Relays and Flasher Units

HELLA manufactures more than 100 million units per year and
thanks to optimised production, HELLA relay and flasher units
consistently benchmark with the highest reliability in the industry.
Contents
Relays and Flasher Units
Relay Quick Reference Chart................................................................ 201

Normally Open Relays 12 Volt............................................................ 202

Normally Open Relays 24 Volt............................................................ 203

High Capacity Normally Open Relays ...................................... 204

Change-over Relays ............................................................................205-206

Time Control Relays .......................................................................................... 206

Micro Relays/Solid State Relays ..................................................... 207

Voltage Sensitive Relay/Connectors ......................................... 208

Safety DayLights™ Controllers............................................................ 209

HELLA Compatibility Solution (HCS)...........................210-211

HCS Flasher Units ..................................................................................212-213

Electronic Flasher Units ................................................................214-217

HELLA RELAYS
HELLA offers a comprehensive range of relays to suit 12 and 24 volt applications.
Quality accessories facilitate the expansion into new applications and provide
customers with new solutions.

COMMON PIN DESIGNATIONS FOR RELAYS

Pin No. Description

Eliminating Voltage Spikes
85/2 Earth (end of winding to ground or negative)
86/1 Positive Voltage spikes from 300V to 500V can occur momentarily
when a relay is switched off. Sensitive electronic equipment can
87/5 Output (to consumer e.g. driving lamp) be damaged or malfunctions can occur if these spikes reach the
87a/4 Alternative output (1st output, break side) vehicle electrical network without suppression. A relay with a
diode eliminates voltage spikes completely.
30/3 Positive supply (Input from + battery terminal, direct)

The Different Types of Relays

The Normally Open Relay The Normally Open Relay with Dual Output The Change-over Relay

30 85 86 87 30 85 86 87 87 30 85 868787a
(3) (2) (1) (5) (3) (2) (1)(5)(5) (3) (2) (1)(5)(4)

A normally open relay is used to close the electric circuit between power source and The change-over relay changes the load path from one electrical load
electrical load, i.e. the load is switched on. Relays are operated by means of switches, to another. The relay is operated by a dashboard switch.
pulse generators or control devices.
Application: Switching over from town horn to fanfare horn, for 2 speed
Application: Headlamps, auxiliary driving lamps, auxiliary fog lamps, horns, heaters, appliances such as heated rear window or fan motors.
motors for fans and power windows, air-conditioners and ignition assemblies.
Change-over relays can be used as:
• Change-over relays
• Normally open relays
• Normally closed relays

Relays have been predicted to be obsolete in modern vehicles, however the automotive industry needs relays since relay functions cannot always be
replaced by control units. Only relays make “galvanic isolation” possible between input and output. Semi-conductor devices cannot manage this at the
moment. Another positive factor is the cost advantage relays have compared with an electronic solution.

In motor vehicles, relays are used to switch high currents. For example the engine control unit is switched by a relay. Their sturdiness allows them to be
installed near electric consumers. As only low control currents are required, the cable cross-sections can be kept small. The switching/amplifier function
of a relay can only be achieved with a lot more effort and a lot less reliability using “modern” electronics. An additional advantage is that the replacement
of a relay is quick and easy. These characteristics guarantee that relays will have a regular place in many vehicles for a long time to come.

Trust in our Quality Relays

¢ Production expertise: HELLA produces more than 100 million relays per year. Thanks to optimised production we can offer a competitive price
for customers. HELLA relays have an extremely low failure rate.

¢ OEM customers: HELLA develops and produces relays for AGCO, Claas, Daimler AG, Ford, VW, GM, JCB, Opel, Nissan, John Deere, Chrysler
and Jaguar/Land Rover among others. We have been working with many customers for decades.

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 RELAYS

RELAY QUICK REFERENCE CHART

MINI RELAYS † NORMALLY OPEN

Current
Part Number Voltage Pins Function Protection Maximum Load Bracket Description
Draw
3078 12V 4 N/O 30A 140mA Yes
3078R 12V 4 N/O Resistor 50A 140mA Yes Terminals 30 and 87 are 9.5mm terminals
3053 12V 4 N/O Diode 40A 170mA Yes
3059 12V 4 N/O Diode 50A 210mA Yes Terminals 30 and 87 are 8.1mm terminals
3082 12V 5 N/O 40A 140mA Yes
3055 12V 5 N/O Diode 40A 170mA Yes

3079 24V 4 N/O 30A 70mA Yes

3079R 24V 4 N/O Resistor 30A 90mA Yes
3054 24V 4 N/O Diode 22A 90mA Yes
3060 24V 4 N/O Diode 30A 90mA Yes Terminals 30 and 87 are 8.1mm terminals
3083 24V 5 N/O 20A 70mA No
3056 24V 5 N/O Diode 22A 90mA Yes

MINI RELAYS † NORMALLY OPEN FUSED

3076 12V 4 N/O 25A 140mA Yes

3077 24V 4 N/O 15A 80mA Yes

MINI RELAYS † CHANGE†OVER

3080 12V 5 N/O-N/C 30-87, 30A/30-87a, 20A 140mA Yes
3057 12V 5 N/O-N/C Diode 30-87, 40A/30-87a, 15A 170mA Yes

3081 24V 5 N/O-N/C 30-87, 20A/30-87a, 10A 70mA Yes

3058 24V 5 N/O-N/C Diode 30-87, 22A/30-87a, 10A 90mA Yes

WEATHERPROOF RELAY † CHANGE†OVER

3080S 12V 5 N/O-N/C Resistor 30-87, 30A/30-87a, 20A 160mA Yes Connector P/N 4973S

SOLID STATE RELAY † NORMALLY OPEN

3063 12V 4 N/O 22A No

HIGH CAPACITY RELAYS † NORMALLY OPEN

3084 12V 4 N/O 60A 140mA Yes Terminals 30 and 87 are 9.5mm terminals
3061 12V 4 N/O 180A peak (100A continuous) 380mA Yes

3085 24V 4 N/O 60A 70mA Yes Terminals 30 and 87 are 9.5mm terminals
3062 24V 4 N/O 80A peak (60A continuous) 180mA Yes

MICRO RELAY † NORMALLY OPEN

3064 12V 4 N/O Resistor 20A 140mA No Terminals 85 and 86 are 4.8mm

MICRO RELAY † CHANGE†OVER

3065 12V 5 N/O-N/C Resistor 30-87, 20A/30-87a, 10A 140mA No Terminals 85, 86 and 87a are 4.8mm

MICRO RELAY † LATCHING

3064L 12V 5 Latching 20A 140mA No Terminals 1, 2 and 6 are 4.8mm

TIME CONTROL RELAYS

3086 12V 5 N/O-N/C Contact opened 10A, Contact closed 20A 30min Yes
3087 12V 5 N/O-N/C Contact opened 10A, Contact closed 20A 30min Yes

3086-24V 24V 5 N/O-N/C Contact opened 10A, Contact closed 20A 30min Yes
3087-24V 24V 5 N/O-N/C Contact opened 10A, Contact closed 20A 30min Yes

techfeedback@[Link] [Link] 201

 NORMALLY OPEN RELAYS 12 VOLT
RELAYS AND FLASHER UNITS

16 27 12 30

Normally Open Mini Relay 16 20

41 44
24 87 87 87
25
87
30 85 86 85 86 85

11 15 86 30 30

P/Ns 3078 and 3082 P/N 3078R P/N 3078 P/N 3078R P/N 3082
30 86 8587 Terminals 30 and 87 are 9.5mm terminals
P/Ns 3078
3078

3078-BULK (Pack of 10) 4 PIN

Part Number 3078R (With resistor) 12 VOLT

30 86 85 87
P/Ns 3078R 3082
5 PIN
87
P/Ns 3078 and 3082 87 3082-BULK (Pack of 10)
86 85
Maximum
30 Load P/N 3078: 30A P/N 3078R: 50A P/N 3082: 40A
30 86 858787 Current Draw 140mA
P/Ns 3082

Normally Open Mini Relay 12 30

with Diode 20 87 87 87 87
87 87
46 86 86 85 85 86 86 85 85
26 30 30 30 30

30 86 85 87 30 86 858787
11
P/N 3053 P/N 3055

3053 4 PIN
Part Number 12 VOLT
3055 5 PIN

Maximum Load 40A

Protection Diode

Current Draw 170mA

Normally Open Mini Relay 12 30

with Diode 20 87 87

46 86 86 85 85
26 30 30
RELAYS

30 86 85 87
12
Terminals 30 and 87 are 8.1mm terminals

Part Number 3059 4 PIN 12 VOLT

Maximum Load 50A

Protection Diode

Current Draw 210mA

Normally Open Fused Relay 16 35

16

41 87
25 24 30 85
86
10
30 86 85 87

Part Number 3076 4 PIN 12 VOLT

Maximum Load 25A with 25A fuse

Current Draw 140mA

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 NORMALLY OPEN RELAYS 24 VOLT
RELAYS AND FLASHER UNITS

16 27 12 30
Normally Open Mini Relay
16 20

41 44
87 87 25 24
30 85 86 85
86 30 11 11

P/N 3079 P/N 3079R P/N 3079 P/N 3079R 30 86 8587

P/Ns 3079
3079

Part Number 3079-BULK (Pack of 10) 4 PIN 24 VOLT

3079R (With resistor)

30 86 85 87
Maximum Load 30A P/Ns 3079R

Current Draw P/N 3079: 70mA P/N 3079R: 90mA

26
Normally Open Mini Relay
87 87

86 86
87 87
85 85 24
- Without Bracket
30 30
11
30 86 858787

3083
Part Number 5 PIN 24 VOLT
3083-BULK (Pack of 10)

Maximum Load 20A

Current Draw 70mA

12 30

87 87 87 87 20 Normally Open Mini Relay With Diode

87 87
86 86 85 85 86 86 85 85 46
30 30 30 30 26

30 86 85 87 30 86 858787
11
P/N 3054 P/N 3056

3054 4 PIN
Part Number 24 VOLT
3056 5 PIN

Maximum Load 22A

Protection Diode

Current Draw 90mA

12 30

RELAYS
Normally Open Mini Relay With Diode
87 87 20

86 86 85 85 46
30 30 26

30 86 85 87
12
Terminals 30 and 87 are 8.1mm terminals

Part Number 3060 4 PIN 24 VOLT

Maximum Load 30A

Protection Diode

Current Draw 90mA

16 35
Normally Open Fused Relay
16

87 41
30 85 25 24

86
10
30 86 85 87

Part Number 3077 4 PIN 24 VOLT

Maximum Load 15A with 15A fuse

Current Draw 80mA

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 HIGH CAPACITY NORMALLY OPEN RELAYS
RELAYS AND FLASHER UNITS

25 37
High Capacity Normally Open Relay
21
87 87
55
86 86 85 85
34
30 30
11 15 30 86 85 87
35 33 Terminals 30 and 87 are 9.5mm terminals

Part Number 3084 4 PIN 12 VOLT

Maximum Load 60A

Current Draw 140mA

14 45

High Capacity Normally Open Relay 18

63 87 87 30 30
45
85 85 86 86

14 30 86
30 86 85 87
85 87
29 Terminals 30 and 87 are 6mm studs

Part Number 3061 4 PIN 12 VOLT

Maximum Load 180A peak current (100A continuous)

Current Draw 380mA

25 37
High Capacity Normally Open Relay
21
87 87
55
86 86 85 85
34
30 30
11 15 30 86 85 87
35 33 Terminals 30 and 87 are 9.5mm terminals

Part Number 3085 4 PIN 24 VOLT

RELAYS

Maximum Load 60A

Current Draw 70mA

14 45

High Capacity Normally Open Relay 18

63 87 87 30 30
45
85 85 86 86

14 30 86
30 86 85 87
85 87
29 Terminals 30 and 87 are 6mm studs

Part Number 3062 4 PIN 24 VOLT

Maximum Load 80A peak current (60A continuous)

Current Draw 180mA

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 CHANGE†OVER RELAYS
RELAYS AND FLASHER UNITS

16 27 Change-over Relay
16

87 87 40
87a87a
86 86 85 85 24

30 30
11
30 86 85 8787a

3080
Part Number 5 PIN 12 VOLT
3080-BULK (Pack of 10)

Maximum Load 30-87, 30A/30-87a, 20A

Current Draw 140mA

12 30 Change-over Relay with Diode

20

87 87 46
87a87a
86 86 85 85 26

30 30
11
30 86 858787a

Part Number 3057 5 PIN 12 VOLT

Maximum Load 30-87, 40A/30-87a, 15A

Protection Diode

Current Draw 170mA

16 27 Change-over Relay
16

87 87 40
87a87a
86 86 85 85 24

30 30
11
30 86 85 8787a

3081
Part Number 5 PIN 24 VOLT

RELAYS
3081-BULK (Pack of 10)

Maximum Load 30-87, 20A/30-87a, 10A

Current Draw 70mA

12 30 Change-over Relay with Diode

20

87 87 46
87a87a
86 86 85 85 26

30 30
11
30 86 858787a

Part Number 3058 5 PIN 24 VOLT

Maximum Load 30-87, 22A/30-87a, 10A

Protection Diode

Current Draw 90mA

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 CHANGE†OVER/TIME CONTROL RELAYS
RELAYS AND FLASHER UNITS

Weatherproof Change-over Relay 17 45

Change-over relay with matching plug to form 22

87 87
a dust and weatherproof seal. Pre-wired connector 87a 87a
86 67 85 86 85
with 300mm of 3 x 2.90mm2 cable and 2 smaller 45
30 30
signal cables (to be purchased seperately).
30 85 868787a

Part Number 3080S 5 PIN 12 VOLT

Maximum Load 30-87, 30A, 30-87a, 20A

Current Draw 160mA

Spare Part 4973S Connector with cable

Protection Resistor

P/N 4973S

15 34
Time Control Unit with
Drop-out Delay 22

62 (+) Power 30
Relay with manually adjustable drop-out delay 40 87
87a 15
31 15
function, 0 – 900 seconds. 87
30 31 87a
12

3086 12 VOLT
Part Number 5 PIN
3086-24V 24 VOLT

Maximum Load Contact opened 10A

Contact closed 20A/30min

Protection IP 50 (Protection against dust)

Switching terminal 15 starts timing.

RELAYS

15 34
Time Control Unit with
Pick-up Delay 22

62 (+) Power 30
87
Relay with manually adjustable pick-up delay 40
87a 15
31 15 87
function, 0 – 900 seconds. 31
30 87a
12

3087 12 VOLT
Part Number 5 PIN
3087-24V 24 VOLT

Maximum Load Contact opened 10A

Contact closed 20A/30min

Protection IP 50 (Protection against dust)

Switching terminal 15 starts timing.

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 MICRO RELAYS/SOLID STATE RELAYS
RELAYS AND FLASHER UNITS

Latching On/Off Micro Relay

16 23
Latching relay that will remain in its open or
2 2 closed state when power is removed, i.e. it will
6 5 3 25
6 5 3 remain on or off and not automatically return to off.
1 1
11
A negative (-) voltage pulse is required on either
3 6 125 3 6 125
terminal 1 or 2 to switch on or off.
Part Number 3064L 5 PIN 12 VOLT

Maximum Load 20A

Current Draw 0.15A

86 85
Micro Relay
87
30 Micro relay with parallel resistor. P/N 3064
30 85 86 87 features two 4.8mm and two 6.3mm blade
terminal contacts (terminals 3 and 5).
NORMALLY OPEN
Change-over relay P/N 3065 features three
Part Number
3064 4 PIN 12 VOLT 4.8mm and two 6.3mm blade terminal
contacts (terminals 3 and 5).
Maximum Load 20A @ 12V

Protection Resistor

87a
86 85
87
30

30 85 86 8787a

CHANGE†OVER
Part Number
3065 5 PIN 12 VOLT
P/N 3064
Maximum Load 3-5 20A/3-4 10A

Protection Resistor P/N 3065

Terminal designations: 1 = 86, 2 = 85, 3 = 30, 4 = 87a, 5 = 87.

RELAYS
+12 V
Normally Open (Solid State) Relay
30
28
87 86

86 85
Solid-state relays are modern semi-conductor
87 87
30 26 switches. Satisfies the increasing trend of
86 85
85
30 controlling loads (e.g. fan motors, glow plugs,
11
OV headlamp and heaters) with power regulation.

Part Number 3063 4 PIN 12 VOLT

Maximum Load 22A @ 12V

Protection IP 67 (Protection against dust and temporary water immersion)

FEATURES
- Suitable for resistive loads, lamp loads and inductive loads.
- Pulse width modulation allows regulation of the power for the loads.
- Maximum switching reliability, particularly suited for switching functions relevant for safety.
- Silent switching, e.g. in passenger compartment.
- Resistant to short-circuit and overload.
- Protection against polarity reversal and earth disconnection.
- Shock and vibration-resistant.
- Water-proof, potted design.
- Protection against overheating.
- Low quiescent current.

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 VSR/RELAY CONNECTORS
RELAYS AND FLASHER UNITS

Voltage Sensitive Relay Module 17

Digital voltage sensitive relay with dual sensing

68 9
for 12 and 24 volt systems. Suitable for boats, 51
Ø5.20
caravans and 4WD vehicles, this relay allows a 45 Power Supply

separate battery to be used independently from

68 68
another battery permitting, for example, the
starting battery not to be discharged. However Part Number 3099 12/24 VOLT
when either battery is charged, the relay will
Voltage Multivolt , suitable for 12 and 24 volt systems.
™
connect both batteries to allow dual charging.
The relay automatically detects either 12 or Mounting Recess or surface mount.
24 volt operation. Very low power consumption Maximum
(less than 2mA) or none in power storage mode. Continuous Load 140A

Termination 2 x 6mm studs

Mini Relay Connector

Single screw mounting. Sturdy plastic casing.

Supplied with 5 blade terminals. Several holders
may be joined together or mated with fuse
holder P/N 8704.
4973
Part Number
4973-BULK PACK OF 50

Mounting Single screw mounting.

To Suit 4 and 5 pin relays with 6.3mm flat pin connectors.

P/Ns 3076 and 3077 are not suitable for multiple installation using this connector.
RELAYS

Micro Relay Connector

For micro-relays with 5 pole SAE terminal

arrangement. For receiving three 4.8mm
and two 6.3mm blade terminal connectors.
Made of black plastic.
Part Number 4973-M 5 POLE

Socket 5 pole

To Suit P/Ns 3064, 3064L and 3065.

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 SAFETY DAYLIGHTS ™ CONTROLLERS
RELAYS AND FLASHER UNITS

30 30
Safety DayLights™ Smart Controller
9
This smart controller is designed to simplify the
59 78 50 installation of HELLA’s LED Safety DayLights™
DL1
Power Supply
86 DL2 31
range
85 by eliminating the need to wire the lamp,
30

87a
87
30
11
or changeover relay to ignition terminal 15.
86

Part Number 3090 The Safety DayLights™ Smart Controller can be

wired directly to the positive terminal of the
Voltage Multivolt™, suitable for 12 and 24 volt systems.
battery, which saves the difficult and o±en time
Maximum consuming task of finding the ignition feed.
Continuous Load 20W
The smart controller monitors the voltage
To Suit HELLA LED Safety DayLights™ range. supply from the battery and will automatically
Features a Safety DayLights™ OFF delay of approximately 10 seconds. switch the Safety DayLights™ ON when the
engine is started, and automatically switch
RECOMMENDED INSTALLATION DIAGRAM FOR WIRING WIRING SPECIFICATIONS them OFF when the headlamps are activated,
Terminal or the engine is turned OFF.
Connect to
Number
Safety DayLights™ Smart Controller may not function
30 Battery (+) on hybrid vehicles or vehicles with stop/start systems.

31 Earth return (-)

86 Front position or headlamps (+)

31 DL1 86
30 DL2
3A Max. 58
DL1 & DL2 Safety DayLights™ (+)
Fuse

- -

3
Dual Function Safety
Ø6
DayLights™ Controller
50+0.2
33 42+0.2 This controller is designed to turn your HELLA
87a
86 85 Safety DayLights™ into front position lamps at
30
night. The dual function controller is connected
and activated by the headlamp of the vehicle.
9.5630.03
12 VOLT
9.5636.03 The dual function controller reduces the

RELAYS
Part Number current to the Safety DayLights™ thus turning
9.5630.04 them into road legal* front position lamps.
24 VOLT
9.5636.04 Only one controller is required for a pair of
HELLA Safety DayLights™.
To Suit 9.5630.03 P/N 1009, 5619, 5630, 5631
9.5636.03 P/N 5636
* Please note legally required spacing of front
9.5630.04 P/N 1009-24V, 5619-24V, 5630-24V, 5631-24V
position lamps and only one pair of front position
9.5636.04 P/N 5636-24V
lamps is legally permitted.

RECOMMENDED INSTALLATION DIAGRAM FOR WIRING WIRING SPECIFICATIONS

Terminal
Connect to
Number
30 Ignition (+)

85 Earth return (-)

86 Front position or headlamps (+)

85 87A 86
30
1A 58
87A Safety DayLights™ (+)
15 Fuse

- 31

- -

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HELLA COMPATIBILITY SOLUTION
HELLA HCS lamps, electronic control and flasher units are designed to the latest
ISO International Standard to provide compatibility with commercial vehicle
indicator failure systems.

Vehicles driven on public roads require the Such pure resistive load solutions can be
operation of direction indicator lamps to be problematic for the following reasons:
monitored and a fault instantly signalled to the
driver. Direction indicator lamps are an important ¢ They mask the possible failure of the
road safety feature, signalling the direction actual LED signal lamp itself.
change of the vehicle. Failure to signal or failure
to recognise a direction indicator signal poses ¢ In many cases such pure resistive
a significant risk of causing an accident. solutions do not function as they provide
a linear time/current response which is
LED direction indicator lamps offer a reliable significantly different to the time/current
Fit and Forget solution and have become the response of a bulb filament when it heats
choice for cost conscious transport operators. up, as in the initial heat-up period the
LED lamps with their low power consumption bulbs consume significantly more power
and Multivolt™ features, are o±en a challenge than the rated 21 Watt.
for existing lamp failure detection systems on
modern trucks and buses. ¢ Additional parallel resistors consume a
significant amount of energy and thus
Transport fleets o±en feature a mix of trailers negate the lower power advantage that
equipped with bulb based lamps as well as LED lamps offer.
trailers with full LED based lighting solutions.
For the efficient operation of the fleet, each of ¢ LED lamps marked with the HCS symbol
these trailers should be compatible with the feature patented indicator failure control
indicator failure detection systems of any of the technology which allows seamless
trucks in the fleet, both now and in the future. communication with HELLA HCS control
flasher units, or modern European trucks
Some manufacturers recommend fitting with body controllers compliant with the
additional resistive loads in parallel to the LED ISO 13207-1 standard.
lamps, to simulate the 21 watts consumed by
a traditional bulb lamp. International Organisation for Standardisation
The International Organisation for
Standardisation (ISO) is a network of national
standards bodies working together to develop
International Standards. Currently ISO has
members from 162 countries and 3,368
technical bodies working to a common goal of
making international trade and industry more
effective and efficient. The standards operate
by global consensus, with many governments
adopting the standards into their legislation.

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 HELLA COMPATIBILITY SOLUTION

“HELLA New Zealand has

been instrumental in the
development of the HELLA
Compatibility System (HCS)”

ISO 13207-1 Standard

HELLA HCS Lamps
ISO 13207-1 specifies a precisely timed HELLA New Zealand has been instrumental
pulse for a low power LED lamp, which in laying the groundwork for the development
momentarily mimics the power consumption of the HELLA Compatibility System (HCS), BULB HELLA products
LED
throughout this catalogue
of a conventional incandescent bulb. This pulse which became the blueprint for the new HCS
is suppressed when the LED direction indicator ISO 13207-1 standard. HELLA HCS lamps
HELLA Compatibility
Solution displaying the HCS logo
diagnoses itself as faulty. An ISO 13207-1 are fully compliant with ISO 13207-1. incorporate HELLA
compatible flasher or vehicle body controller Compatibility Solutions
interprets the pulse suppression and alerts ISO 13207-1 has been agreed to by European technology.
the driver to a faulty lamp or faulty wiring. truck manufacturers and will be incorporated
Body Control Modules or HCS flasher units into the vehicle monitoring electronics of
together with LED lamps designed to ISO European trucks. Astute transport fleet
13207-1 maintain the benefit of low power LED operators are already future-proofing their
lamps, as opposed to a parallel resistor which trailers by specifying HELLA HCS Fit and P/N 2391
increases the power consumption to that of a Forget LED lighting solutions which will be
21 watt bulb. plug-and-play with the 24 volt European
trucks of tomorrow.

P/N 2133-CS P/N 2378-CS

HELLA lamps which incorporate HCS readily comply with ISO 13207-1.

I I = Current
I Bulb T = Time
P/N 2431-CS
Individual Pulse
I LED

T P/N 2151-HCS P/N 2146-HCS

The HCS innovation generates a pulse that simulates the current draw equivalent A selection of HCS products.
to an incandescent bulb.

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 HCS FLASHER UNITS
RELAYS AND FLASHER UNITS

31
4
HCS Electronic Flasher Unit 15
C
- 2+1+1 Ø6 23 HAZARD WARNING
ALL 8 LAMPS
49
C2
31
31 C C2 49 49a 49A

2ND TRAILER PILOT

TRAILER PILOT
LED compatible flasher unit specifically designed 75
41

SWITCH
for use with HCS (HELLA Compatibility Solution)

EARTH

IGN +
BULB
LED

LED indicator lamps. Provides stable flash rate 11 2+1+1 12V HCS
HELLA Compatibility
6 Solution

and reliable bulb/LED lamp failure indication,

for towing vehicles and trailers. Suitable Part Number 3036 12 VOLT
to operate combinations of HCS LED and 2+1 24V
Maximum Load 2+1+1(8) x 21W + 0-5W
conventional 21W bulb-type lamps.
Frequency 90 +/- 30 flash signals per minute for direction indication and hazard warning.

Protection IP 53 (Protection against dust and water spray)

See page 210 for further information on HCS technology.

HCS Electronic Flasher Unit - 3+1 31

15
4
C2
Ø6 HAZARD WARNING 49 31
LED compatible flasher unit specifically designed 23
ALL 8 LAMPS
31 C 49 49a
for use with HCS (HELLA Compatibility Solution) 49A
SWITCH
EARTH
TRAILER PILOT
IGN+

75
LED indicator lamps. Provides stable flash rate 41
BULB
and reliable bulb/LED lamp failure indication, LED

11 3+1 12V HCS

for towing vehicles and trailers. Suitable 6
HELLA Compatibility
Solution

to operate combinations of HCS LED and

conventional 21W bulb-type lamps. Part Number 3039 3+1 24V
12 VOLT

Maximum Load 3+1 (8) x HCS or 21W

Frequency 90 +/- 30 flash signals per minute for direction indication and hazard warning.

Protection IP 53 (Protection against dust and water spray)

FLASHER UNITS

See page 210 for further information on HCS Technology.

COMMON PIN DESIGNATIONS FOR FLASHER UNITS

Terminal Number Description

49/X Flasher input (+)

49a/L Flasher output (+) to lamps or indicator switch

30b Flasher input (+) from hazard switch

31 Earth (-)

C/C1/CP/P Pilot lamp output (+)

C2 1st trailer pilot lamp output (+)

C3 2nd trailer pilot lamp output (+)

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 HCS FLASHER UNITS
RELAYS AND FLASHER UNITS

31
4
C2
15
HCS Electronic Flasher Unit - 2+1
49 31 HAZARD WARNING Ø6 23
ALL 6 LAMPS
2+1+1
49A
12V 31 C 49 49a LED compatible flasher unit specifically designed
for use with HCS (HELLA Compatibility Solution)

SWITCH
EARTH
TRAILER PILOT
IGN+
75
41
BULB
LED
LED indicator lamps. Provides stable flash rate
HCS
HELLA Compatibility
2+1 24V 11 and reliable bulb/LED lamp failure indication,
Solution 6
for towing vehicles and trailers. Suitable to
Part Number 3037 24 VOLT operate combinations of HCS LED and
conventional 21W bulb-type lamps.
Maximum Load 2+1 (6) x HCS or 21W + 0-5W

Frequency 90 +/- 30 flash signals per minute for direction indication and hazard warning.

Protection IP 53 (Protection against dust and water spray)

See page 210 for further information on HCS Technology.

31
4
15
C2 HCS Electronic Flasher Unit - 3+1
49 31 HAZARD WARNING Ø6 23
ALL 8 LAMPS
3+1
49A
12V
31 C 49 49a
LED compatible flasher unit specifically designed
SWITCH
EARTH
TRAILER PILOT
IGN+

75
41 for use with HCS (HELLA Compatibility Solution)
BULB
LED LED indicator lamps. Provides stable flash rate
HCS
HELLA Compatibility
3+1 24V 11
and reliable bulb/LED lamp failure indication,
Solution
6
for towing vehicles and trailers. Suitable to
Part Number 3038 24 VOLT operate combinations of HCS LED and
Maximum Load 3+1 (8) x HCS or 21W conventional 21W bulb-type lamps.

Frequency 90 +/- 30 flash signals per minute for direction indication and hazard warning.

Protection IP 53 (Protection against dust and water spray)

See page 210 for further information on HCS Technology.

FLASHER UNITS
31
4
15
HCS Electronic Cold Scan Unit
Ø6 23

This relay is required if the vehicle is detecting

75
41 indicator bulb function by scanning while the lamp
BULB
LED is not activated (cold scanning). This scan may not
HCS
HELLA Compatibility
11
be successful if the lamp is replaced with an LED
Solution
6
lamp, however if a HELLA LED HCS lamp is used,
Part Number 5DS 009 602-001 24 VOLT the relay detects this and satisfies the scanning
Protection IP 53 (Protection against dust and water spray) device to indicate lamp function. One relay required
per lamp.

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 ELECTRONIC FLASHER UNITS
RELAYS AND FLASHER UNITS
L
X

High Capacity Flasher Unit

HAZARD WARNING
ALL 10 LAMPS
High capacity electronic flasher unit. Complete X L

with bracket. Designed to take up to 210W loads.

SWITCH
IGN +
Reverse polarity protection, polycarbonate cover
L
and silver contacts. Clear audible signal. X

Part Number 3026 HAZARD WARNING

2 PIN 12 VOLT
X L ALL 10 LAMPS
Maximum Load 1-10 x 21W

SWITCH
IGN +
L
X

High Capacity Flasher Unit

HAZARD WARNING
X P L ALL 10 LAMPS
High capacity electronic flasher unit. Complete
SWITCH
PILOT
IGN +

with bracket. Designed to take up to 210W loads.

Reverse polarity protection, polycarbonate cover P
X L
and silver contacts. Clear audible signal.

3027 12 VOLT
Part Number 3 PIN
3028 24 VOLT

Maximum Load 1-10 x 21W

P/N 3027
FLASHER UNITS

Universal Mounting Bracket

For mounting 32mm diameter HELLA flasher

unit P/Ns 3026, 3027, 3028.

Part Number 8003

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 ELECTRONIC FLASHER UNITS
RELAYS AND FLASHER UNITS

Electronic Flasher Unit

31 49 49a HAZARD WARNING LED compatible flasher unit for universal

LAMPS UP TO 42W 31
connection of LED indicator lamps without

EARTH
IGN +
SWITCH
49 31
Power Supply 31 electronic pulse. Maintains the standard flash
49a
11 rate of 90 +/- 30 fpm and operates on bulb
and LED loads from 1W to 42W.
Part Number 3040 3 PIN

Voltage 9-33V DC (suitable for 12V DC and 24V DC)

Maximum Load 42W max.

Frequency 90 +/- 30 flash signals per minute for direction indication and hazard warning.

Protection IP 53 (Protection against dust and water spray)

Electronic Flasher Unit

HAZARD WARNING
31 49 49a ALL 4 LAMPS
To operate 2 or 3 lamps on either side of vehicle.
EARTH –

SWITCH

SIDE MARKER
Incorporates hazard warning flasher system
IGN +

49a
when used in conjunction with HELLA switch
31 49
SIDE REPEATER P/N 5227.

Part Number 3016 3 PIN 12 VOLT

No. of Bulbs 2(4) x 21W + 0 - 5W

FLASHER UNITS
LED Electronic Flasher Unit
HAZARD WARNING
31 49 49a ALL 4 LAMPS
Modified version of P/N 3016 electronic flasher
EARTH –

SWITCH

SIDE MARKER
unit. Specifically designed for use with DuraLED®
IGN +

49a
rear direction indicator lamps on motor vehicles
31 49
SIDE REPEATER such as prime movers, trucks and motor homes,
maintaining the mandatory bulb failure warning
3016LED1 signal function.
Part Number 3 PIN 12 VOLT
3016LED2

No. of Bulbs Front direction indicator lamp 1(2) x 21W

Supplementary side direction indicator lamp 1(2) x 5W (P/N 3016LED2 only)
DuraLED® direction indicator lamp 1(2) x 9W

P/N 3016LED2

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 ELECTRONIC FLASHER UNITS
RELAYS AND FLASHER UNITS

High Capacity Flasher Unit

HAZARD WARNING
ALL 8 LAMPS
Heavy duty flasher unit manufactured to take 31 C 49 49a

up to 200W loads.

SWITCH
EARTH
PILOT
IGN
+49 CP 49a

X 31 L

3014 12 VOLT
Part Number 4 PIN
3015 24 VOLT

Load 10-200W

Electronic Flasher Unit - 2+1 49 C1

49a 2+1 12V 49a C1 49
31 HAZARD WARNING 31
C2 31 C1 C2 49 49a ALL 6 LAMPS
Flasher unit designed to operate 2 or 3 lamps C2
SWITCH
IGN +
TRAILER PILOT
EARTH –
VEHICLE PILOT

on either side of a vehicle with caravan or trailer.

Includes mounting bracket. Separate pilot
2+1 12V
lamp indicates operation of flasher lamp on
the trailer. Incorporates hazard warning
flasher system when used in conjunction Part Number 3017 5 PIN 12 VOLT

with HELLA switch P/N 5227. No. of Bulbs 2+1 (6) x 21W
FLASHER UNITS

Electronic Flasher Unit - 2+1 31 C1 C2 49 49a

HAZARD WARNING
ALL 6 LAMPS
EARTH –

IGN +
SWITCH
TRAILER PILOT
VEHICLE PILOT

C 49a 49
2+1+1 12V
Flasher unit designed to operate 2 or 3 lamps 31 C2
on either side of a vehicle with caravan or trailer.
Includes mounting bracket. Separate pilot lamp
2+1 24V
indicates operation of flasher lamp on the trailer.
Incorporates hazard warning flasher system
when used in conjunction with HELLA Part Number 3018 5 PIN 24 VOLT

switch P/N 5227. No. of Bulbs 2+1 (6) x 21W

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 ELECTRONIC FLASHER UNITS
RELAYS AND FLASHER UNITS

Electronic Flasher Unit - 3+1

3130b C C24949a HAZARD WARNING
ALL 8 LAMPS

HAZARD SWITCH

SWITCH
EARTH –

IGN +
TRAILER PILOT
VEHICLE PILOT
30b 49a 49
For heavy trucks with trailers. With mounting
31 C2 C
bracket. To operate 3 lamps on either side
of towing vehicle, plus an additional lamp on
3+1 24V either side of a trailer. Separate pilot lamp
indicates operation of flasher lamp on the trailer.
Part Number 3032 6 PIN 24 VOLT Incorporates hazard warning flasher system
when used in conjunction with HELLA switch
No. of Bulbs 3+1 (8) x 21W
P/N 5227.

31 C2 C3
49a C 49

Electronic Flasher Unit - 2+1+1

31 C3 C C2 4949a
HAZARD WARNING
ALL 8 LAMPS To operate 2 lamps on either side of a towing
2ND TRAILER PILOT
TRAILER PILOT
VEHICLE PILOT

SWITCH
EARTH –

IGN +

31 C2 C3
49a C 49
vehicle plus an additional lamp on either side
of each of two trailers. Separate pilot lamps
2+1+1 12V
indicate operation of flasher lamps on the trailers.

31 C3 C C2 4949a
HAZARD WARNING
Part Number 3033 ALL 8 LAMPS
2ND TRAILER PILOT
TRAILER PILOT
VEHICLE PILOT

6 PIN 12 VOLT
SWITCH
EARTH –

IGN +

2+1 24V
No. of Bulbs 2+1+1 (8) x 21W

Electronic Flasher Unit - 2+1+1 FLASHER UNITS

30b 31C3 C C2 49 49a
HAZARD WARNING
ALL 8 LAMPS
HAZARD SWITCH –
2ND TRAILER PILOT
VEHICLE PILOT
TRAILER PILOT
SWITCH
EARTH –

IGN +

30b 49a 49
To operate 2 lamps on either side of a towing
31 C2 C C3
vehicle plus an additional lamp on either side
of each of two trailers. Separate pilot lamps
indicate operation of flasher lamps on the
2+1+1 24V
trailers. Incorporates hazard warning flasher
system when used in conjunction with HELLA
Part Number 3034 7 PIN 24 VOLT
switch P/N 5227.
No. of Bulbs 2+1+1 (8) x 21W

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