300 KLD MBR STP SYSTEM
[Link]. DESCRIPTION OF UNIT SPECIFICATIONS TYPE / MOC QTY RATE AMOUNT
1 Collection Cum Equalization Tank 25 m3 RCC 1 - -
2 Sewage Transfer Pump 12.5 m³/h @ 0.8 kg/cm²(g) GF SL SERIES 2 75,000 150,000
3 Screen Chamber 1 m3 MSRL 1 125,000 125,000
4 Oil & Grease Skimmer 1 m3 MSRL 1 100,000 100,000
5 Coarse Bar Screen 800 mm w X 400 mm h MS 2 150,000 300,000
6 Anoxic tank 25 m3 MSRL 1 - -
7 Anoxic mixture 1 200,000 200,000
8 Anoxic recirculation pump 3.2 m³/h @ 0.5 kg/cm²(g) GF CM 2-3 2 40,000 80,000
9 Aeration Tank 62 m3 MSRL 1 - -
10 Coarse Bubble Air Diffuser for Aeration Suitable MS 25 5,000 125,000
11 Coarse Bubble Air Blower for Aeration 221 cum/hr @ 0.4 kg/cm2 MS, 2 145,000 290,000
12 Membrane Bio-Reactor System Toray- TM 140-100S PVDF 4 940,000 3,760,000
13 MBR Tank 36 m3 , MSRL 1 - -
14 Coarse Bubble Air Diffuser System for MBR Suitable, with MBR MS 0 5,000 -
15 Coarse Bubble Air Blower for MBR 412 cum/hr @ 0.4 kg/cm2(g) MS 2 210,000 420,000
16 CIP Tank 1000 liters tanks HDPE/PP 1 10,000 10,000
17 CIP pump 2 m3/hr @ 1.5 kg/cm2 GF CM 1 15,000 15,000
Membrane Suction Pumps / Permeate
18 12.5 m³/h @ 0.2 kg/cm²(g) GF NB 2 75,000 150,000
Pumps
19 Sludge Recirculation Pump 20.6 m³/h @ 0.8 kg/cm²(g) GF DPK 2 50,000 100,000
20 Treated Water Tank 25 m3 RCC 1 - -
21 Instruments
22 Digital type DO meter HASH 1 210000 210,000
23 Air Flow Roto meter - 1 25000 25,000
24 Level Switch PT 3 25000 75,000
Pressure Transmitter at inlet of MBR
25 permeate pumps FM 1 10000 10,000
26 Pressure Gauges H GURU 18 2000 36,000
27 pH meter FM 0 40000 -
28 Electromagnatic Flow meter FM 1 82000 82,000
29 MCC /PLC based Control system 1 800000 800,000
30 Piping 80 NB M 100 300 30,000
31 UPVC fittings 80 NB 35000 35,000
32 Valves 80 NB CI SS Butterfly VALVES ROTEX 28 5000 140,000
33 power Cabeling / Cabel Tray 1 60000 60,000
34 Instrumentation Cabling 1 35000 35,000
35 Container MS 40ft2 2 1250000 2,500,000
36 Container MS 20 ft2 0 900000 -
37 Transpotation cost Dantali to Shrinagar 1 100000 100,000
TOTAL FINAL COST 9,963,000
CONTIGENCY 2% 10,166,327
MARGINE 30% 14,523,324
QUOTED 2 20,332,653
REMARKS
By client
GRUNDFOS
In Container
GRUNDFOS
In Container
FROM USHA
TORAY
In Container
with MBR
FROM USHA
GRUNDFOS
GRUNDFOS
GRUNDFOS
By client
MAX
MBR DESIGN ETP 13.5 FLUX
STP 24
80 KLD 3.8095238
1.0582010582 LPS 2520
FLUX 13.5 LMH
0.004
282.18694885 M2
280 AREA OF 1 MODULE
1.0078105316 NOS 2.02 blower capacity m3/min
SAY 1.0078105316 NOS 0.5 KG/CM2 pressureBlower
4 m3/hr @ 1m3/hr
pump required
6.2857143 recirculation pump
121 blower capacity M3/HR
Notes. 500 liter water required for each module CIP Sr. No.
1
1. 1 to 2 time air required if domestic stp water 1.5 to 1.6 time and ETP water 2 time is require 2
2. Over head tank max. 200 liter tank reqire and over flow line consider in this tank 3
Wall to Module 400 mm
Module to Module 500 mm
Module to Water Level 500 mm 3 module
4 module
MBR - ETP PLANT
FLOW RATE 80 KLD
NO OF MODULES 1 NOS
AIR REQUIRED. 2.02 M3/MIN 120.93726
TANK SIZE 80*2 = 160 M3
FEED PUMP CAPACITY 4 M3/HR
RECIRCULATION PUMP CPACITY 6.285714285714 M3/HR
FLUX 13.5 LMH
CIP TANK-1 0.5 M3
CIP PUMP 0.5 M3
CIP TANK-2 BY GRAVITY DOSING 251.952632905 LITER
Auto Butterfly Vavles for MBR System Qty. Size.
CIP Line 1 9
MBR Product Line 1 26
MBR Air Blower Line 4 42
AERATION TANK BLOWER CALCULATION
1 FLOWRATE 3500 M3/DAY
2 TOTAL BOD 600 PPM
3 TOTAL BOD TO BE REMOVED 2100 KG/DAY
4 O2 to be transferred 2100 KG/DAY
SOTE (Standard O2 Transfer
5 Method of Aeration Fine Bubble Diffuser Efficiency For 300 mm disc type
diffuser submergence) =20%
6 O2 required 10500 KG/DAY
Assuming alpha Factor (Ratio of
7 SOTE in clean water to effluent 0.8
water)
Another alpha Factor (Factor
8 0.8
for fouling of diffusers)
9 Oxygen requirement 16406.25 KG/DAY
Oxygen % in the atmospheric
10 23.20%
air
11 Air Requirement 70716.5948275862 KG/DAY
Air Requirement With
12 [Link] of Air at 50°C =0.8 88395.7435344828 M³/Day
kg/M³
13 Air requirement 3683.15598060345 M³/HR
14 Allowing 5% extra 3867.31377963362 M³/HR
AERATION TANK BLOWER SIZE @ 0.5 kg/cm2 blower can be select
AIR DIFFUSER 368.315598060345
MODULE SIZE 810 X 1620X2100
2 MODULE LENGTH
1 2
380 565 430 565 380
w1 380-680 w1 w2
w2 430-730
3 MODULE LENGTH
1 2 3
380 810 430 810 430 810 380
w1 w2
4 MODULE LENGTH
1 2 3
380 810 430 810 430 810 430
w1 w2
5 MODULE LENGTH
1 2 3
380 565 430 565 430 810 430
w1 w2
6 MODULE LENGTH
1 2 3
380 810 430 810 430 810 430
w1 w2
2320 HEIGHT 2.8
4050 WIDTH 2480
430 1620 430
5290 WIDTH 2320
4
810 380 430 1460 430 1460 430
6040
4 5
810 430 810 380
7770
4 5 6
810 430 810 430 810 380
