MEP-4000/4800 Series

Direct-Coupled, NFS, ControlSet® Actuators (40/80 in-lb.)

Description and Application

These compact but powerful, direct-coupled (non-
fail-safe) ControlSet® actuators provide tri-state/two-
position or proportional control for small dampers
or valves in HVAC systems. A minimum torque of
40 (MEP-40xx) or 80 (MEP-48xx) in-lb. is available
over the 95° angular rotation.
MEP-4xx2 proportional models accept a 2–10 or
0–10 VDC control signal input from a thermostat or
controller. “Anti-jitter” circuitry significantly re-
duces hunting and needless wear (from unnecessary MEP-4002

miniscule position changes caused by undamped

analog input signals) on the actuator and valve
packing or damper components. A user-initiated,
auto-mapping feature provides more precise equip-
ment control by reassigning the input signal range
(and feedback signal) over a reduced rotation range MEP-4003
(Only)
(from 45° to 95°). These models also feature a switch-
selectable, 1–5 or 2–10 (or 0–5 or 0–10) VDC voltage
feedback output that is proportional to the actuator
position.
MEP-4xx1/4xx3 tri-state/two-position (three-wire)
models are designed for use with floating thermo-
stats, controllers, or building automation systems.
The MEP-4x13 models feature a 10K ohm (± 10%), (Size Shown
three-wire potentiometer feedback output. (The Relative to a
Quarter)
MEP-4003V with Quick Mount
tri-state MEP-4003/4003V do not have two-position
functionality or the larger green top enclosure.)
Features
MEP-4x21/4x22 models also have a fully adjustable,
◆ MEP-4xx2 proportional models include “anti-
built-in SPDT auxiliary switch, for remote position
jitter” circuitry, optional auto-mapping of the full
indication or controller and equipment interface.
input signal range over a reduced actuator stroke,
MEP-4001V/4002V/4003V actuators have brackets and selectable input and feedback voltage range
with a patented quick-mounting mechanism. See ◆ MEP-4xx1/4xx3 tri-state/two-position (three-wire)
(Quick-Mounting) “V” Models Valve Cross-Refer- models available (tri-state only on MEP-4003)
ence on page 4 for more information.
◆ Fully adjustable, built-in auxiliary switch on
All other actuators mount directly to 1/4- to 5/8- selected models
inch (6 to 16 mm) round shafts or 1/4- to 7/16-inch
◆ Removable terminals and removable 1/2-inch
(6 to 11 mm) square shafts, eliminating the need for
NPS conduit fitting (except the MEP-4003)
expensive and complicated linkages. A non-rotation
bracket, to prevent lateral movement, is included ◆ Direct mounting to standard shaft sizes
with each actuator. A gear disengagement button ◆ Gear disengagement button and adjustable me-
allows manual positioning of the actuator. chanical end stop
NOTE: For similar actuators with fail-safe, see the ◆ Patented quick-mounting valve body option on
MEP-4200/4500/4900 Series. MEP-4001V/4002V/4003V
Specifications and design subject to change without notice.
Models 5074 required for mounting “V”
actuators to valves
Model Torque Control Built-in Options
Number Connections Wire clamp type; 14 to 22 AWG,

Tri-state (Floating) or
copper

Feedback: 10k ohm

Feedback: 0/1–5 or

(Adjustable, SPDT)
(3-wire) 2-Position

VDC Proportional
0 to 10 or 2 to 10

Auxiliary Switch
Potentiometer
40 in-lb. min.

80 in-lb. min.
Dimensions

0/2–10 VDC
(4.5 N•m)

(9 N•m)
MEP- MEP-4003 5.3 x 2.6 x 1.8" (135 x 66 x 46 mm)
MEP-4003V 5.3 (w/o handle extended) x 2.6 x
2.59 inches (135 x 66 x 66 mm)
MEP-4001V/4002V 5.3 (w/o handle extended) x 2.6 x
3.28 inches (135 x 66 x 83.2 mm)
4001(V)* 4
All others 5.3 x 2.6 x 2.5"(135 x 66 x 63.5 mm)
4002(V)* 4 4 Weight 1.1 lb. (0.50 kg) or less
4003(V)**
4 Enclosure Material Flame retardant polymer
4013 4 4
Enclosure Ratings NEMA 1 and IP40 on MEP-4003;
4021
4 NEMA 2 and IP54 on all oth-
4022 4 4 ers—to guarantee the IP54 rating,
4801 4 install an HMO-4521 liquid-tight
4802 4 4 cord grip (on all models except
MEP-4003) or an HPO-4001 as-
4813 4 4
4 sembled wiring kit (on models
4821 MEP-4x01/4x02 only)
4
4822 4 4 Noise Level < 35 dBA max. at 1 meter
*MEP-4001V/4002V/4003V have the quick-mount option. Approvals UL 873 Temperature Indicating
**MEP-4003/4003V do not have two-position functionality or
and Regulating Equipment; FCC
the larger green top enclosure.
Class B, Part 15, Subpart B; Com-
plies with Canadian ICES-003; CE
Specifications compliant
Supply Voltage 24 VAC (+20%/–15%), Class 2 Environmental Limits
only Operating –22 to 131° F (–30 to 55° C)
Supply Power Tri-state/two-position, 2 VA; Shipping –40 to 176° F (–40 to 80° C)
proportional, 4 VA Humidity 5 to 95% RH (non-condensing)
Control Signal Tri-state/two-position, 24 VAC; NOTE: Before Jan. 2014, MEP-40x2/48x2
proportional, 0/2 to 10 VDC
proportional models had 0–10 VDC inputs
Frequency 50/60 Hz and 0–5 or 0–10 VDC feedback. From 2014
Feedback Output through July 2015, they had 2–10 VDC
Tri-state/2-Position 10K ohm ±10% (on select models) inputs and 1–5 or 2–10 VDC feedback
Proportional 0/1 to 5 VDC or 0/2 to 10 VDC instead. Starting in August 2015, all these
(switch selectable) options were available and selectable via a
Auxiliary Switch Adjustable 0 to 95°, SPDT 6 A jumper and slide switch.
resistive load (3 A motor load) @
24 VAC (on select models) NOTE: When the 0–10 VDC input is selected (with
the jumper), selectable (with a switch)
Angular Rotation 0 to 95°, fully adjustable with
mechanical stop
feedback options are 0–5 or 0–10 VDC.
When the 2–10 VDC input is selected,
Motor Timing 90 seconds for 90° @ 60 Hz;
feedback options are 1–5 or 2–10 VDC.
108 seconds for 90° @ 50 Hz
Torque (MEP-40xx) 40 in-lb. (4.5 N•m); NOTE: When replacing a KMC MEP-5xxx actuator
(MEP-48xx) 80 in-lb. (9 N•m) with an MEP-4xxx actuator:
Mounting Direct to 1/4 to 5/8 inches (6–16 • If on a damper, use a non-V model of
mm) round or 1/4 to 7/16 inches the MEP-4xxx.
(6–11 mm) square shaft by adjust- • If on a ball valve, two options for re-
able “V” bolt and non-rotational placement are: (1) the MEP-4xxxV with
bracket HMO-4002 (supplied);
an HPO-5074 kit OR (2) the MEP-4xxx
minimum recommended damper
(non-V models) with an HMO-4004 kit.
shaft length is 1-5/8 inches; HPO-
Details
All dimensions are in inches (mm)

1.568 [40] MEP-4002/4022/4802/4822 ONLY (UNDER COVER)

• 0–10 or 2–10 VDC INPUT RANGE JUMPER
MEP-4003 ONLY (SHIPPED AT 2–10 VDC POSITION)
• 0/1–5 or 0/2–10 VDC FEEDBACK SELECTOR
SWITCH (SHIPPED AT 1–5 VDC POSITION)
• PROPORTIONAL DIRECTION/AUTO
MAPPING SWITCH (SHIPPED AT
CW POSITION)

2.5
[63.5] REMOVABLE
TERMINALS
(UNDER COVER)

5.3 REMOVABLE CONDUIT

[135] AUXILIARY SWITCH DIAL
2.6 FITTING WITH 1/2" NPS MEP-4021/4022/4821/4822 ONLY
[66] THREADED HOLE
3.437 ADJUSTABLE
[87.3] STOP
MEP-4003 ONLY GEAR
DISENGAGEMENT
LEVER

1.812
[46]

1.8
46
WIRING SLOT
FOR STRAIN RELIEF
(MEP-4003 ONLY)

NON-ROTATION BRACKET
PROVIDED (HMO-4002) MEP-4003 ONLY

(Standard) MEP-4xxx and MEP-4003

MEP-4002V MEP-4003V

3.28 2.59
[83.2] [66]

2
[5.1]

MEP-4001V
and
MEP-4002V

2.6 5.3
[66] [135]

MEP-4003V

1.80
2.5 [46]
[63.3]

MEP-4001V, MEP-4002V, and MEP-4003V with Quick Mount

(Quick-Mounting) “V” Models Valve Cross-Reference
MEP-4xxxV actuators have brackets with a pat- “V” Actuator Installed on VEB-43 Series Valve
ented* quick-mounting mechanism that mounts Body with HPO-5074 Quick-Mount Adapter Kit

directly on VFB-43...BC and VFB-46...BC series valve

bodies. See the HPO-5074 installation guide and
the VEB-43 and VEB-46 series data sheets for ad-
ditional information.
NOTE: “V” actuators were installed in VEB-43...
CF, VEB-43...CK, VEB-46...CF, and VEB- VEB-43XXXXCK

46...CK valves starting in mid-June 2011

XXXXX

(date codes 11166 and later). Replacement

(non-fail-safe) actuators for valves before XXXXX
VEB-43XXXXCK

this date code would be MEP-4002/4003.

Valve Model and Date Code Label
With the HPO-5074 kit, MEP-4xxxV actuators can (below actuator on models without
“V” actuators or on the side of the
be mounted on the following KMC and other valve valve on models with “V” Actuators)
bodies:

Typical Application 3-Way H/C Water 2-Way H/C Water 2-Way PIC-V H/C Water

KMC Valve Body VFB-46__BC* VFB-43__BC*

N/A
KMC Valve VEB-46___B__ VEB-43___B__

Valve Solutions (VSI) UR3 Series UR2 Series SPV Series

Griswold UR3 Series UR2 Series SPV Series

Delta Control Products ST Series ST Series ATI Series

Honeywell VBN3 Series VBN2 Series

N/A
Siemens 599 Series 599 Series

*VFB-4___BC valve bodies come with the HPO-5074 already installed.

NOTE: When replacing a KMC MEP-5xxx actuator

with an MEP-4xxx actuator on a ball valve,
two options are:
Accessories and More Information • Using an MEP-4xxxV with an HPO-5074
For torque selection, accessories, troubleshooting, kit.
and other information, see the MEP-4xxx Applica- • Using an MEP-4xxx (non-V models)
tions Guide. with an HMO-4004 kit.
For more information on mounting, wiring, aux- *NOTE: The quick-mounting mechanism is
iliary switches, feedback/direction selectors, and protected under United States Patent
actuator/signal range reset (auto-mapping), see the Number 8,789,807 B2.
MEP-4000/4800 Series Installation Guide.
For sample proportional single-zone heating/cool-
ing and pressure-dependent VAV applications using
the CTE-5202 thermostat, see the CTE-5202 Applica- KMC Controls, Inc.
tions Guide. 19476 Industrial Drive; New Paris, IN 46553
For similar actuators with fail-safe, see the MEP- 574.831.5250
4200/4500/4900 Series Data Sheet. www.kmccontrols.com; [email protected]

© 2017 KMC Controls, Inc.; KMC Controls® and ControlSet® are registered trademarks of KMC Controls 036-035-01N