PRODUCT GUIDE — TOTAL TOOLING SOLUTIONS

VOL. 1
WHO WE ARE

BIG DAISHOWA designs, manufactures and markets premium high-precision tooling systems and solutions for
the automotive, military, aerospace, energy, and micro-technology industries. Our product portfolio is comprised
of more than 20,000 precision tools, which adhere to the highest quality standards. Our products are of the utmost
quality—manufactured with materials and craftsmanship that enable superior performance. BIG DAISHOWA has
grown into a well-recognized global manufacturer with facilities in Japan, Switzerland, Germany and the USA.

You don’t compromise and neither will we. Our mission is to find the best solution for you and deliver it with a
personal commitment of efficient and measurable performance improvements.
BIG DAISHOWA — USA

BIG DAISHOWA delivers the most accurate and efficient tooling solutions – guaranteed.

BIG DAISHOWA — JAPAN

BIG KAISER — SWITZERLAND

UNITED STATES JAPAN

BIG DAISHOWA est. in 1990 BIG DAISHOWA est. in 1967

SWITZERLAND GERMANY
BIG KAISER est. in 1948 BIG DAISHOWA est. in 2010

BIG DAISHOWA — GERMANY

2
INDEX

OVERVIEW CUTTING TOOLS

BIG-PLUS, BIG CAPTO, HSK, CK/CKB/CKN............................................ 4-5
INDEXABLE END MILLS & FACE MILLS
FULLCUT MILL, SPEED FINISHER, SURFACE MILL .............................. 20

TOOL HOLDERS MILLS & BACK COUNTERBORING TOOLS

C-CUTTER, C-CUTTER MINI, C-CUTTER MICRO,
COLLET CHUCKS C-CUTTER BOY, R-CUTTER, BF-CUTTER, CENTER BOY,
MEGA MICRO CHUCK, MEGA NEW BABY CHUCK,
C-CENTERING CUTTER, GROOVING TOOLS ..................................... 21-22
MEGA ER GRIP, MEGA E CHUCK ............................................................ 6-7
DRILLS
MILLING CHUCKS MICRO DRILLS, HIGH PERFORMANCE DRILLS,
MEGA DOUBLE POWER CHUCK, MEGA PERFECT GRIP,
MICRO MILLS, ENGRAVING MILLS ......................................................... 23
NEW Hi-POWER MILLING CHUCK ......................................................... 8-9

HYDRAULIC CHUCKS ....................................................................... 9

TOOL PRESETTING, MEASURING &
MILLING HOLDERS MANAGEMENT
SMART DAMPER MILLING, END MILL HOLDER,
SHELL MILL HOLDER, SHRINK FIT HOLDER, BLANK BAR .................. 10 ESSENTIA, MAGIS, FUTURA, FUTURA AUTOSHRINK,
CONTROL SOFTWARE, TOOL MANAGEMENT, ACCESSORIES.......... 24-25
MODULAR HOLDERS
BIG CAPTO SHANK, ABS SHANK, CKB & CKN SHANKS ....................... 10

TAP HOLDERS WORKHOLDING

MEGA SYNCHRO TAPPING HOLDER ...................................................... 11
ROUND CHUCKS, PREASSEMBLED CHUCKS,
ANGLE HEADS & COOLANT INDUCERS CLAMPING KNOBS AND BALLS, PALLETS,
AG, AGU, Hi-JET HOLDER ....................................................................... 12 AUTOMATION CHUCKS, MULTI-AXIS SYSTEMS,
STABILIZER SYSTEM ............................................................................... 26
SPEED INCREASERS
AIR POWER SPINDLE, HIGH SPINDLE ................................................... 13

TURNING TOOLS MEASURING INSTRUMENTS

DUAL-CONTACT MODULAR SYSTEMS TYPE S/F/BASIC ARBORS,
N/C LATHE & SMART DAMPER TURNING .......................................... 14-15 BASE MASTER, TOOL MASTER, LATHE MASTER, ACCU CENTER,
3D MASTER RED, CENTERING TOOL, POINT MASTER, DIAL
INDICATOR STANDS, DYNA TEST, DYNA LINE, DYNA CONTACT,
DYNA FORCE, LEVEL MASTER, ATC ALIGNMENT TOOL ................... 27-29
BORING TOOLS
CK ROUGH BORING, CK FINE BORING, TURNING ADAPTERS,
OD TURNING, CKB HEAVY METAL SOLID BARS ............................... 16-19 ACCESSORIES
TOOL ASSEMBLY DEVICES
TOOL PRO, KOMBI GRIP, TOOLING MATE, ST LOCK,
TORQUE FIT, COLLET EJECTOR .............................................................. 30

CLEANERS
TOOLING CLEANERS, SPINDLE CLEANERS, T-SLOT CLEAN,
CHIPFAN, CHIP BLOWER, BIG-PLUS CLEANER .................................... 31

3
DUAL-CONTACT TOOL HOLDERS OVERVIEW

BIG-PLUS TOOLING SYSTEM BIG CAPTO TOOLING SYSTEM, ISO 26623-1 HSK TOOLING SYSTEM

Simultaneous Taper & Flange Fit Polygon tapered dual-contact system (1:20 taper) where Dual-contact system featuring a 1:10 taper in
BIG-PLUS surpasses all other spindle concepts while offering the face and taper of a machine spindle and tool holder are accordance to ISO & DIN standards. Since HSK
interchangeability with existing machines and tool holders. in contact. This modular tooling system strengthens the is a hollow taper shank, the material plays a critical
• Improved surface finish & dimensional accuracy performance of milling and turning operations for MTCs. role for optimum performance. We use carefully
The trademark Capto is licensed from Sandvik Coromant selected high-grade alloy steels, and all critical
• Extended tool life
features are finished after heat treatment.
• Prevention of fretting corrosion caused by heavy cutting
• Elimination of Z-axial movement at high speeds

FIT
The BIG-PLUS spindle system is based on the most current
available standards in ASME B5.50, JIS B6339 and DIN 69871.
BIG-PLUS surpasses all other spindle concepts while offering
interchangeability with existing machines and tool holders. Variety
A wide variety of rotary tool holders such as the high-precision
BIG-PLUS Conventional MEGA CHUCK series are available, as well as a modular turning
FIT tool system for MTCs.
A Variety of HSK Types and Sizes
FIT Excellent Repeatability
SPACE Form A: 32/40/50/63/80/100/125
High repeatability is achieved due to the perfect fit of the
Form E: 25/32/40/50/63
polygon taper to drive spindle rotation.
Form F: 63/80
Excellent Runout Accuracy
BIG-PLUS Spindle The combination of a self-centering 1:20 taper and the long
System Machine taper edge ensures stable runout accuracy.
Builders
ACCUWAY, ADVANCED MACHINE, ALEX-TECH, AMS, ANCA, AONO GIKEN, ARES, ASADA SEIKI, ASA Prebalanced design
TECH, AWEA, BERG SPANNTECHNIK, BFW, BOST, BROTHER, CERI, CHEVALIER, CHUO-SEIKI, CITIZEN,
COLGAR, D.S.TECHNOLOGIE, DAH LIH, DAITO, DAIYA SEIKI, DIXI, DMC, DMG MORI SEIKI AD, DMG MORI for high speed
SEIKI CO.,LTD., DOOSAN, DYNOMAX, EGIN-HEINISCH, EGURO, ENSHU, FADAL, FANUC, FEELER, FEMCO,
FIRST, FIRST, FISCHER, FOREST-LINÉ, FPT, FRANZ KESSLER, FUJI SEIKI, GIDDINGS & LEWIS, GMN,
GROB, GTI, HAIDE, HARDINGE, HARTFORD, HEYLIGENSTAEDT, HISION, HNK, HOMMA, HORKOS, HOWA,
HST, HURCO, HWACHEON, IBAG, IBARMIA INNOVATEK, IKEGAI, INOUE KOSOKU KIKAI, JHENG TAI, JOBS,
JOHNFORD, JTEKT, JUNGWOO M.S., JYOTI, KARATS, KASHIFUJI, KASWIN, KENTURN, KIRA, KITAMURA, Drive keys
KIWA, KMT, KOMATSU NTC, KONDIA, KOYO, KPTEC, KURAKI, LAZZATI, LMW, MAG, MAGNIX, MAKINO, machined after
MAKINO SEIKI, MANDELLI, MATSUURA, MAZAK, MECTRON, MILLTRONICS, MITSUBISHI, MITSUBOSHI heat treatment
KOGYO, MITSUI SEIKI, MOTOKUBO, MTE, MYL, N.S.S, NACHI, NAKAMURA, NEWAY, NICOLÀS CORREA,
NIIGATA, NIPPON BEARING, NISHIJIMAX, NISSIN-MFG, NOMURA, NORTHLAND TOOL, NSK, NUMEN,
O-M, OBATAKE, OHTORI, OKK, OKUMA, OMLAT, OMV, PAMA, PDS, PIETRO CARNAGHI, PMC, QUASER,
REIDEN, ROKU ROKU, ROYAL, RS TEC, SAJO, SEMA, SEMPUCO, SETCO, SHAN RONG, SHIBAURA, SHODA,
SHW, SKF USA, SKG, SKODA, SKYNC, SMEC, SNK, SODICK, SORALUCE, SPINDER, SPINTEC, SPINTRUE, Internal retention form
SPS, STARRAGHECKERT, STUDER, SUFENG, SUGINO, SUNWOO, SUPERIOR SPINDLE SERVICE, SWIFT,
TAJMAC-ZPS, TAKAMAZ KIKAI KOUGYOU, TAKISAWA, TANABE, THETA, TONGTAI, TOS KURIM, TOS machined after heat
VARNSDORF, TOYO SEIKI, TSUDAKOMA, TSUGAMI, UGINT, UTSUNOMIYA, VICTOR TAICHUNG, VTEC, VYU treatment
CHENG, WALDRICH COBURG, WELE, WIA, YAMASAKI GIKEN, YAMASHINA SEIKI, YASDA, YASUNAGA, YCM,
YU HUNG, ZAYER (As of July 2021)

4
CK MODULAR TOOLING SYSTEM OVERVIEW

Through high-precision modular technology, a wide range of selections are available for rough and fine boring — from micro to large diameter.
The modular system also includes tooling solutions for OD turning, drilling, milling, tapping and grooving.

STANDARD COMPONENTS FOR CUSTOM APPLICATIONS

The modular system allows you to

assemble standard items to optimize
performance for various requirements.

Extension Reduction Chamfering Tool

AVAILABLE IN
CK/CKB CONNECTIONS
CV40/45/50, BCV40/50, BT30/40/50, BBT30/40/50,
HSK-A25/32/40/50/63/80/100/125, HSK-E25/32/40/50/63, HSK-F63/80M & C5/6/8
CK Connection
Consists of a cylindrical male pilot and female receptacle. Shanks Extensions Reductions
The connection is made by means of a radial locking screw
with a 15 degree taper.

CKB Connection
Derived from the CK connection without loss of all technical
and dimensional features or interchangeability and ease of
maintenance. The CKB connection is equipped with a floating
drive pin which engages on both sides into respective
Perfect Face Contact
pockets in the mating part.

CKN CONNECTION
Shanks Extensions
The CKN connection is almost 100% compatible
with CKB and is based on a 3-screw connection with
double connector steel couplings and aluminium
tubes as extensions, allowing the highest torque
transmission. By tightening the 3 screws, the slotted
AVAILABLE IN
male connection expands and gives additional rigidity
CV40/50, BCV40/50, BT40/50, to the tool connection.
BBT40/50 & HSK-A63/100

BORING TOOL APP

Enhances user interface while assembling and running our boring Settings Tool Application Tool Tips
tools. The app will help operators determine optimal cutting Set default Overview Data Reminders
parameters and provide operating manual information. language Get application- Receive insert pop-up to
• Cutting data calculator and units of specific cutting recommendation aid with tool
• Calculator for adjusting tools measurement data and operating assembly
• Quick access to operating manuals parameters optimization

5
 30,000 32,000MAX MAX MAX
RPM RPM
10,000 12,000 14,000
RPM RPM RPM
COLLET CHUCKS MAX MAX MAX
35,000 33,000MAX 38,000 MAX

MEGA CHUCK SERIES – Best Suited for High-Speed Applications

RPM RPM
16,000 RPM17,000 ALL MEGA CHUCKS AVAILABLE IN
RPM RPM
BCV, BBT, HSK &
MEGA CHUCKS are a multi-functional high-speed holder series designed to optimize high speed and precise
MAXcutting with drills
MAX and end mills. All components, BIG CAPTO
including body, collet, nut and clamping wrench are specifically designed for balanced high speeds. 40,000 45,000MAX MAX MAX
RPM RPM 20,000 28,000 25,000
R

RPM RPM RPM

S P I N D L E S Y S T E M

DUAL CONTACT

Precision Ground and Balanced for MEGA MICRO CHUCK MEGA NEW BABY CHUCK
MAX MAX
High-Speed Machining
50,000 60,000MAX MAX
RPM RPM30,000 32,000Clamping Range: Ø.010"-1.000"
Wide variety of collets and chuck bodies to RPM RPM For drills, reamers, taps and
Also available in
cover all high-speed ultra-precision machining straight shank & finishing end mills.
applications. MAX type.
N/C Lathe World’s highest precision & multi-purpose
80,000
See pg. 15. MAX MAX MAX
RPM 35,000 33,000collet 38,000
chuck system is recognized by the
market for its high-speed application and
RPM RPM RPM
guaranteed 1 micron runout.
MAX
RLD’S SM
120,000
WO
Ø.3 MAX MAX
40,000 45,000

AL
" RPM
(M 94

LEST COLL
EG
A3
S)
RPM RPM
Drive Keyways are Machined Clamping Range: Ø.018"-.317" MAX
6,000
After Heat Treatment
For micro drill & end mill applications. ET
NUT
MEGA CHUCKS are micro-mirror finished on all RPM MAX MAX
Super slim design with Ø.394" nut THROUGH TOOLS JET THROUGH
surfaces to ensure perfect concentricity for prevents interference with workpieces and jigs. 50,000 60,000
high-speed machining. The MEGA CHUCKS are RPM RPM
MAX
Super slim tapered design adds rigidity during micro MAX COOLANT
then balanced with a high-precision dynamic end milling. 5,000 PRESSURE
balancing machine. RPM
MAX
1,000
PSI
MEGA MICRO SEALED & JET COOLANT NUT 80,000 With PS Ring Without PS Ring
For MEGA MICRO 6S & 8S. Unique MAX MAX RPM
design increases sealing performance 3,000 8,000
MEGA PERFECT SEAL

with higher coolant pressure to create RPM Unique design increases sealing performance with higher coolant pressure.
RPM
MAX
Remove the PS Ring to supply coolant to the cutting tool periphery.
a perfect seal. 120,000
MAX MAX RPM
2,000
World’s Smallest Clamping Intervals 4,000
High-Precision Collet
RPM RPM
MEGA MICRO COLLET MAX
Wide coverage for small shanks is available 6,000 NEW BABY COLLET
RPM
with clamping intervals of Ø.004" (Ø.1mm). Clamping Range: Ø.010"-1.000" & Ø.5-25.4mm
Compact in size, but excellent clamping The world’s highest precision collet was developed
force for small precision applications. MAX based on BIG’s long experience and know-how,
5,000 and each collet is inspected twice to guarantee the
RPM
maximum runout tolerance permitted.
WRENCHES

1
MAX MAX Guaranteed Max Runout
The MEGA WRENCH has a 3,000 8,000
RPM µm RPM .00004" .00012"
uniquely designed one-way clutch
system with a roller bearing and ratchet AT COLLET NOSE
MAX3µm at end ofMAX test bar 4d
function that is capable of safely and evenly
applying force on the entire nut periphery. 2,000
All BIG Collets are
All BIG Collets are4,000
AA Grade and
AA inspected twice for accuracy

ød
Grade
RPM and inspected
RPM
AVAILABLE IN twice for accuracy
DIGITAL
6
 RPM RPM RPM

MAX MAX
COLLET CHUCKS 30,000 32,000 MAX
16,000
MAX
17,000
RPM RPM
RPM RPM

MEGA ER GRIP MAX MAX

MEGA E CHUCK
MAX
MAX MAX MAX
35,000 33,000 38,000
20,000 28,000 25,000
Clamping Range: Ø.075"-.787" RPM RPM RPM Clamping Range: Ø.125"-.500"
RPM RPM RPM
For drills, reamers, taps and finishing end mills. Exclusively for high speed finish
The total precision of our collet, nut and body when used together shatter Also available in end milling.
MAX MAX type. MAX MAX
the common standard of ER collet chucks. Incredibly low runout will provide N/C Lathe
40,000
dramatic payback by improving machining capability & reducing production costs. 45,000
See pg. 15. 30,000 32,000
The advanced tapered body
RPM RPM RPM technology enhances
RPM
rigidity to prevent chatter
and deflection with
MEGA ER PERFECT SEAL
THROUGH TOOLS
MAX JET THROUGH
MAX MAX MAX precision.
MAX
For two-way coolant
supply.
50,000 60,000 35,000 33,000 38,000
RPM RPM RPM RPM RPM

Slit-through
MAX MAX MAX coolant with
Thrust Ball 80,000 40,000 45,000 standard
MEGA E NUT
Bearing RPM RPM RPM
MEGA ER SOLID NUT
Slot-free outer diameter
MEGA ER NUT MAX rigidity of the nut.
increases
A notch-free nut prevents vibration and noise. Steel 120,000 MAX MAX
balls in the thrust bearing are retained by a mechanism RPM 50,000 60,000
MEGA E PERFECT SEAL
ER NUT RPM RPM
inside the nut designed for high speed operation.
BasicMAX
nut with surface treatment Optional sealed collet nut for coolant through tools.
MEGA NUT is the recommended nut to achieve high accuracy
and clamping force. for6,000
friction reduction. Remove the internal PS Ring to supply coolant to the
MAX
RPM
80,000
cutting tool periphery.
Best Runout Accuracy in The World Guaranteed Max Runout However,
RPM by using the standard MEGA E NUT, coolant

1
MAX
can still be directed to the cutting tool through slits in
ERC COLLET .00004" .00012"
Each ERC collet is inspected 5,000
µm
the collet, as seen above.
MAX
twice (0º and 180º) at four 4d
RPM
AT COLLET NOSE 120,000
RPM
times diameter to guarantee 3µm at end of test bar Powerful Clamping Force
the runout accuracy. MAX MAX
ød

All BIG Collets are

All BIG Collets areAA
AAGrade and
3,000 8,000
Grade
inspected twice for accuracy
inspected twice for accuracy
and
MAX
RPM RPM
6,000MEGA E COLLET Extended
Clamping Area
RPM
High Rigidity Body Exact sizes, shallow
MAX MAX
taper and extended
By increasing the contact length of the internal High-precision runout accuracy less than2,000
.00012" (3µm)4,000
at 4xD
MAX clamping length
taper of chuck bodies, the undesired overhang improves the workpiece surface finish andRPM
extends tool life.
of the collet is reduced. This modification of the Repeatability has less than .00006" (1.5µm) of variance.
RPM
5,000enhances the Seals
RPM and self-centering
clamping
current DIN standard improves 3 of the most
Difference in Runout Accuracy forces for stable performance.
important requirements a collet chuck: rigidity, .0010 Shallow
runout accuracy & clamping force. MAX MAX Bearings
3,000 8,000
Taper
.0008

1µm
Short RPM RPM
Competitor’s ER chuck
Runout (Inch)

MEGA ER .0006 Guaranteed Max Runout

GRIP MAX MAX .00004" .00012"
.0004
2,000
AT COLLET NOSE 4,000
.0002
MEGA ER 3µm at end of test
RPM
bar
RPM
4d
AllAll
BIGBIG Collets
Collets are AA Grade and
Current DIN inspected
are twiceand
AA Grade for accuracy
Long

ød
Standard 0
1 2 3 4 5 inspected twice
Number of Measurements for accuracy

7
 UP TO
3,900
SFM

MILLING CHUCKS UP TO
6,600
NEW Hi-POWER MILLING CHUCK MEGA DOUBLE POWER CHUCK SFM

Clamping Range: Ø.500"-1.500" (12-42mm) Clamping Range: MAX MAX

For heavy-duty end milling. 10,000
Ø.625"-1.500" (16-50mm) 12,000
For heavy-duty end RPM
milling. RPM
The thick wall body and high gripping force ensures high
Complete contact of nut and body
rigidity and stable performance. Fine and narrow slits in the
achieves high rigidity,
MAX close to MAX
body make the clamping part deform properly to ensure
even and strong gripping force and stable runout. Now 16,000
that of an integral tool to ensure 17,000
heavy cutting without chatter.
RPM RPM
available in BIG-PLUS as standard.
Notch-free nut makes high
See PJC collets on pg. 9 for reduction and coolant delivery options.
speeds possible.
MAX MAX
20,000 28,000
RPM RPM

Powerful Clamping for CONVENTIONAL MILLING CHUCKS CONTACT MAX MAX

Heavy Cutting
Thin wall 30,000 32,000
RPM RPM

MAX MAX
Released Tightened
35,000 33,000
HMCJ Type RPM RPM
Single Uneven elastic
Clamping Range: roller deformation Powerful Clamping Force
Beginning at Deflection test to compare with other manufacturer’s
Ø.500" (Ø12mm) MAX MAX
Decreased
runout accuracy and 40,000
milling chuck proves that the MEGA DOUBLE POWER CHUCK
has achieved 1.4 times higher rigidity.
45,000
RPM RPM
insufficient gripping force.
No escape route for oil film which
HMC12J MGN13 MGN16 causes processing failure. MAX MAX
Remaining oil film reduces gripping
power and may cause slip.
50,000 60,000
RPM
Stiffness (N/m) RPM
0 5 10 15
HMC
1.4 BBT40-MEGA20D-75
MAX
80,000

6.3"
Thick wall
ø1.260
ø1.260
ø1.260 ø1.387
ø1.387
ø1.387 ø1.654
ø1.654
ø1.654 1.0 Other manufacturer’s
RPM
40 taper milling chuck
.5mm
MAX
JET THROUGH 120,000
Secure Coolant Supply RPM
Even elastic JET THROUGH
Tandem
deformation Designed to delivered the most
roller unit
effective coolant supply. MAX
Stable runout Collets available for reduction and 6,000
accuracy and high more directed coolant delivery. RPM
Also available in See pg. 9.
gripping force.
Ø32mm straight
shank type. MAX
The narrow slit maintains an Coolant is reliably directed 5,000
Type DS
escape route for any oil film. to cutting tool periphery
RPM
from chuck nose.
MAX MAX
3,000 8,000
8 RPM RPM
 6,600
SFM

MILLING & HYDRAULIC CHUCKS MAX

10,000
MAX
12,000
MAX
14,000
RPM RPM RPM
MEGA PERFECT GRIP MILLING CHUCK HYDRAULIC CHUCK
MAX MAX
16,000
High Precision Runout Accuracy 17,000
Less Than .00012" (3µm)
RPM RPM
High precision runout accuracy less than .00012" (3μm) at 4xD improves the
workpiece surface finish and extends tool life.
Repeatability is less than .00006"MAX
(1.5μm). MAX MAX
20,000 28,000 25,000
RPM RPM RPM
HYDRAULIC CHUCK
Clamping Range: Ø.250"-1.250" (Ø3-32mm)
MAX MAX
30,000 32,000
The ideal tool holder for machining processes that require high accuracy and
excellent surface finish, such asRPM
with drills, reamers,
RPM ball mills, end mills,
diamond reamers and grinding tools.
Now available in
Ø4-20mm straight
Clamping Range: Ø.750"-1.250" shank type. MAX MAX MAX

For heavy-duty end milling.

35,000 33,000 38,000
RPM RPM RPM
High-performance no-slip, anti-pullout milling chuck for use HDC JET-THROUGH COOLANT HYDRAULIC CHUCK SUPER SLIM
with standard Weldon flat milling cutters. MEGA PERFECT GRIP
combines the cutting performance of heavy-duty milling chucks MAX MAX
with security against pullout of solid side lock tool holders. High 40,000 45,000
pressure and high volume, jet-through coolant is a standard RPM RPM
feature providing an ideal solution for milling Heat Resistant
Super Alloys (HRSA) such as titanium or inconel.
MAX MAX
Available in 50,000 60,000
HSK-A63. RPM RPM

EXCLUSIVE
KEY GRIP MAX
80,000
RPM Available in
HSK-E25/32/40
for Ø3mm shanks.
MAX
Clamping Range: Ø4-32mm 120,000
Clamping Range: Ø.125"-.500" (Ø3-12mm)
RPM
Three coolant holes directed precisely to the cutting edges Slim design eliminates interference; ideal for
increase tool life and improve surface finishes. 5-axis machining.
MAX
6,000
RPM
Non-Pullout Mechanism REDUCTION COLLETS
The Key Grip engages in the groove of the chuck body to
ensure no tool pullout and also maintains contact with the MAX
stopper pin to prevent slip under high torque. 5,000
RPM

PJC PSC MAX MAX Collet

Straight
Spring Clamping Range: Ø.250"-1.000" Clamping Range: Ø.250"-1.000" 3,000 8,000
Clamping Range: Ø.250"-1.000"
Exclusive RPM RPM Ø6-40mm
Ø3-32mm Ø3-25mm
Key Grip
For coolant to cutting tool periphery For coolant-through tools in Reduction sleeve for smaller
in hydraulic and milling chucks. hydraulic chucks. MAX MAX
diameter cutters in milling chucks.
2,000 4,000
RPM RPM
9
MILLING HOLDERS & MODULAR HOLDERS
SMART DAMPER MILLING MILLING HOLDERS

Pilot: Ø22mm & Ø27mm

Ø.750" & Ø1.000"

AVAILABLE IN
BCV, BBT Available in High
& HSK Rigidity Type
ASME B5.50-2015

End Mill Holder Shell Mill Holder

Clamping Range: Ø.250"-2.000" Pilot Range: Ø.750"-2.500"
Gage Length: 3.000"-8.000" Gage Length: 2.000"-12.000"
Tapers: BCV40/50, BBT30/40, Tapers: BCV40/50, BBT30/40,
HSK-A40/50/63/125 & C6/8 HSK-A40/50/63/100/125 & C4/5/6/8

Integrated Damping System for Milling

During extended reach face milling, a unique dynamic damping system eliminates vibration for
higher productivity. Quiet, vibration-free milling with SMART DAMPER long projection tools
provides better surface finishes and higher metal removal rates.

R
Time (S)
S P I N D L E S Y S T E M

DUAL CONTACT Shrink Fit Holder

Instantaneous damping Clamping Range: Ø.250"-1.250"
Gage Length: 3.500"-6.500"
Blank Bar
of chatter Tapers: BCV40/50, BBT40, C5/6/8 Body Size: Ø2.500"-6.000"
Gage Length: 6.000"-8.000"
HSK-A50/63/100, HSK-E32 & C6
Tapers: BCV40/50
Acceleration (ft/s2)

Also available with metric clamping sizes.

RATIO MODULAR HOLDERS

6:1L/D
Tool Holders with Built-in BIG CAPTO SHANK
Standard Holder Damping System BCV40: C5/6
SMART DAMPER Face Mills: Ø2.500"-3.000" BCV50: C5/6/8
BBT40: C3/4/5/6
BBT50: C3/4/5/6/8
The trademark Capto
is licensed from
PULL STUD BOLTS Sandvik Coromant.

Tensile strength improved by utilizing tool steel

(H13) or die steel. Tool holders may be pulled ABS SHANK BIG KAISER CKB & CKN SHANK
out of the machine spindle at high speeds due to BVC40: ABS50/63 For entire modular system overview,
BVC50: ABS40/50/63/80/100 see pg. 5.
strong centrifugal forces. High tensile strength
retention knobs are recommended to protect
against this.

10
TAP HOLDERS
MEGA SYNCHRO TAPPING HOLDER

COOLANT

THROUGH

GT "
(M .630
6)
Ø
AVAILABLE IN
BCV, BBT, HSK,
BIG CAPTO & CKB

MGT 6-MGT 20
Tapping Range: No.2-AU3/4 (ANSI) & M2-M20 (JIS/DIN/ISO)
54 bodies and 276 tap holders available to improve thread quality and tool life during rigid tapping. Reduces thrust
loads caused by synchronization errors up to 90%. Super slim nuts and varied length tap holders provide optimal
access to confined areas which eliminates the need for special length taps.

Coolant Through Center Capability for All Models

Coolant is supplied through the tool and to the tool periphery
simultaneously.

THROUGH TOOLS JET THROUGH

Also available in
straight shank &
N/C Lathe type.
Coolant is Supplied
See pg. 15. MGT 36 Through Both the
Coolant is Supplied
MGT 3 Tapping Range: AU7/8-AU13/8 (ANSI) & Tool and Slits of
Through Slits of the
Tapping Range: No.0-6 (ANSI) & M1-M3 (JIS/DIN/ISO) M20-36 (JIS/DIN/ISO) Tap Holder
the Tap Holder

Secure Drive
Time (sec.)
0 .2 .4 .6 .8 1.0 1.2 1.4 1.6
22
Spiral Tap BIG MEGA SYNCHRO The body and tap holder are fixed with a drive key in the rotation
0
AU:1/4-20, N=1,000 RPM direction as well as the square of the tap.
-22
Spiral grooves on spiral Approx. 13.2 lbs BIG MEGA SYNCHRO reduces
tap cause loading in the -45
load to approx. 13.2 lbs. This
DRIVE KEY
Thrust Load (lbs)

is less than 1/10th of the load

reverse direction, similar -68
compared to a collet chuck.
to an end mill. -90

-110
*Measured by Kistler Dynamometer Approx. 165 lbs of reversal
-135 load is applied to a tap held
with a collet chuck.
-160 Collet Chuck
Approx. 165 lbs
-180
forward stop reverse

11
ANGLE HEADS & COOLANT INDUCERS
UP TO

HI-JET HOLDER
3,900
AVAILABLE IN SFM
BCV, BBT & HSK
Innovative Sealing Method Cutter Head Adjustable 360º MAX COOLANT
UP TO
PRESSURE
The advanced non-contact sealing
method prevents coolant and particle
All cutter heads are adjustable a full 360º.
Reference faces are provided on both sides
6,600
284
SFM
PSI
contamination better than any other for easy setting of cutter direction.
sealing method.
MAX MAX
10,000 12,00
RPM RPM

MAX MAX
16,000 17,00
RPM RPM
Innovative Seals

Wide range of compact and rigid heads, from fixed 90º milling chuck types to universal MAX MAX
angle types, suitable for all types of machining applications to eliminate multiple setups. 20,000 28,00
RPM RPM

A Variety of Compact and Rigid Heads Suitable for All Types of Machining Applications Coolant inducer
designed withMAXthe MAX
30,000
bearings in a separate 32,00
AG90 LONG TYPE housing fromRPMthe RPM
Ø.010"-.787" coolant. This eliminates
coolant leakage into
MAXwear
the bearings and MAX
damage to35,000
the body, 33,00
AG90 NBS TYPE RPM RPM
extending the life of
High-precision AG90 TWIN HEAD AGU UNIVERSAL TYPE AGU30 TYPE the tool.
collet chuck system Angle adjustment by 30º limited version MAX MAX
Ø.010"-.787" 1º increments Ø.098"-.787" Four Types of HI-JET HOLDERS 40,000 45,00
Ø.098"-.787" RPM RPM

MAX MAX
50,000 60,00
RPM RPM

MAX
AG90 COMPACT TYPE
NEW BABY Chuck
80,000
TG Collet Chuck
For drilling-tapping AG45 NBS TYPE RPM
AG90 HMC TYPE
Ø.098"-.512" 45º spindle angle
high power design AG90 BUILD-UP Ø.010"-.787" MAX
Ø.250"-1.250" TYPE
120,000
Interchangeable AG90 SLENDER DRIVE RPM
adapter system
Min. Ø1.18" bore
MAX
6,000
SPECIAL VERSIONS AVAILABLE RPM
Side Lock CKB Shank
MAX
12 5,000
RPM
 UP TO

MAX MAX
3,900
SFM
40,000 45,000
MAX MAX
SPEED INCREASERS RPM
50,000
RPM
60,000
RPM RPM
UP TO
AIR POWER SPINDLE AVAILABLE IN
RBX5 RBX7 HIGH SPINDLE 6,600
MAX MAX
MAX SFM
BCV, BBT & HSK 50,000 60,000
80,000 Clamping Range: Ø.059"-.630"
RPM RPM
RPM MAX MAX
Multiplies existing machining center spindle
No Need To Rotate Machine Spindle speed 4, 5 or 6 times. 10,000 12,000
Clamping Range: Ø.018"-.159" RPM RPM
MAX MAX Higher speed machining increases productivity
80,000
Super precise air-driven spindle technology enables 120,000
high-speed micro with greater accuracy and superior finishes.
machining on existing machining centers. RPM RPM
MAX MAX

RBX Type
16,000 17,000
MAX RPM RPM
MAX
120,000 6,000
For small diameter drills and end mills. Air supplied via stop block or
through the machine spindle. All models are variable
RPMspeed. RPM
MAX MAX
20,000 28,000
MAX MAX RPM RPM
World’s Smallest Clamping Intervals 6,000 5,000
RPM RPM
MEGA MICRO COLLET Minimal Thermal Displacement MAX MAX
• Wide coverage for small shanks is available The air turbine drive prevents thermal
MAX MAX MAX High Precision Collet 30,000 32,000
with clamping intervals of Ø.004" (Ø.1mm) expansion of the spindle, which
5,000 3,000
is 8,000 NEW BABY COLLET
RPM RPM

• Compact in size; excellent clamping essential for die sinking and highRPM
RPM RPM
Clamping Range: Ø.010"-1.000" & Ø.5-25.4mm
force for small precision applications accuracy micro machining.
MAX
The world’s highest precision collet was developed MAX
MAX MAX
based on BIG’s long experience and know-how.35,000
Each 33,000
2,000 4,000
MAX MAX
3,000 8,000 RPM
collet is inspected twice to guarantee the maximum RPM

1µm
Axial displacement compared
RPMto RPM
Guaranteed Max Runout operatingRPM
time RPM runout tolerance permitted.
Displacement in

14

1µm
.00004" .00012" 12
Guaranteed Max Runout MAX MAX
MAX Machining Center
40,000 45,000
10 MAX
AT COLLET NOSE
Z axis (μm)

2,000 4,000
8
3µm at end of test bar 4d 6
4 RPM RPM
.00004" .00012"
RPM RPM
Air Power Spindle
AllBIG
All BIGCollets
Collets are
areAAAAGrade and 2 AT COLLET NOSE
inspected
Grade twice for accuracy
and inspected
0 3µm at end of test bar 4d
ød

0 20 40 6
0
twice for accuracy Operating time (min.) All
AllBIG
BIG Collets areAA
Collets are AAGrade
Grade
andand MAX MAX
inspected
inspected twicefor
twice foraccuracy
accuracy
50,000 60,000

ød
RPM RPM
Drastic Time Reduction and Superior Surface Finish Dynamic Runout Accuracy
High runout accuracy with the MEGA MAX
MICRO COLLET, even at high speeds Reinforced Gear Driving System 80,000
of 80,000 RPM. The planetary gears achieve smooth RPM
operation
with minimal heat generation and high torque
Plotted position of a test bar at the transmission. MAX
Plotted position of a test bar at the
max. spindle speed
max. spindle speed. (reference value) 120,000
10 oved
RPM
3 Impcr hining
Machining Machining ma uracy
Drastic time reduction! a c c
5
Time: Time: Multi-Directional Coolant Supply MAX
450 min. Improved surface finish! 120 min. 0 nded

-10 -5 5 10
-3 3
( m)
Exte life
tool Universal coolant nozzles are capable of being 6,000
( m) adjusted to suit the length of the cutting tool. RPM
With machining center With Air Power Spindle rior
-5 Supe ce finish
20,000 RPM 80,000 RPM
-3
surfa Thus, the maximum coolant delivery to the
-10
cutting edge is ensured. MAX
(80,000 RPM)
Map of Japan milled with R .004" ball nose end mill. Machining Center 5,000
Material: Prehardened Steel HRC40 (30,000 RPM) RPM

MAX MAX
3,000 13 8,000
RPM RPM
TURNING TOOLS

Revolutionary COOLANT
The first modular tooling system for turning applications on MTCs (Mill-Turn Centers). A modular tooling system offers better efficiency, material selection, heat treatment and optimal
tool lengths. Serious damage to tool holders caused by broken inserts can now be easily and economically replaced.
THROUGH
DUAL-CONTACT 45º TILT STYLE TYPE S FOR MTC DUAL-CONTACT 90º RIGHT ANGLE STYLE TYPE F FOR MTC

Very Precise
Locating Pilot
Locking
Screw 2x
Orientation
Pin

Face
Clamping
45º
Face-To-Face
Clamping 90º
Clamp Bolts

Secure and Rigid Clamping Simple and Positive Clamping

Type S Cartridges are located in the basic holder by means of a precision ground pilot and Type F uses two clamping bolts that press the
secured by two opposing radial screws with a 15º taper. With a slight offset to locating sockets, cartridge onto the basic holder. The torque is Face
high face-to-face clamping force of the two components is generated. To maintain precise transmitted by an interlocking drive slot. Clamping
locations and orientation, an additional locating pin is included for positive transfer of
cutting torque. R
Clamp Bolts
Safe and Easy Clamping of Inserts
R

S P I N D L E S Y S T E M

DUAL CONTACT S P I N D L E S Y S T E M

The double-clamping system simultaneously pushes an insert DUAL CONTACT

downward and draws it into the contact faces to achieve secure

and rigid clamping. Clamp Clamp
Screw Piece

Insert
Spring

Carbide
Shim

BCV40/50 C5/C6/C8 HSK-T63/100 Shim

BBT40/50 Screw
BCV40/50 C5/C6/C8 HSK-T63/100
15 Cartridges for 45º Tilt Style Type S BBT40/50

24 Cartridges for 90º Right Angle Style Type F

Right hand, left hand and neutral cartridges available, as well as integral Right hand and left hand cartridges available. Also part of the MTC turning tool
models. Also part of the MTC turning tool program are square tool holders and boring bar holders. program are square tool holders and boring bar holders.

14
 -DDJNL-33075-15 -SVLBL-33075-16 -DCLNN-00060-19 -DTJNL-00060-27

TURNING TOOLS
Square tool holder
BASIC ARBORS FOR MTC SMART DAMPER TURNING

Square Tool
Holder

Boring Bar
Boring bar holder
Holder
Integrated Damping System for Turning
Unprecedented machining depths without chatter is
Extensionmade possible with this heavyweight, strengthened
Side Lock dynamic damper.
Side lock holder
Holder
• Machining Dia.: Ø1.57 or more
• Protrusion: L/D Ø7xd
• Six cartridge geometries
Morse Taper
Morse taper holder
Holder
Reduction
Time (S)

Instantaneous damping Tool Holders

of chatter with Built-in
No. 15 No. 16 No. 17 No. 18 No. 19 Damping System

Acceleration (ft/s2)
N/C LATHE
27.5˚ 3˚
3˚
MEGA MICRO CHUCK MEGA SYNCHRO
Clamping Range: *
Tapping Range: No.0-No.6
VB16 VB16Ø.018"-.317" 50˚ 32˚ DN15 27˚
VC16 (Ø.45-8.05mm) (M1-M3) VN16
VC16
25˚ Drills, Reamers,
For Micro * For Micro Taps Standard Holder
42˚
Taps and Finishing End Mills 25 DN15 30˚
SMART DAMPER 28
5 3˚
NEW BABY CHUCK NEW BABY CHUCK
F50-SVQBR-35035-16 F63-SVJBR-45055-16
Clamping Range: Ø.010"-.787" F63-DDUNR-45035-15
Clamping Range:F50-DDJNR-35050-15
Ø.010"-.787" F63-DVJNR-45055-16
-SVQBL-35035-16 -SVJBL -45055-16
(Ø.25-20mm) -DDUNL -45035-15 -DDJNL-35050-15
(Ø.25-20mm) -DVJNL-45055-16
F63-SVQBR-45035-16
For Drills, Reamers, Taps F63-DDJNR-45055-15
For Drills, Reamers, Taps
-SVQBL-45035-16 -DDJNL -45055-15
and Small Tool Bits and Small Tool Bits

MEGA ER GRIP
Clamping Range: Ø.108"-.787"
(Ø2.5-20mm)
For Drills, Reamers, Taps HDC
and Finishing End Mills Clamping Range: Ø.125"-.250"
(Ø3-12mm)
For Swiss lathes
MEGA ER GRIP
Clamping Range: Ø.108"-.394"
(Ø2.7-10mm)
For Drills, Reamers, Taps
and Finishing End Mills

15
CK ROUGH BORING SYSTEM TWIN CUTTERS
SW 319 MW

CKB1-CKB7 & CKN6-CKN7

Range: Ø.787"-8.000"
Designed with ultimate performance and versatility in mind.
Balanced or stepped cutting by simply switching mounting
MW ‘Mini’ Twin Rough Boring Tool
locations of the insert holders which feature varied heights.
Range: Ø.630"-.827" (Ø16-21mm)
Adjustable twin cutter boring tool on
a Ø20mm shank — ideal solution for
rough and semi-fine boring of small
die cast holes.

DVS
RSS
BLIND HOLE THROUGH HOLE

X D
D

Rough Boring Rough Boring

Balance Step

Center-Through

DVS/STEP
In blind hole situations, center-through
RSS/BAL.

coolant aids in chip evacuation. The

0.2 / 0.4
coolant hole can be closed by the stop
screw when required.
ød
ød øD1
øD øD2

Chamfering Back Boring

C
TWN 315
RSS/BAL.

RSS/BAL.
α

D
F

CKB1-CKB7
CKB4-CKB6
Range: Ø.787"-6.000"
Range: Ø1.614"-4.331"
Insert holders and head feature triple-contact precision and ground
The well-established dynamic damper
mating surfaces, greatly increasing the rigidity. For stable boring
eliminates chatter in heavy work loads.
even in high feed, heavy-duty operations. No variable insert height.

16
CK FINE BORING SYSTEM
SERIES 112, Ø.016"-6.000"

High-Precision Fine Boring Heads

Designed for precision production boring on machining centers, jig mills, boring mills, transfer machines and
high-speed milling machines. Their fully enclosed, compact and rugged design allows reliable operation, even
under extreme cutting conditions.

EWN
Setting Accuracy of .0001"/Ø
Centric boring bars in modular and integral execution for accurate, high-performance boring operations.

INTEGRAL SHANKS AVAILABLE IN

CV40, BT40, HSK-A63 & C6

EWB — Auto-Balance Type EWE

Maximize cutting speeds and feeds due to an integrated counter- Digital display and direct electronic measuring system on the tool carrier, feature absolute setting accuracy.
weight, which allows for precision balancing of the tool assembly. The boring heads are designed for ultra precise boring operations.
Significant improvements to bore quality, surface finish and tool life.

Body Protection Grade: IP 69K

Ensures complete protection against corrosion.
Wireless Anti-Vibration
The built-in electronic is safe from dust and
high-pressure spray water.

Electronic Components—Made by BIG KAISER

All electronic components are entirely developed and manufactured
in the electronic lab of BIG KAISER in Switzerland. Before shipping,
Variable Tool Length Adjustment of the Tool Holder every digital boring head is calibrated and tested separately.
The EWN features variable length adjustment of the tool
holders which ensures the shortest and, therefore, most
Single Button For The
rigid tool assembly. Functions “On” And “Reset”

Digital Display With A Resolution of .00005"/Ø

Automatic off function which always stores the last
displayed value and integrated power management
for optimized battery life.
Tool Holder

17
CK FINE BORING SYSTEM
SERIES 310

EW x M6 & M10 EWN

Threaded Micro Head
Setting Accuracy of .0001"/Ø
The EWN 310 series of precision boring heads covers a range of Ø.590"-8.000" with only
seven precision boring heads. Due to the optimized balance over the whole adjustment
range, cutting speeds up to 4,000 SFM are possible.
Precision boring heads EWN and EWE series 310 feature equal boring ranges and body dimensions and
allow the use of the same accessories.

Versatile Tool
Insert holders for many types of inserts (TP/TC, CC and different angles),
EWN EWN
Smart Damper as well as accessories for face grooving are available.

Back Boring
Insert holder can be
mounted in opposite
direction for an easy
changeover to back
boring.

Wireless Anti-Vibration

EWB EWB-UP EWD

Auto-Balance Type Sets new standards for The EWE 310 series of boring heads
Maximize cutting speeds and feeds due to accuracy and balance. with digital technology includes the
an integrated counterweight, which allows advantages of the EWN analog boring
Direct Measuring Dia. Allows Corrections
for precision balancing of the tool assembly. heads. Thanks to the large display
In Both Directions
Significant improvements to bore quality, with a resolution of .00005"/Ø bores
surface finish and tool life. Cutting speeds with extremely tight tolerances can A direct electronic measuring system on the tool
up to 6,600 SFM are possible. be machined. carrier and a resolution of .00005"/Ø enable
diameter corrections with unmatched accuracy.

18
CK BORING SYSTEM
SERIES 318, Ø7.87"-118.00" OD TURNING SYSTEMS

High-speed, lightweight aluminum system Allows for concentric location of turning attachment resulting in
for rough and fine boring, as well as OD balance of the assembly.
turning and grooving applications. Pinned-
to-fit mounting ensures absolute safe SERIES 112
operation in high speeds — up to 6,600 Small Diameter System
SFM. Features coolant supply through all
Short, lightweight turning adapter for
components direct to the cutting edge.
use with EWN 2-50XL heads. Through-
tool coolant to insert holder.
• Balanced tool assembly for entire
UP TO work range of Ø.039"-1.260"
3,900 (Ø1-32mm)
SFM

Larger Machines Up to Ø118"

UP TO
6,600
SFM SERIES 310/315
Intermediate Diameter System
MAX MAX MAX CKB5 and CKB6 modular
10,000 12,000 14,000 adapters accepting CKB3-CKB5
RPM RPM RPM
EWN and TWN heads.
• Simple and cost effective execution
MAX MAX
16,000 17,000 • Through-tool coolant supply
RPM RPM • Modular construction, extendable,
for long work pieces

MAX MAX MAX

20,000 28,000
AVAILABLE IN
25,000
RPMDIGITAL RPM RPM Large Diameter Face
SERIES 318
Grooving Up To Ø80"
Large Diameter System

MAX MAX
Turning adapter for use with

TURNING ADAPTERS 30,000 32,000

HEAVY METAL SOLID BAR
EWN/TWN x CKB5 heads.
RPM RPM • Turning adapter with
CK5 connection
• Can be mounted on any
MAX MAX MAX
35,000 33,000 38,000 extension slide
RPM RPM RPM

MAX MAX
40,000 45,000
RPM RPM
CKB ER Collet Adapters CKB
ER25 in CKB1 & ER32 in CKB1/2 CKB1, CKB2, CKB3 and CKB4
MAX MAX X-Large Diameter System
50,000
Enable the use of all BIG KAISER precision
boring heads of the corresponding sizes on ER
60,000
Tool combinations with heavy metal boring bars
give higher rigidity and damping of vibration over conventional Bridge tool holder for x-large
RPM RPM
collet chucks in machining or turning centers. steel shank tools when machining long bores over 5:1 diameter pin turning.

MAX
80,000 19
RPM
 INDEXABLE END MILLS & FACE MILLS
FULLCUT MILL—FCM Type SPEED FINISHER

High-Speed Cutter for Aluminum

Slot Milling • Shoulder Milling
R
and Cast Iron
Each cutting edge height is adjustable
S P I N D L E S Y S T E M

DUAL CONTACT
Cutter Dia.: Ø.625"-2.000" to within 1μm of each other.
Highly efficient end mills with low cutting resistance.
Exclusive design for radial feed combines edge
sharpness with rigidity such that it has no equal.

Cutting Conditions Quick Adjustment of Cutting Edge Height

BIG-PLUS CAT & BT HSK Integral BIG Capto
Machine: BBT40 (BIG-PLUS)
.315" Integral Shank Shank Integral Shank After clamping the insert, the lifting screw lifts up the
Work Material: Carbon Steel
Cutter Speed: 495 SFM insert directly by revolving the lifting nut from the side.
CG19-FCM20093-32

.236" .315"
Feed Rate: .004 IPT Simple construction aids in easy adjustment and the fine
Axial DOC

BBT40-CG19-43

pitch thread of the lift screw ensures precise adjustment.

CG19-FCM20093-32
.157" .236"
Reaming
Reaming
Reaming
Reaming
Tapping
Tapping
Tapping
Tapping

Axial DOC
End End
Milling
End
Milling
End
Milling Drilling
Milling Drilling
Drilling
Drilling

BBT40-CG19-43
.079" .157"

" Cylindrical Shank Contact Grip Face Mill

Ad

0 .079"
A B C Cutter
InsertDia.:
(Conventional Design) ø.787" Ø50/63/80/100mm OTHER
0
A B C
MANUFACTURER
(Conventional Design)
Excellent Cutting Performance Even with #40 Taper Machine Tools Lifting Screw

Excellent surface
Ad= finish even under Cutting Conditions
Ad= Integral body with dual-contact
Machine Tool: BBT40 (BIG-PLUS)
9mm
.35" system, Fullcut Mill Ø.787" difficult cutting
BackBackBack Back
Cutter: Ø.787"
Lifting Nut
Tap Tap
HoleTap
Hole
Tap
Hole BackBack
Hole Spot
Back
Spot
Back
SpotSpot
Chamfering
Chamferingconditions.
Chamfering
Chamfering
Chamfering
Chamfering
ChamferingFaceFace
Chamfering Milling
Face
Milling
Face
Milling
Milling
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering Facing
Chamfering Facing
Facing
Facing
3.5 times greater cutting capability! Work Material: Tool Steel
Spindle Speed: 2,400 RPM Lightweight and High Rigidity
Cutting Speed: 480 SFM
Ad=
CHATTERING
Feed Rate: .005 IPT The low-profile cutter body enhances rigidity, minimizes
.10" Other manufacturer’s cutter Ø.787" vibration and distortion, which leads to the minimized
height difference of the machined surface. Lighter weight
0 .079 .157 .236 .315 .394
resulting from reduced mass aids performance on small
Axial depth of cut (in)
machine tools, such as BT30 spindles.

Chamfering
Chamfering
Chamfering BackBackBack
Chamfering Back Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering

FULLCUT MILL—FCR Type SURFACE MILL

45º Approach Face Mill Cutter

Ramping • Helical Milling • Plunge Milling
Cutter Dia.: Ø80mm
Slot Milling • Shoulder Milling
For superior surface finishes. This
Cutter Dia.: Ø.750"-1.250"
mill was developed based on the
Innovative rigid insert enables powerful and stable ramping. C-Cutter Mini chamfering tool
platform, and therefore utilizes the
R

Shoulder
Shoulder
Shoulder
Shoulder
Ramping
Ramping
Ramping Helical
Ramping Helical HelicalPlunge
Helical Plunge
Plunge
Plunge Centering
Centering
Centering
&Centering
& & &
Milling
Milling
Milling
Milling Milling
Milling MillingMilling
Milling Milling
Milling
Milling Chamfering
Chamfering
Chamfering
Chamfering same inserts.
S P I N D L E S Y S T E M

DUAL CONTACT

Cutting Conditions
SURFACE MILL OTHER
Work Material: 1050 Steel
Cutting Speed: 656 SFM
Feed Rate: .008 IPT
Axial DOC: .039"
BIG-PLUS CAT & BT HSK Integral BIG CAPTO Cylindrical Shank Contact Grip Radial DOC: 2.953"
Integral Shank Shank Integral Shank Coolant: Dry Rz=1.42 Rz=9.04

20
CHAMFER/RADIUS MILLS & BACK COUNTERBORING TOOLS

C-CUTTER MINI R-CUTTER

CKB3 & CKB5 Type

C-Cutter Mini Ultra-high feed chamfer mill for front and back radius
High-performance chamfer cutter
Universal Type chamfering of .02"-.16". Single-insert models or
increases the feed rate up to 400%
four-insert models for higher feed rates.
Adjustment from WORLD’S S by using four inserts and reducing
5º to 85º with a the cutting diameter to the lowest
MA

hex key. limit. Different models available Four Indexes

LLEST

for 30º/45º/60º front chamfering,

45º front/back chamfering and Unique insert geometry with
o.197" excellent sharpness. High
even bolt/tap hole chamfering for
M8-M20 tap sizes. rake angle reduces cutting
resistance and minimizes the
generation of burrs.

C-CUTTER MICRO BF-CUTTER

World’s smallest .197" 3 FLUTES

square insert with four BACK LIGHT
CHAMFERING
cutting edges. CHAMFERING FACE MILLING

C-CUTTER

45º CKB Shank Type

Chamfer Range: Ø.197"-3.937" The long and
parallelogram Back spot facing for cap
The wide chamfering range saves bolt holes Ø.433"-1.890".
shaped insert
on the number of tool holders
achieves the • Cap bolt size M6-M16
required and thus tool changing
ideal cutting Cutter Diameter: • Indexable inserts save cost
times. Effective use of magazine EFFECTIVE
performance Ø.114"-.311"
pots and shorter machining times TWISTED EDGES • Coolant through
for chamfering. Ultra-fine diameter
are achievable.
allows both front and
back chamfering even
Universal Type
on workpieces with
Chamfer Range: Ø.217"-1.673"
complex shapes.
Chamfering angle
adjustment from 5º
to 85º with a hex key. CrN Coating

21
 CHAMFER MILLS & GROOVE MILLING TOOLS

CENTER BOY C-CUTTER BOY

Centering and Chamfering Tool Chamfering Tool

Hole Diameter: Ø.20"-1.00"
Accurate positioning in drilling and chamfering
can be performed simultaneously. The carbide guide prevents
chatter on bench drilling
machines. Economical
three-corner insert.

Carbide Guide
Highly Accurate Replaceable Insert
• Sharp cutting with optimum cutting edge
Carbide Guide
CHAMFERING TOOL Inserts Do Not Need to be Reground
• No more regrinding
FOR DRILL PRESS Inserts do not require regrinding. Moreover, the carbide
• Minimum interference with a slim, coating insert with three usable corners offers lower cost
extended shank and extended tool life.
• 90º and 120º

Ease of Operation Shortens Cycle Time Carbide Guide Allows Stable Cutting
Carbide guide allows stable cutting and prevents triangular
CONVENTIONAL DRILLING WITH CENTER BOY
Centering and chamfering. It does not damage the body, thereby extending
Chamfering at the the life.
Centering Drilling Chamfering Centering and Same Time Drill Only
Chamfering at the
ntering Drilling Chamfering Same Time Drill Only

GROOVING TOOLS

CKB1-CKB2 Ø16/27mm Pilot

Ø.866" & Ø1.970" Ø1.970" & Ø8.270"

C-CENTERING CUTTER

A multifunction cutter capable of both spot drilling and chamfering.

Three cutting SW 319

edges enable 10mm Shank CKB4-CKB6
CKB5-CKB7
high-speed
Ø.465" Ø2.087"-Ø7.992" Ø16/27mm Pilot
feeding

22
SPHINX DRILLS

MICRO DRILLS HIGH PERFORMANCE DRILLS

Ø≤3mm • Ø1.00-20.00mm
• 15+ different standard article numbers • Lengths 3-30xd
• 1,700 different standard micro drills available • Utilization of modern coatings suitable for most
• Minimum diameter Ø.03mm common and exotic materials
• Standard diametrical tolerances as low as • Internal coolant for most sizes
0/-.004mm • Most geometries can be reground and recoated
• Utilization of modern coatings designed to decrease cost per hole
specifically for micro tools
• Ultra-fine flute surface finish

Phoenix TC2 Quadro Plus

Micro Tricut Drill Reamer • 3xd, 6xd, 9xd, 12xd, 16xd, 20xd and 30xd • 6xd & 12xd standard flute lengths
• Ideal tool for drill reaming steels, short chipping standard flute lengths • Internal coolant for all sizes and lengths
stainless steels, titanium and cast iron
• Two margin modified Phoenix point • Self-centering
• Ø3mm reinforced shank for all diameters geometry for optimal chip formation
• Two cutting edges, four guiding edges
• Three-flute geometry allows high feed rates • Polished flutes and brushed cutting edges
• Highest performing drill in short
• Excellent self-centering capabilities • Internal coolant for all sizes and lengths chipping aluminum and cast iron
• Fine flute surface finish for optimal chip flow • AlCrTiN coated for ultimate wear resistance • Straight flute design permits highest
• Hole tolerances ranging from H7-H9 speeds and feeds
• Best achievable size control of H7-H9

Deep Hole Drill

• 20xd, 40xd, 60xd & 80xd for Ø.20/.40-1.50mm Nirox
• Solid carbide • New hard coating with smooth surface for enhanced chip and coolant flow

• Ø3mm shank for all diameters • Degressive helix angle

• External coolant • Point geometry designed for accurate and precise hole location

• Innovative AlCrN based coating intended • Unique margin geometry for optimum guidance
specifically for micro tools • External coolant along the flutes

MICRO MILLS ENGRAVING MILLS

End Mills Deburring Mill – Lollipop Chamfering Mill – Noventa Flat/Radius Tip
• Ø.10-3.00mm • Ø1.00-6.00mm • Ø.80-6.00mm • Ø.02-.15mm
• Ø3mm or Ø4mm reinforced shank for all dia. • Geometry that prevents vibrations • Depth of up to 4xD • Flat and radius tip
• Useful in ISO P, M, K, S, N and O materials • Perfectly ground, round head (270º) • 45º (90º included) • 30º, 40º, 50º, 60º & 90º standard point angles
• Standard 2-flute and 3-flute geometries • Depth up to 4xD possible • Access features smaller than 1mm • 0º helix

23
SPERONI TOOL PRESETTING
All SPERONI measuring instruments feature aged pearlitic cast iron construction for thermal stability, glass scales and guideways for the highest precision, and all software is developed
and controlled by SPERONI for unmatched reliability and innovation.

ESSENTIA MAGIS AVAILABLE WITH

CNC OPTION
Designed for Maximum Ergonomics Intuitive Vision System
The ESSENTIA is an entry-level tool presetting The SIMPLE VISION PC-based control and image
and measuring system. The robust structure and processing system is supplied with a high-resolution
software interface allow customers to benefit from 22" monitor for a crisp and clear visualization of
an entry-level unit. tool data.
With an ESSENTIA, efficiently measure tools, easily The graphical interface and powerful online help
and independently of the operator to achieve full function guarantee a trouble-free and secure
machining productivity. Deliver results right next to experience.
your CNC machine.

Ultra-Light Front Light

Axis (Episcopy)
Adjustment

Integrated Spindle with

Rapid Axis Movement Calibration Edge
X & Z-Axis Fine
Adjustment

FUTURA FUTURA AUTOSHRINK

Unparalleled Precision, Repeatability and Longevity Fully Automatic Preset, Measure

The result of more than 50 years of experience in the design and and Shrink-Fit System
production of tool measuring and presetting. The FUTURA product SPERONI was the first company to
line represents the most advanced and complete line of vertical tool develop an integrated presetting and
presetting and measuring machines in its class. The modular design shrink-fit system. The leader in terms
offers the right solution for every measuring need and guarantees of functionality, total accuracy and
full upgradeability for future needs. safety, the FUTURA AUTOSHRINK
is the only hands-off fully automatic
solution on the market.

One-Hand Rapid Axis Integrated Spindle with

Movement Calibration Edge

Positioning Coil for Heating

and Cooling
Through Pin Mounted
Inside the Spindle Body

X & Z-Axis Fine

Adjustment Drawer for Integrated
Adapter Support Cockpit Holds all Setting
and Cooling Sleeves

24
SPERONI TOOL MEASURING & MANAGEMENT
CONTROL SOFTWARE TOOL MANAGEMENT ACCESSORIES

Our design, manufacturing and development experience is INTELLIGO ADAPTERS

coupled with some of the most prestigious components on Tool Management Solution Software Expand your presetter's
the world market in order to deliver unmatched reliability. Allows you to organize tool assemblies, individual capabilities with adapters for
components, tool jobs and kits in a central database, different taper sizes. Reduction
thus eliminating redundant data. adapters are available for ISO
tapers, HSK tapers and CAPTO.

Tool Regrind Production

Quality Assurance Tool Presetting

& Measuring
SECOND CCD CAMERA
Equipped with a dedicated inspection light. Field of
Incoming Goods / Tool Assembly /

SIMPLE VISION & ESSENTIA Outgoing Goods Disassembly

view is 6mm x 4.5mm and has a visual magnification

Standard software offered with a SPERONI tool presetter.
of 45x with a zoom function of 120x magnification.
• Flying cross-hair Controlling / Purchasing &
Management Warehouse

• Full screen function and zoom to 120x

Tool Preparation List Design, CAD, CAM

• 45x standard magnification

• Over 150 measuring icons SPI - SIMPLE POST INTERFACE
• Dial indicator and runout functions Hands-Off Post-Processor Interface
Simply measure your tool with your tool presetter, print a
label and place it on the tool. Scan the QR code with the Fixed Swing Arm
EDGE 2.0
SPI bar code scanner to transfer the offset data directly to
Control and image processing your machine tool's control. TOUCH-SCREEN MONITOR
system for tool management,
user management, tool inspection The touch-screen technology
and CAD interfacing. upgrade allows you to easily
access and operate all of the
SPERONI software features
• Full tool management without using the keyboard
• Pictures and graphics management or mouse.
• Quick report management
• History tracking SPERONI WORKBENCHES
• Automatic data backup Enclosed and ventilated workbench. Steel workbench with
storage area and lockable door provides working area for
all presetting requirements.
EDGE PRO
Control and image processing UBI
system for manual and CNC Easily Locate Tools
configurations.
The electronically controlled UBI station
gives maximum flexibility to allocate and
manage all tool components and tool
• User management assemblies.
• Jobs management The required INTELLIGO software will
• Components management allow and manage access to the entire
• Manual and full CNC management cabinet, individual drawers or drawer
compartments for your specific UBI
• Dedicated measurement cycles module.

25
UNILOCK WORKHOLDING

ROUND CHUCKS CLAMPING KNOBS AND BALLS MULTI-AXIS SYSTEMS

The round UNILOCK chucks come in diameters from Ø90mm Can be attached to fixtures or directly to workpieces. Multi-axis workholding products
to Ø196mm (Ø3.543" to Ø7.716") and body styles to fit a Our standard knobs can be mounted in a blind hole are designed to provide
variety of applications. Chucks can be supplied with single from the bottom or pulled up from the top. flexibility and functionality.
notches, multiple notches or bushing holes for timing. These solutions locate and
Most body forms allow the use of turbo-assisted clamping stabilize the workpieces without
for higher retention forces. obstructing access to the top
and sides of the part. They also
allow a clamped workpiece to
be flipped into new orientations
for subsequent machining
operations without unclamping.

PALLETS
Reductions
Pallets are provided
fully assembled with
UNILOCK Extensions
their required quantity Knobs
of UNILOCK knobs and
lifting handles, and are
Bases
PREASSEMBLED CHUCKS available in either steel
or aluminum. Bases
These chucks are sold mounted to a base plate. The base UNILOCK
plate provides easy mounting of the chucks to the machine Basestation
table as well as a pre-plumbed air supply. All bases provide AUTOMATION CHUCKS Machine Machine
either notches or a ground edge to square the chucks to Table Table
the machine table. UNILOCK automation chucks are expanding
the role of air pressure beyond that of
holding the chuck open during changeovers
or assisting the springs in the clamping
process. Automation chucks can confirm the
presence of a clamping ring/fixture via air STABILIZER SYSTEM
pressure monitoring. Air is also used to help
clean the locating surfaces. Provides lateral support for tall
parts during machining, welding or
Pallet assembly processes. Allowing the
transfer of loads down to the table
Clamping Clamping
Wedge Ring
or base.
• Fine adjustment allows for
Piston UNILOCK
adjusting the position of parts
Automation Chuck
Confirmation • Magnetic base option
Open Port
Port (x2)
Base Plate • Five fixed length extensions
Turbo Port • Two adjustable length bases

26
MEASURING INSTRUMENTS
BASE MASTER 3D MASTER RED

High precision offset & detection tool for cutting tools, workpieces & machine tools using conductive materials. 3-Axis Measurement Tool (X, Y & Z)
• Compact design
BM-2H / BM-50H BM-50R / BM-2R* BMM-20D*
• Applicable for all work materials
LED lamp illuminates Body and For small diameter
at exactly 2" from the measuring sensor tools and tight • Carbide tip stylus
reference surface, are independent locations.
and features .00004" components.
repeatability.

BM-2GH / BM-50GH* BM-2MH / BM-50MH*

10mm
For non-conductive For small diameter
BMM-10H
tools and workpieces. tools.
Ultra-compact design
considering tool
interference prevention.

*For all materials, including non-conductive cutting tools and BMM-20H*

workpieces. All the same features as the original BM, including Compact and lightweight
a magnetic base that mounts the unit horizontally, vertically or
at any angle.
design for lathe or mill.

CENTERING TOOL
TOOL MASTER
Static Dial Gage
Defines work offsets and tool lengths for all • Centering the tool holder is simplified since the
materials, including non-conductive. Adjustable dial gage position is static and in front
height and an easy-to-read large dial. Also • Easy setting with a fine adjustment mechanism
includes an approach LED lamp and sound. (adjustment amount: .079")
• Magnetic base allows for flexible mounting positions

POINT MASTER
LATHE MASTER ACCU CENTER
Quick setup of the cutting edge High-precision edge finder suitable for all Precision 3-D touch sensor to quickly find
position without trial cutting. materials. Repeatability within 3μm. edges and measurement locations.
Capable of measuring external,
internal and facing tools.

27
MEASURING INSTRUMENTS

DIAL INDICATOR STANDS DYNA LINE

Articulated stands for the demanding user, offering the highest Precision Measuring of Tool Diameter and
positioning precision and exact measurements in the μm range. Runout Accuracy
• Non-contact measuring with CMOS linear image sensor
• High clamping force thanks to a strong internal cam structure
• In-machine measuring
• Extremely flexible with 360 degrees freedom of positioning controlled
by one progressive clamping star grip • Portable (uses 6 C-Cell batteries)

• Ideal design for use in measurement, inspection (quality control)

and machining
• Ultra strong earth magnet holds stand firmly in place The Innovative Linear Image
LASER DOT DYNA LINE Measuring Method
METHOD LINEAR SENSOR
• Each stand is equipped standard with (1) magnet, (2) extension CMOS sensors are often found in hi-tech equipment such as
arms, (1) dgh dove-tail adapter and (1) cylindrical gage digital cameras and barcode readers. With pixels measuring
adapter (Ø.375") 1.4μm, DYNA LINE uses the latest CMOS sensors for quick
and precise measuring.

over 10μm 1.4μm pixels

Accu Mini Mini
Measurement at High Rotation Speeds up to 1,300 sfm
• No potential of damage to delicate tools
• Measurement range: Ø.004"-Ø2.000" (Ø.1-50mm)
• Indicated resolution: 1μm Provided with a
protective case
• Able to measure tools with an odd number of teeth

DYNA TEST

Precision Standards of
BIG DAISHOWA Test Arbors
Type MU/F & SU/F
Runout .002mm (.00008)
Roundness .001mm (.00004)
AVAILABLE IN
Cylindricity .003mm (.00012)
BCV, BBT & HSK
Roughness Ra: .1μm (.000004)
The cause of machine tool runout stems from Taper Contact AT1
wear of the spindle bearings. Regular inspection
Diameter Tol. ±.005mm (.0002)
with DYNA TEST helps identify potential problems
and can reduce downtime and costly repairs of Certified runout of ≤1 micron at test bar
the machine tool spindle. nose and ≤3 microns at end of test bar
• Precision test bar for static runout accuracy
Type MU-VZ/F &
SU-VZ/F • Produced under a strict quality control
process; calibration certificate available
upon request as per ISO 9000 requirements

28
MACHINE MAINTENANCE ACCESSORIES

DYNA CONTACT LEVEL MASTER

A ceramic taper gage allowing inspection of machine spindle tapers at a glance. Device for the leveling of machine tool tables. LED & BUZZER
INDICATION
• Made of ceramic • Simultaneous two-axis detection leveler
• Clearly shows Prussian blue • LED and buzzer indication when leveling is complete
• Uses optical level sensor technology
• 10 micron per meter precision (.01mm/m)

WIRELESS TYPE
Easy and quick leveling with a single operator.

Provided with an
Aluminum Case

ATC ALIGNMENT TOOL

AL Shank
DYNA FORCE In-machine tool spindle

Periodic measurement of the spindle retention force avoids unknown reduced rigidity, which
leads to vibrations, loss of machining quality and shortened tool life. A full length taper stabilizes
the value of measurements.
AL Flange
In ATC arm
Only One Display for All Taper Sizes

Dial indicator
For the maintenance of a machine tool spindle.
stylus
Measure the misalignment between the ATC arm
and the machine tool spindle or magazine pot center.
How To Use AL Plug

50 40 30 測定器毎の感度校正登録が必要です。
1. Load the AL Shank in the machine spindle
and mount the AL Flange on the ATC arm.
It is necessary to calibrate each measuring device.

測定時はスイッチを「ＭＥＡＳ」に入れ、
「ｋＮ」表示にしてください。
Select[MEAS] position and indicate [kN] on the display
before starting measuring.
TYPE : DFA-1

2. Insert the AL Plug into the AL Flange.

3. Rotate the AL Plug and read the values of the dial
indicator. This direction is the eccentric direction.
Half of the gap of the values is the eccentric amount.
Included:
4. Adjust the position of the ATC arm so that the
DYNA FORCE, Plastic Storage Case, front end of the AL Plug will be inserted into the
Display and Cable AL Flange fully.

29
TOOL ASSEMBLY DEVICES
TOOL PRO KOMBI GRIP TOOLING MATE

Unique tool holding device for the assembly and disassembly of Innovative two-way clutch and needle roller clamping system Replaceable adapters that feature drive keys
tooling. Depressing the large gold button permits the adapter to ensures secure clamping at the tool flange periphery of HSK to secure steep taper shanks, or a two-way
rotate 360º and lock in 45º increments. Integral taper units and and polygon tapers. clutch needle and roller clamping system for
modular taper units for nearly all shank styles. HSK and polygon taper shanks.
Standard

Vario
Quick-change system ST LOCK TORQUE FIT
uses one permanently
mounted base unit Ideal fixture for the set-up of cylindrical shank tool holders. Tooling fixture with tightening
and multiple adapters Clamps Ø20, 25 & 32mm shanks by replacing the sleeve. torque indicate function.
for different types and • Torque values of all
sizes of tool shanks. BIG DAISHOWA collet
chucks are preset
• Notification by buzzer near
the correct torque
• User Mode allows setting of
desired torque value
Spin

Tool Pro Stand

Safe and secure
tool assembly COLLET EJECTOR
stationed
anywhere on Easily and quickly insert/remove small
the shop floor. sizes of NEW BABY COLLETS from
MEGA NUTS and NEW BABY NUTS.

Full 360° radial tool rotation permits

easy access to large diameter tools.

30
 CLEANERS
TOOLING CLEANERS SPINDLE CLEANERS CHIP & COOLANT FAN

The unbeatable tool to ensure absolute cleanliness of tapered

spindles, which maintains the precision and prolongs the life of
your expensive machine tools, cutting tools and tool holders.

a TAPER CLEANER

ISO Taper
Maintain the accuracy of high-precision
collet chucks by cleaning the internal collet
taper. For MEGA MICRO, MEGA NEW BABY,
MEGA E and all ER collet chucks. CHIPFAN
Fast, safe chip and coolant cleaning
without stopping production
a TOOLING CLEANER • 12,000 RPM Max

Morse Taper

HSK Taper
For the cleaning of both • Balanced integral design for high speed
mating surfaces of • Made from high strength aluminum
BIG-PLUS 30 and 40 with anodized coating for long life and
taper tool holders, durability
R
which require absolute
S P I N D L E S Y S T E M
cleanliness for optimum
DUAL CONTACT performance.

HSK EXTERNAL TAPER CLEANER

Cleaning strips will remove even large Polygon Taper CHIP BLOWER
residual particles. Sturdy construction • Reduce environmental impact
with high oil and grease resistance. • Improved machine utilization rate
T-SLOT CLEAN
• Increased productivity
• Can be used with vertical and
horizontal machining centers

TK CLEANER Improve your work safety

environment and efficiency BIG-PLUS CLEANER
Perfectly cleans the clamping bore of a tool
of table cleaning. Save the
holder to maintain the high performance.
time required to clean T-slots
R

Perfect for hydraulic chucks, milling chucks

packed with chips.
S P I N D L E S Y S T E M

upper section forwardand

to shrink fitSpring
holders.
DUAL CONTACT
action draws back the sliding Rotate and remove the TK Cleaner
iameter and insert in the section when released so the cleaning to clear oil and particles.
clamping bore. strips contact the bore surface.
a WIPER CLEANER
Easy cleaning of smaller
cylindrical bores by simply
inserting and removing
before cutting tool insertion.
Ideal for hydraulic chucks T-slots packed with difficult T-slots protected & clear Blowing air cleans the BIG-PLUS machine
and shrink fit holders. to remove chips by T-Slot Clean spindle face of all debris.

31
BIG DAISHOWA Inc.
2600 Huntington Blvd | Hoffman Estates, IL 60192 | P: (224) 770-2999 | F: (224) 770-2997 | [email protected] | bigdaishowa.com

02/2022 © Copyright 2022 BIG DAISHOWA Inc.