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Product: MARINE ENGINE
Model: 3516C MARINE ENGINE PXJ00234
Configuration: 3516C Marine Engine PXJ00001UP
Operation and Maintenance Manual
3508B, 3508C, 3512B, 3512C, 3516B and 3516C Marine Engines
Media Number SEBU784423 Publication Date 01/02/2015 Date Updated 24/10/2016
i06844323
Maintenance Interval Schedule
SMCS 1000; 4450; 7500
Ensure that all safety information, warnings, and instructions are read and understood before any operation or
any maintenance procedures are performed.
The user is responsible for the performance of maintenance, including all adjustments, the use of proper
lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to
proper maintenance intervals and procedures may result in diminished performance of the product and/or
accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICHEVER OCCURS FIRST, to determine
the maintenance intervals. Products that operate in severe operating conditions may require more frequent
maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be
performed.
When Required
Battery Replace
Battery or Battery Cable Disconnect
Centrifugal Oil Filter Inspect
Coolant Change
Engine Air Cleaner Element (Dual Element) Inspect/Clean/Replace
Engine Air Cleaner Element (Single Element) Inspect/Clean/Replace
Fuel System Prime
Fuel System Primary Filter/Water Separator Clean/Replace
Fuel System Primary Filter/Water Separator Drain
Heat Exchanger Inspect
Maintenance Recommendations
Sea Water Strainer Clean/Inspect
Zinc Rods Inspect/Replace
Daily
Air Starting Motor Lubricator Oil Level Check
Air Tank Moisture and Sediment Drain
Control Panel Inspect/Test
Coolant Level Check
Engine Air Cleaner Service Indicator Inspect
Engine Oil Filter Differential Pressure Check
Engine Oil Level Check
Fuel Filter Differential Pressure Check
Fuel System Primary Filter/Water Separator Drain
Fuel Tank Water and Sediment Drain
Transmission Oil Level Check
WalkAround Inspection
Initial 250 Service Hours
Engine Speed/Timing Sensor Clean/Inspect
Engine Valve Lash Check
Fuel Injector Inspect/Adjust
Every 250 Service Hours
Battery Electrolyte Level Check
Belts Inspect/Adjust/Replace
Coolant Sample (Level 1) Obtain
Cooling System Supplemental Coolant Additive (SCA) Test/Add
Engine Oil Sample Obtain
Engine Oil and Filter Change
Hoses and Clamps Inspect/Replace
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) Obtain
Every 500 Service Hours
Air Shutoff Test
Every 1000 Service Hours
Engine Clean
Engine Crankcase Breather Clean
Engine Protective Devices Check
Fuel System Primary Filter/Water Separator Clean/Replace
Fuel System Secondary Filter Replace
Every 2000 Service Hours
Air Starting Motor Lubricator Bowl Clean
Crankshaft Vibration Damper Inspect
Driven Equipment Check
Engine Mounts Inspect
Turbocharger Inspect
Every Year
Coolant Sample (Level 2) Obtain
Every 3000 Service Hours or 3 Years
Coolant Extender (ELC) Add
Every 4000 Service Hours
Auxiliary Water Pump Inspect
Engine Valve Lash Check
Fuel Injector Inspect/Adjust
Every 6000 Service Hours
Air Shutoff Damper Remove/Check
Coolant Temperature Regulator Replace
Water Pump Inspect
Every 6000 Service Hours or 6 Years
Air Shutoff Damper Remove/Check
Coolant Temperature Regulator Replace
Engine Speed/Timing Sensor Clean/Inspect
Prelube Pump Inspect
Starting Motor Inspect
Water Pump Inspect
Every 8000 Service Hours or 3 Years
Camshaft Roller Followers Inspect
Overhaul
Aftercooler Core Inspect/Clean/Test
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations
Copyright 1993 2017 Caterpillar Inc. Tue Apr 11 2017 22:16:12 GMT+0700 (SE Asia Standard Time)
All Rights Reserved.
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