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Unconventional Machining Processes Exam

This document contains exam questions for an unconventional machining processes course. It includes questions that ask students to: 1) Define conventional and unconventional machining processes, discuss the economic aspects of ECM, and list the main components of EDM. 2) Explain the advantages and limitations of LBM, differentiate between nontransferred and transferred plasma torch modes, and explain the principle of water jet machining. 3) Analyze classification methods for nontraditional machining operations and factors that impact ultrasonic machining performance. 4) Compare the mechanisms of material removal for ECG and ECM, and explain the working principle of chemical machining with a diagram.

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Stephen Jacsi
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159 views1 page

Unconventional Machining Processes Exam

This document contains exam questions for an unconventional machining processes course. It includes questions that ask students to: 1) Define conventional and unconventional machining processes, discuss the economic aspects of ECM, and list the main components of EDM. 2) Explain the advantages and limitations of LBM, differentiate between nontransferred and transferred plasma torch modes, and explain the principle of water jet machining. 3) Analyze classification methods for nontraditional machining operations and factors that impact ultrasonic machining performance. 4) Compare the mechanisms of material removal for ECG and ECM, and explain the working principle of chemical machining with a diagram.

Uploaded by

Stephen Jacsi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Code No: RT41034 R13 Set No.

1
IV [Link] I Semester Supplementary Examinations, October/November-2019
UNCONVENTIONAL MACHINING PROCESSES
(Mechanical Engineering)
Time: 3 hours Max. Marks: 70
Question paper consists of Part-A and Part-B
Answer ALL sub questions from Part-A
Answer any THREE questions from Part-B
*****

PART–A (22 Marks)


1. a) What is meant by conventional and unconventional machining process? [4]
b) What are the economic aspects of ECM process? [4]
c) What are the principle components of EDM process? [3]
d) Mention advantages and limitation of LBM process? [4]
e) Differentiate between nontransferred and transferred mode of a plasma torch? [4]
f) Explain about the principle of water jet machining. [3]

PART–B (3x16 = 48 Marks)


2. a) Classify the common nontraditional methods. Give a list of such operations. [8]
b) Discuss the effects of the amplitude and frequency of vibrations, abrasive grain
size and mass flow rate on the rate of material removal and surface finish
obtainable in ultrasonic machining. [8]

3. a) Explain the mechanism of material removal during ECG and how is different
from ECM? [8]
b) Explain the working principle of chemical machining with neat sketch. [8]

4. a) Explain the function of dielectric fluid in EDM. Name the common dielectric
fluids used in EDM. [8]
b) Explain the principle of Wire EDM with suitable diagram. [8]

5. a) Discuss about the generation of laser during LBM process. [8]


b) Explain the working principle of electron beam machining. [8]

6. a) Describe the commonly used gas mixture in plasma machining and their
corresponding work materials. [8]
b) Explain the principle of plasma generation and mechanism of metal removal in
plasma arch machining. [8]

7. a) What is the abrasive water jet machining? Explain its principle of operation. [8]
b) With a neat sketch, explain abrasive flow machining process. [8]

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