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Root Cause Analysis Template 1

The document describes a root cause analysis for a hole that measured below specification during a stamping process. The primary root cause was a worn stamping die due to excessive cycles without a quarterly wear review. This was missed because the dimension was not on the control plan and the in-house PPAP procedure was incorrect. Corrective actions assigned ownership of a die review program and revised the PPAP procedure to include dimensions susceptible to tooling wear.

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Muhammad Faisal
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© © All Rights Reserved
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546 views8 pages

Root Cause Analysis Template 1

The document describes a root cause analysis for a hole that measured below specification during a stamping process. The primary root cause was a worn stamping die due to excessive cycles without a quarterly wear review. This was missed because the dimension was not on the control plan and the in-house PPAP procedure was incorrect. Corrective actions assigned ownership of a die review program and revised the PPAP procedure to include dimensions susceptible to tooling wear.

Uploaded by

Muhammad Faisal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Root Cause Analysis Template 3 4

1 Date: Area: Product/Proces


Problem Description:

2
Primary Cause 2 Root Causes
Correct
Action
Responsi
Why? A
Therefore
Why?
Therefore
Why?
Therefore A
Why?
Contributing Problem
Therefore
Why?
Why? Why? B
Therefore
Why?
Therefore
Why?
Therefore B
Other Contributing Problem Why?
Therefore
Why?
Therefore
Why? Why? C
Therefore
Why?
Therefore
Why?
Therefore C
Why?
Therefore
Why?

Why?
Analysis Template 4 5
Product/Process:
Corrective
Action &
Responsibility Date
A

C
Root Cause Analysis Template

Date: January 18, 2017 Area: Stamping Product/Process: A123


Problem Description: Hole diameter 0.280" +/- 0.01" measured 0.278" - below tolerance
Why was the hole below specification? Root Causes
Corrective Ac
Responsib
Why? Stamping die worn: excessive A. Plant manag
cycles Therefore
Why? Quarterly die wear review did
not happen Therefore assigned progra
Why? No clear ownership for die
review program Therefore A
Why was the problem missed in the stamping Why? ownership to
area? Therefore
Why?
maintenance lea
Why? 0.280 hole was not on the control Why? B. Revise PPAP
plan Therefore
Why? Only included critical
dimensions Therefore procedure to in
Why? In-house PPAP procedure
incorrect Therefore B
Why? features suscept
Other Contributing Problem
Therefore
Why?
Therefore tooling wear
Why? Why? C
Therefore
Why?
Therefore
Why?
Therefore C
Why?
Therefore
Why?

Why?
use Analysis Template

Product/Process: A123 Support


Corrective Action &
Responsibility Date
A. Plant manager has

assigned program

2/5/2017

ownership to

maintenance lead
B. Revise PPAP

procedure to include

3/5/2017

features susceptible to

tooling wear
C

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