FORM-J-014 SHT 1 of 2
SAUDI ARAMCO PRE-COMMISSONING FORM
LOOP CHECK COVER SHEET
SYSTEM NO.: LOOP NO.: P450-G-0126
SUB-SYSTEM NO.: TAG NO.: P450-GD-0126
RESULT
CHECKSTO PERFORMED
PASS FAIL
Installation Inspection (J-013)
Primary element installation and calibration
Transmitter (J-001)
Impulse Line (J-010)
Wiring (J-015)
Wires and terminals tagging at instrument, junction box, marshaling cabinet and input/output cabinet.
Connection and settings are done as shown on the ILD
Electrical / air supply
Controller (J-009)
Transducer (J-002)
Control Valve (J-003)
Alarm indication
Controller set point
In addition to the above the following simulation should be done
Drive signal into the controller from transmitter.
Drive output from controller to the valve
Watch alarms, shutdowns, etc.
Fail sensor and watch alarm and subsequent action.
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist. Entries should be
revised, added and deleted and approvals adjusted to reflect the needs of the Project Acceptance Committee.
General Confidential
FORM - J-014 Page 66 of 222 sheet 1 of 2
FORM-J-014 SHT 2 of 2
SAUDI ARAMCO PRE-COMMISSONING FORM
LOOP CHECK COVER SHEET
£ INDICATING £ CONTROL £ ALARM £ TRIP £ MOTOR £ F & GDS
LOOP DEFINITIONS £ DCS £ PESS £ PLC £ LOCAL £ PIB £ OTHER
I/O TYPE : INSTRUMENT MANUFACTURER :
TRANSMITTER: TAG NO.:
INSTRUMENT RANGE: SET RANGE: INSTRUMENT TYPE:
UPSCALE DOWNSCALE
INPUT SCALE UNIT
DCS % ERROR DCS % ERROR
0%
INSTRUMENT
25%
£
50%
75%
100%
£ IOP TESTED (INPUT OPEN) £ B/U TESTED (BURN-UP) £ B/D TESTED (BURN-DOWN) £ OVER RANGE TESTED
£ DCS GRAPHIC CHECKED £ TREND CHECKED £ DCS ALARM CHECK £ SQUARE ROOT CHECKED
£ PVHL = £ PVLL = £ CONFIGURATION CHECKED £ ZERO ADJUSTED
CONTROL VALVE: TAG NO.:
VALVE AIR SET PRESSURE: VALVE CHARACTERSTIC: VALVE TYPE:
UPSCALE DOWNSCALE
DCS CONTROLLER OUTPUT FEED BACK SIGNAL
ACTUAL % ERROR % ACTUAL % ERROR %
0%
CONTROL VALVE
25%
£ 50%
75%
100%
£ OOP TESTED (OUTPUT OPEN) £ POSITION STURATION TEST £ DCS ALARMS CHECKED
£ DCS GRAPHIC CHECKED £ TREND CHECKED £ CONFIGURATION CHECKED
£ DIRECT £ REVERSE £ ON/OFF £P= £I= £D=
£ SINGLE £ CASCADE £ RATIO £ MASTER £ SLAVE £ SET LIMIT
£ PARTIAL STROKE CHECKED £ SOV TESTED £ AIR FAILURE TESTED
ON/OFF
VALVE
£ £ LIMIT SWITCHES TESTED £ MANUAL RESET TESTED £ EXHAUST VALVE TESTED
£ DCS GRAPHIC CHECKED £ LOCK-UP REALY TESTED £ REMOTE / LOCAL
AIR FAIL ACTION £ OPEN £ CLOSE £ LOCK OPENING TIME CLOSING TIME
ACT
£
ELECTRICAL FAILURE ACTION £ OPEN £ CLOSE £ LOCK
SWITCH TAG NO. RISING FALLING SET VALUE DEAD BAND UNIT
SWITCHES
£
£ DCS GRAPHIC CHECKED £ ALARM CHECKED £ TRIP CHECKED £ DEAD BAND CHECKED
£ START PB TESTED £ STOP PB TESTED £ AUTO START TESTED
MTR
£ £ DCS GRAPHIC CHECKED £ MCC INDICATION CHECKED £ ANALOG INDICATION CHECKED
£ MCC RESET TESTED £ MCC START / STOP TESTED
GAP SETTING ( -- Vdc): ALARM SETTING ( µm or mm ): PROBE TYPE:
VIBRATION SENSOR AXIAL MOVEMENT SENSOR
VIBRATION
MICRONS OR MM RMS or MV ERROR % GAP VOLTAGE MONITOR READING AXIAL ALARM: ±
£
0%
50%
100%
REMARKS:
ASYAD DAELIM COMPANY
ORGANIZATION
(SUB-CONTRACTOR) (CONTRACTOR) PMT MAINTENANCE OPERATION
NAME
SIGNATURE
DATE
General Confidential
FORM - J-014 Page 67 of 222 sheet 2 of 2