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Cleanrooms West - Puracore Technical Sheets

The document discusses different types of cleanroom panels produced by Puracore, including 10mm, 17.5mm, and 50mm liner panels as well as cleanroom wall and ceiling panels. The panels feature aluminum honeycomb cores and are designed for hygienic environments. Technical specifications are provided for the thickness, dimensions, core material, facings, adhesives, joints, fire ratings, and load capacities of the different panel options.

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marco.vegaromero
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0% found this document useful (0 votes)
205 views24 pages

Cleanrooms West - Puracore Technical Sheets

The document discusses different types of cleanroom panels produced by Puracore, including 10mm, 17.5mm, and 50mm liner panels as well as cleanroom wall and ceiling panels. The panels feature aluminum honeycomb cores and are designed for hygienic environments. Technical specifications are provided for the thickness, dimensions, core material, facings, adhesives, joints, fire ratings, and load capacities of the different panel options.

Uploaded by

marco.vegaromero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

High Specification Cleanroom Systems

10mm Cleanroom Liner Panel

Lining panel
ideal for infills,
columns and
corridors

Puracore® 10mm aluminium honeycomb


panels have been specifically designed
to be used as cladding to existing
walls/columns or to be fitted into a structural
framing system.

These FM approved panels can simply be


bonded to an existing structure allowing for
an exceptionally easy and clean application.

See over for technical


specifications

High Specification Cleanroom Systems


10mm Cleanroom Liner Panel

• Perfect for upgrades to existing facilities

• 10mm FM approved panels feature an aluminium honeycomb core giving a


lightweight and rigid panel with a high impact resistance

• The core of aluminium honeycomb means the panel is non-shedding, ideal


for hygienic and controlled environments

Summary Specification
Thickness 10mm
Standard Dimensions 1200mm x 3000mm (-/+)
Core 9mm thick 1/2” or 3/4” aluminium honeycomb 3000 grade
Facing Skin 0.5mm galvanised steel substrate with specified finish
- stainless steel/aluminium powder coat
Finish for galvanised PVC laminate/polyester/primer painted/P.E.T.
steel substrate
Adhesive Twin pack solvent free adhesive @ 300g/m2 per face
Weight 8.7kg/m2
Maximum Length 3000mm
Joint Butt joint for site sealing
Fire Ratings ASTM E84 Class A. FM Approvals 4882 and 4880

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

17.5mm Cleanroom Lining Panel

Cleanroom
lining system
unique to
Puracore®

Puracore® 17.5mm aluminium honeycomb


lining system is an effective single wall option
for any class of cleanrooms and is perfect for
lining existing block walls or studwork as well
as upgrading existing facilities.

See over for technical


specifications

High Specification Cleanroom Systems


17.5mm Cleanroom Lining Panel

• Unique to Puracore®, this panel features our secret fixing extrusion for simple
installation

• FM approved 17.5mm lining system panels feature an aluminium honeycomb


core giving a lightweight and rigid panel with a high impact resistance

• Aluminium honeycomb core means the panel is non-shedding, ideal for


cleanroom environments

Summary Specification

Thickness 17.5mm
Standard Dimensions 1200mm x 3000mm (-/+)
Core 16.3mm thick 1/2” or 3/4” aluminium honeycomb 3000 grade
Facing Skin 0.5mm galvanised steel substrate with specified finish
- stainless steel/aluminium powder coat
Finish for galvanised PVC laminate/polyester painted/primer/P.E.T.
steel substrate
Adhesive Twin pack solvent free adhesive @ 300g/m2 per face
Weight 10.66kg/m2
Joint Interlocking edge extrusion to long sides secret fix.
4 sided extrusion option to allow stacking of panels
for heights above 3000mm
Fire Ratings ASTM E84 Class A. FM Approvals 4882 and 4880

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

50mm Cleanroom Wall Panel

FM approved
cleanroom wall
PIC panel for our
unique system

Puracore® 50mm aluminium honeycomb


core panels are our standard and most
popular within the cleanroom panel range.
With easy installation and FM approvals, this
panel provides a high specification solution
with an outstanding strength to weight ratio.

Available with FM approved aluminium


honeycomb, mineral fibre, PIR or paper
honeycomb.

See over for technical


specifications

High Specification Cleanroom Systems


50mm Cleanroom Wall Panel

Framed Panel
Puracore® box section

3000 series 0.5mm skin


honeycomb core

Panel Joints

Puracore® box section Optional additional sealant point

UPVC or aluminium 0.5mm skin


3000 series tongue joint
honeycomb core Site applied sealant

Summary Specification
Thickness 50mm
Standard Dimensions 1200mm x 3000mm
Maximum Length Up to 6000mm
Core 48.8mm thick 3/4” aluminium honeycomb
Facing Skin 0.5mm galvanised steel substrate with specified finish
- stainless steel/aluminium powder coat
Finish for galvanised PVC laminate/white polyester painted/
steel substrate Primer painted/P.E.T.
Panel Frame Aluminium 6063 box extrusion 4 sided
Adhesive Twin pack solvent free adhesive @ 300g/m2 per face
Tongue Options Flexible PVC/rigid PVC/aluminium 4 side cruciform
Weight 13kg/m2

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Cleanroom Ceiling Panels

Specialist high
load cleanroom
ceiling panel

65mm
Puracore® have developed market leading
65mm aluminium honeycomb panels for a
high load ceiling deck which can take loads
up to 3kN per m2 with 2.5m spans.

50mm
Puracore® 50mm panels can also be utilised
as ceiling panels. These cleanroom ceiling
decks are walk-on when installed using our
ceiling hanger systems.

See over for technical


specifications

High Specification Cleanroom Systems


Cleanroom Ceiling Panels

Panel Thickness Panel Span (mm) Maximum Load Inertia

50mm 2500 1.8kN/m2 48


50mm 3000 1.8kN/m2 46
50mm 2500 with apertures 1.8kN/m 2
46
50mm 2500 with apertures 1.0kN/m 2
45

65mm 2500 5.5kN/m2 135


65mm 3000 2.9kN/m 2
128
65mm 2500 with apertures 3.8kN/m 2
96
65mm 2500 with apertures 2.0kN/m2 89

Calculations based on span over 210 and a standard point load of 0.25kN. Max load rounded to one decimal point.

Summary Specification

Thickness 50mm / 65mm


Standard Dimensions 1200mm x 3000mm
Maximum Length 6000mm
Core 48.8mm thick 3/4” aluminium honeycomb (50mm)
63.8mm thick 3/4” aluminium honeycomb (65mm)
Facing Skin 0.5mm galvanised steel substrate (50mm)
0.7mm galvanised steel substrate (65mm)
Finish for galvanised PVC laminate/white polyester painted/
steel substrate primer painted/P.E.T.
Panel Frame Aluminium 6063 box profile extrusion 4 sided
Adhesive Twin pack solvent free adhesive @ 300g/m2 per face
Tongue Options Flexible PVC/rigid PVC/aluminium 4 side cruciform (50mm)
Aluminium extruded cruciform (65mm)
Weight 13kg/m2 (50mm) /16.89kg/m2 (65mm)
Fire Ratings ASTM E84 Class A. FM Approvals 4882 and 4880

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Fully Flush Cleanroom Door

Seamless
integration with
our flush
cleanroom
system

The Puracore® flush door offers a fully flush


solution to both faces. It integrates with the
Puracore® panel system seamlessly and is
available in a large range of different
accessories and interlocking systems.

See over for technical


specifications

High Specification Cleanroom Systems


Fully Flush Cleanroom Door

• Leaf thickness 50mm with dimensions


made to order – tailored to each
project requirements

• Handles and accessories available in


but not limited to stainless steel, steel
and nylon

• Drop seals included as standard

• Traffic lights and interlocking systems


available

Summary Specification
Overall Thickness 50mm
Clear Width & Height Made to order
Dimensions Made to order. Leaf thickness 50mm
Finish PVC/powder coat
Vision Panel Glazed 6mm glass, single or double glazed, standard
dimensions: 300mmx400mm, 400mmx600mm,
500mmx800mm - other sizes by special request. Half
glass door leaf option also available
Drop Seal Drop seal fitted as standard
Standard Furniture Surface mounted door closer
Nylon/stainless steel/steel handles
Stainless steel non-flush mount hinges and screw-in
flush strike plate
Thickness 50mm
Dimensions Made to order
Material Silver anodised or aluminium extruded flush frame
Seal Silicone, PVC or EPDF gasket bounded to surround

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Concealed Conduit Panel

Custom
panels to fit
conduits and
services

This specialist panel is manufactured to


incorporate switches, fire alarms and other
conduits seamlessly into the wall panel.

These concealed conduits can be placed


to suit your requirements on a project
specific basis.

See over for technical


specifications

High Specification Cleanroom Systems


Concealed Conduit Panel

• The concealed conduit’s PVC tube can


link to either a flush back box on the
front or back of the panel

• Panels match the rest of the Puracore®


system and fit in seamlessly

• Can be placed to suit your requirements

White face

Summary Specification

Thickness 50mm to match Puracore® wall panels


Standard Dimensions Manufactured to suit project requirements
Core 48.8mm thick 3/4” aluminium honeycomb
Facing Skin 0.5mm galvanised steel substrate with specified finish
- stainless steel/aluminium powder coat
Finish for galvanised PVC laminate/white polyester painted/
steel substrate Primer painted/P.E.T.
Panel Frame Aluminium 6063 box extrusion to panel perimeter
Adhesive Twin pack solvent free adhesive @ 300g/m2 per face
Tongue To suit Puracore® wall panels
Weight 13kg/m2
Maximum Size 5800mm x 1200mm
Fire Ratings ASTM E84 Class A. FM Approvals 4882 and 4880
Options Non-standard back box sizes

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Clamp Frame Door

Semi flush
door solution

The Puracore® clamp frame door is a


semi-flush solution with easy ‘clamp style’
installation. Available in a range of finishes,
sizes and vision panels.

See over for technical


specifications

High Specification Cleanroom Systems


Clamp Frame Door

• Single or double leaf semi flush doors

• Clamp frame to suit panel thickness

• Stainless steel handles and accessories

• Range of vision panels, styles, sizes, interlocks and other accessories

Summary Specification
Overall Thickness 50mm
Clear Width & Height Made to order
Dimensions Made to order. Leaf thickness 50mm
Finish PVC/powder coat
Vision Panel Glazed 6mm glass, single or double glazed, standard
dimensions: 300mmx400mm, 400mmx600mm,
500mmx800mm - other sizes by special request. Half
glass door leaf option also available
Drop Seal Drop seal fitted as standard
Standard Furniture Surface mounted door closer
Nylon/stainless steel/steel handles
Stainless steel non-flush mount hinges and screw-in
flush strike plate
Thickness 50mm
Dimensions Made to order
Material Silver anodised or aluminium extruded flush frame
Seal Silicone, PVC or EPDF gasket bounded to surround

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Flush Framed Vision Panel

Toughened
glass with fully
flush integration

The high quality, fully flush vision panel is


the most popular choice within the
window range.

The window fits seamlessly into the Puracore®


system, with aluminium frame manufactured
to customer requirements.

See over for technical


specifications

High Specification Cleanroom Systems


Flush Framed Vision Panel

• Suitable for temperatures up to 24 oC with relative humidity up to 75%

• Suitable for a temperature difference up to 10 oC on each side of the unit

• Vision panels available in 150mm x 1200mm to meet DDA requirements

Summary Specification
Thickness 50mm
Dimensions To suit project
Glass 6mm toughened glass both sides. Glass tint available
Panel Frame Aluminium 6063 extrusion
Weight Approximately 34kg/m2
Max. Dimensions 2400mm x 2000mm
Tolerance +3mm to -0mm
Accessories Magnetically operated integral blind available

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Clamp Frame Vision Panel

Ideal solution
for lower
specifications

The clamp frame window is ideal where


a fully flush environment is less important,
offering an ideal solution for lower
specification cleanrooms or semi-conductor
environments as appropriate.

See over for technical


specifications

High Specification Cleanroom Systems


Clamp Frame Vision Panel

Tek fixings
through frame Wall panel
and into wall
panel

Glazing panel

Silver anodised
aluminium
window frame

• Single, double or triple glazed window available

• High specification aluminium frame, powder-coated to project requirements

• Toughened glass or polycarbonate glass

• Vision panels available in 150mm x 1200mm to meet DDA requirements

Summary Specification
Thickness Overall 63mm
Maximum Dimensions 1000mm x 2000mm
Protrusion from 7mm
Panel Face
Glazing Single/double/triple glazed
Glass 6mm toughened glass/laminated glass/polycarbonate
Window Frame Aluminium
Finish Polyester powder coat/anodised silver
Weight 6mm toughened glass 23kg/m2

6mm polycarbonate glass 16kg/m2
Tolerance +0 to -5mm

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Aluminium and PVC Coving

Coving
designed to
eliminate
corners

Coving provides a way to eliminate 90o


angles within the cleanroom environment.
Supplied in 2 parts, the coving provides a
rounded, flush and easy to clean corner.

Welded aluminium internal and external


corners available.

See over for technical


specifications

High Specification Cleanroom Systems


Aluminium and PVC Coving

• Create fully flushed corner transitions and seamless wall-ceiling connections

• Corner cups available for 3 way connecting coving

Summary Specification
Components Aluminium or PVC
Dimensions 65mm radius x 4000mm
Materials Aluminium 6063 backing angle. PVC facing
Fixing Backing angle fixed with screws and coving clips into place
Sealing Coving can be sealed at either edge with proprietary sealant

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Adjustable Recessed Base

Adjustable,
aluminium floor
track

Recessed base is a two part floor track


system that allows for adjustable heights.
It provides a solid, level and flush interface
between wall and floor.

See over for technical


specifications

High Specification Cleanroom Systems


Adjustable Recessed Base

• High specification aluminium adjustable


base

• Two parts including base channel and


adjustable panel interface

• Fits into our Puracore® extrusion

Summary Specification
Components Base panel and adjustable panel interface
Thickness 2.5mm
Dimensions For 2mm vinyl flooring: adjustable height 100-130mm
Maximum Length 3000mm
Material Aluminium 6063 extrusion
Finish Flush finish between 2mm vinyl flooring and panel
Sealing Panel fits directly onto adjustable panel interface
and can be sealed in place
Fixing Base chanel fixed directly to existing floor with
hammerscrew or fixings suitable for floor substrate.
Upper section drilled and countersunk at 500mm
centres. Fixing screws supplied
Accessories Floor cove formers for supplied by flooring suppliers

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems


High Specification Cleanroom Systems

Hidden Ceiling Suspension System

Fully
concealed
hanger system
for flush ceiling

The Puracore® concealed suspension ceiling


system provides a fully flush ceiling surface
within the cleanroom environment, with the
added benefit of walk-on capability.

See over for technical


specifications

High Specification Cleanroom Systems


Hidden Ceiling Suspension System

• Pull out resistance of 6.0kN per hanger


per joint

• Hanger includes spacer bar, back cover


strip and hanger split plate

• Fixed to ceiling or brackets using drop


rods

Summary Specification
Components C Bracket, M12 set screw complete with washer, clevis,
clip & pin and hanging plate
Dimensions Hanging plate clevis 60mm x 18mm x 24mm. Clip &
pin 12mm diameter, also available to site drop rod
Material Mill finish aluminium 6063 grade
Finish PVC/powder coat
Fixing Back cover plate with SDST 3.2 x 19mm fixings into
panel. Clip & pin fixes to drop rods to suspend ceiling
Sealing Applied to panel joint on-site
Ancillaries Space bar, back cover strip, hanging plate cover plate
Design pull out
resistance 6.0kN per hanger per joint

007

Puracore, 3 Portview Road, Avonmouth, Bristol, Avon, BS11 9LQ, United Kingdom

T +44 (0) 117 316 7025 E [email protected] W www.puracore.com

High Specification Cleanroom Systems

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