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Shell and Tube Heat Exchanger Report

This document describes a simulation of heat transfer between steam and cooling water in a shell and tube heat exchanger (condenser) using COMSOL Multiphysics. It defines parameters such as inlet temperatures and mass flow rates. It also defines the geometry, materials, and physics for modeling turbulent fluid flow and heat transfer. The study will perform a stationary analysis to simulate the heat exchange process between the cooling water and steam in the condenser.

Uploaded by

Raihan Haidar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Topics covered

  • Study Settings,
  • Dataset Management,
  • Computational Study,
  • Plotting Results,
  • Simulation Results,
  • Parameterization,
  • Contour Plots,
  • Heat Transfer Coefficient,
  • Data Analysis,
  • Geometric Entities
0% found this document useful (0 votes)
63 views21 pages

Shell and Tube Heat Exchanger Report

This document describes a simulation of heat transfer between steam and cooling water in a shell and tube heat exchanger (condenser) using COMSOL Multiphysics. It defines parameters such as inlet temperatures and mass flow rates. It also defines the geometry, materials, and physics for modeling turbulent fluid flow and heat transfer. The study will perform a stationary analysis to simulate the heat exchange process between the cooling water and steam in the condenser.

Uploaded by

Raihan Haidar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Topics covered

  • Study Settings,
  • Dataset Management,
  • Computational Study,
  • Plotting Results,
  • Simulation Results,
  • Parameterization,
  • Contour Plots,
  • Heat Transfer Coefficient,
  • Data Analysis,
  • Geometric Entities

Shell and Tube HE (Condenser new 5)

Report date
Aug 5, 2021 2:54:13 AM

1
Contents
1. Global Definitions................................................................................................................................
1.1. Parameters...................................................................................................................................................................
2. Component 1........................................................................................................................................
2.1. Definitions....................................................................................................................................................................
2.2. Geometry 1..................................................................................................................................................................
2.3. Materials.......................................................................................................................................................................
2.4. Turbulent Flow, k-ε...................................................................................................................................................
2.5. Heat Transfer in Fluids.............................................................................................................................................
2.6. Multiphysics.................................................................................................................................................................
2.7. Mesh 1...........................................................................................................................................................................
3. Study 1..................................................................................................................................................
3.1. Stationary.....................................................................................................................................................................
4. Results...................................................................................................................................................
4.1. Datasets........................................................................................................................................................................
4.2. Derived Values............................................................................................................................................................
4.3. Tables.............................................................................................................................................................................
4.4. Plot Groups..................................................................................................................................................................

2
1 Global Definitions
Date Jul 28, 2021 10:35:44 PM

GLOBAL SETTINGS
Name Shell and Tube HE (Condenser new 5).mph
C:\Users\Raihan Haidar\Documents\Master\Thesis\COMSOL\Shell and Tube HE
Path
(Condenser new 5).mph
Version COMSOL Multiphysics 5.6 (Build: 280)

USED PRODUCTS
COMSOL
Multiphysics
CAD Import Module
Heat Transfer
Module

COMPUTER INFORMATION
CPU Intel64 Family 6 Model 165 Stepping 2, 6 cores
Operating
Windows 10
system

1.1 PARAMETERS

PARAMETERS 1
Name Expression Value Description
Inlet Temperature Steam
T_inletsteam 76.76 [degC] 349.91 K
to Condenser
Inlet Temperature
T_inletcoolingwater 25 [degC] 298.15 K Cooling Water to
Condenser
mdot_steam 0.00457 [kg/s] 0.00457 kg/s mass flow rate steam
mass flow rate cooling
mdot_coolingwater 0.28 [kg/s] 0.28 kg/s
water
P_outletsteam 7.406 [kPa] 7406 Pa Outlet Pressure steam
Outlet Pressure cooling
P_outletcoolingwater 104.8 [kPa] 1.048E5 Pa
water
Outlet Temperature
T_outletsteam 40.06 [degC] 313.21 K
Steam
T_outletcoolingwater 34.65 [degC] 307.8 K Outlet Temperature

3
Name Expression Value Description
cooling water

4
2 Component 1

2.1 DEFINITIONS

2.1.1 Nonlocal Couplings

Average operator on water - air interface

Coupling type Average


Operator
aveop1
name

SELECTION
Geometric entity level Boundary
Name Cooling Water - Steam Interface
Named geom1_intsel1: Geometry geom1: Dimension 2: Boundaries 7,
Selection 10, 12–13, 15–16, 18, 20–87, 94, 96–150, 152, 154–155, 157, 159–210,
214, 216–270, 272, 274–275, 277, 279–330, 334

Selection

2.1.2 Coordinate Systems

Boundary System 1

Coordinate system Boundary


type system

5
Tag sys1

COORDINATE NAMES
Secon
First Third
d
t1 t2 n

2.2 GEOMETRY 1

Geometry 1

UNITS
Length unit mm
Angular unit deg

6
2.3 MATERIALS

2.3.1 Air

Air

SELECTION
Geometric entity level Domain
Name Steam Domain
Selection Named geom1_sel2: Geometry geom1: Dimension 3: Domain 2

7
2.3.2 Water, liquid

Water, liquid

SELECTION
Geometric entity level Domain
Name Cooling Water Domain
Selection Named geom1_sel1: Geometry geom1: Dimension 3: Domain 1

2.3.3 Structural steel

Structural steel

8
SELECTION
Geometric entity level Boundary
Name Walls
Named geom1_unisel1: Geometry geom1: Dimension 2: Boundaries 3–
Selection 7, 9–10, 12–13, 15–16, 18–88, 90–91, 93–94, 96–152, 154–155, 157–211,
213–214, 216–272, 274–275, 277–331, 333–336, 338–339

2.4 TURBULENT FLOW, K-Ε

Turbulent Flow, k-ε

EQUATIONS

FEATURES
Name Level
Fluid Properties 1 Domain

9
Name Level
Initial Values 1 Domain
Boundar
Wall 1
y
Boundar
Inlet 1 : Cooling Water
y
Boundar
Outlet 1 : Cooling Water
y
Boundar
Inlet 2 : Steam
y
Boundar
Outlet 2 : Steam
y
Boundar
Symmetry 1
y
Boundar
Interior Wall 1
y

2.5 HEAT TRANSFER IN FLUIDS

Heat Transfer in Fluids

EQUATIONS

FEATURES

10
Name Level
Fluid 1 Domain
Initial Values 1 Domain
Boundar
Thermal Insulation 1
y
Boundar
Temperature Inlet : Cooling Water
y
Temperature Outlet : Cooling Boundar
Water y
Boundar
Temperature Inlet : Steam
y
Boundar
Temperature Outlet : Steam
y
Boundar
Symmetry 1
y
Boundar
Thin Layer 1
y

2.6 MULTIPHYSICS

2.6.1 Nonisothermal Flow 1

Nonisothermal Flow 1

EQUATIONS

11
2.7 MESH 1

Mesh 1

12
3 Study 1

COMPUTATION INFORMATION
Computation
36 min 3 s
time

3.1 STATIONARY

STUDY SETTINGS
Description Value
Include geometric nonlinearity Off

PHYSICS AND VARIABLES SELECTION


Discretizatio
Physics interface
n
Turbulent Flow, k-ε (spf) physics
Heat Transfer in Fluids (ht) physics

MESH SELECTION
Geometry Mesh
Geometry 1
mesh1
(geom1)

13
4 Results

4.1 DATASETS

4.1.1 Study 1/Solution 1

SOLUTION
Descriptio
Value
n
Solution Solution 1
Componen Component 1
t (comp1)

Dataset: Study 1/Solution 1

4.1.2 All Walls

DATA
Descriptio
Value
n
Dataset

PARAMETERIZATION
Description Value
Surface
x- and y-axes
parameters
14
4.1.3 Exterior Walls

DATA
Descriptio
Value
n
Dataset

PARAMETERIZATION
Description Value
Surface
x- and y-axes
parameters

4.1.4 Interior Walls

DATA
Descriptio
Value
n
Dataset

PARAMETERIZATION
Description Value
Surface
x- and y-axes
parameters

4.1.5 Mirror 3D 1

DATA
Descriptio
Value
n
Dataset

PLANE DATA
Description Value
Plane type Quick
Plane zx - planes
y-
0
coordinate

15
Dataset: Mirror 3D 1

4.2 DERIVED VALUES

4.2.1 Heat Transfer Coefficient

OUTPUT
Evaluated in

DATA
Descriptio
Value
n
Dataset

EXPRESSIONS
Expression Unit Description
aveop1(nitf1.qwf_u)/(T_inletsteam-T_inletcoolingwater) W/(m^2*K)

4.2.2 Pressure Drop Tube Side (Cooling Water)

OUTPUT
Evaluated in

DATA

16
Descriptio
Value
n
Dataset

EXPRESSIONS
Expressio Descriptio
Unit
n n
p Pa Pressure

INTEGRATION SETTINGS
Description Value
Integration order 4

4.2.3 Pressure Drop Shell Side (Steam)

OUTPUT
Evaluated in

DATA
Descriptio
Value
n
Dataset

EXPRESSIONS
Expressio Descriptio
Unit
n n
p Pa Pressure

INTEGRATION SETTINGS
Description Value
Integration order 4

4.3 TABLES

4.3.1 Heat Transfer Coefficient


Heat Transfer Coefficient

17
aveop1(nitf1.qwf_u)/(T_inletsteam-T_inletcoolingwater)
(W/(m^2*K))
6.6424

4.3.2 Pressure Drop Tube Side


Pressure Drop Tube Side (Cooling Water)

Pressure (Pa) Tube


Side
26.522

4.3.3 Pressure Drop Shell Side


Pressure Drop Shell Side (Steam)

Pressure (Pa) Shell Side


17.136

4.4 PLOT GROUPS

4.4.1 Velocity (spf)

Slice: Velocity magnitude (m/s)

18
4.4.2 Pressure (spf)

Contour: Pressure (Pa) Contour: up(p) (Pa) Contour: down(p) (Pa)

4.4.3 Wall Resolution (spf)

Surface: Wall lift-off (mm) Surface Slit: Wall resolution in viscous units (1)

19
4.4.4 Temperature (ht)

Surface: Temperature (degC)

4.4.5 Isothermal Contours (ht)

Isosurface: Temperature (degC)

20
4.4.6 Velocity, Streamlines

Streamline: Velocity field

21

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