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Winco POP-Series MANUAL 20190808

WinCo pop series manual

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0% found this document useful (0 votes)
155 views12 pages

Winco POP-Series MANUAL 20190808

WinCo pop series manual

Uploaded by

Cashin Checks
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

COMMERCIAL ELECTRIC

POPCORN POPPERS
Operating Instruction Manual

Optional Accessories

POP-8R
POP-8RC

POP-8B

POP-8RC-D
POP-8RC Popcorn Cart for POP-8R
POP-8RC-D Golden "POPCORN" Decal

Overall Dimensions
Model Voltage Frequency Power Amperage Plug Type Weight
Length Depth Height
17-3/4" 14-3/4" 23-1/2" 30.86 lbs
POP-8B 1130W 9.5A NEMA 5-15P
Form No. POP-Series Manual - 080819

(450mm) (375mm) (597mm) 14 kgs


120V 60Hz
22" 16-1/2" 30" 48.5 lbs
POP-8R 1350W 12A NEMA 5-15P
(559mm) (420mm) (762mm) 22 kgs

BEFORE OPERATING ANY EQUIPMENT, READ AND FAMILIARIZE YOURSELF WITH THESE USE AND SAFETY INSTRUCTIONS
Congratulations on your purchase of this WINCO® commercial equipment. WINCO takes pride in the quality of its
products. When used as intended and with proper care and maintenance, you will experience years of reliable
operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this
manual carefully. It’s important to save these instructions for future reference.
Commercial Popcorn Popper
Important For Future Reference

Please complete this information and retain this manual for the life of the product. For
Warranty Service and/or parts, this information is required. Please see Page 8 for More
information on your Warranty and how to register.

Model Number Serial Number Date Purchased

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AVERTISSEMENT: TOUTE INSTALLATION, RÉGLAGE,


! ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY, OR DEATH. READ THE
MODIFICATION, RÉPARATION OU ENTRETIEN
INCORRECT PEUT OCCASIONNER DES DOMMAGES
!
INSTALLATION, OPERATION, AND MAINTENANCE MATÉRIELS, DES BLESSURES GRAVES OU LA MORT.
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING LIRE LES INTRUCTIONS D'INSTALLATION, D'UTILISATION ET
OR SERVICING THIS EQUIPMENT. D'ENTRETIEN ATTENTIVEMENT AVANT D'INSTALLER OU DE
RÉPARER CET APPAREIL.

CAUTION: THESE MODELS ARE DESIGNED, BUILT, AND ATTENTION: CES MODÈLES SONT CONÇUS, FABRIQUÉS,
! SOLD FOR COMMERCIAL USE ONLY. IF THESE MODELS
ARE POSITIONED SO THE GENERAL PUBLIC CAN USE
ET VENDUS POUR UN USAGE COMMERCIAL SEULEMENT.
SI CES MODÈLES SONT PLACÉS POUR QUE LE GRAND
!
THE EQUIPMENT, MAKE SURE THAT CAUTION SIGNS, PUBLIC PUISSE LES UTILISER, ASSUREZ-VOUS QUE LES CONSIGNES
WARNINGS, AND OPERATING INSTRUCTIONS ARE D’ATTENTION, D'AVERTISSEMENT, ET LES INSTRUCTIONS
CLEARLY POSTED NEAR EACH UNIT SO THAT ANYONE D'UTILISATION SOIENT CLAIREMENT AFFICHÉES PRÈS DE
USING THE EQUIPMENT WILL USE IT CORRECTLY AND CHAQUE UNITÉ DE SORTE QUE N'IMPORTE QUEL UTILISATEUR DE
NOT INJURE THEMSELVES OR HARM THE EQUIPMENT. L'APPAREIL L'EMPLOIE CORRECTEMENT ET NE SE BLESSE PAS OU
N'ENDOMMAGE PAS L'APPAREIL.

WARNING: A FACTORY AUTHORIZED SERVICE AVERTISSEMENT: UN TECHNICIEN AUTORISÉ PAR


! PROVIDER SHOULD HANDLE ALL MAINTENANCE
AND REPAIR. BEFORE DOING ANY MAINTENANCE
L'USINE DEVRA EFFECTUER TOUT L'ENTRETIEN ET LES
RÉPARATIONS. AVANT DE FAIRE TOUT ENTRETIEN OU
!
OR REPAIR, FOLLOW SERVICE SET UP RÉPARATION, VEUILLEZ CONTACTER WINCO.
ARRANGEMENT ON PAGE 8.

Introduction
Congratulations on the purchase of your WINCO® machine. Please take the time to carefully read through this manual to ensure the machine is
operated and maintained properly, to ensure the best possible performance from this product for many years.
WINCO will not accept liability if:
• The instructions in this manual have not been followed correctly.
• Non-authorized personnel have tampered with the machine.
• Non-original spare parts are used.
• The machine has not been handled and cleaned correctly.
• There is any use damage to the unit.

2
Commercial Popcorn Popper
Table of Contents
Specifications............................................................................... 1
Warnings ...................................................................................... 2
Introduction ................................................................................. 2
Packaging ..................................................................................... 3
Important Safeguards................................................................. 4
Operation ..................................................................................... 5
Cleaning, Care & Maintenance .................................................. 6
Safety ............................................................................................ 6
Assembly Instructions for Popcorn Cart................................. 7
Exploded Diagram ...................................................................... 8
Parts List........................................................................................ 9
Electrical Diagram ....................................................................... 9
Troubleshooting ........................................................................ 10
Service & Repair......................................................................... 10
Limited Warranty .......................................................................11
Package Contents Unpacking the Equipment
All units come with an Operating Instruction Manual DISPOSE OF ALL PACKAGING MATERIALS IN AN
and the following: ENVIRONMENTALLY RESPONSIBLE MANNER.
• POP-8B or POP-8R 1. Remove all packing materials and tape, as well as any protective
plastic and cardboard, from the unit.
WINCO prides itself on quality and service, ensuring that at the time of
packing, all products are supplied fully functional and free of damage. 2. Clean any glue residue left over from the plastic or tape.
Should you find any damage as result of freight, please contact your 3. Place the unit in the desired position and height.
WINCO dealer immediately. SAVE THE ORIGINAL BOX AND PACKAGING FOR USE IN
PACKAGING AND SHIPPING THE EQUIPMENT IF SERVICES
ARE NEEDED.
Function and Purpose
This unit is intended to be used in commercial food-service operations only. It is not intended for household, industrial or laboratory use.

NOTE
Please remember that this manual and the warning labels do not replace the need to be alert, to properly train
and supervise operators, and to use common sense when using this equipment.

3
Important Safeguards
These instructions should be followed at all times. Failure to follow 10. This appliance should always be on a stable and steady countertop
these instructions could result in injury to yourself and others. or table. Allow sufficient space around the cooking area. Never use
WHEN USING ELECTRICAL APPLIANCES, BASIC SAFETY the unit on/near low-heat-resistant materials (carpet, vinyl).
PRECAUTIONS AND COMMON SENSE SHOULD BE FOLLOWED, 11. This appliance is not intended for use by individuals (including
INCLUDING BUT NOT LIMITED TO THE FOLLOWING: children) with reduced or impaired physical, sensory or mental
1. Read all instructions carefully. Do not use this appliance for capabilities, or lack of experience or knowledge, unless they have
anything other than its intended use. been given proper supervision or instruction concerning the use of
this appliance by a person responsible for their safety.
2. DO NOT touch any surfaces that may be hot.
12. Clean the heated popping kettle with caution – if a wet sponge
3. Unplug from outlet when not in use prior to installing or removing
or cloth is used to wipe spills on a hot cooking surface, exercise
parts and before cleaning. Allow for the device to cool first before
caution to avoid steam burns. NOTE: some cleaners may produce
handling.
noxious flames when applied to a hot surface.
4. To protect against the risk of electrical shock, do not immerse the
13. Do not place metal objects such as knives, forks or spoons, in the
appliance, cord or plug in water, or other liquids.
heated popcorn kettle as they can break the motor, get hot and/or
cause injuryt.
WARNING AVERTISSEMENT
14. Do not store any item on top of this unit when in operation.
Electrical Shock Hazard Risque de choc électrique
Keep water and other liquids Conserver l'eau et d'autres liquides 15. Never place materials such as paper, cardboard, plastic, etc. on or
from entering the inside of the de pénétrer à l'intérieur de l'appareil.
unit. Liquid inside the unit could Liquide à l'intérieur de l'appareil pourrait under this unit.
cause an electrical shock. provoquer un choc électrique.
16. If an extension cord power-supply is used,
Do not spray water or cleaning Ne pas pulvériser de l'eau ou des produits
products. Liquid could contact de nettoyage. Le liquide pourrait contacter a. The marked electrical rating of the extension cord should be
the electrical components avec les composants électriques et causer
and cause a short circuit or an un court-circuit ou un choc électrique. rated the same or greater than the electrical rating of the unit.
electrical shock. Do not use unit Ne pas utiliser l'appareil si le cordon
if power cord is damaged or has d'alimentation est endommagé. b. The cord should be located so that it will not drape over the
been modified. ou a été modifié. countertop or tabletop where it can not be damaged or moved
unintentionally.
5. DO NOT operate this device or any other electrical equipment
with a damaged cord or plug, or after the unit malfunctions,
is dropped or damaged in any manner. Return to the nearest Proper Grounding · Mise à la terre correcte
WINCO Authorized Service Center for examination, repair and/or This machine is provided with a three-pronged
adjustment. grounding plug. The outlet to which this plug
6. The use of accessory attachments not recommended by WINCO is connected must be properly grounded. If the
receptacle is not the proper grounding type, contact
may cause fire, electric shock or injury. an electrician. DO NOT, under any circumstances, cut
or remove the third ground prong from the power cord
or use any adapter plug.
WARNING AVERTISSEMENT Cette machine est équipée d'une fiche à trois broches. USE A GROUNDED OUTLET
Fire Hazard. Risque d'incendie La prise sur laquelle cette fiche est branchée doit être DO NOT ADD AN ADAPTOR
Correct installation precautions, La surchauffe des vapeurs d'huile ou de correctement mise à la terre. Si la prise n'est pas le type TO THE PLUG
procedures and regulations l'huile peut s'enflammer et provoquer de mise à la terre, contactez avec un électricien. NE PAS,
must be followed. Operation un incendie. Surveillez la température, en aucun cas couper ou enlever la troisième broche de UTILISER UNE PRISE AVEC MISE
and safety training is necessary la qualité et le niveau d’huile. Utilisez et À LA TERRE NE PAS AJOUTER UN
for all users of this equipment. entretenez le système d'élimination des terre à partir du cordon d'alimentation ou utiliser un ADAPTATEUR SUR LA FICHE
vapeurs d'huile. adaptateur.

7. Not intended for outdoor installation.


8. DO NOT let the cord hang over the edge of a table or counter,
or touch hot surfaces.
9. DO NOT place on or near a hot gas or electric burner, or in a
heated oven.

4
Operation
1. Plug in the power cord.
2. Make sure the kettle is installed in its upright and locked position, and there are no obstructions in the kettle.
3. Turn on the power, stirring motor and heater switch.
4. Allow kettle to preheat for 5 to 6 minutes.
5. Open the lid and pour in oil and seasonings.

DO NOT add butter in kettle at any time while heating or when popcorn is popping.
If using butter, it should only be applied AFTER all kernels have popped and popcorn is removed from kettle.

6. Add popcorn kernels and close lid.


NOTE: Close the lid to prevent uncooked kernels and hot oil from ejecting out of the kettle.
7. Popcorn will start popping, overflowing out of the kettle into the tray below.
8. Once popping has stopped, open the lid and turn kettle to dump out remaining popcorn (there may be some un-popped kernels).
9. Repeat steps 5 through 8 to make more as needed.
NOTE: Power to the kettle must be turned off when it is not in use in order to maintain efficiency.

5
Cleaning & Maintenance Fuse Replacement:
1. Make sure the unit is off, unplugged, and cooled down.
Before using this equipment it must be cleaned and dried
thoroughly. Clean all surfaces before use. Failure to clean 2. Open doors and remove metal drop door.
surfaces before using the unit could cause food contamination.
3. Remove the screws metal tray.
Always unplug the unit after every use and before cleaning. Unplug the unit when
not in operation.
Start by removing any excess kernels and debris by wiping toward the crumb
tray openings. After the inside has been wiped clean, remove the crumb tray and
discard any debris. It is recommended to clean the crumb tray prior to reinserting it into
the unit.
The interior popcorn maker should be cleaned after each use with a cloth and warm,
soapy water. The exterior of the unit may be cleaned by carefully wiping with a
damp cloth.
Warning: The cooking surface of the kettle and the bottom floor
of the unit will be hot after use. Exercise caution when handling
cooking utensils and cookware.
The kettle is removable from this unit, but it is not intended to be washed in the
dishwasher or immersed in water. Please allow kettle to cool before attempting to 4. Remove screw and fuse box cover.
clean. After completely cooled, remove the kettle from unit by disconnecting the
plug, then unhinging from its support. Use a cloth with warm, soapy water to clean.
Do not immerse the device completely in water for any reason. DO NOT use a
pressure washer to clean.
After cleaning, ensure that the kettle is plugged in correctly when reinstalling for
proper operation.
NOTE: Proper cleaning instructions must be followed; otherwise,
operation of the unit may be seriously impaired. Do not wash
parts in an automatic dishwasher.
WINCO® authorized service personnel must perform any other servicing.
5. Untwist the ties holding the fuse holder and slide fuse holder up.

Safety
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure
everyone involved in its operation are fully trained and
aware of all precautions. Accidents and problems can
result from a failure to follow fundamental rules and
precautions.
• A WINCO® Approved Recommended Qualified Service Technician should carry
out repairs if necessary. Do not remove any components or service panels on 6. Open fuse holder. Remove old fuse and place in new fuse.
this product.
Note: Use 15 amp buss fuse
• Allow the unit to cool down after use before dismantling for cleaning; the
unit will be too hot to handle immediately after use.
• Before cleaning, switch power OFF and disconnect power cord from the
outlet.
• Do not immerse unit in water or use hose to clean.
Ne jamais immerger l'appareil dans l'eau ni utilisez un jet d'eau pour
le nettoyer.
• If the power cord is damaged, it must be replaced by a WINCO® Approved
Recommended Qualified Service Technician in order to avoid a hazard.

7. Reassemble the unit.

6
Assembly Instructions - Popcorn Cart (optional)
MODEL: POP-8RC
CONTENTS
14 x Screws
2 x Hand Rail Brackets [M10-32x5/16]

1 x Square Cross Bar


4 x Screws
[M4-0.7x10mm]
1 x Axle
2 x Long Square Poles

2 x Jam Nuts
1 x Cart Body

2 x Short Square Poles 1 x Hand Rail 2 x Axel Washers

1 x Working Platform 2 x Spoked Wheels

1. Attach cross bar to the long a square poles with the


longer screws.
2. Attach long and short square poles to the cart body
with the shorter screws.
3. Slide the axle shaft onto the short square poles.
4. Attach the wheels on each side of the axle.
Note: Check tire pressure before installing.
Tire pressure should be 350kpa/ 50psi.
5. Attach the working platform to the cart body (on the
same side as the wheels) and secure with the shorter
screws.
6. Attach the hand rail to the hand rail brackets with
longer screws.
7. Attach the assembled hand rail to the cart body with
the shorter screws.
8. With the cart assembled, the cart can now be stood
up right. Make sure everything is secure and leveled.

7
Exploded View
MODEL SHOWN: POP-8R

4 8

5
2 10
6
11
3

12

POP8-P2 POP8-P1
Kettle for POP-8B Kettle for POP-8R
(includes stirrer assembly and kettle lid)

8
Parts List
MODELS: POP-8B / POP-8R

# Description POP-8B POP-8R


1 Motor POP8-P16 POP8-P6
2 Bulb Cover POP8-P8 POP8-P8
3 Bulb POP8-P7 POP8-P7
4 Switch POP8-P4 POP8-P4
5 Kettle Lid n/a POP8-P13
6 Stirrer Assembly n/a POP8-P14
7 High Limit POP8-P3 POP8-P3
8 Door Set POP8-P12 POP8-P11
9 Kettle POP8-P2 POP8-P1
10 Kettle Heater High Limit POP8-P18 POP8-P17
11 Kettle Heater n/a POP8-P5
12 Gear POP8-P9 n/a
Please contact factory for special order parts not listed.

Electrical Circuit Diagram


Protective

L
Fuse 20A

Temp. High Limit


55°C
Temp.
High Limit
230°C
Bottom Mixer Motor
Kettle
Heating 110V/14W
Heating
Element Temp. Element
High Limit

N
Warming
245°C
Bulb

E
Warm & Light Switch Kettle Heating Switch Kettle Heating Switch

This circuit diagram has been provided to assist qualified electricians; only WINCO
service agents or qualified electricians should carry out repairs if required.
Do not remove any components or service panels on this product.

9
Troubleshooting
If your WINCO® Equipment does not operate properlly, please check for the following problems/solutions prior to placing a service call.

PROBLEM POSSIBLE CAUSE RECOMMENDED SOLUTION


Check power supply cord is correctly plugged in
Power supply
and outlet is working
Power switch is off Check that the unit is plugged in and turned on
The unit is not turning on Change the fuse located under holding tray (see
Blown fuse
page 5)
Plug/cord or external wiring damage Remove and replace - Replacement must be
Internal wiring fault done by an authorized service provider.
Check that the flexible conduit from the kettle is
Kettle may not be plugged in internally plugged into the receptacle on ceiling of internal
The switch light is on, mixer is running, but cabinet
kettle is not heating up Check connections going from the power switch
Internal wiring fault to the kettle outlet - Replacement must be done
by an authorized service provider.
Check the turn switch is in the "ON" position and
Motor/power switch not on
ligjht on the switch is on.
Mixing shaft is locked or bent, causing the Check that there is nothing obstructing the
Kettle mixer not turning motor to stop spinning kettle mixer from rotating
Check connections between the motor and
Internal wiring fault turn switch - Replacement must be done by an
authorized service provider.
Light switch is in off position Make sure the light switch is turned on
Light bulb has burnt out Replace bulb with same style light bulb
Internal light is not on
Call WINCO to make service arrangements
Internal wiring fault
through their service provider network

Service and Repair


THIS EQUIPMENT MUST ONLY BE SERVICED BY AN AUTHORIZED AGENT.

NOTE
Parts protected by the manufacturer or its agent are not to be adjusted by the installer unless the installer is an authorized service
agent.
If you have any questions or problems DO NOT send unit to WINCO® without first contacting our customer service department.
See "Limited Warranty" section on page 11 for details.

10
Limited Warranty
WINCO® warrants to the original purchaser of new equipment that
said equipment, when installed in accordance with our instructions WARRANTY SERVICE
within North America and subjected to normal use, is free from
defects in material or workmanship for a period of 1 year. The labor To initiate warranty service contact: [email protected]
warranty is one year from original installation or 18 months from or call: 973-295-3996
actual factory shipment date, whichever date occurs first.
DO NOT send unit to WINCO® without first contacting our customer
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, service department.
WHETHER EXPRESSED OR IMPLIED. WINCO EXPRESSLY
DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR EXPRESSED OR IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE. REGISTER ONLINE AT:
http://support.wincous.com
WINCO’S OBLIGATION AND LIABILITY UNDER THIS WARRANTY Proof of purchase is required to extend warranty more than 1 year
IS EXPRESSLY LIMITED TO REPAIRING AND REPLACING from date of shipment from the factory.
EQUIPMENT THAT PROVES TO BE DEFECTIVE IN MATERIAL OR THE FOREGOING WARRANTY PROVISIONS ARE A COMPLETE
WORKMANSHIP WITHIN THE APPLICABLE WARRANTY PERIOD. AND EXCLUSIVE STATEMENT BETWEEN THE BUYER AND
SELLER. WINCO® NEITHER ASSUMES NOR AUTHORIZES ANY
PERSONS TO ASSUME FOR IT ANY OTHER OBLIGATION OR
IN NO EVENT SHALL WINCO BE LIABLE FOR INCIDENTAL OR LIABILITY IN CONNECTION WITH SAID EQUIPMENT.
CONSEQUENTIAL DAMAGES TO BUYER OR ANY THIRD PARTY,
INCLUDING, WITHOUT LIMITATION, LOSS OF PROPERTY,
PERSONAL INJURY, LOSS OF BUSINESS OR PROFITS OR OTHER Examples of items not covered under warranty, but not limited to just
ECONOMIC LOSSES, OR STATUTORY OR EXEMPLARY DAMAGES, these items:
WHETHER IN NEGLIGENCE, WARRANTY, STRICT LIABILITY, OR 1. Natural disasters (ie: earthquakes, tornadoes, hurricanes, etc.),
OTHERWISE. fire, water damage, burglary, accident, theft.
2. Freight damage.
This warranty is given only to the first purchaser from a retail dealer. 3. Improper installation or alteration of equipment.
No warranty is given to subsequent transferees.
4. Use of generic or after-market parts.
5. Repairs made by anyone other than a WINCO® designated service
Warranty does not cover product failures caused by: failure to provider.
maintain, neglect, abuse, damage due to excess water, fire, normal 6. Lubrication.
wear, improper set up and use. Periodic maintenance is not covered.
7. Expendable wear parts, adjustable feet, blown fuses, lamps, etc.
8. Cleaning of equipment.
This warranty is not in force until such time as a properly completed 9. Misuse or abuse.
and digitally signed Installation/Warranty Registration has been
received by WINCO within 30 days from the date of installation.
Please keep this manual in a safe place for future use!

11
Models: POP-8B / POP-8R
www.wincous.com

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