ALTWEILER hJ

Screw Pump
Original Operating Manual SN..ER.. Series

I Version BA-2009.12 ALLWEILER AG . Radol2ell plant

Print-No 550 411 Postfach 1140
VM-No. 650.0002 GB AllweilerstraBe I
78301 Radolfzell
Germany
Phone: +49 (0) 7732-86-0
Fax: +49 (0) 7732-86-436
E-mail: [email protected]
Internet: http://www.allweiler.com

We reserve the right to make technical changes.

C€
I
Table of contents ATLWEILM hJ

Table of contents
1 About this document b 5.2.2 Setuo with wall-mounted/foot-mounted motor
bracket 19
11 Target groups o
5.2.3 Setuo with motor bracket 19
1.2 Other applicable documents o 5 2.4 Setuo with installation bracket 19
5 2.5 Setup with base 19
1.3 Warnings and symbols 7

2 Safety I 5 3 Installing the motor 19

5.3 1 Installing the motor on the base olate 19
2.1 lntended use 8 5.3.2 Installing the motor on pumps in flange
verstons 20
2.2 General safety instructions 8
221 Product safety 8 5 4 Planning the pipes 20
2.2.2 Obligations of the operating company 9 5.4 1 Specifying supports and flange
223 Obligations of personnel 9 connections 20
I 5.4 2 Specifying nominal diameters zu
z5 Specific hazards
543 Specifying pipe lengths 20
2.3.1 Exolosion-hazard area 9
5.4 4 Optimizing changes in cross-section and
z J-z Hazardous pumped liquids 9
direction 20
3 Layout and function 10 5.4.5 Dischargingleaks 20
5.4.6 Avoiding excessive pressure 21
31 Label 10 547 Providing safety and control devices
311 Type plate 10 (recommended) 21
Jtz ATEX plate 10
313 Pump type code 10 55 Connecting the pipes 21
551 Keeping the pipes clean 21
3.2 Layout 12 552 Installing the suction pipe 2',1

3.3 Shaft seals t5 5.5.3 lnstalling the pressure pipe 21

3.3 'l Stuffing boxes 13 5.5.4 Checking the stress-free pipe
332 Mechanical seals IJ connections 21
333 Shaft seal rings 13 5 6 Electrlcal connection 21
34 Bearings and lubrication 13 56 1 Connecting the motor zz
341 Internal antifriction bearing 13 57 Aligning the coupling precisely zz
3.4.2 External antifriction bearino 13
58 Aligning the motor z3
3.5 Sealing systems 13 5.8 1 Aligning the motor with sets of shims ZJ
3.6 Auxiliary systems (heating) 1?
5.9 Installing the coupling guard ZJ
37 Types of setup 14 Operation 24
4 Transport, storage and disposal 15 61 Putting the pump into service for the first
41 Transport 15 time 24
A4 4
Unpacking and inspection on delivery 15 611 Removing the preservative z4
412 Lifting t3 6.1.2 Preparing auxiliary systems (if
available) 24
42 Treatment for storage 16 6.1.3 Filling and bleeding 24
4.2 1 Applying preservative to the inside to 6-'1.4 Checking the sense of rotation 24
4.2 2 Applying preservative to the outside 615 Switchingon zc
43 Storage 16 616 Switchingoff .. .25
4.4 Removing the preservative to 62 Ooeration .. 25
621 Swrtchingon .. 25
4.5 Disposal 16 623 Switching off .. 20
Setup and connection 17 6.3 Shutting down the pump .. 26
51 Preparing the setup 17 6.4 Start-up following a shutdown period .27
5 1 1 Checking the ambient conditions 17
5 1 2 Preparing the installation site 17 65 Operating the stand-by pump a1

5.'1 .3 Preparing the surface 17 7 Maintenance z6

5.1 .4 Removing the preservative 17
71 Inspections .... 28
5.1.5 Installing the heat insulation (optional) 17

5.2 Setup 18 72 Maintenance .. ..28

5 2.1 lnstallation on a foundation 18 7.2.1 Antifriction bearing 29
7 2.2 Mechanical seals ZJ

SN..ER . Series BA-2009_12 650.0002 GB - 550 411

ALLWEILER Table of contents

7.2.3 box
Stuffing ..... 29
7 2.4 rings
Shaft seal ........ .... 29
7 2.5 pump
Cleaning the .... 29
Repairs .... 29
731 Returning the pump to the
manufacturer 30
7.3 2 Dismounting 30
/.J J Installing 31

74 Ordering spare parts

8 Troubleshooting 5Z
8.'l Pump malfunctions 5Z
8.2 Pressure relief valve malfunctions 34
9 Appendix JC

I1 drawings
Sectional . .. .. . .. 35
9.1.1 designations . . 35
Part numbers and
91.2 drawings
Sectional ............37
9 1.3 Variants .. .... 39
9.1 4 Heating ....... 41
92 Technical specifications ...... 42
9.21 Ambient conditions .. 42
9.2 2 Sound pressure level ... 42
9.2.3
'llghteningtorques . . .42
9.2.4 Lubricants .... ...... . . 43
I2.5 Preservatives 43
I2.6 Cleaning agents . ..... ..... 43
Y.Z.I Heating connection data 44
9.2.8 Pressure and temoerature limits for
heating/q uenching
o? Safety certificate 45
94 Declaration of conformity according to EC
machine directives .. 46

650.0002 GB - 550 41'1 BA-2009't2 SN. ER.. Series

Table of contents ALLWElLER

List of figures
Fig. 31 SN ER. with steam heated cover/heating
Fig.'l Typeplate(example) ...... 10
cartridge ... 41

Fig. 32 SN..ER.. with electric heating ..... 41

Fig. 2 ATEX plate (example) 10
Fig.3 Pumptypecode(example) ......... 10
Fig. 4 SN..ER.. layout .. .. 12
Fig 5 SN..ER.. modules 14
Fig 6 Fastening the lifting gear to the pump unit
horizontally (as illustrated) .... . ... . 15
Fig. 7 Fastening the lifting gear to the pump unit
vertically (as illustrated) . .... 5 '1

Fig. 10 Straight pipe lengths upstream

and downstream of the pump
(recommended) . 20
Fig. 14 SNH..ER. U, SNH design, internal bearing,
mechanical seal .. .. 37
Fig 15 SNS with round foot . 37
Fig 16 SNS/SNGS with round foot and heating
chamber 37
Fig. 17 Coupling guard on base plate versions ..... 38
Fig. 18 Coupling guard on flange versions .... .. 38
Fig. 19 SN..ER..U, internal bearing, mechanical seal
(sizes 940 - 3600) . 38
Fig. 20 SN. ER..U3, internal bearing, two shaft seal
nngs 38
Fig. 21 SN..ER..U2, internal bearing, stuffing box
packing
Fig. 22 SN..ER U4, internal bearing, three shaft seal
rings ... ..... . 39
Fig.23 SN ER D, external bearing, incapable of
relubrication, mechanical seal . . 39
Fig 24 SN..ER .E, external beadng, capable of
relubrication, mechanical seal 39
Fig. 25 SN..ER KA2, external bearing, incapable of
relubrication, stuffing box packing 39
Fig 26 SN .ER. E QT, external bearing, capable
of relubrication, mechanical seal, quench
(throttle bush) 39
Fig. 27 SN..ER..E QW external bearing, capable of
relubrication, mechanical seal, quench (shaft
seal ring) . ... 40
Fig. 28 SN..ER. E QW, quench connection,
horizontal pump 40
Fig.29 SN ER LB. QW external antifriction
bearing, capable of relubrication; cooled,
heated shaft seal, quench (shaft seal
ring) 40
Fig 30 SN ER..KA2, external bearing, incapable
of relubrication, gland packing, version with
angular bearing 40

4 SN..ER.. Series BA-2009.12 650 0002 GB - 550 411

ALLIIUEILER Table of contents

List of tables
Tab. I Target groups and their duties ..............
Tab. 2 Other applicable documents and their
purpose
Tab. 3 Warnings and consequences of disregarding
them
Tab. 4 Symbols and their meaning
Tab. 5 Pump type code 11

Tab. 6 Measures to be taken if the pump is shut

Tab.7 Measures depending on the behavior of the

pumped liquid 26
Tab. 8 Measures for returning the pump 30
Tab. 9 Malfunction/number assignment 32
Tab. 10 Pump troubleshooting list 34
Tab. 1'l Malfunction/numberassignment 34
Tab. 12 Pressure relief valve troubleshooting
list .....34
Tab. 13 Designation of components according to part
numbers ........ ... 36
Tab. 14 Ambient conditions ....... 42
Tab 15 Sound oressure level ...... 42
Tab. 16 Tightening torques ...... 42
Tab. 17 Grease types ............... 43
Tab. 18 Lubrication grease for increased
temperatures ..... 43
Tab. 19 Minimum amounts for grease
lubrication .... ....... 43
Tab. 20 Relubrication intervals ..... 43
Tab. 21 Cleaning agents ............ 43
Tab. 22 Connection data for heating with
steam .........44
Tab. 23 Electric heating connection data ............ 44
Tab. 24 Heating duration (all sizes) ... . .. ..... 44
Tab. 25 Pressure and temperature limits . ..... ..... 44
Tab. 26 Safety certificate ... ....... 45
Tab. 27 Declaration of conformity according to EC
machine directives ........ 46

650.0002 GB - 550 411 BA-2009.12 SN..ER. Series

About this document ALLWEILR hJ

1 About this document

This manual:
. ls part of the pump
. Applies to the pump series mentioned above
. Describes safe and appropriate operation during all
operating phases

1.1 Target groups

Tar *d}+*

Operating company
including for later use.
> Ensure that oersonnel read and follow the instructions in this
manual and the other applicable documents, especially all safety
instructions and warnings

system.

Qualified oersonnel, fitter > Read, observe and follow this manual and the other applicable
documents, especially all safety instructions and warnings.
Tab. 1 Target groups and their duties

1.2 Other applicable documents

ATEX additional instructions Operation in explosion-hazard areas

Order data sheet Technical specifications, conditions of operation

Setup drawing Setup dimensions, connection dimensions etc.

Technical description Technical specifications, operating limits

Sectional drawing Sectional drawing, part numbers, component designations

Supplier documentation Technical documentation for parts supplied by subcontractors

Declaration of conformity Conformity with standards, contents of the declaration of conformity
(- 9.4 Declaration of conformity according to EC machine directives,
Page 46).
Tab 2 Other applicable documents and their purpose

6 SN ER.. Series BA-2009.1 2 650.0002 GB - 550 411

ALLWEILER About this document

1.3 Warnings and symbols

lmmediate acute risk Death, serious bodily harm

Potential acute risk Death, serious bodily harm

Potentially hazardous situation

A CAUTION
Minor bodily harm

Potentially hazardous situation Material damage

NOTE
Tab. 3 Warnings and consequences of disregarding them

Symbol
Safety warning sign
> Take note of all information highlighted by the safety warning sign
and follow the instructions to avoid injury or death.

Instruction
1. ,2 Multiple-step instructions
Precondition

Cross reference
Information, notes
11

Tab 4 Symbols and their meaning

650 0002 GB - 550 41'l BA-2009.'12 SN. ER. Series 7

Safety ALLWEILM FJ

2 Safety
3
Ll
The manufacturer does not accept any liability for damages
caused by disregarding the entire documentation.
2.2 General safety instructions
3
rl
Observe the following regulations before carrying out any
work.
2.1 lntended use
2.2.1 Product safety
. Only use the pump to pump the agreed pumped liquids
(- The pump has been constructed according to the
order data sheet).
latest technology and recognized technical safety rules.
. Adhere to the operating limits. Nevertheless, operation of the pump can still put the life and
. Avoid dry running:
health of the user or third parties at risk or damage the pump
or other property
- Make sure the pump is only operated with, and never
without, pumped liquid. . Only operate the pump if it is in perfect technical condition
. Avoid cavitation: and only use it as intended, remaining aware of safety and
- Fully open the suction-side fitting and do not use it to risks, and in adherence to the instructions in this manual.
adjust the flow rate. . Keep this manual and all other applicable documents
- Open the pressure-side fitting completely complete, legible and accessible to personnel at all times.
. Avoid damage to the motor: . Refrain from any procedures and actions that would pose
- Note the maximum permissible number of times the
a risk to personnel or third parties.
motor can be switched on oer hour (+ manufacturer's
specifications). . In the event of any safety-relevant malfunctions, shut down
. the pump immediately and have the malfunction corrected
Consult the manufacturer about any other use of the pump.
by the personnel responsible.
. When a pump is delivered without a motor, the pump unit . In addition to the entire documentation for the product,
must be completed in accordance with the stipulations of
comply with statutory or other safety and accident-
machine directive 2OOGI 42lEC.
prevention regulations and the applicable standards and
guidelines in the country where the pump is operated
Prevention of obvious misuse (examples)
. Note the operating limits of the pump with regard to
temperature, pressure, viscosity, flow rate and motor
sPeed (- order data sheet).
. When using auxiliary systems, ensure there is a continuous
supply of the appropriate operating medium.
. Do not operate the pump while the pressure-side fitting is
closed.
. Pumps may not be used with foodstuffs if they have
not been adapted accordingly. The use of the pump for
foodstuffs must be specified in the order data sheet.
. Only select the setup type according to this operating
manual. For example, the following are not allowed:
- Hanging base plate pumps in the pipe
- Overhead installation
- Installation in the immediate vicinity of extreme heat or
cold sources
- Installation too close to the wall

SN..ER.. Series BA-2009.12 650.0002 GB - 550 41 1

 ALLT'I'EILER Safety

2.2.2 Obligations of the operating company 2.2.3 Obligations of personnel

Safety-conscious operation . All directions given on the pump must be followed (and kept
. legible), e g. the arrow indicating the sense of rotation and
Only operate the pump if it is in perfect technical condition
the markings for fluid connections.
and only use it as intended, remaining aware of safety and
risks, and in adherence to the instructions in this manual . Pump, coupling guard and components:
. Ensure that the following safety aspects are observed and - Do not step on them or use as a climbing aid
monitored: - Do not use them to support boards, ramps or beams

- lntended use - Do not use them as a fixing point for winches or

supports
- Statutory or other safety and accident-prevention
I -
regulations
Safety regulations governing
hazardous substances
the handling of
-
-
Do not use them for storing paper or similar materials
Do not use hot pump or motor components as a heating
ooint

- Applicable standards and guidelines in the country - Do not de-ice using gas burners or similar tools
where the pump is operated . Do not remove the safety guarding for hot, cold or moving
. parts during operation.
Make protective equipment available
. Use protective equipment if necessary.
Qualified personnel . Only carry out work on the pump while it is not running.
. Make sure all personnel tasked with work on the pump . lsolate the motor from its supply voltage and secure it
have read and understood this manual and all other against being switched back on again when carrying out
applicable documents, especially the safety, maintenance
any fitting or maintenance work
and repair information, before they start any work
. . Reinstall the safety equipment on the pump as required by
Organize responsibilities, areas of competence and the
regulations after any work on the pump
supervision of personnel.
. Ensure that all work is carried out by specialist technicians
only: 2.3 Specific hazards
- Fitting, repair and maintenance work
- Work on the electrical system 2.3.1 Explosion-hazard area
. Make sure that trainee personnel only work on the pump . (- ATEX additional instructions).
under the supervision of specialist technicians.
2.3.2 Hazardous pumped liquids
Safety equipment
. Follow the safety regulations for handling hazardous
. Provide the following safety equipment and verify its substances when handling hazardous
functionality: (e g. hot, flammable, poisonous or potentially harmful)
- For hot, cold and moving parts: Safety guarding pumped liquids
provided by the customer for the pump
. Use protective equipment when carrying out any work on
- For possible build up of electrostatic charge: Ensure
the pump
appropriate grounding
- lf there is no pressure relief valve in the pump: Provide
an appropriate safety valve on the pressure side
between the pump and the first shut-off device

Warranty
. Obtain the manufacturer's approval prior to carrying out
any modifications, repairs or alterations during the warranty
period
. Only use genuine parts or parts that have been approved
by the manufacturer

650.0002 GB - 550 411 BA-2009 12 SN..ER , Series

Layout and function ATLWEILER FJ

3 Layout and function

3.1 Label 3.1.3 Pump type code

3.1.1 Type plate

ER46U2E-W.I

ALLWEILERAG 1
1

z
2
3
8 3
4
7 4
5

7
tt
9
Fig. 1 Type plate (example) 10

1 Pump type
2 Pump number Fig Pump type code (example)
3 Year of manufacture
il
4 Pumping pressure
Series SN)
5 Power consumption
1

6 Kinematic viscosity z Design

7 Motor speed E Insert pump for H and GH pump
8 Flow rate
EF Insert pump for F, GF, S and GS pumps
3.1.2 ATEX plate F Flange pump, inline connecting piece
FBA
FBAN
Flange pump, SAE flange connection
Flange pump, NPT thread connection
I
FBAR Flange pump, pipe thread connection
\fr Flange pump, U-turn connecting piece
GH Horizontal foot pump, U{urn
connecting piece
GS Base pump, U-turn connecting piece
H Horizontal foot pump, inline connecting
Drece
Fig.2 ATEX plate (example)
HBA Horizontal foot pump, SAE flange
1 Explosion protection mark connection
2 Reference to ATEX additional instructions
HBAN Horizontal foot pump, NPT thread
connection
HBAR Horizontal foot pump, pipe thread
connection
5 Base pump, inline connecting piece
3 Size (theoretical flow rate in l/min at normal
inclination and 1450 rpm)
4 Drive spindle version
E Unit spindle
A Reworked unit spindle
S Unit soindle with modified connection

10 SN..ER.. Series BA-2009.1 2 650.0002 GB - 550 41'l

ALLVI'EILER Layout and function

5 Spindle pitch direction

t( Right (standard)
L Left
o Spindle pitch angle in degrees
Design characteristic
U Internal antifriction bearing, uncooled,
unheated
D External antifriction bearing, uncooled,
unheated
E External antifriction bearing, capable
of relubrication: uncooled. unheated
mechanical seal
KA External antifriction bearing, stuffing
box. uncooled. unheated
LB External antifriction bearing, capable of
relubrication; cooled, heated shaft seal
Other versions
8 Shaft seal
z Soft packing
5 Two shaft seal rings
4 Three shaft seal rings
67 Mechanical seal
12.1 Mechanical seal

Other versions
81 Shaft seal add-on (optional)
QM Quench - Mesamol
OT Quench - Throttle bush
QA Quench - Balance stuffing box
QW Quench - Shaft seal ring
OS Quench - Special version
T Throttle bush
o Casing heating
E Heating rods, electric
P Heating cartridge for steam or heat
transfer medium
X Heating shell for steam or heat transfer
medium
Double casing for steam or heat
transfer medium
10 Material key
Tab. 5 Pump type code

650-0002 GB - 550 411 BA-2009.12 SN..ER.. Series '11

Layout and function ALLWHLR FJ

3.2 Layout

Fig.4 SN..ER. layout

1 Pump cover, end side 5 ldler spindle (2 x) I Shaft seal
2 Pump casing tt Cover plate/layout valve 10 Limit for heat insulation
3 Rotor casing Pump cover, drive end
4 Drive spindle (1 x) 8 Bearing

12 SN..ER.. Series BA-2009.1 2 650.0002 GB - 550 411

 ALLWEII.ER Layout and function

3.3 Shaft seals 3.6 Auxiliary systems (heating)

i Shaft seals of different design, shape and material, with or : Information on heating and heating capacity (- technical
ff
rl : without additional sealing system, are available as special ffI description).
i versions (- technical description). Further information (- VM 4.70,
drawing 600 0002 024).
3.3.1 Stuffing boxes
Iil- Stuffinq boxes have functional leaks.
- I The KA2 version does not have a regulating valve and must
I not be operated in suction mode.

. Soft packing, standard version

- Packing rings made from Teflon-impregnated mineral
fiber yarn

3.3.2 Mechanical seals

| Mechanical seals have functional leaks
ff
lt
. Mechanical seal, standard version
- Uncooled, maintenance-free unbalanced mechanical
seal construction

3.3.3 Shaft seal rings

ff Shaft seal rings have functional leaks.
tt:

I . Two or three shaft seal rings, standard version

3.4 Bearings and lubrication

ff ; Bearings of different design, lubrication and material, with
I! or without additional relubrication system, are available as
, special versions (-
technical description)

3.4.1 Internal antifriction bearing

Groove ball bearing lubricated with pumped liquid according to
DtN 625.

3.4.2 External antifriction bearing

. D, KA version:
- Groove ball bearing lubricated with grease according
to DIN 625
- Lifetime grease fill, incapable of relubrication
- Sealing washers, both sides

. E, LB version:
- Groove ball bearing lubricated with grease according
to DIN 625
- Can be relubricated via grease nipple

3.5 Sealing systems

ff
I]
Sealing systems of various design are available as special
versions (-
technical description).

650.0002 GB - 550 41 1 BA-2009.12 SN..ER.. Series 13

Layout and function AI.LWEILB EJ

3-7 Types of setup

: ne SN..ER.. screw pumps are of modular design.
ff
J-l .
Different series / designs enable completely different types
, of setup and versions.

t
I
Fig. 5 SN..ER.. modules

14 SN..ER.. Series BA-2009. 1 2 650.0002 GB - 550 411

ALLWEILER Transport, storage and disposal

4 Transport, storage and disposal

4.1 Transport
ff : Weight specifications (+ order data sheet).
JI:

4.1.1 Unpacking and inspection on delivery

1. Unpack the pump/unit on delivery and inspect it for
transport damage.
2. Report any transport damage to the manufacturer
immediately.
3. Dispose of packaging material according to local
regulations.

4.1.2 Lifting

Fig. 6 Fastening the lifting gear to the pump

horizontally (as illustrated)
Death or crushing of limbs caused by falling or overturning
loads!
> Use lifting gear appropriate for the total weight to be
transported.
Select the attachment points according to their center of
gravity and weight distribution
Use at least two hoisting cables.
For vertical transport: Provide a securing rope between the
hook and load eyebolt of the motor
Never fasten the lifting gear onto the motor eyebolt (unless
used as a safety device against tipping over for units with
a high center of gravity)
Do not stand under susoended loads

Fig.7 Fastening the lifting gear to the pump unt

vertically (as illustrated)

> Fasten the lifting gear to the pump unit.

650.0002 GB - 550 4ll BA-2009 12 SN..ER.- Series 15

Transport, storage and disposal ALLWEILB FJ

4.2 Treatment for storage 4.4 Removing the preservative

fi The pump has not been treated for storage at the factory. S Only necessary for pumps treated for storage
- Treatment is not necessary for non-rusting materials. t_t

NOTE NOTE
Material damage due to missing or inappropriate treatment High water pressure or spray water can damage bearings!
for storage! > Do not clean bearing areas with a water or steam jet.
> Treat the pump properly, inside and outside, for storage.

4.2.1 Applying preservative to the inside NOTE

Damage to seals due to wrong cleaning agents!
ff
tr
Spray the insert units with preservative
(e.9 RUST-BAN 335) and shrink-wrap them in plastic film.

1. Close the suction-side flange with a blank flange 1. Choose the cleaning agent according to the application.
2. With opposite flanges, turn the pump on the suction flange. (- 9.2.6 Cleaning agents, Page 43).
3 Fill the pump with preservative (e.g RUST-BAN 335). 2 Remove the preservative from all bare internal parts of the
pump
4. Turn the shaft slowly against the pump's sense of rotation.
5. Continue filling and turning until preservative escapes from 3. Dispose of cleaning agents in accordance with local
regulations.
the pressure flange without bubbles.
6 Close the pressure-side flange with a blank flange.
4. For storage times in excess of 6 months:
- Replace the elastomer parts made of EP rubber
7. Every 6 months: (EPDM)
- Renew the preservative if necessary. - Check all elastomer parts (O-rings, shaft seals) for
proper elasticity and replace them if necessary.
4.2.2 Applying preservative to the outside
1. Apply preservative to all bare metal parts.
2. Every 6 months: 4.5 Disposal
- Renew the preservative if necessary.
Plastic parts can be contaminated by poisonous or
ff
rl radioactive pumped liquids to such an extent that cleaning
4.3 Storage will be insufficient.

NOTE
Material damage due to inappropriate storage! Risk of poisoning and environmental damage by the
> Treat and store the pump properly. pumped liquid or oil!

1 Seal all openings with blank flanges, blind plugs or plastic the pump
covers. > Prior to the disposal of the pump:
Make sure the storage room meets the following - Collect and dispose of any escaping pumped liquid or
conditions: oil in accordance with local regulations.
-Dry - Neutralize residues of pumped liquid in the pump.
- Frosffree - Remove the preservative (- 4.4 Removing the
- Vibration-free preservative, Page 16).
- Dust-free > Remove the plastic parts and dispose of them in
Turn the shaft once a month accordance with local requlations.
4. Make sure the shaft and bearing change their rotational
position in the process. > Dispose of the pump in accordance with local regulations

16 SN..ER.. Series BA-2009.12 650.0002 GB - 550 411

 ALI.WEILER Setup and connection

5 Setup and connection

For pumps in explosion-hazard areas (- ATEX additional 5.1.5
l instructions).
Installing the heat insulation (optional)
Only necessary to maintain the temperature of the pumped
ff
r-l liouid.

NOTE
Material damage due to distortion or passage of electrical NOTE
current in the bearing!
> Do not make any structural modifications to the pump unit
Material damage on the bearing or shaft seal due to
overheatingl
or pump casrng.
> Do not carry out any welding work on the pump unit or the pump casing
(- Figure SN..ER.. layout, Page 12).
T pump casrng.

> Install the heat insulation properly

NOTE
Material damage caused by dirt!
> Do not remove any covers or transport and screw plugs
until immediately before connecting the pipes to the pump.

5.1 Preparing the setup

5.1.1 Ghecking the ambient conditions
> Make sure the reeuired ambient conditions are fulfilled
(- g 2.1 Ambient conditions, Page 42).

5.1.2 Preparing the installation site

> Ensure the installation site meets the following conditions:
- Pump is freely accessible from all sides
- Sufficientspace forthe installation/removal of the pipes
and for maintenance and repair work, especially for the

I -
removal and installation of the pump and the motor
Pump not exposed to external vibrations (damage to
bearings)

I - Frost orotection

5.1.3 Preparing the surface

> Make sure the surface meets the following conditions:
- Level
- Clean (no oil, dust or other impurities)
- Capable of bearing the weight of the pump unit and all
operating forces
- The pump is stable and cannot tip over
5.1.4 Removing the preservative
> lf the pump is to be put into operation immediately after
setup and connection: Remove the preservative prior to
setup (- 4.4 Removing the preservative, Page 16).

650.0002 GB - 550 41 1 BA-2009.12 SN..ER.. Series 17

Setup and connection ALLWEILR hJ

5.2 Setup Fastening the pump unit

ff The damping behavior is improved by filling the base plate

5.2.1 lnstallation on a foundation rl with mortar orout.

NOTE 1 Fill the anchoring holes with mortar grout.

Material damage due to distortion of the base plate! z When the mortar grout has set, screw down the base plate
at three points with the specified torque.
described below Before tightening the remaining bolts, compensate for any
unevenness in the surface using metal spacing shims next
Sefting the pump unit on the foundation to each bolt.
r/ Aids, tools and materials: 4 Check the pump unit for any distortion with a straightedge:
- Foundation bolts (+ setup drawing)
- Steel washers
- Non-shrinking mortar grout
- Soirit level
1. Lifi the pump unit (* 4.'1 Transport, Page 15)
2. Attach the foundation bolts from below into the base olate
fixing holes.

ff Observe the manufacturer's instructions when using

Jl adhesive anchors.

3. Set the pump unit down on the foundation. When doing

so, sink the foundation bolts into the prepared anchoring
holes.
Fig 9 Checking for distortion

- Measure in two planes at an angle of 90" on the

circumference of the coupling.
a-l oO Oooo C)o oo ( OO - Check the light gap on the outer diameter using a
o^
O O OoO O oO OOO straightedge (1):
OV Position the straightedge across both halves of the
S:%'3:"SS :%. ^-O
coupling.
lf there is significant deviation, undo the fixing to the
base plate and correct the distortion by inserting more
shims.
I
Fig.
4.
8 Installation with foundation
Use steel washers to align the pump unit to the height and
- Fill the inside of the base plate with concrete, if
intended. Knock on the base olate to ensure that no
cavities are created in the orocess.
I
system dimensions as described below:
- Place a steel washer (2) to the left and righthand side $
.l-l
Couplings with a spacer piece (dismountable coupling) can
of each foundation bolt (1) also be checked with a dial gauge.
- lf the distance between the anchoring holes is greater
than 750 mm, place additional steel washers (3) in the
middle, on each side of the base plate
5. Make sure the steel washers lie flat against the base plate,
in full contact.
6 Use the integrated spirit level to check the maximum
allowable tilt of 1 mm/m (end{o-end and side-to-side).
7. Repeat the procedure until the base plate is correctly
alioned

SN .ER Series BA-2009't2 650.0002 GB - 550 41 1

ALLYUEILER Setup and connection

5.2.2 Setup with wall-mounted/foot-mounted 5.3 Installing the motor

motor bracket
Pump units with wall-mountedifoot-mounted motor bracket
5.3.1 Installing the motor on the base plate
ff
ll Only necessary if the pump unit is assembled
can be installed vertically (motor at the top) or horizontally. ff
J|
on site

1. Lift the pump unit and set it down at the installation location
(- 4.1 Transport, Page 15).
2. Install the pump unit (+ setup drawing) NOTE
Material damage caused by knocks and bumps!
5.2.3 Setup with motor bracket
o Pump units with a motor bracket can be installed vertically
l (motor at the top) or horizontally
>
them on
Do not knock or hit any components of the pump.

1. Lift the pump unit and set it down at the installation location
1. Smear a very thin coat of molybdenum disulfide (e.g
(- 4.1 Transport, Page '1 5). Molykote) on the shaft ends of the pump and motor.
2. Install the pump unit (- setup drawing) z Insert the shaft keys.

5.2.4 Setup with installation bracket Without a mounting fixture: Remove the rubber buffers and
heat the coupling halves up to approximately
ff Pump units with an installation bracket are suspended 100 "c.
J-! verticallv in a container. 4 Slide on the pump-side and motor-side coupling halves
until the shaft end is flush with the coupling hub. When
'l . Lift the pump unit and set it down at the installation location. doing so, make sure the prescribed distance between the
2 Install the pump unit (* setup drawing). coupling halves is maintained (- assembly instructions for
the coupling).
5.2.5 Setup with base 5 Tighten the grub screws on both coupling halves.
Pump units with a base are installed vertically (motor at the 6 Use suitable metal shims on the motor to align the end of
ff
r-r too). the motor shaft to the end of the pump shaft.
7 Screw in the motor bolts, but do not tighten them yet
1. Lift the pump unit and set it down at the installation location (- 5.8 Aligning the motor, Page 23).
(- 4.1 Transport, Page 15).
2. Install the pump unit (+ setup drawing)

10
650.0002 GB - 550 411 BA-2009.1 2 SN..ER.. Series
Setup and connection ALLWEILEN ru

5.3.2 Installing the motor on pumps in flange versions 5.4.2 Specifying nominal diameters
f, , Only necessary if the pump unit is assembled on site. € Keep the flow resistance in the pipes as low as possible.
.l_l I J_t

1. Make sure the nominal suction pipe diameter is > the

NOTE nominal suction branch diameter.
- Make sure the flow rate is below 1 m/s
Material damage caused by knocks and bumps! 2. Make sure the nominal pressure pipe diameter is > the
nominal outlet flange diameter.
them on. - Make sure the flow rate is below 3 m/s
> Do not knock or hit any components of the pump
5.4.3 Specifying pipe lengths
't. Smear a very thin coat of molybdenum disulfide (e.9.
Molykote) on the shaft ends of the pump and motor.
2. Insert the shaft keys.
J. Slip on the pump-side and motor-side coupling halves in
line.
- Without a mounting fixture: Remove the rubber buffers
and heat the coupling halves up to approximately 100
'c.
Fig. 10 Straight pipe lengths upstream and downstream
of the pump (recommended)
4. lrghten the grub screws on both coupling halves. A > 5 x nominal suction pipe diameter
5. Lift the motor and position it on the pump bracket. B > 5 x nominal pressure pipe diameter
6. Check the distance between the coupling halves with a
feeler gauge:
- Permissible gap (- setup drawing). installing the pump.
- Use the feeler gauge to measure the gap (A) between
the coupling halves. Suction side: Shorter pipes are possible but may restrict
- Align the coupling halves if the gap is too wide.
ff
J-l the hydraulic performance.
7 Tighten the motor bolts. Pressure side: Shorter pipes are possible but can result in
increased operating noise

5.4 Planning the pipes 5.4.4 Optimizing changes in

cross-section and direction
5.4.'l Specifying supports and flange connections
1. Avoid bending radii of less than 1.5 times the nominal pipe
NOTE diameter.
Material damage due to excessive forces and torques 2. Avoid abrupt changes of cross-section and direction along
exerted by the piping on the pump! the piping

according to EN ISO 14847) 5.4.5 Dischargingleaks

1. Calculate the pipe forces, taking every possible operating

condition into account:
Risk of injury and poisoning due to hazardous pumped
- Cold/warm
liquids!
- Empty/full
- Depressurized/pressurized
- Positional changes of the flanges and dispose of it in accordance with environmental
2 Ensure the pipe supports have permanent low-friction regulations.
properties and do not seize up due to corrosion.
1 Provide equipment for collecting and discharging leaking
liquids.
2 Ensure the free discharge of leaking liquids.

20 SN..ER.. Series BA-2009.12 650.0002 GB - 550 411

ALLWEILER Setup and connection

5.4.6 Avoiding excessive pressure 5.5 Gonnecting the pipes

5.5.1 Keeping the pipes clean

Risk of injury due to excessive pressure! NOTE

> lf no pressure relief valve is present: Provide an Material damage due to impurities in the pump!
appropriate safety valve in the pressure line

NOTE 1 Flush all pipe parts and fittings prior to assembly.

Material damage due to overheating of the pump! z Ensure no flange seals protrude inwards.
3. Remove any blank flanges, plugs, protective foils and/or
protective paint from the flanges.
into the pump suction side or suction line: Monitor the
temperature. 4. On welded pipes: Remove the welding beads.

'1 Observe the operating instructions of the manufacturer.

5.5.2 Installing the suction pipe
2. Make sure the factory setting of the pressure relief valve 1. Remove the transport and screw plugs from the pump
meets the requirements of the system. 2. To avoid air pockets:
3. Do not feed the return flow of the safety valve directly back - For supply operation: Run the pipes with a continuous
into the suction pipe. downward slope to the pump.
3. Ensure no seals protrude inwards.
5.4.7 Providing safety and control devices 4. On wet pit installations: Observe the minimum immersion
(recommended) dePth (- technical descriPtion).
Avoid impurities
5.5.3 Installing the pressure pipe
1. Install a dirt trap in the suction pipe (mesh size of 0.6 mm).
1 Remove the transport and screw plugs from the pump.
2 To monitor impurities, install a differential pressure gauge
2. Install the pressure pipe.
with contact manometer.
3 Provide a fine filter if necessary:
3 Ensure no seals orotrude inwards.

- Select the filter mesh, depending on the type, level of

5.5.4 Checking the stress-free pipe connections
contamination and pumping pressure
rz Piping installed and cooled down
Avoiding reverse running
> Install a non-return valve between the outlet flange and the
gate valve to ensure the liquid does not flow back when the NOTE
pump is switched off. Material damage due to distorted pump casing
Making provisions for isolating and shutting off pipes
to the pump.
ff , For maintenance and repair work.
l! 1 Disconnect the pipe connecting flanges from the pump-
2 Check whether the pipes can be moved freely in all
> Provide shut-off devices in the suction and pressure pipes directions within the expected range of expansion:

Allowing measurement of the operating conditions - Nominal diameter < 150 mm: by hand
- Nominal diameter > 150 mm: with a small lever
1. Provide manometers for oressure measurements in the 3 Make sure the flange surfaces are parallel.
suction and pressure pipes. 4. Reconnect the pipe connecting flanges to the pump.
2. Provide for suction-side temperature measurements.

Monitoring leaks 5.6 Electrical connection

3tl Only necessary for hot or hazardous pumped liquids.

1. Provide leak monitoring equipment. Risk of death due to electric shockl

2. Safely collect any leaking pumped liquid (e g. following a
seal malfunction) and dispose of it onlv.

650.0002 GB - 550 411 BA-2009.12 SN..ER.. Series 2'l

Setup and connection ALLWEILB FJ

5.6.1 Connecting the motor 5.7 Aligning the coupling precisely

f;
LI
Follow the instructions of the motor manufacturer.
ff ; Not necessary with flanged drives.

1. Connect the motor according to the connection diagram.

2 Make sure no danger arises due to electric power.
3. Install an EMERGENCY STOP switch.
Risk of death due to rotating parts!
> lsolate the motor from its supply voltage and keep it locked
when carrying out any fitting or maintenance work.

NOTE
Material damage due to incorrect alignment of the
coupling!

lateral or angular misalignment.

(+ manufacturer's specifications)

Checking the alignment of the coupling

rz Aids, tools and materials:
- Feeler gauge
- Straightedge
- Dial gauge (for couplings with spacer piece)
- Other suitable tools, e.g. laser alignment instrument

Fig. 11 Checking the alignment of the coupling

'1 . Measure in two planes at an angle of 90" on the
circumference of the coupling.
2. Check the light gap towards the outer diameter using a
straightedge (1):
- Position the straightedge across both halves of the
coupling.
- Align the motor if there is a visible gap on the outer
diameter (' 5.8 Aligning the motor, Page 23).

22 SN..ER.. Series BA-2009.12 650.0002 GB - 550 411

ALLIIUEILER Setup and connection

3 Measure the gap with a feeler gauge (2): 5.8 Aligning the motor
- Permissible gap (+ setup drawing).
- Use the feeler gauge to measure the gap (A) between ff
t_t
Not necessary with flanged drives.
the coupling halves.
- Align the motor if the gap is too wide (-
5.8 Aligning
the motor, Page 23). ff Alignment options:
t-l - With sets of shims
- With adjusting screws
5.8.1 Aligning the motor with sets of shims
1. Align the motor so that the coupling halves are exactly in
line and fit shims if necessary.
2. Check the alignment,
3. Repeat the alignment procedure if there is still any vertical
misalignment.
4. Tighten the motor bolts.

5.9 lnstalling the coupling guard

Fig 12 Checking for lateral and vertical misalignment
€ Do not unscrew the non-loseable nuts (2250) from the
4. Check for any lateral or vertical misalignment using the dial rt threaded rod.
gau9e:
- Carry out the measurement as illustrated. Base plate version
- Align the motor if there is any lateral or vertical 1 Installing the coupling guard (- Figure Coupling guard on
misalignment (-
5.8 Aligning the motor, Page 23).
base plate versions, Page 38).
Permissible axial or radial deviation, measured on the
coupling front or circumference: < 0.05 mm - Gap between coupling guard and pump <<8 mm
- Gap between coupling guard and motor 8 mm (set
the equalizing pipe (2030) accordingly)

Flanged drive
2. lf available, install the coupling guard (two plates) on the
bell housing (+ Figure Coupling guard on flange versions,
Page 38).

Fig. 13 Checking for angular displacement

5 Check the angular displacement with a dial gauge:
- Carry out the measurement as illustrated.
- lf there is any angular displacement: Align the motor

650.0002 GB - 550 411 BA-2009.12 SN..ER.. Series

Operation ALLWEILffi

6 Operation
o For pumps in explosion-hazard areas (*
l instructions)
ATEX additional 6.1.3 Filling and bleeding

6.1 Putting the pump into service Risk of injury and poisoning due to hazardous pumped
liquids!
for the first time
6.1.1 Removing the preservative in accordance with environmental rules and requirements.

ff
LI
Only necessary for pumps treated for storage 1. On wet pit installations: Adhere to the minimum immersion
depth (- technical documentation).

> (+ 4.4 Removing the preservative, Page 16)

2. Open the suction-side fitting.
3. Fill the pump and suction pipe with pumped liquid until
6.1.2 Preparing auxiliary systems (if available) pumped liquid escapes without bubbles.

i The manufacturer does not accept any liability for damage

4. lf necessary: Fill the seal chamber with pumped liquid.
f;
J-l 5. Open the pressure-side fitting.
i caused by installing or using a third-party or unapproved
i auxiliary system. 6. Ensure that no pipe connections are leaking.

Sealing systems 6.1.4 Ghecking the sense of rotation

1. Ensure that the sealing medium is suitable for mixing with
y' Pumo filled and bled
the pumped liquid.
z ldentify the sealing system (+ order data sheet).
Install the sealing system (+ manufacturer's
specifications). Risk of death due to rotating parts!
Make sure the parameters required for the installed sealing
system are met (-
9.2.8 Pressure and temperature limits the pump.
for heating/quenching, Page 44). > Keep an adequate distance to rotating parts
5 Ensure that the permissible container pressure
is not exceeded on
blocking pressure systems
(+ manufacturer's specifications) NOTE
Material damage caused by dry running!
Pressure relief valve
3
a
Pressure relief valves supplied by the manufacturer are
ore-set. 1. Switch the motor on and immediately off again
2. Check whether the motor's sense of rotation is the same
as that of the arrow on the pump.
requirements of the pump
3. lf the sense of rotation is different: Swap two phases
Heating the casing
1. lnstall the connections and install the heating properly
(- manufacturer's specifications)
2. Ascertain the heating parameters (- 9.2 Technical
specifications, Page 42).

24 SN..ER . Series BA-2009.1 2 650.0002 GB - 550 411

ALLI'I'EILER Operation

6.1.5 Switching on 6.1.6 Switching off

t/ Pump set up and connected properly
y' Motor set up and connected properly
y' All connections stress-free and sealed Risk of injury due to hot pump parts!
rz All safety equipment installed and tested for functionality > Use protective equipment when carrying out any work on
r' Pump prepared, filled and bled properly the pump.
/ Sufficient filling level in the container
1. Switch off the motor.
2. After initial start-up: Check all tie bolts and retighten them
if necessary.

Risk of injury due to running pump or hot pump parts!

6.2 Operation
6.2.1 Switching on
/ Pump initially put into service properly
work. y' Pumps filled and bled

Risk of injury and poisoning due to pumped liquid Risk of injury due to running pump or hot pump parts!
spraying out!
> Use protective equipment when carrying out any work on
the pump

NOTE work.
Risk of cavitation when throttling down the suction flow
rate!

the flow rate Risk of injury and poisoning due to pumped liquid
spraying out!

NOTE the pump

Material damage due to excessive pressure!
NOTE
closed.
Risk of cavitation when throttling down the suction flow
rate!
NOTE
Material damage caused by dry running! the flow rate.

NOTE
1. Open the pressure-side fitting.
2. Open the suction-side fitting
Material damage caused by dry running!
3. Switch on the motor and make sure it is running smoothly.
> Make sure the pump is filled properly.

4. Make sure the temoerature rises at a rate of no more than

1. Open the pressure-side fitting.
2 Kmin.
5. Make sure the minimum pumping pressure is above 2 bar. 2 Open the suction-side fitting.

6. After the first load under pressure and at operating 3. Switch on the motor and make sure it is running smoothly
temperature, check that the pump is not leaking. 4. Make sure the temoerature rises at a rate of no more than
2 Kmin.
7. lf the pumped liquids are hot, briefly switch off the pump at
operating temperature and perform the following steps. 5 Make sure the minimum pumping pressure is above 2 bar.
8. Check the coupling alignment and realign the motor 6 lf present, set a slight leak at the stuffing box.
if necessary. (- 5.7 Aligning the coupling precisely,
Page 22).

650.0002 GB - 550 41 1 BA-2009.1 2 SN. ER. Series 25

Operation ALLWEILB ru

6.2.3 Switching off 6.3 Shutting down the pump

> Switch off the motor.

Risk of injury and poisoning due to hazardous pumped

liquids!

in accordance with environmental rules and reouirements.

> Take the following measures whenever the pump is shul

oown:

Take measures according to

the pumped liquid (-
Table
7 Measures depending on the
behavior of the pumped liquid,
Page 26).

lsolate the motor from its power

supply and secure it against
unauthorized switch-on.
Follow the storage instructions
(- 4.3 Storage, Page '16).

Tab. 6 Measures to be taken if the pump is shut down

Solids > Flush the

sedimenting pump. pump.

Solidifying/
freezing, empty the pump and
non-corrosrve pump ano containers.
containers
Solidifying/ Heat up or
freezing, empty the pump ano
corrostve pump and containers
containers.
pump and
containers
with
preservative

Remains liquid,
non-corrostve
Remains liquid,
corrosrve pump and
containers
> Treat the
pump and
containers
with
preservative.
Measures depending on the behavior
of the pumped liquid

SN..ER.. Series BA-2009 12 650.0002 GB - 550 411

 ALLVI'EILER Operation

6.4 Start-up following a shutdown period

1. lf the pump is shut down for over 6 months, take the
following measures before starting it up again:
- Replace the elastomer seals (O-rings, shaft seal rings).
- Replace the antifriction bearings.
- lf necessary: Replace the motor bearing (+ operating
manual of the motor manufacturer).
2. (-
Carry out all steps as for the initial start-up 6.1 Putting
the pump into service for the first time, Page 24)

6.5 Operating the stand-by pump

/ Stand-by pump filled and bled
> Operate the stand-by pump at least once a week.

650.0002 GB - 550 41 1 BA-2009.12 SN..ER.. Series 27

t
Maintenance ALLWEILER EJ

7 Maintenance
ff
Ll
For pumps in explosion-hazard areas
instructions).
(+ ATEX additional 7.2 Maintenance

,9 Service life of the antifriction bearings for operation within

ff Trained service technicians are available for fitting and r-r the permissible operating range: > 2 years
JJ repair work. Present a pumped liquid certificate (DlN
: safety data sheet or safety certificate) when requesting Intermittent operation, high temperatures and aggressive
ambient and orocess conditions reduce the service life of
: service
antifriction bearings.

Mechanical seals are subject to natural wear, which

7.1 Inspections ff
r-l strongly depends on the respective operating conditions-
, fne Therefore, general statements regarding their service life
ff inspection intervals depend on the operational strain
Ll cannot be made.
on the pump.

ff Maintenance of special versions of shaft seals, bearings

r! or sealing or auxiliary operating systems (- supplier
documentation).

Risk of injury due to running pump or hot pump parts!

> Do not touch the running pump.
> Do not carry out any work on the running pump.
> Allow the pump to cool down completely before starting any Risk of injury due to running pump or hot pump parts!
work. > Do not touch the running pump.
Do not carry out any work on the running pump.
Allowthe pump to cool down completely before starting any
worK.
Risk of injury and poisoning due to hazardous pumped lsolate the motor from its supply voltage and secure it
liquids! against being switched back on again when carrying out
any fitting or maintenance work.
the pump

Check at appropriate intervals:

- Temperature of antifriction bearings < 12O "C
Risk of death due to electric shock!
- Normal operating conditions unchanged
> Have all electrical work carried out by qualified electricians
- Check whether the pressure relief valve is working
only.
For trouble-free operation, always ensure the following
No dry running
No leaks
No cavitation
Suction-side gate valves open Risk of injury and poisoning due to hazardous or hot
Unclogged and clean filters pumped liquids!
Sufficient suction pressure
No unusual running noises or vibrations the pump.
No excessive leakage at the shaft seal
Proper functioning of auxiliary systems
> Allow the pump to cool down completely before
commencing any work.
> Make sure the pump is depressurized.

Dispose of it in accordance with environmental rules and

reouirements

28 SN..ER.. Series BA-2009't2 650 0002 GB - 550 411

ALLWEILER Maintenance

7.2.1 Antifriction bearing 7.3 Repairs

ff Horizontal pumps on the base plate can be relubricated
J! during operation.

As a precautionary measure, replace the antifriction Risk of injury due to running pump or hot pump parts!
bearing every 2 years (recommended). > Do not touch the running pump.
Relubricate the antifriction bearings which are capable
of relubrication (version E, LB) (- 9.2.4 Lubricants, > Allow the pump to cool down completely before starting any
Page 43). worK.

- Grease nipple in the bearing cover

against being switched back on again when carrying out
- Lubricate until new grease comes out of the antifriction
any fitting or maintenance work.
bearing.

7.2.2 Mechanical seals

ff : Mechanical seals have functional leaks (- manufacturer's
l-l specifications). Risk of death due to electric shock!

> In the event of major leaks: Replace the mechanical seal onlY.
and its auxiliary seals.

7.2.3 Stuffing box

S The stuffing box must always leak slightly to carry the Risk of injury and poisoning due to hazardous or hot
It frictional heat away. pumped liquids!
Larger leaks in the initial hours of operation lessen during > Use protective equipment when carrying out any work on
the running-in period. the pump.
> Allow the pump to cool down completely before
> lf there is increased leakage: Gently tighten the hexagon commencing any work.
nuts on the stuffing box flange.

7.2.4 Shaft seal rings

> Empty the pump, safely collect the pumped liquid and
dispose of it in accordance with environmental regulations.
3 Observe the arrangement of the shaft seal rings,
Il supporting washers and spacer rings.

Risk of injury due to heavy components!

- Apply antifriction bearing grease to the sealing lips of
the shaft seal rings
heavy components using suitable lifting gear
- Fill the space between the shaft seal rings with
antifriction beadng grease. > Set down components safely and secure them against
overturning or rolling away.
7.2.5 Cleaning the pump

NOTE
High water pressure or spray water can damage bearings!
> Do not clean bearing areas with a water or steam jet.
> Clean large-scale grime from the pump

650 0002 GB - 550 411 BA-2009.1 2 SN..ER . Series ZY

Maintenance ATLWEILB hJ

7.3.1 Returning the pump to the manufacturer 7.3.2 Dismounting

/ Pump depressurized y' Pump depressurized
/ Pump completely empty / Pump completely empty, flushed and decontaminated
r' Electrical connections disconnected and motor secured y' Electrical connections disconnected and motor secured
against being switched on again against being switched on again
/ Pump cooled down y' Pump cooled down
/ Coupling guard dismounted y' Coupling guard dismounted
/ On couplings with spacer piece: Spacer piece removed y' On couplings with spacer piece: Spacer piece removed
y' Auxiliary systems shut down, depressurized and emptied y' Auxtliary systems shut down, depressurized and emptied
y' Manometer lines, manometer and holdings dismounted y' Manometer lines, manometer and holdings dismounted
'1. Enclose a truthfully and fully completed safety certificate
when returning pumps or components to the manufacturer
(- 9.3 Safety certificate, Page 45).
2. Take necessary measures, depending on the required Risk of injury during disassemblyl
repair work, as listed in the table below when returning the
pump to the manufacturer.
openlng.
> Depressurize the blocking pressure system, if available

...at the customer's > Return the defective

> Wear protective gloves as components can become very
sharp through wear or damage.
premrses component to the
manufacturer.
mechanical seal, tensioned bearing, valves etc.), as
at the components can be ejected by the spring tension.
manufacturer's decontaminate it if it was
premrses used for hazardous pumped
motor, coupling, mechanical seal, blocking pressure
liouids.
...at the system, cardan shaft, drives, belt drive etc.).
manufacturer's > Return the complete pump
premises for (not disassembled) to the Observe the following during removal:
manufacturer. Mark the precise orientation and position of
warranty repairs - all
components before dismounting them.
Tab Measures for returning the pump
- Dismount components concentrically without canting.
Dismount the pump (+ seclional and exploded drawing).

30 SN .ER.. Series BA-2009.12 650.0002 GB - 550 411

 ALLWEILER Maintenance

7.3.3 Installing 7.4 Ordering spare parts

ff , Install the components concentrically, without canting, in
For trouble-free replacement in the event of faults, we
tl accordance with the markings made. ff
Jl recommend keeping entire spare pumps or insert units
available on site.
Parts which can be replaced can be found in the parts list
NOTE (* 9.1.1 Part numbers and designations, Page 35).
Material damage due to unsuitable components!
> Always replace lost or damaged screws with screws of the
ordering spare parts (- type plate):
same strength (- 9.2.3 Tightening torques, Page 42).
> Only replace seals with seals of the same material.
- Pump type
- Pump number
Observe the following during installation:
- Year of manufacture
- Part number
- Replace worn parts with genuine spare parts. - Designation
- Replace seals, inserting them in such a way that they - Quantity
are unable to rotate.
- Maintain the prescribed tightening torques
(- 9.2 3 Tightening torques, Page 42).
Clean all parts (+ 9.2.6 Cleaning agents, Page 43). Do
not remove any markings which have been applied.
3 Replace the antifriction bearings.
4 Fill any open antifriction bearings without guard disks with
grease:
- Make sure you use the correct type and minimum
amount of grease when filling the bearing
(- 9.2.4 Lubricants, Page 43).
- Fill the cavities between the rolling elements up to 40 %
with grease.
- Wipe off any excess grease with a soft object
Install the pump (+ 9.1 Sectional drawings, Page 35).
Install the pump in the system (- 5 Setup and connection,
Page 17)

650.0002 GB - 550 411 BA-2009.12 SN..ER.. Series 31

Troubleshooting AI-LI'UEILR FJ

8 Troubleshooting

8.1 Pump malfunctions

lf malfunctions occur which are not specified in the following
table or cannot be traced back to the specified causes, please
consult the manufacturer
Possible malfunctions are identified by a number in the
following table This number identifies the respective cause
and remedy in the troubleshooting list.

Pump not pumping 1

Pumping rate insufficient z

Pumping rate excessive J

No pump suction 4
q
Pump running roughly
Pump jammed o

Pump leaking
Excessive motor gower uotake 8

Tab 9 Malfunction/numberassionment

nu ber Remedy
1 ;4i 7 I
X Transport screw plugs still in place
> Dismount the pump and inspect it for
dry-running damage.
X Supply/suction pipe closed by fitting
X X Supply/suction pipe not bled properly or nol > Fill up the pump and/or pipe completely
filled up completely and bleed them.
X X Formation of air pockets in the supply or Install the fitting for bleeding.
suction pipe Correct the piping layout.
X X Pressure pipe blocked > Clean the pressure pipe
X X X Pump running in the wrong sense of rotation > Swap any two phases on the motor
(- 6 1.4 Checking the sense of rotation,
Page 24).
X X X Pump very dirty
X X X X Supply/suction pipe, pump or suction
strainer blocked or encrusted suction strainer
> Clean the suction strainer.
X X X X Air is sucked in
X X X X Excessive amount of gas: Pump is
cavitating

cross-section.

32 SN.ER.. Series BA-2009.'12 650 0002 GB - 550 4'11

 ALLWEILER Troubleshooting

: rction number
2 3 4 5 5 7 I
X X X X Excess play between: > Repair or replace any worn parts

. Spindles
. Spindles and housing
X X X X Shaft seal leaking
X X Motor soeed too low
the specifications on the pump type
plate. Replace the motor if necessary
> Increase the motor speed if speed
control is available.
X X Supply/suction pipe not fully opened
X X X Supply/suction pipe cross-section too > Enlarge the supply/suction pipe
narrow cross-section.

suction pipe.

X X X Suction height excessive: NPSHpumo larger Increase the suction oressure

than NPSHru"1",n Consult the manufacturer
X X X Pumped liquid temperature too high: Pump lncrease the suction oressure
is cavitatino Lower the temoerature
Consult the manufacturer
X X X Hydraulic parts of the pump dirty, clotted or
encrusted > Clean the parts.
X X X Viscosity or specific weight of the pumped
liquid outside the range specified for the
pump

X Pressure-side fitting not opened wide > Open the pressure-side fitting.
enougn
X X X X Pump parts worn
X X X Motor speed too high Compare the required motor speed with
the specifications on the pump type
plate Replace the motor if necessary
Reduce the motor speed if speed control
is available.
X X X Antifriction bearing defective
X X Defective antifriction bearing in motor > Replace the antifriction bearing.
X Tie bolts not tightened properly > Tighten the tie bolts (- 9 2 3 Tightening
torques, Page 42)
X Mechanical seal worn
X Housing seal defective > Replace the housing seal.

650 0002 GB - 550 411 BA-2009 12 SN .ER. Series

Troubleshooting ALLI'i'EILEN FJ

Cause
;
X X X X Pump distorted > Check the pipe connections and pump
attachment.
X Coupling elements worn > Replace the coupling elements.
X X X X Motor running on 2 phases > Check the fuse and replace it if
necessary

insulation
Tab. 10 Pump troubleshooting list

8.2 Pressure relief valve malfunctions

lf malfunctions occur which are not specified in the following
table or cannot be traced back to the soecified causes. olease
consult the manufacturer.
Possible malfunctions are identified by a number in the
following table. This number identifies the respective cause
and remedy in the troubleshooting list.

Malfunction Number
Pumping pressure drops
Pressure relief valve does not ooen z

Pressure relief valve does not close

Pressure relief valve rattles 4

Tab 11 Malfunction/numberassionmenl

Malfunction Remedy
number
1 2 4'
X Spring worn out > Install a new spring
X Valve seat leaks > Install a new valve cone
X Spring tension too high
the adjusting screw, then reset the pressure
relief valve
X Foreign particles in the valve
> Clean the internal oarts

X Pump operating temperature too high

X Spring has no or insufficient tension
X Valve seat leaks
casrng.

X Pressure relief valve rattles > Measure the excess pressure with the fitting on
the pressure side closed.
> Reset the pressure relief valve (opening
pressure '10% higher than the operating
pressure).
Tab 12 Pressure relief valve troubleshootinq list

34 SN ER Series BA-2009.12 650.0002 GB - 550 411

 ALLYT'EILER Appendix

9 Appendix

9.1 Sectional drawings

40 Ball
9.1.1 Part numbers and designations
41 Shaft key

42 Spring dowel (inserted with Loctite 290)

1 Pump casing
46 Screw plug
z o Casing insert
47 Screw plug
Pump cover, drive end
48 Stop screw
4 Pump cover, end side
49 Screw plug
Round foot (for SNS, SNGS design)
50 Grease nipple
Stuffing box casing/bearing cover
51 Socket head cao screw
b Pump foot
cz Socket head cap screw
7 Cover plate
Socket head cap screw
8 o Balance bush
54 Socket head cao screw
I Cover attachmenVstuffing box flange
Socket head cap screw
10 Lubricating chamber disk/covering plate
57 Hexagon head bolt
12 o Drive spindle
79 Socket head cao screw
13 o ldler spindle

to
BO Spacer ring
Soacer sleeve
81 Supporting washer/base ring
19 Spring

20 Pipe
83 o Mechanical seal

21 o Seal
107 o Shaft seal ring

22 o 108 Support ring

Seal

z3
109 Soacer sleeve
O-ring
110 Hexagon head bolt
24 o Seal
120 Heating chamber/heating shell
25 o Seal

zo o Seal
121 o Seal

122 Socket head cao screw

27 o Seal ring
123 Screw plug/seal ring
z6 o Seal ring

32 o Packing ring
124 o Seal ring

125 Seal
34 o Groove ball bearing
tzo Heating rod
35 Snap ring

36 Supporting washer
't27 o Socket head cap screw

tzv Thermostat
37 Snap ring
130 Seal ring
38 Stud bolVeyebolt
201 Hexaqon head bolt
39 Hexagon nut

650.0002 GB - 550 411 BA-2009.1 2 SN ER.. Series 35

I
Appendix ALLWE|LM Ei

Tab. 13 Designation of components according

to part numbers
O) Can be ordered as spare parVspare part kit

SN..ER.. Series BA-2009.12 650.0002 GB - 550 411

I
ALI.WEILER Appendix

9.1.2 Sectional drawings

Main cross-section
S The SNE, SNEF, SNGH, SNHBA, SNE SNGF, SNS and
lL SNGS series are not illustrated, since they only vary in the
type of setup or design.

IrB

27

19

40

28

Fig 14 SNH .ER..U, SNH design, internal bearing, mechanical seal

Fig 15 SNS with round foot

Fig '16 SNS/SNGS with round foot and heatino chamber

.12
650.0002 GB - 550 411 BA-2009 SN .ER. Series
Appendix ALLWEILER

Internal bearing

2020

2 010

Fig. 19 SN..ER..U, internal bearing, mechanical

seal (sizes 940 - 3600)

Fig. 17 Coupling guard on base plate versions

107

Fig. 20 SN..ER..U3, internal bearing, two shaft seal rings

10

20)
111

)A1I --/'
zu l-l 9: 9
Fig. 18 Coupling guard on flange versions

Fig.21 SN..ER..U2, internal bearing, stuffing box packing

SN..ER.. Series BA-2009.12 650.0002 GB - 550 411

 ALLWEILER Appendix

l9
36

35

16

37
Fig 22 SN. ER..U4, internal bearing, three shaft seal rings

External bearing
81 L5 \.-g Lj1*
Fig.25 SN..ER..KA2, external bearing, incapable of
36 relubricalion, stuffing box packing

)1. 9.1.3 Variants

l5

16

)7

Fig 23 SN..ER D, external bearing, incapable of

I
relubrication, mechanical seal

Fig. 26 SN..ER..E QT, external bearing, capable

of relubrication, mechanical seal, quench
(throttle bush)

I Fig. 24 SN..ER..E, external bearing, capable of

relubrication. mechanical seal

650.0002 GB - 550 411 BA-2009 12 SN..ER.. Series

Appendix ALLWEILEN FJ

Fig. 29 SN..ER. LB..OW external antifriction bearing,

capable of relubrication; cooled, heated shaft
seal, quench (shaft seal ring)
H Heat connection
Ql Ingress
Fig.27 SN..ER..E QW, external bearing, capable QO Eqress
of relubrication, mechanical seal, quench
(shaft seal ring)

2122 5 3819
28
Fig. SN..ER..E QW, quench connection,
horizontal pump
QF Filling / bleeding
Fig. 30 SN..ER..KA2, external bearing, incapable
of relubrication, gland packing, version
with angular bearing
I
LM Level measurement
QD Emptying
Ql Ingress
QO Egress

SN..ER.. Series BA-2009-12 650.0002 GB - 550 411

ALLWEILER Appendix

9.1.4 Heating
Drawings

ff ' Heating connection data (- 9.2.7 Heating connection

rl data, Page 44).

127 125 121 120

Fig. 31 SN..ER.. with steam heated cover/heating cartridge

126 125

129

130

123

122

Fig.32 SN..ER.. with electric heating

A Thermostat B Heating rods

6s0.0002 GB - 550 41'l BA-2009.'t2 SN..ER.. Series 41

Appendix ALLWEILER

9.2 Technical specifications 9.2.3 Tighteningtorques

(+ ff The following values apply to oiled screws and torque

3 More technical specifications order data sheet). .lf tightening processes.
l_(

5.2.1 Ambientconditions Thread size

ff Operation under any other ambient conditions should be

Jl aqreed with the manufacturer. M6
M8
M10 18,6
M12 32,3
M16 56 78.4
M20 156,8
M24 289,1
M27 426,3
M30 578,2
Tab. 14 Ambient conditions
M6 8,8
9.2.2 Sound pressure level M8 21,6
Measuring conditions: M10 43,1
M12
. Distance to the pump: 'l m M16 88 181,3
M20 352,8
. Operation: cavitation-free M24 661,5
. Motor: IEC standard motor M27 975,1
M30 1323,0
. Tolerance t3 dB
M6 13,2
Lower-noise versions of the motors are available if the M8 31,8
expected noise levels exceed the permissible limits. M10 63,0
M12 108,0
Size M16 10.9 264,O
M20 517,O
M24 890,0
1 7s0 2900 3500 M27 1304,0
40 50 52 59 ol M30 't775,0

BO 54 ol M6 16
M8 40
120 54 56 OJ 65 M10 IY
M12 135
210 58 OU 67 OY
M16 129 340
280 60 oz o:, 71 M20 660
M24 1150
440 63 65 72 74 M27 1700
660 ob od 76 t6 M30 2300

940 70 72 80 6Z Tab 16 Tightening torques

1 300 t5 75 83 85
1 700 76 78 86 88

2200 78 80 88 90

2900 82 84 93 95

3600 84 86 95 97

5300 87 89 98 100
Tab. 15 Sound oressure level

SN..ER-. Series BA-2009.1 2 650 0002 GB - 550 41 1

 ALLWEILER Appendix

9.2.4 Lubricants

NOTE 40 6304 J C3 B

Materialdamage caused by using incompatible lubricants! 80 6304 J C3 X

> Only use one type of lubricant.
120 6305 J C3 12

210 6306 J C3 to
Name according
to DIN 51825 z6v 6307 J C3 18

Agip Agip GR MU3 K3K-20 440 6308 J C3 zz

ARAL Aralub HL3 K3K-20 bbu 6309 J C3 JU

BP BP Energrease K3K-20 940 6310 J C3

LS3 1 300 6311 J C3 40
ESSO BEACON 3 K3K-20 1700 6312 J C3 50
Fuchs RENOLIT FWA K3K-20 2200 6312 J C3 55
220

t KlUber

Mobil-Ol
MICROLUBE GL
263
Mobilux 3
K3K-20

K3K-20
2900
JOUU

5300
6312 J C3
6312 J C3
3318 J
90
90
140

She Shell Alvania Fett K3K-20 Tab. 19 Minimum amounts for grease lubrication
R3
f;
Il
The relubrication interval depends on the temperature of
SKF SKF-Fett LGMT3 K3K-20 the pumped liquid and the speed of the pump.
Tab 17 Grease types Relubricate every xx operating hours, at the latest after yy
months
ff
t-l
Grease for an increased temperature range must be used
for pumped liquid temperatures of above 150 "C. Speed Interval Interval
lrpml [operating [months]
hours|

Kluber AMBLYGON K2P-20 < 100 1450t1750 6000 o

rA30t2 2900/3500 4000 4
Tab. 18 Lubrication grease for increased temperatures
100. 150 1450t1750 2000
a
2900/3500 700
> 150 1450t1750 1200 z
2900/3500 400 1

Tab 20 Relubrication intervals

9.2.5 Preservatives

ff
LI
Use RUST-BAN 335 as a preservative, for example

9.2.6 Cleaning agents

Application area Cleaning agents

Other Benzine. wax solvents.
diesel, paraffin, alkaline
cteaners
Tab 21 Cleaning agents

650 0002 GB - 550 411 BA-2009 12 SN ER . Series 43

Appendix ALtWEILffi hJ

9.2.7 Heating connection data

25 "C 60
Steam heated 50'c 120
cover
lfl, H2 75 "C 240

40 G 1t4 18 mm 100 "c JZU

80 G 114 18 mm fab 24 Heating duration (all sizes)

120 G 1t4 18 mm 9.2.8 Pressure and temperature limits for

heating/quenching
210 G 1t4 18 mm
ff For versions with a quench steam supply with throttle valve,
280 G 3/8 18 mm J-l set so that a small plume is visible at the quench egress.
440 /: 2/a 18 mm
Steam pressure Steam
oou G 3/8 22 mm
lbarl temperature ["Cl
940 G 3/8 22 mm
Housing with
1 300 G 3/8 22 mm steel double 18 2'to
1700 li llZ
casrng

Housing with
a
2200 G 112
steam-heating 18 210
2900 vUz shell

3600 G 1t2 Housing with

18 210
steam cartridges
Tab.22 Connection data for heatinq with steam
Shaft seal part 120

Quench space z 120

Tab 25 Pressure and temoerature limits
Dimensions [mm]
P tWI Length g Size
40 240 130 20 G 314 JZ

80 260 150 20 G 3t4 JZ

'120 300 170 20 G 314 JZ

210 420 190 25 UI 41

280 460 210 la UI 41

440 460 210 zc \rl 41

660 680 240 5Z G11t4 60

940 880 z3u 40 G11t2 60
1 300 I 000 280 40 G1'U2 OU

1700 1 340 300 50 5Z 75

2200 1 340 300 50 G2
2900 1 600 JOU 50 \)z 75

3600 1 600 JOU 50 vz 75

Tab 23 Electric heating connection data

44 SN. ER.. Series BA-2009.12 650.0002 GB - 550 411

ALLWEILER Appendix

9.3 Safety certificate

Please copy this document and send it together with the
fia pump.

The pump and accessories submitted for inspection / repairs together with the safety certificate by us, the signatory:
Type: Delivery date.
Part no.: Order no.:
Reason for inspection / repair:

ll Was not used with liquids that are hazardous to health or the environment.

ll Was used for the following application:

Came into contact with liquids that must be labeled for safety or are considered to be polluting.

Ll Last pumped liquid:

The pump has been carefully emptied and cleaned on the outside and inside prior to delivery or provision.
L-|

L_J Special safety precautions are not necessary for subsequent handling.

The following safety precautions regarding rinsing liquids, liquid residue and disposal are nec€ssary:
tl
tl

lf the pump was used with critical liquids, please make sure you enclose a safety data sheet in the
package.

We hereby declare that the information given is correct and complete, and that the pump is being shipped in accordance with
legal requirements

Company / Phone:
address:

Fax:

Customer no :

lssuer name:
(capital letters) Position:

Date: Company stamp / signature:

Tab 26 Safety certificate

6s0 0002 GB - 550 41 t BA-2009.1 2 SN..ER.. Series 45

Appendix ALLWEILffi FJ

9.4 Declaration of conformity according

to EG machine directives
ff The following declaration does not contain serial numbers
Jl or signatures. The original declaration is delivered with the
; respective pump.

Declaration of conformity

EG declaration of conformity according to

machine directive, appendix ll A
We,
AllweilerAG, Postfach 1'140,78301 Radolfzell, Germany; Tel. +49 (0)7732 86-0, Fax. +49(0)7732 86-436,
hereby declare that the following machine adheres to the relevant EC directives detailed below:
lD no.
Designation SN..ER..
Equipment no.
Order no.

EC directives:

. Machine directive (98137lEC), valid until 12.282009

. Machine directive (20O6l42lEC), valid from 12.29.2009 onwards
. Low-voltagedirective(2006/9s/EC)
. EMC directive (2O04l108lEC)

Applicable harmonized norms:

. EN 809:1998
. EN ISO 12100-1:2003
. EN ISO 12100-2:2003
. EN 14121-1:2007
Person authorized to comoile the
technical file
Allweiler AG
AllweilerstraBe 1
78315 Radolfzell
Date: 26.11.2008 Company stamp / signature: Company stamp / signature:

Head of DevelopmenVConstruction Head of Quality

fab. 27 Declaration of conformity according to EC machine directives

46 SN..ER.. Series BA-2009.12 650.0002 GB - 550 411