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LU2 4400 InstructionManual

MANUAL DE PARTES MITSUBISHI 4400

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maquinaria textil del centro
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469 views8 pages

LU2 4400 InstructionManual

MANUAL DE PARTES MITSUBISHI 4400

Uploaded by

maquinaria textil del centro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
MITSUBISHI INDUSTRIAL SEWING MACHINE Model LU2-4400-4420 classes Single-Needle, Double-Needle Compound-Feed Lockstitch PRECAUTIONS BEFORE STARTING TO OPERATE (1). Safety Precautions 1. Keep your hands and fingers away from the area around the needle and the area around the pulley when turning the power on, Power must be turned off when the machine is not in use, or when the operator leaves his/her seat Power must be turned off before tilting the machine head, installing or removing the “V" belt, agjusting the machine, or replacing its parts. Avoid placing fingers, hair, bars etc., near the pulley, “V""belt, bobbin winder. or motor when the machine is operating. 5. Do not insert fingers into the thread take-up cover, under/around the needle, or pulley when the machine is operating. 6. Ifabelt cover, finger guard, and/or eye guard are installed, do not operate the machine without these safety devices. (2) Precautions before Starting Operation 1. Ifthe machine's oil pan has an oil sump, never operate the machine before filing it. 2. If the machine is lubricated by a drop oiler, never operate the machine before lubricating 3. When a new sewing machine is first turned on, verify the rotational direction of the pulley with the power on. (The pulley should rotate counterclockwise when viewed from the pulley.) 4. Verify the voltage and (single or three) phase with those given on the motor nameplate. (3) Precautions for Operating Conditions +. Avoid using the machine at abnormally high temperatures (35°C or higher) or low temperatures (5°C of lower). Otherwise, machine failure may result. 2. Avoid using the machine in dusty conditions, - INSTRUCTION MANUAL Name of major parts Thread take-up lever Thread take-up lever cover Oil tank Presser adjusting screw Presser plate spring Thread guide Balance wheel Cog belt Feed reverse lever Stitch length setting dial Oiling system Filter Feed cam 14) 15) 16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) Push button Slide plate (front) Slide plate (right) Feed dog Hook complete Hook saddle Slide plate (left) Presser foot (outside) Presser foot (inside) Needle clamp Presser bar (outside) Needle bar Face plate 27) 28) 29) 30) 31) 32) 33) 34) 35) 36) 37) 38) 39) Needle bar guide bracket Adapter plate Thread tension adjusting nut Thread tension regulator complete Thread take-up spring Thread guide (upper) Thread guide (middle) Thread guide (lower) Crank Crank shaft Presser bar (inside) Bell crank Presser lifter How to use the machine 1, How to attach needle Note: Before making the following adjustment, switch off the power source by all means. Double Needle | Single- Insert the needle upto the bottom Needle of needle clamp and tighten the Insufficient Needle distorted screw keeping the long grove side of _ insertion needle face to face. Long groove side Long groove! left side 2. How to wind the bobbin Note: In case of rotating the machine without sewing, keep the presser foot raised Adjustment: ** Tightness of winding: Particularly in case of nylon or tetron thread It is desirable that the bobbin is wound loose enough. ** Uneven winding, In case of uneven winding, adjust the thread guice slightly toward the less wound part of bobbin so that to obtain even winding, ** Winding amount of thread: When the winding amount of thread is ex- cessive loosen the adjusting screw and tighten when insufficient. Winding tension adjusting screw iE \ \ Thread | pee’ if] 7 U with amount of 80% of full Males oO Even winding adjusting screw | | UH 7 Winding amount t 3. Threading of needle threads (1) Pass each needle thread through thread guide ®. Note: When thin slippery thread (polyester thread or filament thread, for example) is used, pass the thread through thread guide © aswell. (2) With the take-up lever located at the upper most position, pass each needle thread in the order shown in the following figure, ®@o0® GM Derail | LU2-4400 LU2-4420 =I = thread Lead the Lead the SSs—7 | thread thread leftward. rightward. 4. Adjustment of stitch length and reverse- stitch operation Note: To make stitch length shorter, depress the reverse lever and turn the stitch length setting dial. Reverse-stitch operation Stitching goes back while the feed reverse lever is held down, 5. How to place the bobbin into the hook Note: In case of placing the bobbin into the hook, place the bobbin by making winding toward the thread in correct direction shown in Fig Stitch length setting dial €) Feed reverse lever Thread Slide plate Slide plate How to use the machine 6. Bobbin threading 1) Lead the end of thread to the groove of the hook shgwn in Fig and. beneath the horn’) pull the thread out ® Thread 2) Holding the end of the needle threads by left’ hand and turn the balance wheel slowly. Pull out the lower threads and keep them away from the underneath of the presser foot. 8. Adjustment of thread tension —————-7 7 The tension of the needle thread is too tight, or the tension of the bobbin thread is too loose. o Saree The tension of the neadle thread is too loose, or the tension of the bobbin thread is too tight. Thread tension: edjusting screw 9. Needle thread tension **Needle thread is adjusted according to the bobbin thread tension. thread tension is adjusted by sion regulating thumb nut. For special fabric sewing with special thread, the desired tension can be ob- tained by adjusting the force and stroke Of thread take-up Soring, Thread tension nut 10. Adjustment of presser Adjust the pressure according to the fabric. y | SOO SS? Weaken _ — - P+ Presser adjusting = PSB How to use the machine 11. SAFETY CLUTCH DEVICE: Safety clutch device is installed to prevent the hook and cog belt from damage in case the thread is caught into the hook when the machine is loaded abnormally during opera- tion 1) FUNCTION OF SAFETY CLUTCH. 1) When the safety clutch acts, the cog belt pulley will be unloaded, then the rotation of hook shaft will stop. The arm shaft only will rotate. Stop the operation of machine. 2) Clean the thread thoroughly which is caught into the hook 3) Turn the cog belt hub be hand, and check whether the hook shaft rotates lightly and properiy, place the clutch device as follows 2) HOW TO SET THE SAFETY CLUTCH. 1) While pressing down the push button on the opposit side of bed by left hand, turn the balance wheel siowly by right hand away ftom shown in the figure 2) The balance whee! will stop by the gear plate, but turn the balance whee! more firmly. 3) Release the push button 4) As shown in the Figure, the safety clutch Gevice 's set 3) FORCE APPLIED TO THE SEFETY CLUTCH. 1) The force applied to the safety cluten is the smallest when the write mark of the eccen- tric pin faces the center of the lower shaft, The force proportionally increases as the white mark faces the outside 2) To adjust the force, slide the tming belt, loosen the set screw, and turn the eccentric pin 3) After the adjustment, make sure to fasten the set screw. 12, UPPER FEED ADJUSTMENT (NEEDLE SIDE) If the uneven feeding occurs according to the fabric, adjust the long hole of the horizontal feed shaft crank (right) to adjust the upper feed length (How to adjust) 1) Loosen the special bolt. 2) Move the special bolt upward to decrease upper teed. 2) Move the special bolt downward to in- crease the upper feed. The upper feed and the lower feed theoretically becomes equal at the reference line on the horizontal feed shaft crank. 4) Securely tighten the special bolt after adjust- ment. Safety clutch Cog belt pulley SC Cog belt hub, Balance whesl—_ = | White Mark Strengthen| V7 Weaken Lower Shaft Eccentric Pin l Timing Belt Set Screw | (Re | Eccentric Pin Pushbutton mating notch: Reference (FE ® Horizontal shaft crank, right oper feed dowreases "

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