690 O RING 1
19 PIN FLOAT VALVE 1
20 N8325000 VALVE COMP. FLOAT 1
21 N8321480 FLOAT COMP 1
22 N8321550 SCREW DRAIN 1
23 K2320100 GASKET FLOAT CHAMBER 1
CARBURETTOR ASSEMBLY 24 K2320180 HOSE
FIG.NO. 08 CARBURETTOR ASSEMBLY FIG.NO.08

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

25 K2320160 IDLE ADJUSTER SCREW 1


26 NB321540 SCREW WASHER4x14 2
27 N8321740 O RING 24x25 1
28 --- BODY FLOAT CHAMBER 1
29 K2320090 JET SLOW 1
30 N8324850 HOLDER NEEDLE JET 1
31 K2320070 JET NEEDLE 1
32 K2320080 JET MAIN 1
33 K2320200 SPRING COMPR. 1

CARBURETTOR ASSEMBLY
FIG.NO. 09 AIRCLEANER ASSEMBLY FIG.NO.09

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 KL040020 AIRCLEANER ASSY. 1


2 G4041110 CLAMP INTAKE PIPE 1
3 KL040080 TUBE OUTLET 1
4 KL040030 CASE AIR CLEANER COMP 1
5 KL040070 TUBE INLET 1
6 R1040460 CLAMP BREATHER HOSE 1
7 KL040120 SEAL AIR CLEANER 1
8 K140820 HOSE CLIP 1
9 K4040200 DRAIN HOSE 1
10 P6040110 DRAIN PIPE 1
11 N2041150 HOSE CLIP NO.1 1
12 M1200660 CRPH SCR M5x16 ZNG 4
13 KL040040 COVER AIR CLEANER COMP 1
14 KL040050 FILTER HOLDER COMP 1
15 K2040120 FOAM AIR CLEANER 1
16 M1200470 HEX FLANGE BOLT M6x30 2
17 KL040100 HOSE BREATHER PCV 1
18 N4200130 HOSE CLAMP NP.090 1
19 KL040110 HOSE GEAR CRANKCASE 1
20 N8040350 HOSE CLIP AIR INJECTION 2

AIRCLEANER ASSEMBLY
FIG.NO. 10 SECONDARY AIRCLEANER ASSEMBLY FIG.NO.10

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K140820 HOSE CLIP 2


2 K2040170 HOSE SAI INLET 1
3 K2040150 SAI VALVE SUB ASSY 1
4 M1200520 HEX FL BOLT M6x16 2
5 K2040190 BRKT SAI MTG 1
6 N2041670 CUSHION VALVE MOUNTING 2
7 P1200130 HEX SCREW MOUNTING 2
8 N3160220 SPACER R.C.LAMP MOUNTING 2
9 N8040350 HOSE CLIP AIR INJECTION 2
10 K6040340 HOSE SAI OUTLET 1
11 K2040160 PIPE COMP SAI 1
12 N8040340 O-RING AIR INJECTION 1
13 P120050 WAVE SPRING 1
14 M1200520 HEX FL BOLT M6x16 1
15 N8040370 HOSE CLIP VACUUM 2
16 K2040180 HOSE AIR CUT VALVE 1
17 0335608 PUNCHED WASHER 6.5x16x1.2 2

SECONDARY AIRCLEANER ASSEMBLY


FIG.NO. 11 MUFFLER ASSEMBLY FIG.NO. 11

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K2050030 MUFFLER SUB ASSY 1


2 R1200280 CRR PAN HEAD SCREW M4X20 2
3 K2050080 GUARD EXHAUST REAR BOTTOM 1 DRUM
4 K2050040 MUFFLER COMP 1
5 P200480 HEX BOLT M10 X 45 2
6 N9053170 GASKET MUFFLER RTR 180 1
7 M1200890 U NUT M8x1.25 2
8 K6200310 PUNCHED WASHER 13x6.5x1.6 3
9 R1200220 SPL CRR PAN HEAD SCREW 3
10 K2050070 GUARD EXHAUST 1
11 K2050090 GUARD EXHAUST REAR TOP 1
12 K2050120 GUARD EXHAUST REAR L BOTTOM 1 DISC

MUFFLER ASSEMBLY
40
FIG.NO. 12 HANDLEBAR ASSEMBLY - DRUM/DISC FIG.NO. 12

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC
41

1 KA110010 MASTER CYLINDER ASSY FRONT 1 DISC

2 N3200180 HEX SOC HD CAP SCREW M8 x 35 2 "

3 R3150040 GRIP COMP THROTTLE 1


4 K3150570 CASE, THROTTLE UNDER 1
5 K150420 GASE, THROTTLE UPPER 1
6 KL220490 MIRROR ASSY LH 1
7 P1200140 PUNCHED WASHER A5.5 2
8 8200120 CRR FL PAN HD SCREW M5 x12 1
9 K2150260 CONTROL LEVER ASSY L 1 DISC

10 P1200150 WAVE SPRING WASHER M5 1


11 K3200660 HEX FL BOLT M10 X1.25 x 45 1
12 S1150500 BUSH 1
13 N7160620 CABLE STRAP 2
14 420302700 HEX NUT M5 1
15 N3160340 CLAMP WIRING HARNESS BIG SIZE 1
.
16 KL220480 MIRROR ASSY RH 1
17 K2150110 HANDLE BAR COMP 1 DISC

18 K2150020 HANDLE BAR COMP 1 DRUM

19 R3150030 GRIP L 1
20 K2150130 DAMPER HANDLE BAR 2 DISC

21 K2150250 LOCK STOPPER 1


HANDLEBAR ASSEMBLY - DRUM/DISC 22 K2150270 HINGE PARKING 1 DISC
40
FIG.NO. 12 HANDLEBAR ASSEMBLY - DRUM/DISC FIG.NO. 12

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC
41

23 K3200420 PAN HEAD SCREW 1 DISC

24 K3150270 CLAMP,LEVER BRAKE 1 DISC

25 K2150260 HOLDER CONTROL 1 DISC

26 K3150250 BRAKE LEVER L 1 DISC

27 K200570 HEX FLANGE U NUT M10 x 1.25 1


28 P1200180 PUNCHED WASHER A11 1
29 K160240 SWITCH STOP LEVER 1
30 409047000 HEX NUT M6 1
31 K6150249 SPRING PARKING BRAKE 1 DISC

32 K2150210 CONTROL LEVER ASSY LH 1


33 K6150380 HOLDER CONTROL 1
34 K3150280 CLAMP,LEVER BRAKE 1
35 K4150130 CONTROL LEVER ASSY L 1
36 K4150150 BRACKET LEVER L 1
37 K4150170 SUPPORT BRAKE LEVER 1
38 K6150450 SPECIAL SCREW 1
39 K6150570 CLAMP LEVER BRKT L 1
40 K6321540 KIT PARKING BRAKE 1
41 K6150580 KIT BRAKE LEVER ASSY RR L 1

HANDLEBAR ASSEMBLY - DRUM/DISC


FIG.NO. 13 CABLE ASSEMBLY - DRUM/DISC FIG.NO. 13

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 KA170060 CABLE ASSY BRAKE FRONT R 1 DRUM

2 KA170050 CABLE ASSY BRAKE FRONT L 1 "

3 N2110680 DUST SEAL FRONT BRAKE CABLE 1 "

4 0254038 PIN FR.BR. LEVER - BREAK 2 "

5 K6111350 BRAKE ADJUSTER 2 "

6 K6111390 SPRING BRAKE CABLE REAR 1


7 K6170230 CABLE ASSY. THROTTLE 1
8 8200120 CRPH TAPPING SCREW M5*12 1
9 KA170040 CABLE ASSY BRAKE REAR 1
10 0334268 NUT FR.BR.CABLE ADJ.-BR 1
11 K6111340 SPRING BRAKE RETURN DRUM 1 DRUM

12 N2110690 SPRING FRONT BRAKE CABLE 1 "

14 420464700 HEX SCREW M6X20 8.8 ZNB 1


15 P1200050 WAVE SPRING WASHER 6.5 1
16 K6160100 CABLE GUIDE REAR - WEGO 1

CABLE ASSEMBLY - DRUM/DISC


FIG.NO. 14 FUEL TANK & AUTO FUEL COCK ASSY. FIG.NO. 14

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K2140020 FUEL TANK ASSY 1


2 K2140050 CAP FUEL TANK 1
3 R1200280 CRR PAN HEAD SCREW M4X20 3
4 K2140030 FUEL TANK COMP 1
5 K2120390 BRKT FUEL TANK MTG RR 1
6 K140820 HOSE CLIP 2
7 R1140410 FUEL FILTER 1
8 420351000 HEX WELD NUT M6 P 1
9 N4200130 HOSE CLAMP NP.090 1
10 K2140120 AUTO FUEL COCK ASSY 1
11 K2140080 HOSE ASSY 1
12 K2140090 HOSE CARBURETTOR 1
13 A200050 HEX SOC HD CAP SCR M6x25 P 8.8 1
14 K2140100 BRKT HOSE GUIDE 1
15 P1200050 WAVE SPRING WASHER 6.5 1
16 K2160030 FUEL SENDER ASSY 1
17 R1200380 HEX FLANGE BOLT M5X14 2
18 N2200500 HEX FLANGE BOLT M6x25 ZNG 4
19 K4140040 HOSE FUEL TANK 1

FUEL TANK & AUTO FUEL COCK ASSY.


FIG.NO. 15 HEADLAMP & HOUSING ASSEMBLY FIG.NO. 15

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 331708 CRPH SCR M5x12 6.8 ZNB 2


2 420353 HEXAGONAL WELD NUT M5 6
3 K3200830 RETAINER CLIP M5 10
4 --- PANEL BOTTOM CTR 1 REF COLOUR
5 KL220400 HEADLAMP ASSY. 1
6 K2320210 BULB HEAD LAMP 1
7 --- PANEL FRONT 1 REF COLOUR
8 M1200660 CRPH SCR M5x16 ZNG 4
9 K2320210 DUST CAP 1
10 F200058 CRPH SCREW M5x35 2
11 K4220920 BRKT LICENCE PLATE 1
12 KL220060 PANEL FRONT TOP 1
13 KL220050 GRILL PANEL FRONT 1
14 K200320 SCREW SELF TAPPING 4.2x16 4
15 N8220460 CLIP HEAD LAMP ASSY 3

HEADLAMP & HOUSING ASSEMBLY


FIG.NO. 16 SEAT ASSEMBLY FIG.NO. 16

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K6130030 SEAT ASSY N15 1

2 K6130070 COVER COMP. SEAT 1

3 K6130050 SEAT FOAM 1

4 K6130040 SEAT BASE 1

5 K6130100 CUSHION SEAT REAR 2

6 K210800 O RING 1

7 K6130090 PACKING SEAT BASE 1

8 M1200900 HEX FL. NUT M6x1 2

9 R1130100 HINGE COMP, SEAT 1

10 R1130090 BOLT PLATE COMP. SEAT 1

11 R1130110 HEX SCREW M6 1

SEAT ASSEMBLY
FIG.NO. 17 FRAME & FOOTREST ASSEMBLY FIG.NO. 17

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 M1200530 FLANGE BOLT M6x20 2


2 N3200220 HEX FL. BOLT M6x1.25x16 9
3 N9051860 CUP WASHER 3
4 K2150170 BLANK KEY 1
5 K2150090 IGNITION LOCK 1
6 K2120580 BATTERY BOX TOP 1
7 N9101470 CUP BOTTOM 1
8 N3200270 FLANGE BOLT M6x30 2
9 P1200050 WAVE SPRING WASHER M6 2
10 0335608 WAVE SPRING WASHER 6.5x16x1.2 2
11 K2120330 PILLION FOOTREST RH 1
12 K6122300 SAPCER PILLION FOOTREST 2
13 K2120010 FRAME, SCOOTER COMP 1
14 0331708 CRR PAN HEAD SCREW M5x12 2
15 P1200140 PUNCHED WASHER A5.5 2
16 K6210100 SEAT LATCH ASSY 1
17 R1122340 CUSHION 9x20x2 14
18 N8220400 CUSHION FUELTANK 2
19 N9200030 HEX FLANGE BOLT M8x45 2
20 K6122650 PILLION FOOTREST RH 2
21 K3122800 SPRING FOOTREST FOLDABLE 1
22 K3122850 COTTER PIN FOOTREST FOLDABLE 1
23 K3122840 COTTER PIN FOOTREST FOLDABLE 1
24 K3122830 PIN FOOTREST FOLDABLE 1
FRAME & FOOTREST ASSEMBLY 25 K3122830 PIN FOOTREST FOLDABLE 1
FIG.NO. 17 FRAME & FOOTREST ASSEMBLY FIG.NO. 17

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

26 K3123140 PAD FOOTREST FOLDABLE 1


27 3030515 SPRING 2
28 0339204 BALL 2
29 K2120320 PILLION FOOTREST LH 1
30 N8121890 SPRING PROP STAND 1
31 KA120270 PROP STAND COMP 1
32 N9200010 HEX BOLT M8x1.25x30 1
33 K2120490 BRKT BATTERY HOLDER COMP 1
34 K2120570 BATTERY BOX BOT 1
35 K3100590 CUP BOTTOM 1
36 0334548 HEXAGONAL NUT M8 1

FRAME & FOOTREST ASSEMBLY


FIG.NO. 18 TOGGLE LINK & CENTER STAND ASSY. FIG.NO. 18

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K4090070 STOPPER TOGGLE LINK 1


2 K4090060 ARRESTOR PLATE 1
3 K6090510 BUMP STOPPER TOGGLE LINK - WEGO 1
4 K6090680 SILENT BLOC - WEGO 2
5 K6090700 TOGGLE LINK ASSY 1
6 K6090590 SPACER ASSY TOGGLE LINK - WEGO 1
7 330318 WAVE SPRING WASHER M8 ZNB 3
8 K2090020 SHOCK ABSORBER REAR RED 1 DISC
9 0330328 WAVE SPRING WASHER M10 ZNG 1
10 420496700 HEX BOLT M10X40 8.8 ZNB 1
11 K6200080 CLEVIS PIN CENTER STAND - WEGO 2
12 K6123310 CENTER STAND COMP 1
13 K6170090 CABLE GUIDE FRONT - WEGO 1
14 P200530 HEX NUT M10 8 ZNB (TSDS-0304) 2
15 335528 PUNCHED WASHER 10.5x18x1.6 4
16 K6200060 HEX BOLT M10X1.25X250 1
17 330028 SPLIT PIN 3.2x25 ZNB 3
18 K6123420 LEVER CENTER STAND COMP 1
19 K3200210 BOLT COMP M10 X 312 1
20 420955700 HEX SCREW M8X40 8.8 ZNB 1
21 S1125310 CUSHION 1
22 K6123300 CENTER STAND ASSY 1
23 K3122140 SPRING CENTER STAND 1
24 K6170100 CABLE GUIDE REAR - WEGO 1
25 KL220470 MUDGUARD REAR 1
26 K20900202D SHOCK ABSORBER REAR BLACK 1 DRUM

TOGGLE LINK & CENTER STAND ASSY.


FIG.NO. 19 FRONT FORK ASSEMBLY FIG.NO. 19

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

41 1 K2100200 LEG ASSY RH 30 40400 1


2 K2100160 INNER TUBE ASSY. 2
3 U1100120 SPINDLE TAPER 2
4 K2100150 FORK TUBE OUTER RH 2
5 N8101220 PACKING 2
6 N8101230 BOLT 2
7 K6100960 NUT FRONT FORK 2
8 7100300 O RING 2
9 N3102410 DUST SEAL FRONT FORK 2
10 N3100290 CIRCLIP FRONT FORK 2
11 N3102420 OIL SEAL FRONT FORK 2
12 K2100240 SPRING FR FORK 2
13 N3100330 PISTON RING (FRONT FORK) 2
14 K2100250 DAMPER PISTON FRONT FORK 2
15 K6320560 REBOUND SPRING FR FORK 2
16 K2100290 DUST SEAL UPPER 1
17 410058000 LOCK NUT STEERING 1
42
18 K2100270 ARRESTER STEERING STEM TOP 1
19 N9101530 LOCK WASHER ARRESTOR STEERING 1
20 N9101600 CONE TOP 1
21 K3200450 BALL DIA 6.35 38
22 P1210980 BEECHAM PREMIUM GREASE 1
23 K3100600 CONE BOTTOM 1
24 K3200450 BALL DIA 6.35 38
25 K4100110 DUST SEAL LOWER 1
FRONT FORK ASSEMBLY 26 K6101040 CAP, LOCKNUT 1
FIG.NO. 19 FRONT FORK ASSEMBLY FIG.NO. 19

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

41 27 K2100100 LOWER BRKT COMP 1


28 420351000 HEX WELD NUT M6 P 3
29 K2100140 FORK TUBE OUTER LH 1
30 R1200260 CUP WASHER 5
31 N3200220 HEX FL BOLT M6x16 ZNG 5
32 K6170130 CABLE GUIDE FRONT L 1
33 P1200050 WAVE SPRING WASHER 6.5 1
34 420464700 HEX SCREW M6X16 8.8 ZNB 1
35 420001700 PUNCHED WASHER A6.6 ZNB 1
36 R1200160 HEX FL BOLT M10X1.25X40 4
37 KL100030 LEG ASSY LH 30 42400 1 DISC
38 KL100040 LEG ASSY RH 30 42400 1 "
39 K2100190 LEG ASSY LH 30 40400 1
40 K2100150 FORK TUBE OUTER LH 1 DISC
41 K3100800 ARRESTOR STEERING STEM 1
42 KL100060 FORK TUBE OUTER R 1 DISC
42

FRONT FORK ASSEMBLY


FIG.NO. 20 FRONT WHEEL ASSEMBLY - DRUM FIG.NO. 20

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 0334158 NUT REAR SWING ARM PIVOT 1


2 0335538 PUNCHED WASHER 12.5x22x2.3 2
3 K6110830 SPACER COMP FRONT AXLE 1
4 0339100 BALL BEARING 6201 2
5 K2110040 WHEEL ASSY. FRONT 1
6 K2110020 TYRE TUBE LESS 90/90-12 1
7 K2110030 ALLOY WHEEL FRONT 1.85*12 1
8 K2110010 SPACER COMP. FRONT HUB 1
9 N2110130 CAM BRAKE 1
10 K6111320 PANEL SUB ASSY. FRONT BRAKE 1
11 1170060 SHOE COMP BRAKE 2
12 3230515 SPRING BRAKE SHOE 2
13 K6111310 PANEL COMP. FRONT BRAKE 1
14 0331248 HEX BOLT M6X1.0X33 4.8 1
15 420001700 PUNCHED WASHER A6.6 1
16 0178030 O RING BRAKE CAM-BR 1
17 0335698 PUNCHED WASHER 14.5x22x1.6 1
18 420305700 HEX NUT M6 8 ZNB 1
19 K6111330 LEVER FRONT CAM BRAKE 1
20 R1110570 AXLE FRONT 12x240 1
21 K4110140 VALVE TUBELESS TYRE 1

FRONT WHEEL ASSEMBLY


FIG.NO. 21 FRONT WHEEL ASSEMBLY - DISC FIG.NO. 21

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K2110020 TYRE FRONT TUBELESS 1


2 K6111290 SPACER COMP FR AXLE 1 DISC
3 0339100L BALL BEARING 2
4 K2110120 ALLOY WHEEL 1 DISC
5 K4110140 VALVE TUBELESS 1
6 K2110010 SPACER COMP 1
7 K6110830 SPACER COMP FR AXLE - WEGO 1
8 R1110570 AXLE 12 x 240 1 DISC
9 K2110170 DISC FRONT BRAKE 1 DISC
10 M7110280 HEXAGONAL FLANGE 4 DISC
11 K2110130 WHEEL ASSY DISC TUBELESS FRONT 1 DISC

FRONT WHEEL ASSEMBLY - DISC


FIG.NO. 22 REAR WHEEL ASSEMBLY FIG.NO. 22

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 S1200910 FLANGE U NUT M16x1.5 1


2 S1111430 PUNCHED WASHER 16.5x33.2x3.15 ZNB 1
3 K2110060 TYRE TUBELESS 12 11000 REAR 1
4 K2110070 ALLOY WHEEL 12 275 5 DRUM REAR 1
5 420001700 PUNCHED WASHER 16.5x33.2x3.15 ZNB 1
6 0331248 HEX BOLT M6 X 1 X33 1
7 0334268 NUT FRONT BRAKE CABLE ADJUSTER 1
8 0254038L PIN FRONT BRAKE LEVER 1
9 K2110230 LEVER COMP BRAKE REAR 1
10 K6111390 SPRING BRAKE CABLE REAR 1
11 420305700 HEX NUT M6 8 ZNB 1
12 KL030100 GEARCASE COMP 1
13 178030 O RING BRAKE CAM-BR 1
14 0335698 PUNCHED WASHER 14.5x22x1.6 ZNB 1
15 K6110840 BRAKE CAM REAR - WEGO 1
16 1110020 SET SHOE BRAKE ASSM 1
17 K4110140 VALVE TUBELESS TYRE JUPITER 1
18 K2110080 WHEEL ASSY. REAR ALLOY TUBELESS 1

FRONT WHEEL ASSEMBLY - DISC


FIG.NO. 23 COVER HANDLEBAR ASSY. FIG.NO. 23

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 KL220030 VISOR HEADLAMP 1


2 K2220740 TAPESET VISOR 1
3 K2220310 COVER HANDLE FR BOT 1
4 KL220410 TURN SIGNAL LAMP LH 1
5 K3200830 RETAINER CLIP M5 2
6 N3200340 CRR FLANGED PAN HD TAP SCREW ST4.2x13 13
7 K200320 SCREW SELF TAPPING 4.2x16 ZNK TSDS0209 7
8 N3200340 CRR FLANGED PAN HD TAP SCREW ST4.2x13 9
9 R1200380 HEX FLANGE BOLT M5X14 2
10 K2160060 SWITCH ASSY L 1
11 P3200010 CRPH SCR M6x12 6.8 ZNK 1
12 K2160020 DIGITAL SPEEDOMETER ASSY 1
13 K2220190 TAPSET COVER 1
14 K2160070 SWITCH ASSY R 1
15 P1200140 PUNCHED WASHER A5.5 ZNG 2
16 N5120820 GROMMET HEADLAMP 3
17 N8122610 CUP WASHER 3
18 N2200490 FLANGE BOLT M6x20 ZNG 3
19 KL220420 TURN SIGNAL LAMP RH 1
20 KL220010 COVER HANDLE REAR 1
21 N5120820 GROMMET HEAD LAMP 2
22 R1200280 CRR PAN HEAD SCREW M4X20 2
23 --- COVER HANDLE FRONT 1 REF. COLOUR

COVER HANDLEBAR ASSY.


FIG.NO. 24 FRONT FENDER & PANEL REAR ASSY. FIG.NO. 24

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K200320 SCREW SELF TAPPING 4.2x16 14


2 K2220090 FENDER FRONT SUB ASSY 1
3 ---- PANEL FR BOT 1 REF. COLOUR
4 B4200030 CRR PAN HEAD SCREW M5x16 2
5 N2200490 FLANGE BOLT M6x20 ZNG 4
6 KL220170 FLOOR BOARD 1
7 ---- COVER FRONT L 1
8 K2200080 TRUSS HEAD CAP SCREW M6 16 4
9 ---- COVER FRONT MATTE 1 REF. COLOUR
10 ---- PANEL BOT R 1 "
11 KL220160 PANEL REAR 1
12 KA220500 BAG HOOK ASSY. FR 1
13 M1200660 CRPH SCR M5x16 ZNG 14
14 ---- PANEL FRONT MET 1 REF. COLOUR
15 R1200260 CUP WASHER 5
16 KL220150 GRILL PANEL BOT R 1
17 N8220400 CUSHION FUEL TANK 4
18 N7201600 CLIP NUT 3 10
19 ---- FENDER FRONT R 1 REF. COLOUR
20 ---- SIDE TRIM FLOOR L 1 "
21 ---- PANEL BOT L 1 "
22 ---- COVER FRONT R 1 "
23 KL220460 COVER BOT FLOOR 1
24 ---- FRONT FENDER CENTER 1 REF. COLOUR
SIDE PANEL LH RH & FRONT FENDER ASSY. 25 KL220140 GRILL PANEL BOT L 1
FIG.NO. 24 FRONT FENDER & PANEL REAR ASSY. FIG.NO. 24

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

26 K2220160 RETAINER HINGE 1


27 0335608 PUNCHED WASHER 6.5x16x1.2 4
28 0331708 CRPH SCR M5x16 ZNG 2
29 N7201300 SNAP RIVET 4
30 KL220210 SIDE TRIM FLOOR REAR R 1
31 KL220200 SIDE TRIM FLOOR REAR L 1
32 P3200010 CRPH SCREW M6x12 2
33 0332275 CRPH SCREW M6x16 2
34 0335928 PUNCHED WASHER 6.5x18x1.6 2

FRONT FENDER & PANEL REAR ASSY.


FIG.NO. 25 PANEL SIDE LH,RH & REAR ASSY. FIG.NO. 25

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 --- SIDE PANEL R 1 REF. COLOUR


2 --- PILLION HANDLE TITAN GREY 1 "
3 --- COVER TAIL CENTER MATTE BLACK 1 "
4 --- SIDE PANEL TOP R MATTE BLACK 1 "
5 N2200500 HEX FLANGE BOLT M6x25 ZNG 4
6 N9227200 REFLEX REFLECTOR 2
7 KL220340 FENDER REAR INNER 1
8 KL220350 FENDER REAR OUTER 1
9 P1200060 HEX NUT M6 ZNG (TSDS-0304) 2
10 K200320 SCREW SELF TAPPING 4.2x16 7
11 --- SIDE PANEL L 1 REF. COLOUR
12 K2220300 BRACKET TAIL LAMP 1
13 K6210060 BRACKET CAM SEAT LOCK 1
14 N3200220 HEX FL BOLT M6x16 ZNG 6
15 K3200840 RETAINER CLIP NUT M6 14
16 K2150240 SEAT LOCK ASSY. 1
17 --- SIDE PANEL TOP L MATTE BLACK 1 REF. COLOUR
18 420001700 PUNCHED WASHER A6.6 ZNB 1
19 N8220400 CUSHION FUEL TANK 2
20 KL220360 UTILITY BOX 1
21 KA220710 BAG HOOK ASSY RR 1
22 N3200340 CRR FLANGED PAN HD TAP SCREW ST4.2x13 1
23 KL220380 LID UTILITY BOX 1
24 7130020 NUT SEAT TAIL COVER CENTER 1
25 K6170160 CABLE SEAT LOCK 1
26 K2170030 CABLE FUEL TANK 1
27 R3320350 CAM SEAT LOCK 1
28 M1200480 HEX FLANGE BOLT M8x25 2
PANEL SIDE LH,RH & REAR ASSY 29 M1200060 PUNCHED WASHER 8.5x18x2.3 2
30 0335928L PUNCHED WASHER 6.5x18.0x1.6 2
FIG.NO. 26 TAIL LAMP & REAR FENDER ASSY FIG.NO. 26

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 KL220450 COVER TAIL LAMP 1


2 K200320 SCREW SELF TAPPING 4.2x16 4
3 K2160150 HOLDER NUMBER PLATE 1
4 KL220310 COVER TAIL LAMP 1
5 KL220430 TURN SIGNAL LAMP REAR R 1
6 0330328 WAVE SPRING WASHER M10 2
7 0334038 HEX NUT M10 8 ZNB 2
8 K3200840 RETAINER CLIP NUT M6 6
9 420302700 HEX NUT M5 8 ZNB 3
10 K200320 SCREW SELF TAPPING 4.2x16 4
11 N4160320 BULB 1
12 KL220450 TAIL LAMP ASSY 1
13 K2220120 NUMBER PLATE LAMP 1
14 M7160120 REFLEX REFLECTOR 1
15 0332275 SCREW CRPH M6x16 4
16 KL220440 TURN SIGNAL LAMP REAR L 1
17 0335608 PUNCHED WASHER 6.5x16.0x1.2 3
18 N7201300 SNAP REVIT PALSTIC 2
19 N9162650 BULB 2
20 K2150190 CORD SET RH TSL 1
21 K2160180 CORD SET LH TSL 1

TAIL LAMP & REAR FENDER ASSY


FIG.NO. 27 WIRING HARNESS & ELECTRICAL ASSY. FIG.NO. 27

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K3160190 BEEPER 1
9A 2 K3200900 CRR PAN HEAD TAPPING SCREW ST4.2x32 1
3 K6160340 MAINTENANCE FREE BATTERY CHARGED 1
4 N9160380 ELECTRONIC FLASHER UNIT 1
5 R2160100 RELAY STARTER MOTOR 1
6 G5200400 PUNCHED WASHER 8.5 x 20 x 2 1
7 G5200380 HEX SCREW M8x 20 1
8 K2160210 HORN ASSY 1
9 K2160040 WIRING HARNESS 1 DISC
9A K2160090 WIRING HARNESS BASIC 1 DRUM
10 K2060030 COMBINED IDI & IGNITION COIL 1
11 N7202070 HOLE CLIP 6 2
12 N7160740 CLAMP WIRING HARNESS 1
13 N7160620 CABLE STRAP 8
14 K4160200 NON CONTACT SWITCH UTILITY BOX 1
15 N3200340 CRR FLANGED PAN HD TAP SCREW ST4.2x13 2
16 K4160180 UTILITY BOX LIGHT CUM CHARGER 1
17 M1200520 HEX FL BOLT M6x16 1
18 R4060030 REGULATOR CUM RECTIFIER 1
19 M1200510 HEX FLANGE BOLT M6x25 1
20 420001700 PUNCHED WASHER A6.6 1
21 S1125320 CLAMP OIL HOSE No.2 1
22 K3160710 SENSOR LEAD WIRE 1
23 K2150100 LOCK SET 1
24 K2150170 KEY BLANK 1
WIRING HARNESS & ELECTRICAL ASSY. 25 K3060260 THERMAL SENSOR 1
FIG.NO. 28 DISC BRAKE ASSEMBLY FRONT FIG.NO. 28

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

REF. KIT
1 --- LEVER COMP 1 R1320240
2 --- BOOT PISTON 1 K6322010
3 --- CIRCLIP 1 "
4 --- S CUP 1 K6322010
5 --- GUAGE COMP LEVEL 1 K6322020
6 --- O RING 1 "
7 --- HAND LEVER BOLT 1 R1320240
44 8 --- SCREW RESERVOIR CAP 2 K6321980
42 9 --- DIAPHRAGM 1 "
43
10 --- HOLDER BOLT 2 K6322000
11 --- HOLDER 1 "
45 12 --- SWITCH 1 K6321990
13 --- SUB HARNESS 1 "
14 --- SCREW & WASHER 1 "
48 15 --- FLANGE NUT 1 R1320240
16 --- PIN BOLT A 1 K6321880
17 --- BRKT COMP FRONT 1 "
18 --- COTTER PIN 2 K6321860
19 --- SPRING WASHER 1 K6321880
20 --- PAD COMP. OUTER 1 K6321900
46 21 --- PAD COMP. INNER 1 "
22 --- PLUG PIN 1 K6321880
23 --- SPRING PLATE 1 K6321860
24 --- BUSH BOOT PIN 1 K6321890
DISC BRAKE ASSEMBLY FRONT 25 --- PAD SPRING 1 K6321860
FIG.NO. 28 DISC BRAKE ASSEMBLY FRONT FIG.NO. 28

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

REF. KIT
26 --- BLEEDER 1 K6321910
27 --- CAP BLEEDER 1 "
28 --- PIN HANGER 1 K6321860
29 --- BOOT B 1 K6321890
30 --- DUST SEAL 1 K6321870
31 --- SEAL PISTON 1 "
32 --- PIN BOLT B 1 K6321880
44 33 --- PISTON CALIPER 1 K6321860
42 34 --- SPRING 1 K6322020
43
35 --- RESERVOIR CAP 1 K6321980
36 --- PISTON M/C FRONT 1 K6322020
45 37 --- P CUP 1 K6322010
38 KA110010 MASTER CYLINDER ASSY. 1
39 P200270 CRR PAN HEAD SCREW M6x12 1
48 40 --- PROTECTOR 1 K6322020
41 0330408 WAVE SPRING WASHER 1
42 K6111470 CALIPER DISC BRAKE ASSY. 1
43 K2110180 HOSE COMP BRAKE 1
44 N9111330 WASHER BANJO 1
45 N9111320 BANJO BOLT 1
46 46 K6111030 CLAMP HOSE UNDER BRACKET 1

DISC BRAKE ASSEMBLY FRONT


FIG.NO. 29 TOOLKIT ASSEMBLY FIG.NO. 29

NO.OFF
REF. PART DESCRIPTION NTORQ REMARKS
NO. NO. DRUM/DISC

1 K6210090 TOOL KIT - WEGO/JUPITER 1


2 --- TOOL BAG 1
3 --- BIT (+) ( - ) 1
4 --- GRIP DRIVER 1
5 --- BOX SPANNER 1
6 --- SPANNER DIA 10x12 1
7 --- TOMMY BAR 1
8 --- RING SPANNER 1
9 --- HANDLE RING SPANNER 1

TOOLKIT ASSEMBLY

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