( ay SORBES Marshall ‘B’ Boiler High Efficiency Oil and Gas Fired Packaged Boilers TT EA ia eps FORBES MARSHALL Energy Conservation | Environment | Process Efficiency \[Link]BU EORBES Marshall ‘B’ Boiler Over 2000 Forbes Marshall 3-pass wetback boilers are generating steam in plants all over India, the Gulf, Africa and South-east Asia, These bollers provide the driest steam possible from the least amount of fuel and floor space. The true 3-pass fully wetback design ensures low flue exit temperatures resulting in high thermal efficiency. Our boilers are designed for easy maintenance and inspection. Hinge mounted front doors and rear lift-off doors give you clear and instant access, Every Marshall B boller is manufactured with the latest submerged arc fabrication technology to ISO 9001, IBR standards. Every boiler is a ‘complete packaged unit, compact and occupies minimum floor space. Marshall ‘B' Boiler Direct and Indirect Benefits Marshall B boilers are truly packaged boilers with plug and play concept and involve no site work. Workmanship ‘Manufacturing and construction activity carried out at the factory is ‘much better in quality as ‘compared to it being done on-site by contractors. Time and Effort ‘The packaged boiler helps save time and the effort of finding the right contractor, supervising the activity, testing and ensuring correct, finish for the package. Co-ordination Required Scope [Forbes | Others Activities | Forbes. | Others Marshall | (costs Marshall a) Boiler Yes Yes manufacturer Insulation |- 0.0L Chil - Yes contractor Mechanical | - Yes Electrical a O75 contractor ‘Superior - Yes Givilwor | 055 L mountings and accessories Value added 7 - 065 L Insulation? | = Yes products cladding cao contractor charges |” 50k Electrical ; Yes supplier Total cost | Ni 295 Electrical : Yes contractorSalient Features Truly Packaged Pre-wired ‘Skid mounted Pre-insulated Compact design Less floor space required Helps keep radiation losses lower No requirement of heavy civil foundation Specially developed pressure jet monobloc burner ‘Takes care of practical aspects of maintenance The only company in India offering monobloc design, a preferred burner world wide Boiler and burner — same design source Design source for boiler and bumer are the same Optimum flame configuration hence enhanced fumace life Highest tumdown in its range Easy access to working parts Ease of inspection and maintenance Mountings and accessories ‘All mountings and accessories comply to highest quality standards Feedwater pumps from WILO Forbes Marshall spring loaded disc check valves. All steam line and waterline valves are piston valves. Boiler provided with full platform for ease of maintenance Efficiency monitoring system (optional) Boilers can be equipped with online efficiency monitoring system for continuous monitoring of boiler efficiency Boiler blowdown control systems ECR Burner Piston Valve Spring Loaded Disc Check Valves Online Boiler EfficiencyFORBES MARSHALLComparison of Marshall B with a Conventional Boiler [Link]. | Description ‘Standard Features Forbes Marshall Conventional 1 Boiler efficiency 89% (No tolerance) 89% (42%) 2 Burner tumdown 13 t0 1:4 1:210 1:3 3 ‘Type of burner Monobloc Dual Bloc 4 Insulation for boiler Included Extra 5 Cladding for boiler Included Extra 6 Control cabling from control panel to boiler mounted | Included Extra instruments 7 Power cabling from control panel to all drive motors _| Included Extra 8 Cable trays for Power cabling Included Extra 9 Structural supports for cable trays Included Extra 10 Skid for boiler Included Extra 4 ‘Type of foundation required Platform in PCC for skid | Grouting required 12 Foundation for feedwater pumps and oil pre-heating | Not required Required system 13 ‘Type of valves on steam and water lines Piston valves Gate / globe valves 14 Mobrey level controller 2nos, Ano. 15 Number of feedwater lines and spring loaded dise | 2 nos. tno, check valves 16 Energy conservation and efficiency monitoring EffiMax and Boiler Not available systems blowdown control system Manufacturing facility Modern manufacturing facility at Chakan for quality manufacturing of global standards Service Forbes Marshall provides services directly to customers through a wide service network spread over Asia and Africa. A robust complaint tracking system has ensured quick turnaround for closure. ‘One-stop steam shop Forbes Marshalls in a position to offer complete ‘steam systems including optimal solutions based ‘on specialized knowledge and latest technology. Many firsts Forbes Marshall has many firsts to its credit including a 3-pass wet back design in India, concentric furnace design, modular boiler house, piston valves, electronic compound regulation for burners besides othersBoiler Capacity : 1000 - 5000 kg/hr Standard Working Pressure : 10.5 to 17.5 kg/cm’ (g) toe kginr | 1120 | 1500 | 2000 | 2500 | 2800 | 3000 | 3500 | 4500 | 5000 Evaporation kw | 703 | 942 | 1256 | 1570 | 1758 | 1884 | 2198 | 2626 |3140 Fuel HHich speed diese /tight deisel oil / furnace oil / natural gas / LPG Overall length mm | 3605 | 3750 | 4250 | a190 | 4190 | 4875 | so6s | 5300 |5755 Overall width mm | 2455 | 2630 | 2630 | a055 | 3055 | 3255 | 3375 | 2975 |3a75 Overall height mm | 2230 | 2450 | 2450 | 3055 | 3055 | 3055 | 3105 | 3190 |3240 Space for tube removal |mm | 2000 | 2000 | 2000 | 2000 | 2500 | 2500 | 2500 | 2800 | 3500 Boiler house height mm ‘4720 4920 | 4920 5500 | 5500 5500 | 5550 5600 | 6500 Weight boiler full* Kgs 6400 6800 | 9600 13300 | 13300 | 16000 | 17800 | 19800 | 26400 fay cae mmm | 25/60| 25760] 25/60] 40160| 40/20 | 40/65] 40,0| 50,¢0|s0, 100 cueniyotsateyvanes [ros [2 [2 [2 [2 [2 [2 [2 [2k Main steam stop valve DN 50 50 80 80, 80 100 100 100 125 Biowsomvave fon [2s [as [2s [ao [a [a [a [a [ao Auta ve on fos [as fas [as [a= (2 [2 [a |e waerteeigouge fon [2 [2 a [a [a |a [a ja [a auentiy we f2 2 42 Je |e Je |e le fe Sprnaieaaes ase fon fos [as [as [a |w [a | [« [vo vanity ws fe 2 2 fe le Je le [2 fe painspeaortestgause [nm |e [ws [fs |e [we ls lw |e |e Prossuegageaat [rm [iso [iso [vo [xo [150 [200 | 200 | 200 [oo Prenue gauge range [FST 0-40 [0-0 [o-a0 [0-40 [0-40 [o-ao [o-vo | 0-«0 foo Chimney diameter mm 230 305 305, 355, 355, 380, 400 455 485 Fecdwaterpume | 88] vera mutstage stariess steel conga pump / WLO ow ter [roo | 078 | 2500 [2125 [sso0 | are0 [oars | seas |oaso Qvenity we fe |2 [2 |e le [2 le [2 [2 * Details of boiler with design pressure for 10.5 kg/em’ (g) The above data is indicative and may be subject to changeGarment Industry ‘Ambattur Clothing Baraka Garments Bogani Industries Ltd Brandix Celebrity Ceylon Knitwear Color Plus Pharmaceutical Industry Abbott Healthcare ‘Apex Pharma Beta Healthcare Biocon Ltd Bioken Ltd Cadila Ethiopia Cadila Healthcare Cipla Lta Food and Beverag Brindavan Beverages Candy Confectionery Coastal Bottlers Confec Industries Dabur Ltd Gentec Energy Goa Botting Hospitality Industry ‘Westin Hotels, Taj Mansingh Intercontinental Hotels Sahara Hospital KLES Hospital Infosys Technologies Ruby Hall Clinic Other Industries ‘Afrocity Tobacco Hero Honda Hikal India Hindustan Unilever ICI India Indian Oil Co., Lanka Insteel Co. 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Ceramics Saint Gobain Glass Sun Pharmaceuticals Tata Bluescope Stee! ae EORRES Forbes Vneke 8-85, Phase I, Chakan Indl Area A-34/95, MIDC H Block Bombay Poona Road Sawardar, Chakan,[Link] Pimp, Pune 411 018. INDIA, Kasarwadi, Pune 417 034 Dist. Pune - 410 501. INDIA Tel 91(0)20-27442020, 39857199 INDIA Tel: 91(0)2135-398400 Fax :91(0)20-27442040 Tel 91(0)20-27145595, 39858555 Fax: 91(0)2027147413 ‘Opp 108th Milestone CIN No. U28096PN1985PTCORTEDS Email: $00 wwe forbesmarshallcom era aos topctens turn nga ro otra fran ofan Meal A OCH FMBLRIOTTeBR.0s03"[Link]