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Cons Part - PM - Lifting

The document provides a maintenance schedule and parts list for a straddle carrier and reach stacker. It includes maintenance checks and part replacements to be done every 100, 500, 1000, 2000, 4000, and 6000 hours of operation. Common maintenance includes checking electrical and mechanical systems, replacing engine oil and filters, transmission oil, gearbox oil, hydraulic oil and filters. Greasing components and replacing air and fuel filters are also listed on the maintenance schedules.

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Mochamad Irfan
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0% found this document useful (0 votes)
135 views8 pages

Cons Part - PM - Lifting

The document provides a maintenance schedule and parts list for a straddle carrier and reach stacker. It includes maintenance checks and part replacements to be done every 100, 500, 1000, 2000, 4000, and 6000 hours of operation. Common maintenance includes checking electrical and mechanical systems, replacing engine oil and filters, transmission oil, gearbox oil, hydraulic oil and filters. Greasing components and replacing air and fuel filters are also listed on the maintenance schedules.

Uploaded by

Mochamad Irfan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

STRADLLE CARRIER

No Parts Number Description QTY Description


100 H
1 Check All Electric System - - -
2 Check All Mechanical System - - - 100 HRS
3 Check All & Measurement Tyre condition - - -
500 H
1 Check All Electric System - - -
2 Check All Mechanical System - - -
3 Check All & Data Tyre condition - - - 500 HRS
4 Check And Measurment wirerope - - -
5 TOTAL;OIL DIESEL ENGINE;RUBIA TIR 8600 10W-40 Changed Engine Oil 95 Ltr
1000 H
1 Check All Electric System at Power Pack - - -
1000 HRS
2 Check Power Pack (Engine, Hydraulic Pump, & Hose) - - -
2000 H
1 TOTAL;OIL TRANSMISI;TRANSTEC SAE 80W-90 Changed Transmission Oil Brake 36 Ltr
2 TOTAL;OIL TRANSMISI;TRANSTEC SAE 80W-90 Changed Transmission Oil Unbrake 5 Ltr
3 TOTAL;OIL GEARBOX;CARTER SH 220 Changed Gearbox Oil Gantry 11 Ltr
4 PARKER;FILTER HYDRAULIC;R90P CHANGE FUEL FILTER PUMP R90 P PARKER 1 Pcs
5 PARKER;FILTER HYDRAULIC;R120T CHANGE FUEL PRE-FILTER R120 T PARKER 1 Pcs
6 SCANIA;FUEL FILTER;1873018 CHANGE FUEL FILTER ELEMENT SCANIA 1873018 1 Pcs
7 SCANIA;OIL FILTER;102291 30HB SCANIA OIL FILTER 102291-30HB 2 Pcs
8 SCANIA;FILTER OIL REPAIR KIT;2022275 SCANIA OIL ENGINE FILTER 2022275 ATAU 2625884 1 Pcs
2000 HRS
9 MAN FILTER;AIR FILTER;C27 1020 MAN FILTER,AIR FILTER C271020/1014196 1 Pcs
10 REXROTH;FILTER HYD COOLING BRAKE;21311884/40-R928025249 REXROTH HIDROLIK COOLING FILTER 21311884/40-R928025249 2 Pcs
11 RMF;HYDRAULIC BRAKE TANK COOLING SYTEM;9318116 RMF HIDROLIK BRAKE TANK COOLING KL96R/ACL 96R SYS 9318116 3 Pcs
12 FILTER ELEMENT;1018393 FILTER ELEMENT BRAKE PRESSURE 1018393 ATAU( FILTER ELEMENT PG08010HF 5216595) 1 Pcs
13 FILTER STEERING PRESSURE;1018351 FILTER ELEMENT STEERING PRESSURE 1018351 ATAU( FILTER ELEMENT PG 250010HF 52816594) 1 Pcs
14 ARGO HYTOS;FILTER HYDRAULIC;V2-1234-26 ARGOHYTOS V2.1234.26 1 Pcs
15 TOTAL;GREASE WIRE ROPE;MULTIS EP 00 Greasing All at Spreader & Gantry 4 KG
16 BECHEM;GREASE WIRE ROPE;SW 2V Greasing Wirerope 4 Ltr
4000 H
1 TOTAL;OIL HIDROLIK;AZOLLA ZS 32 Changed Oil Brake Cooling 140 Ltr
2 TOTAL;OIL HIDROLIK;EQUIVIS ZS 46 Changed Hydraulic oil 200 Ltr
4000 HRS
3 ARGOHYTOS;FILTER HYDRAULIC;AS080-01K ARGOHYTOS FILTERHIDROLIK AS 080-01K 1 Pcs
4 ARGOHYTOS;FILTER HYDRAULIC;AS150-01K8 ARGOHYTOS AS 150-01KS 1 Pcs
6000 H
1 TOTAL;OIL GEARBOX;CARTER SH 220 Changed Gearbox Oil Hoist 90 Ltr 6000 HRS
REACH STACKER
Parts Number Nama Centra Description QTY Description
250 H
20976003 / 22480372 VOLVO;FUEL FILTER;22480372 Fuel Filter 1 pcs
CLEANING
VP20998367 VOLVO;FILTER WATER SEPARATOR;20998367 Water Sparator 1 pcs
21707132 VOLVO;OIL BY PASS FILTER;VP21707132 Engine Oil Filter 1 pcs
21707134 VOLVO;OIL FILTER;21707134 Engine Oil Filter 2 pcs
MEDITRAN SX PLUS 15W40 PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS Engine Oil 40 L CHANGED
GADUS S2 V220-2-180 SHELL;GREASE;GADUS S2 V220-2 General Grease 5 Kg
GL 805 Special grease 1 Kg
500 H
20976003 / 22480372 VOLVO;FUEL FILTER;22480372 Fuel Filter 1 pcs
VP20998367 VOLVO;FILTER WATER SEPARATOR;20998367 Water Sparator 1 pcs
922316.0007K KALMAR;FINE FILTER;922316.0007 fine filter 1 pcs
CHANGED
923855.1184-11 KALMAR;SERVO FILTER;923855.1184 Servo filter 1 pcs
923976,2805 KALMAR;OIL FILTER;9239762805 high press filter brake 1 pcs
20579690 Gasket 1 pcs
1000 H
921028.0007D KALMAR;FILTER TRANSMISI;9210280007 Trans Fiter 2 pcs
AF25830 FLEETGUARD;AIR FILTER;AF25830 Air Filter Insert 1 pcs
922315,0004 KALMAR;HYDRAULIC RETURN FILTER;922315.0004 Hydraulic return Filter 2 pcs
923855,1554 KALMAR;FRESH FILTER;923855.1554 Cab filter 1 pcs
923855,1183 KALMAR;BREATHER BRAKE TANK FILTER;923855.1183 Hydraulic Breather Filter 1 pcs CHANGED
923855,1185 KALMAR;HYDRAULIC BREATHER FILTER;923855.1185 Breather Brake Filter 1 pcs
920052.0043-11 0;ORING RETURN FILTER;SUB-920052.0043-11 O- ring 2 pcs
SPIRAX S4 ATF HDX SHELL;OIL GARDAN&TRANSMISI;SPIRAX S4 ATF HDX Gearbox Oil 60 L
SPIRAX S2 A85W140 SHELL;Oil Drive Axle;Spirax S2 A 85W-140 Drive Axle Oil 90 L
2000 H
AF25897 FLEETGUARD;INNER AIR FILTER;AF25897 Air safety Filter 1 pcs
Turaluc 52 (Optional) PERTAMINA;Hidrolik Turalic 52 Hydraulic Oil 600 L CHANGED
SPIRAX S4 TXM SHELL;OIL GARDAN & TRANSMISI;SPIRAX S4 TXM Brake oil 140 L
4000 H
22567321 COOLANT;22567321 Coolant 48 Ltr CHANGED
EMPETY HANDLER
Parts Number Nama Centra Description QTY Description
250 H
21538975 VOLVO;FUEL FILTER;21538975 Fuel Filter
CLEANING
22296415 VOLVO;FUEL FILTER ELEMENT;22296415 Water Separator
21913334 / 23273538 VOLVO;FILTER OIL ENGINE;23958454;OLD PN 3273538 & 21913334
Filter Oil Engine 1 Pcs
PERTAMINA MEDITRAN SX PLUS 15W40 PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS Engine oil 30 Ltr
CHANGE
GL 805 - Spesial Grease 2 Kg
GADUS S2 V220 SHELL;GREASE;GADUS S2 V220-2 General Grease 5 Kg
500 H 500 H
21538975 VOLVO;FUEL FILTER;21538975 Fuel Filter 1 Pcs
22296415 VOLVO;FUEL FILTER ELEMENT;22296415 Water Separator 1 Pcs
CHANGE
921028.0007D KALMAR;FILTER TRANSMISI;9210280007 Transmission Filter 1 Pcs
922316.0007K KALMAR;FINE FILTER;922316.0007 Fine Filter 1 Pcs
1000 H 1000 H
KA923855.1554 KALMAR;FRESH FILTER;923855.1554 Cab filter 1 Pcs
AF 25437 FLEETGUARD;AIR FILTER OUTER;AF 25437 Air Filter Outer 1 Pcs
922315,0004 KALMAR;HYDRAULIC RETURN FILTER;922315.0004 Hydraulic return Filter 2 Pcs
920052.0043-11 0;ORING RETURN FILTER;SUB-920052.0043-11 O- ring 2 Pcs
CHANGE
923855,1183 KALMAR;BREATHER BRAKE TANK FILTER;923855.1183 Hydraulic Breather Filter 1 Pcs
SPIRAX S4 ATF HDX SHELL;OIL GARDAN&TRANSMISI;SPIRAX S4 ATF HDX Gearbox Oil 40 Ltr
Spirax S2 A 85 W - 140 SHELL;Oil Drive Axle;Spirax S2 A 85W-140 Drive Exle oil 80 Ltr
Gasket VO-11998 - GASKET 1 Pcs
2000 H 2000 H
AF 25523 FLEETGUARD;AIR FILTER;AF25523 Air Filter Insert 1 Pcs CHANGE
4000 H
VO22567921 COOLANT;22567321 Coolant 38 Ltr CHANGE
WLD-KOMATSU
Parts Number Description Description QTY Description
250 H
6736-51-5142 KOMATSU;ENGINE OIL FILTER;6736-51-5142 Engine oil filter 1 Pcs
6732-71-6112 KOMATSU;FUEL FILTER;6732-71-6112 Fuel filter 1 Pcs
600-311-9121 KOMATSU;POOR-QUALITY FUEL FILTER;600-311-9121 Poor-quality fuel filter 1 Pcs
250 HRS
PERTAMINA MEDITRAN SX PLUS 15W - 40 PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS Engine oil 25 Ltr
EP 2 TOTAL;GREASE BEARING;MULTIS EP 2 Grease 1 Kg
GADUS S2 V220 SHELL;GREASE;GADUS S2 V220-2 Grease 3 Kg
1000 H
418-18-34160 KOMATSU;HST FILTER;418-18-34160 HST filter 1 Pcs
07000-13042 KOMATSU;TRANSFER STRAINER;07000-13042 Transfer strainer Filter 1 Pcs 1000 HRS
600-411-1191 KOMATSU;CORROSION RESISTOR;600-411-1191 Corrosion Resistor 2 Pcs
2000 H
419-60-35152 KOMATSU;HYDRAULIC FILTER;419-60-35152 Hydraulic filter 1 Pcs
417-60-15380 KOMATSU;HYDRAIULIC TANK BREATHER;417-60-15380 Hydraiulic tank breather 1 Pcs
600-185-3100 KOMATSU;AIR CLEANER FILTER;600-185-3100 Air cleaner Filter 1 Pcs
427-07-22120 KOMATSU;AIR FRESH FILTER;427-07-22120 Air fresh Filter 1 Pcs
20y-979-6261 KOMATSU;AIR FILTER, RECIRC;20Y-979-6261 Reric Filter 2 Pcs 2000 HRS
Spirax S4 ATF HDX SHELL;OIL GARDAN&TRANSMISI;SPIRAX S4 ATF HDX Oli transmisi 17 Ltr
Spirax S2 A 85 W - 140 PERTAMINA;OIL Rored HDA 90 Oli axle 18 Ltr
Total Equivis ZS 46 TOTAL;OIL HIDROLIK;EQUIVIS ZS 46 oli hydraulic 120 Ltr
VO22567921 COOLANT;22567321 cooling 20 Ltr
WLD-JCB
Parts Number Parts Number Description QTY Description
250 H
02/910970 OIL FILTER;02/910970 Oil Filter 1 Pcs
32/925451 WATER SEPARATOR;32/925451 Fuel Filter 1 Pcs
32/925968 FUEL FILTER;32/925968 Fuel Filter 1 Pcs
250 HRS
PERTAMINA MEDITRAN SX PLUS 15W - 40 PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS Engine oil 15 Ltr
EP 2 TOTAL;GREASE BEARING;MULTIS EP 2 Grease 1 Kg
GADUS S2 V220 SHELL;GREASE;GADUS S2 V220-2 Grease 3 Kg
500 H
332/U6212 JCB;ABI RECIRC FILTER;332/U6212 Abi recirc filter 1 Pcs
990/00090 JCB;WATER SEPARATOR;990/00090 Hydraulic Oil Filter 1 Pcs 500 HRS
32/925404 JCB;AIR FILTER;32/925404 Air Filter Outer 1 Pcs
1000 H
32/925405 JCB;AIR FILTER;32/925405 Air Safety Filter 1 Pcs
- Belum Ada Info Transmission Oil 40 Ltr
1000 HRS
Oli drive axle Rored HDA SAE 90 PERTAMINA;OIL Rored HDA 90 Axle Oil 40 Ltr
Total Equivis ZS 46 TOTAL;OIL HIDROLIK;EQUIVIS ZS 46 Hydraulic Oil 80 Ltr
2000 H
332/P3040 JCB;BREATHER;332/P3040 Breather 1 Pcs 2000 HRS
EXC-01,,02
New Parts Number Nama Centra Description QTY Description
250 H
VOE-17535679 VOLVO;OIL FILTER;17535679;OLD PN 17457469 & 3831236 Oil Filter 1 Pcs
VOE 20805349 VOLVO;FUEL FILTER;20805349 Fuel Filter 1 Pcs
VOE 11110683 VOLVO;WATER SEPARATOR FILTER;11110683 Fuel Filter 1 Pcs
VOE 14622354 - Filter Water Separator 1 Pcs 250 HRS
VOE 14524170 VOLVO;CARTRIDGE OIL FILTER;VOE 14524170 Kartrid Drain Filter hydraulic 1 Pcs
Pertamina Meditran SX Plus 15W40 PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS Oil Engine 25 Ltr
GADUS S2 SHELL;GREASE;GADUS S2 V220-2 Grease 5 Kg
1000 H
SA 103061460 VOLVO;PILOT FILTER HYDRAULIC;SA 103061460 Pilot Filter hydraulic 1 Pcs
VOE 14510898 VOLVO;OIL RETURN FILTER HYDRAULIC;VOE 14510898 Oil return filter hydraulic 1 Pcs
VOE 14503269 VOLVO;AIR FILTER;VOE 14503269 Prefilter AC 1 Pcs
1000 HRS
VOE 14689735 VOLVO; FILTER;VOE 14689735;OLD PN 14506997 Mainfilter AC 1 Pcs
VOE 11110176 VOLVO;SAFETY FILTER;P/N: VOE 11110176 Primary filter 1 pc
Spirax S2 140 W SHELL;Oil Drive Axle;Spirax S2 A 85W-140 Oil Swing Drive 8,6 Ltr
2000 H
VOE 14596399 VOLVO;OIL FILTER;VOE 14596399 filter breather hydraulic 1 Pcs
VOE 11172907 VOLVO;FUEL FILTER;11172907 filter breather fuel 1 Pcs
VOE 11110175 VOLVO;AIR FILTER OUTER;P/N: VOE 11110175 Secondary filter 1 Pcs 2000 HRS
Spirax S2 140 W SHELL;Oil Drive Axle;Spirax S2 A 85W-140 Oil track drive/travel 5,8 Ltr
Pertamina Turalic 52 PERTAMINA;Hidrolik Turalic 52 Oil hydraulic 160 Ltr
6000 H
VO22567921 COOLANT;22567321 Coolant 32 Ltr 6000 HRS
EXC-03,,04
New Parts Number Nama Centra Description QTY Description
250 H
PERTAMINA MEDITRAN SX PLUS PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS ENGINE OIL 20 Ltr
VOE 17535679 VOLVO;OIL FILTER;17535679;OLD PN 17457469 & 3831236 OIL FILTER 1 Pcs
11110683 VOLVO;WATER SEPARATOR FILTER;11110683 PRIMARY FILTER 1 Pcs
250 HRS
20805349 VOLVO;FUEL FILTER;20805349 FUEL FILTER 1 Pcs
14622355 VOLVO;ELEMENT FILTER;VOE 14622355VOLVO;FILTER WATER SEPARATOR;14622355
RACOR FILTER 1 Pcs
GADUS SHELL;GREASE;GADUS S2 V220-2 GREASE 5 Kg
1000 H
11110175 VOLVO;AIR FILTER OUTER;P/N: VOE 11110175 Pilot Filter hydraulic 1 Pcs
1000 HRS
14539482 - Oil return filter hydraulic 1 Pcs
2000 H
11110176 VOLVO;SAFETY FILTER;P/N: VOE 11110176 AIR SAFETY FILTER 1 Pcs
11172907 VOLVO;FUEL FILTER;11172907 AIR FILTER 1 Pcs
15052786 VOLVO;AIR FILTER;15052786 FILTER CABIN 1 Pcs 2000 HRS
PERTAMINA TURALIC 52 PERTAMINA;Hidrolik Turalic 52 HYDRAULIC FLUID 160 Ltr
1141-00010 - STRAINER (Suction) 1 Pcs
3000 H
14689735 VOLVO; FILTER;VOE 14689735;OLD PN 14506997 FILTER CABIN 1 Pcs 3000 HRS
6000 H
VO22567921 COOLANT;22567321 Water Colant 32 Pcs 6000 HRS
FORKLIFT ELECTRIC (01,02,04)
Parts Number Description QTY Description
250 H
Cleaning Electrical Panel - 1 Set
Check Battery Liquid Level - 1 Set
250 HRS
Greasing Pin & Joint 1 Pcs
SHELL;GREASE;GADUS S2 V220-2
Greasing Chassis 1 Pcs
2000 H
Hydraulic Oil (Nichiyu) PERTAMINA;Hidrolik Turalic 52 - Ltr
Hydraulic Oil (TCM) PERTAMINA;Hidrolik Turalic 52 - Ltr
2000 HRS
Gardan Oil (Nichiyu) SHELL;Oil Drive Axle;Spirax S2 A 85W-140 - Ltr
Gardan Oil (TCM) SHELL;Oil Drive Axle;Spirax S2 A 85W-140 - Ltr

FD-03
Parts Number Parts Number Description QTY Description
250 H
32B40-001005 / 32B40-20100 MITSUBISHI;OIL FILTER;32B40-20100 Engine Oil Filter 1 Pcs
32A6201020M MITSUBISHI;FUEL FILTER;32A6201020M Fuel Filter 1 Pcs
Pertamina Meditran SX Plus 15W40 PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS Engine Oil 12 Ltr 250 HRS
Gadus SHELL;GREASE;GADUS S2 V220-2 Greasing Pin & Joint 2 Kg
EP2 TOTAL;GREASE BEARING;MULTIS EP 2 Greasing Chassis 1 Kg
1000 H
91K6101112 AIR FILTER;91K6101112 Air Filter Outside 1 Pcs
91975-00501 MITSUBISHI;FILTER STAINER HYDRAULIC;91975-00501 Filter Stainer Hydraulic 1 Pcs 1000 HRS
91875-05900 MITSUBISHI;FILTER RETURN HYDRAULIC;91875-05900 Filter Return Hydraulic 1 Pcs
2000 H
91K6101700 MITSUBISHI;AIR FILTER OUTSIDE;91K6101700 Air Filter Inside 1 Pcs
SPIRAX S4 ATF HDX SHELL;OIL GARDAN&TRANSMISI;SPIRAX S4 ATF HDX Transmission Oil 20 Ltr 2000 HRS
Pertamina Rored HDA SAE 90 PERTAMINA;OIL Rored HDA 90 Gardan Oil 10 Ltr

FIRE TRUCK
Parts Number Parts Number Description QTY Description
5000 KM / 6 MONTH
15613-LAA70 HINO;OIL FILTER;15613-LAA70 Oil Filter 1 Pcs
23414-LAA10 HINO;FUEL FILTER E2;23414-LAA10 Fuel Filter 1 Pcs 5000 KM/ 6
23390-LIE50 HINO;FUEL FILTER ELEMENT;23390-LIE50 Fuel Filter 1 Pcs Month
Pertamina Meditran SX Plus 15W40 PERTAMINA;DIESEL ENGINE OIL;MEDITRAN SX PLUS Engine Oil 10 Ltr
10000 KM / 1 YEARS
17801-LAA32 HINO;AIR FILTER;17801-LAA32 Air Filter 1 Pcs
10000 KM/
SAE 90 TOTAL;OIL TRANSMISI;TRANSTEC SAE 80W-90 Transmission Oil 3,2 Ltr
12 Month
SPIRAX S2 A 85 W-140 PERTAMINA;OIL Rored HDA 90 Gardan Oil 5 Ltr

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