Aviation Efficiency for Beginners
Aviation Efficiency for Beginners
Aviation Efficiency
Reference version, June 2010
This publication is for information purposes only. While every effort has been made to ensure the quality and
accuracy of information in this publication, it is made available without any warranty of any kind.
1
Contents
1 Introduction
2 The miracle of flight
4 History of fuel efficiency
5 Designing aircraft
8 Designing engines
10 Operating the aircraft
12 In the air
16 On the ground
18 Carbon-neutral growth and the next steps
19 The next generation
This publication is for information purposes only. While every effort has been made to ensure the quality and
accuracy of information in this publication, it is made available without any warranty of any kind. All currency is in US
Dollars. This Guide is written in metric units, except where normal aeronautical use requires imperial units (i.e.
altitude in feet and distance in nautical miles).
1
“The Economic and Social Benefits of Air Transport”, ATAG 2008 (http://www.atag.org/files/ATAG%20brochure-124015A.pdf)
2
Introduction
Aviation has come a long way. With over two billion people travelling safely around the world
every year 2 and some 23,000 aircraft in commercial service 3 , the aviation industry today
provides a lifeline to communities, a connector of business and a conduit to the world’s great
experiences.
We have seen some amazing advances, none more so perhaps than the improvement in fuel
efficiency. We can now transport people distances once thought impractical at speeds once
believed impossible using relatively small amounts of energy. But our drive for even greater
fuel efficiency is pushing the industry further still.
In aviation, fuel efficiency links directly to the distance an aircraft can fly, the amount of payload
it can carry and, importantly, better environmental performance. This Guide explores the
challenge of pushing efficiency in the aviation sector and some of the ways in which today’s
industry is meeting that challenge, while ensuring it remains the safest form of transport. It
outlines the progress currently being made and looks towards the future. For further details,
including a review of the new sources of fuel the industry is exploring, check out
www.enviro.aero.
2
In 2010, 2.4 billion passenger journeys can be made, International Air Transport Association (IATA) figures
3
“The Economic and Social Benefits of Air Transport”, ATAG 2008 (http://www.atag.org/files/ATAG%20brochure-124015A.pdf)
3
The miracle of flight
December 17, 1903. Two brothers, Orville and Wilbur Wright, undertake the first powered,
controlled flight which lasted all of 37 metres 4 . Today, as people regularly fly distances
exceeding 15 million metres 5 , one can appreciate what a world-changing event that small hop
really was.
For most of the twentieth century, aviation pioneers were obsessed with speed – first breaking
the sound barrier and then pushing aircraft speeds higher and higher. It was the key to winning
the air war and the key to exploring space. In the civil market, faster aircraft could fly higher –
above the worst of the weather – and connect the world’s continents in ever decreasing times.
It was only in the 1960s that it became clear that the cost of speed had to be measured in more
than just dollars. Fast jets may have made intercontinental travel possible for a new generation
of passengers, but they were also extremely noisy, especially for those communities living
under the airport flight-path. The aviation industry had to re-connect with the society it served
and re-think its priorities.
So in the last 40 years a new obsession took hold – efficiency. The aviation leaders of the
1980s and 1990s were those who could push the envelope of efficient aeronautical design to its
limit in other ways. Faced with the challenge of delivering more power at lower noise levels,
engine designers developed the extraordinary ‘high-bypass ratio’ engine which, since the
1970s, has delivered a quantum increase in power and a dramatic drop in noise. Thanks to the
continued evolution of the high-bypass turbofan, aircraft are now 50% quieter on average today
than they were just 10 years ago.
Once up in the air, an aircraft is an incredibly efficient vehicle. A jet aircraft has one unique
characteristic that sets it above all other modes of transport – the faster it flies the more efficient
it becomes 6 . Up to 150 kilometres per hour, trains and cars are more energy efficient, but
beyond that, it’s aircraft all the way 7 . This is simply because most of the energy needed for high
speed travel is used up by friction and air drag, but modern aircraft fly at an altitude where the
air is thinner, producing less resistance movement. Aircraft are also much more streamlined
than cars and trains.
In fact, from the moment aircraft are designed, engineers are working out how to make them
more efficient. Unlike ground vehicles, which don’t need to be optimised for efficiency to the
same extent as aircraft because they can refuel often, long-distance aircraft must carry all their
fuel with them. Fuel is expensive, heavy and takes up a great deal of storage room. Its weight
can limit the range of an aircraft and it needs to be stored in tanks which affect the wing size
and the payload able to be carried.
For a passenger in one of today’s new generation aircraft travelling across the Pacific or
Atlantic, the rate of fuel consumption is around three litres per 100km 8 – almost exactly the
same as a small family car. An aircraft flies further in a day than most cars will drive in a year
and at nearly the speed of sound, so exact comparisons with ground-based transport are not
meaningful – roads and railways do not offer trans-Oceanic travel alternatives and ships are
4
Wikipedia (http://en.wikipedia.org/wiki/Wright_brothers)
5
The world’s longest range commercial aircraft is currently the Airbus A340-500, which has a range of around 16,600kms
(http://www.airbus.com/en/aircraftfamilies/a330a340/a340-500)
6
“The Simple Science of Flight”, Henk Tennekes
7
“The Simple Science of Flight”, Henk Tennekes
8
Airbus (http://www.airbus.com/en/myairbus/airbusview/the_a380_the_future_of_flying.html)
4
very slow – but by any measure flying is an extraordinarily efficient way to travel. And it’s about
to become even more efficient.
To understand how the industry is conserving fuel, it is important to understand the dynamics of
how aircraft fly.
It still seems miraculous that an aircraft weighing several hundred tonnes can defy the forces of
gravity, rise gracefully from an airport runway and climb to a height of 30,000 feet or more to
carry hundreds of passengers for thousands of kilometres. But the principles of flight that
enable giant aircraft to operate so efficiently also applied to those first human attempts to fly.
Lift is a result of a combination of the wing's airfoil shape (the shape of a cross-section through
the wing) and a positive “angle-of-attack”, in which the front of the wing is tilted slightly higher
than the back, relative to the oncoming air. This combination produces lower pressure on the
upper surface than the lower surface. The pressure on the lower surface pushes up harder
than the pressure on the upper surface pushes down, and the net result is the upward force
known as lift.
9
Airfoil graphic based in part on based in part on graphics that appeared in “Paper Pilot”, Éditions Aero-Dynamiques 2006,
ISBN:978-0-7893-1535-9
5
Powering through the air
Sufficient power to achieve speed through the air is another essential factor when considering
the principles of flight. Early pioneers understood the principles of aerodynamics, but the real
success of heavier-than-air machines depended upon the availability of lightweight and efficient
engines. As an aircraft flies, resistance from the air creates a force called ‘drag’. Commercial
aircraft overcome this resistance using the force of thrust, provided by the engines. Initially,
propellers were the only solution but the jet engine has long since revolutionised aircraft design,
especially when higher speed is required.
6
History of fuel efficiency
The aviation industry has come to measure its technical progress in the increasing efficiency of
its aircraft and engines. Fuel tends to be one of the highest cost items of an airline operation
and oil prices are volatile. Therefore, when an airline decides to buy new equipment, fuel
consumption is one of the first things it looks at. There is also a direct link between reduced fuel
use and environmental performance – each tonne of fuel saved means approximately 3.15
tonnes fewer CO2 emissions.
The most direct way for an airline to improve its fuel efficiency is to modernise its fleet with new
aircraft incorporating the latest available technology.
10
Historic trends in improving efficiency levels show that aircraft entering today's fleet are around
80% more fuel efficient than they were in the 1960s 11 . These efficiency levels have been
achieved with step changes in design – such as the introduction of turbofan engines with
increasingly high bypass ratios – coupled with year-on-year ‘incremental’ improvements to
engine design and operation.
In the mid-1970s, fuel conservation was further enhanced with the development of flight
management systems which automatically set the most efficient cruise speed and engine power
settings 12 based on fuel and other operational costs involved. More recently, airlines have
undertaken a range of operational, maintenance and planning procedures to ensure that their
current technology aircraft are flying to their optimal levels of efficiency.
10
“The Plane Simple Truth”, Aerospace Technical Publications International Pty and “Aviation and the Global Atmosphere”
(http://www.grida.no/publications/other/ipcc_sr/?src=/Climate/ipcc/aviation/124.htm), Intergovernmental Panel on Climate Change, updated to include
new aircraft types and dates of entry into service.
11
International Coordinating Council of Aerospace Industries Associations (www.icao.int/CAAF2009/Docs/CAAF-09_IP008_en.pdf)
12
“Aviation and the Global Atmosphere” (http://www.grida.no/publications/other/ipcc_sr/?src=/Climate/ipcc/aviation/124.htm), Intergovernmental Panel
on Climate Change
13
“The Plane Simple Truth”, Aerospace Technical Publications International Pty
14
Airbus Socio Economic Report 2008
7
body aircraft efficiency in the Boeing and Airbus models, as well as new developments from
Bombardier (the CSeries) and Embraer’s E-Jet family.
8
Designing aircraft
To the casual observer, commercial aircraft have not really changed all that much since the
early days of jet travel. They may be larger or have different names, but ultimately, an aircraft is
still a big tube with wings on either side. However, this similarity doesn’t do justice to the many
factors, some of them subtle, that go into designing aircraft to operate efficiently.
Reducing drag
Drag is the number one enemy of aircraft designers. It is the aerodynamic force that opposes an
aircraft's motion through the air and it is generated by every part of the external surface of the
aircraft 15 . Aircraft are carefully designed to minimise drag, but because they are so large and fly
at such high speeds, drag is still a major factor.
The aircraft designer combats drag by giving the major parts of the aircraft streamlined shapes
to which the air flow can remain attached all the way back to a nearly sharp edge at the back of
the wings and tail surfaces and a small or sharp closure at the tail of the body.
If aircraft were designed with squared-off or blunt back ends (like those of cars and trucks) the
air flowing over the aircraft would leave a wake full of large swirls, which would lead to a large
amount of drag. With the drag produced by the shape of the aircraft kept to a minimum by
streamlining, much of the remaining drag is as a result of skin friction.
The wing
A major area of aerodynamic improvements in recent years has come in the design of the wing
itself. As in all aspects of aircraft architecture, achieving a good wing design requires finding a
favourable balance between conflicting factors.
Increasing the wingspan reduces one kind of drag but increases the weight of the required wing
structure. Increasing wing thickness reduces structural weight because thinner skins can be
used, but increases drag, especially at the high speeds of cruising flight. Increasing wing area
makes it possible to take off and land at lower speeds and thus use shorter runways, but
increases skin-friction drag for the rest of the flight. Improvements in airfoils (the cross-sectional
shapes of wings) aimed particularly at the high-speed phase of flight, have made it possible to
find more favourable balances between span, thickness, area, and weight.
15
NASA – What is drag? (http://www.grc.nasa.gov/WWW/K-12/airplane/drag1.html)
16
“Flying, the environment and you”
9
Systems
Aircraft have complex arrangements of systems with networks of electrical wires, pneumatic
cables and air conditioning, among others. While the demands on these systems grow with
every new aircraft type – for example, the recent addition of personal seat-back televisions has
added hundreds of metres of wiring to an aircraft – there is a growing and contradictory
requirement to reduce the weight of these systems while increasing their performance and
reliability levels. However, new information technology advances are allowing reduced wiring for
in-flight entertainment and even wireless systems are in development.
In older aircraft, the control surfaces such as the flaps and slats on the wings and the rudder
and ailerons used to be controlled mechanically from the cockpit through cables or heavy,
hydraulically-powered systems. Since the 1980s, these have been replaced with lighter and
more powerful electrical systems which are electronically-controlled “fly-by-wire” management
systems. Other improvements in the design and weight of the individual motors which control all
those surfaces has further reduced the weight of the systems on board an aircraft.
The APU
At the back of an aircraft is a small generator called the auxiliary power unit, or APU. This unit
provides power to the aircraft when the main engines are turned off, particularly for lighting, air
conditioning and other systems when parked at the airport gate. Instead of continuing to use
these fuel-powered units, many airports are installing electrical supplies directly to aircraft to
reduce fuel use and carbon emissions.
APU manufacturers have also been working on improving the performance of these small gas
turbines. Since the 1960s, the amount of power per kilo of weight delivered by APUs has been
increased by a factor of two, and fuel consumption has been reduced by 40% 17 .
In the near term, APUs will continue to be improved incrementally, through better materials,
better aerodynamic efficiency, higher thermal efficiencies and with low emissions technologies.
Also, APUs are being better integrated within other aircraft systems - such as more electric
architectures - to provide further improvements in system weight.
In the long term, aircraft systems manufacturers are researching ways to replace separate
power generation/storage systems with new-technology higher-efficiency fuel cells to reduce
fuel consumption. In fact, these new fuel cells could reduce carbon emissions by over 6,000
tonnes per aircraft over its operational life. Work on these more efficient technologies is well
underway.
Lighter components
Other parts of the aircraft are also going on a diet. Lighter carbon brakes are now available as
alternatives to steel brakes; they provide a weight saving of at least 250kg per aircraft. 18 There
are also new, lighter and more efficient, technologies available to power and control the braking
system. All-electric braking systems, which are lighter and easier to monitor than hydraulic or
pneumatic systems, are now entering the market 19 .
Mastering the huge forces involved in slowing down a large aircraft as it lands can provide other
benefits to the overall aviation system – such as an automated “brake-to-vacate” system which
combines satellite positioning with the on-board airport database and flight-control management
system. The pilot selects a runway exit point and the system manages the braking process to
17
“APU Technologies for Fuel Burn Reduction Honeywell Perspective”, ICAO WG3 Fuel Burn Technology Workshop kick-off
meeting, 2008.
18
Goodrich (http://ir.goodrich.com/phoenix.zhtml?c=60759&p=irol-newsArticle&highlight=&ID=1402116)
19
Bombardier (http://www.bombardier.com/en/corporate/media-centre/press-releases/details?docID=0901260d8005a7da)
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ensure the aircraft reaches the chosen exit point at the optimal speed, having factored in
runway and weather conditions. This ensures that exactly the right force is applied to the brakes
– thereby increasing their operational life as well as minimising runway occupancy time and
allows up to 15% more departures to be scheduled 20 .
The last few decades have seen a steady rise in the amount of ‘composite’ materials used in
the airframe of aircraft. These have added strength but lowered the overall weight of the aircraft.
The use of composites in one new aircraft has generated a weight saving of 20% over
traditional aluminium alloys. 21
The increasing use of composite structures in aircraft is only part of the story. Design engineers
now have very detailed data on the different forces and loads on each millimetre of the aircraft’s
structure. With the availability of new light aluminium alloys, metal-composite materials and
different types of composites, the modern aircraft can be built with materials which precisely
match the task they have to perform on the aircraft. For example, the kind of material required to
resist bird strike impact, in the aircraft nose, is unlikely to be the same material used in the wing,
which will have incorporate highly elastic properties to take into account the lift forces on the
wing during turbulence and take-off.
20
Airbus
21
Boeing (http://www.boeing.com/commercial/aeromagazine/articles/qtr_4_06/article_04_2.html)
11
Designing engines
Aircraft engines play the most important role in determining an aircraft’s fuel efficiency. From the
earliest days of simple propellers driven by motors not dissimilar to those used in motor cars,
aircraft engines are now some of the most highly-specialised and efficient machines on the
planet. There have been a number of significant advances in engine design that have led to
such efficiency.
Turboprop engines 22
In recent years there has been a resurgence of interest in the turboprop technology – given their
potential economic and environmental performance benefits – especially among regional
aircraft developers. A modern turboprop can consume 25-40% less fuel than an equivalent
turbofan engine 23 on shorthaul routes.
22
Graphics of turboprop and turbofan engine designs based in part on graphics that appeared in “Paper Pilot”, Éditions Aero-
Dynamiques 2006, ISBN:978-0-7893-1535-9
23
Pratt & Whitney Canada (http://www.pwc.ca/en/engines/pw150a)
12
The turbofan incorporates two changes in jet design: it adds a second low-pressure turbine and
a large fan mounted in front of the compressor. The fan pulls in large amounts of air into the
engine intake, some of which is directed into the hot core of the engine – where it is
compressed and then ignited – but most of which bypasses the core where it creates a majority
of the engine’s thrust. If there is twice as much cold air bypassing the core as the hot air going
through it, the bypass ratio is 2:1. The higher the bypass ratio, generally the better the fuel
consumption as more thrust is being generated without burning more fuel. High-bypass ratio
turbofans are also much quieter than turbojets, in part because the flow of cold air surrounding
the exhaust from the engine core reduces the noise produced by the exhaust gases.
The first commercial high-bypass ratio turbofan engines had around a 5:1 bypass ratio. The
latest models are around 11:1. It is also impressive to note that the latest model of engines for
wide-body aircraft generate over 115,000 pounds of thrust each – more than the thrust of four
engines in the late 1960s, all while using less fuel, producing fewer emissions and with a noise
footprint just a fraction of that of the first jet aircraft.
A steady investment in advanced technology has enabled jet engine efficiency to improve at an
average of 1% a year – which means engines available in 2020 are likely to be at least 10%
more efficient than engines designed today. Engine manufacturers and government researchers
are working so that this trend can continue over the next few decades.
To power next-generation aircraft, engine and airframe manufacturers are evaluating and
developing several different approaches to achieve or exceed the above improvement trend.
There are three new technologies that have received specific attention.
Geared turbofans
Recent technology advances have opened the door for the further development of a technology
that has been used in smaller aircraft engines for some time – the geared turbofan. A gear
system (much like in a car) allows a geared turbofan engine’s fan section to operate at a slow
speed and the low-pressure compressor and turbine to operate at much higher speeds –
increasing engine efficiency and lowering fuel consumption, gaseous emissions and noise
levels. This new type of engine for narrow body commercial aircraft, first entering service in
2013, will offer around a 15-20% improvement in efficiency over the engines they replace.
These engines will also reduce noise footprints on the ground. Once introduced into service,
new models of the geared turbofan should continue the historical efficiency improvement of 1%
per year or more.
Open-rotor
Open-rotor engines are gas turbines driving two high-speed propellers moving in opposite
directions to each other. The application of new aerodynamic and material technologies means
we could see the return of the propeller-driven engine on larger aircraft, but with higher flight
13
speeds and lower noise levels. This concept was first developed in the early 1980s, but was not
pursued due to the relatively low fuel cost of the day. Now with the intense interest in fuel
economy and more advanced design techniques, the open-rotor design may have a
renaissance. Wind-tunnel tests on prototype models have shown that, thanks to new propeller
designs, these engines will offer a 25-30% fuel improvements over current production engines,
while meeting noise standards. Further research is underway and flight demonstrations may
occur around 2015. By 2020 they could be ready for in-service use on some aircraft.
14
Operating the aircraft
An aircraft is likely to remain in service for at least 25 years, during which time several new
generations of fuel-saving technologies will be developed. Some of these will only be available
on new aircraft models but others will be available for retro-fitting on to existing aircraft.
Lighter components
During 25 years of operations, it is likely that an aircraft will benefit from at least two or three
complete interior changes, to fit lighter panels, galleys and seats. But there are other important
improvement modifications that are possible to an aircraft in service.
A large aircraft can be constructed of over one million parts. When it is time for a major
overhaul, a number of weight saving changes are possible, especially components within the
large aircraft sub-systems such as light, electrical and fuel systems. Just by routinely inspecting
aircraft exterior surfaces during regular maintenance checks to identify and correct defects –
including chipped paint, scratches and damaged seals –can reduce the annual fuel
consumption of an aircraft by 0.5% 24 .
Paint
New aircraft paints will soon be available that will weigh 10-20% less than current paints. New
coatings are under development which will be more resistant to chipping and cracking than
current coatings and will be lighter, too. When one airline began using a new aircraft paint
process which eliminated the typical need for a third coat of paint, it calculated it saved about
136kg of paint per aircraft.
In recent years, aircraft operators as well as manufacturers have been focusing on new ways to
reduce the weight of the aircraft they operate. As the measures adopted by one airline 25 show,
these range from cutting the weight of crockery to washing the aircraft’s engine. A new
generation of lightweight but strong carbon-fibre based materials to replace traditional
aluminium-alloy materials for interior systems and equipment have greatly reduced the weight
carried on board. When one airline 26 introduced a new beverage cart that was 9kg lighter than
the previous model it estimated it would save $500,000 in annual fuel costs across the fleet.
March 2009 saw the launch of a new lightweight economy seat which, at 6kg, is at least 4kg
lighter than the average economy seat. By replacing aluminium alloy seats with carbon-fibre
seats, one airline 27 has been able to reduce weight carried by 8.8kg per row of seats.
Eliminating hot meals on selected flights has allowed some airlines to remove ovens, waste
compactors and entire galleys. Magazine racks have disappeared and hard cabin dividers
replaced with curtains.
24
Transport Canada (http://www.tc.gc.ca/eng/programs/environment-ecofreight-air-airtransat-96.htm)
25
Japan Air Lines, press release October 6, 2009
26
Alaska Airlines
27
AirTran
15
Another successful airline initiative to save weight has been to more closely match the quantity
of drinking water with the number of passengers on board, rather than completely filling the
water tanks for each flight. One airline was able to cut annual fuel consumption by 0.09%
through this measure alone. 28
But adding weight can sometimes increase efficiency, too. Many US domestic airlines have
added life vests on domestic routes – such as Miami to New York – so they can fly over water
where these routes are more efficient.
Fitting ‘zonal driers’ – electrically powered units, mounted in the space above the ceiling or
under the floor – can also help save fuel by reducing moisture trapped in the insulation blankets
located between the aircraft outer skin and cabin lining. They typically remove around 200kg of
water from each aircraft, which reduces fuel consumption. One airline calculated it will save
nearly two million litres of fuel a year across its 42 aircraft by fitting these devices 29 .
Washing an aircraft regularly cuts the amount of fuel used as dirt adds to the aircraft’s weight
and drag. Engine-washing in particular has also been particularly effective at improving aircraft
efficiency. For example, one engine-wash service 30 is reported to reduce engine fuel burn by as
much as 1.2% and decrease exhaust gas temperature by as much as 15°C, improving
performance and increasing the amount of time between engine maintenance.
Optimising operations
Another factor in improving fuel efficiency levels has been the work by airlines to optimise their
own network operations, including code-sharing partnerships with other airlines, which allow for
greater use of larger aircraft with more passengers. New yield management techniques can also
increase the number of passengers per flight and therefore the fuel efficiency of each seat on
board. More flexible use of different aircraft in the fleet also allow for better efficiency – for
example, the ability for airlines to use smaller twin-engine aircraft in longer operations means
that passengers are now able to fly directly between mid-sized cities, rather than having to take
extra flights between hubs.
In addition, there have been major improvements in fuel efficiency with the development of
highly sophisticated flight-planning and flight-management tools. These allow pilots to exploit
prevailing wind conditions, calculate precise fuel loads, set different flight levels and speeds for
the aircraft to achieve the most economic performance and determine the exact centre of gravity
28
Transport Canada (http://www.tc.gc.ca/eng/programs/environment-ecofreight-air-airtransat-96.htm)
29
Air New Zealand
30
Pratt & Whitney (www.pw.utc.com/Media+Center/Press+Releases/Pratt+&+Whitney+EcoPower%C2%AE+Engine+Wash+Business+Experiences+10X+Annual+Growth)
16
of the aircraft as it becomes lighter in flight – placing slightly more weight at the back of the
aircraft rather than the front can improve fuel consumption rates of the aircraft. In fact, a 28cm
adjustment in where the heaviest bags and cargo containers are stowed can save 0.5% of fuel
on a flight. 31
31
Source: UK government (http://www.actoncopenhagen.decc.gov.uk/en/global-action1/americas/usa/airlines-case-study/)
17
In the air
Every day over 100,000 flights take off at airports across the world 32 . Some are short hops to
nearby destinations, some flights cross the oceans, but all have to fly in the same sky. The
following pages explore how the world’s air traffic controllers manage to keep aircraft safely
separated while allowing thousands of flights to occur and prepare for future growth. It is
estimated that up to 8% 33 of all aviation fuel is wasted as a result of inefficient routes aircraft
have to fly. But there is an evolution in the global air navigation industry which is already having
a profound impact on the way aircraft are handled in increasing numbers, more safely, efficiently
and in more environmentally responsible ways than in the past.
Flight navigation
Until recently, air traffic has been managed by routing aircraft into narrow, pre-determined
routes – much like highways in the sky – originally developed to meet the domestic airspace
requirements of countries and designed around the location of ground-based navigational aids.
This has meant that the shortest route between two airports has only occasionally been an
efficient straight line.
Airspace is divided into different control sectors. Before a flight, the pilot files a flight-plan which
outlines the planned route for the aircraft. Details of the flight will be agreed with air traffic
control – including the altitude at which the aircraft will fly and the time at which it will pass
through the various sectors. Controllers will therefore know in advance how much traffic is
coming their way before the aircraft actually enters their piece of airspace. In many areas, one
controller manages the flight plan data while another monitors the traffic flow on the radar
screen, talking to the pilot directly on the radio if route changes or weather issues need to be
negotiated. With radar, aircraft are normally separated by five nautical miles (9.2kms) from each
other horizontally; without radar, depending on the area of the world, between 30 and 50
nautical miles (55 to 92kms) is the normal minimum separation distance.
The number of aircraft in service is expected to double in the next 20 years. This growth can
only be accommodated safely if the “control” function evolves into an air traffic “management”
(ATM) system. This will require re-designing the ATM system around the performance of the
flight itself, with controllers managing the optimised use of the airspace rather than taking
“hands-on” tactical control of each flight. Once implemented worldwide, the 21st century aircraft
that airlines are flying today will fly in a 21st century air navigation system, instead of one that
has its origins in the 1940s. This will allow controllers to handle more aircraft at any one time
while improving the levels of safety and reducing delays.
18
The benefits of moving from a national to an international approach to air traffic control services
have been proven for some time. On 24 January 2002, reduced vertical separation minimum
(RVSM) was introduced in the airspace of 41 European countries. This meant that between the
altitudes of 29,000 feet and 41,000 feet the vertical separation distance between aircraft was
reduced from 2,000 feet to 1,000 feet and, as a result, six new flight levels were created. The
introduction of RVSM increased the en-route airspace capacity above Europe by 14%
overnight. 34 More capacity has resulted in reduced flight delays, better fuel economies for
aircraft operators, more operational flexibility for air traffic controllers and, last but not least,
considerable environmental benefits from reduced fuel burn.
On certain oceanic routes, flight control computers are automatically plotting their own, most
efficient routings with some impressive results. One airline 35 , for example, has been working
with Australian air traffic management to save almost 10 million litres of jet fuel and 772 hours of
flight time in five years. It does this by exploiting the jet streams and tailwinds in the Indian
Ocean.
The next generation of ATM network-enabled technologies – based on the Single European Sky
ATM Research programme (SESAR) in Europe and the Next Generation Air Transportation
System (NextGen) programme in the USA – promise to deliver considerably more efficiencies
by maturing and implementing ATM technologies and procedures.
The SESAR goals are to triple airspace capacity by 2020 in Europe, halve the costs of providing
air navigation services, reduce the environmental impact per flight by 10% over 2005 levels and
improve safety by a factor of ten. NextGen is expected to yield significant benefits in terms of
delay reduction, fuel savings, additional capacity, improved access, enhanced safety, and
reduced environmental impact. The US Federal Aviation Administration estimates that NextGen
will reduce delays by 35-40% in 2018 compared with today’s systems. 36 And every minute of
delay saved also means a reduction in fuel use. SESAR and NextGen will enable air traffic
control to evolve further – from air traffic management to air traffic enabling, freeing the aircraft
to fly at its most efficient profile possible while achieving new levels of safety in the air and on
the ground.
Today, (1) the airspace over Europe is split into around 40 different flight control zones. To reduce this maze of flightpaths to
something more manageable and a lot more efficient, the plan is to move in stages. In the coming years, (2) the current 36 zones
will be amalgamated into 15 larger zones called ‘functional airspace blocks’, or FABs. These will eventually also merge (3) to
37
become a single European sky.
34
Source: Eurocontrol http://www.eurocontrol.int/mil/public/standard_page/rvsm1.html
35
Emirates
36
Source: US Federal Aviation Administration - http://www.faa.gov/about/initiatives/nextgen/benefits/
37
Maps are indicative of how the consolidation of airspace in Europe will occur and are based on information from Lufthansa Policy
Brief October 2007 (http://presse.lufthansa.com/fileadmin/downloads/en/policy-brief/10_2007/Lufthansa_PolicyBrief_Oct2007_Air_Traffic_Control.pdf) and from the
European Commission (http://ec.europa.eu/transport/air/single_european_sky/functional_airspace_blocks_en.htm)
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Reducing zig-zag in Europe
Not all aircraft operators are airlines. Airlines share airspace with military operators, business
and general aviation flyers. The solution to ensuring that all airspace users can access all the
world’s airspace more safely and efficiently than in the past is to develop new ‘flexible use of
airspace’ concepts. These will increase the capacity of the overall air traffic system by giving
civil, military and private aircraft users access to previously restricted airspace, at the time when
they need it, and access to a common analysis of the overall traffic situation. By sharing
airspace, military can access areas previously reserved for civil flights and commercial aircraft
can fly through formerly restricted military airspace; in the past having to avoid these areas has
meant lengthy and expensive detours.
By tapping into the extraordinarily accurate navigation systems of modern aircraft, air navigation
service providers (ANSPs) can design new take-off, cruise and landing procedures and routings
which offer some important efficiency improvements.
A number of airports and airlines are trialling the use of so-called ‘green departures’, allowing
pilots to take off and climb to the optimal cruising altitude in one smooth, continuous ascent.
This is in contrast to the traditional method of climbing to the cruising altitude in several steps.
By using this new departure method at one airport alone, some 10,000 tonnes of fuel and
32,000 tonnes of carbon dioxide were saved in one year alone 39 .
Using satellite-based and on-board precision navigation systems such as “Area Navigation” and
“Required Navigation Performance” capabilities allows ANSPs to re-design airspace and
procedures so aircraft can fly automatic fuel-saving routes into and out of the busiest airports in
the world. These new departure routes have reduced departure delays of more than 2.5
minutes per flight at one airport 40 since their introduction. Annual fuel savings are estimated at
$34 million, with cumulative savings of $105 million from 2006 through 2008. 41
38
Graphic first appeared in Lufthansa Policy Brief September 2008 (http://presse.lufthansa.com/fileadmin/downloads/en/policy-
brief/09_2008/PolicyBrief_Lufthansa_September_Single_European_Sky.jpg)
39
Copenhagen Airport
40
Atlanta International Airport
41
Federal Aviation Administration (http://www.faa.gov/news/fact_sheets/news_story.cfm?newsId=8768)
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They also open the door to new fuel-saving procedures into airports, especially continuous
descent operations (CDO).
In a CDO an aircraft descends towards the airport from its cruising height in a gradual,
continuous, approach with minimum thrust – rather than via the conventional series of stepped
descents. As there are no ”levelling-off” procedures, which require the pilot to increase engine
thrust to maintain level flight, less fuel is consumed.
In trials, fuel savings of up to 40% during the approach phase have been demonstrated. This
equates to between 50 and 150 kg of fuel depending on the level at which CDO is commenced
and the aircraft type. Up to 150,000 tonnes of fuel a year, or 500,000 tonnes of CO2, could be
saved in Europe alone if CDO approaches were more widely adopted. 42 Not only that, but the
noise footprints of CDOs are substantially smaller than the footprints of conventional approach
procedures and fuel consumption is about 25-40% lower during the last 45km of the flight
By working together with airlines, airports and manufacturers, ANSPs are developing common
procedures to ensure aircraft are flying the most efficient route through take-off, cruise and
landing. As part of the SESAR programme, 18 aviation groups 43 are working on the Atlantic
Interoperability initiative to Reduce Emissions (AIRE) project.
By the beginning of 2010, 1,152 flights had been performed in the AIRE framework. Together,
these saved 400 tonnes of CO2 as a result of new, “greener” ATM procedures. The current
trials cover six projects – in Paris (ground movements, green arrivals and departures), Madrid
and Stockholm (green approaches and climbs), Portugal and Iceland (oceanic flight
optimisation).
Thanks to these cooperative efforts, the aviation industry is close to being in a position to deliver
an “efficiency-perfect flight,” where all the efforts of airlines, airports, ANSPs and manufacturers
can be brought together to deliver a flight where the aircraft can be flown in the most fuel-
efficient and environmentally responsible way.
This “perfect flight” scenario is the main object of the ASPIRE consortium (Asia and South
Pacific Initiative to Reduce Emissions). In September 2008, the first ASPIRE flight, from
Auckland in New Zealand to San Francisco in the USA took place. This flight was designed to
try and do everything possible to reduce fuel use, from the time passengers boarded the flight to
the time they disembarked in San Francisco.
42
Eurocontrol, IATA, CANSO, ACI (www.eurocontrol.int/.../gallery/.../CDA%20JointActionPlan_Final.pdf)
43
ADACEL, AENA, Aéroports de Paris, Airbus, Air France, AVTECH, DSNA, Egis Avia, Iberia, Icelandair, INECO, Isavia, LFV, Nav
Portugal, Novair, TAP Portugal, TERN Systems and Thales
21
The result? A reduced flight time of ten minutes and a saving of over 4,500 litres of fuel (with the
elimination of more than 13,000kg of carbon emissions). The flight featured the following new
procedures:
• On the ground – Fuelling. Fuelling was completed just 20 minutes before departure so
the amount of fuel would be based closer to the actual passenger load. The aircraft was
shown to be 800kg lighter than expected so less fuel was required.
• On the ground – Electrical power. The aircraft used the airport’s electrical power system
rather than the more fuel-hungry aircraft auxiliary power unit.
• In flight – The aircraft was diverted 100 miles to the east of its original flight plan route to
exploit tail-winds.
• In flight – On approach into San Francisco International Airport the aircraft flew a
continuous descent approach.
Since 2008, new partners have joined the ASPIRE programme and weight-saving procedures
have been added. As more of these trial flights take place, the industry is discovering which
measures make the biggest difference and eventually will lead to such techniques being used
as standard procedure. This will result in very significant savings of carbon emissions.
22
On the ground
Over 95% of the fuel is consumed by an aircraft when it is in the air, but the remainder is used
as aircraft taxi from the gate to the runway, from the runway to the gate or while parked at an
airport. While this is a comparatively small proportion of overall aviation emissions, there is a lot
of work underway to reduce fuel use on the ground.
Airlines have for some years been trialling single-engine taxiing. This is where the plane will taxi
to or from the runway using only one of the engines to push the aircraft forward. By using this
technique, one airline saves at least 15 million litres of fuel a year. 44 Another airline 45 has
calculated one minute of single-engine taxiing per aircraft movement saves 430,000 litres of fuel
annually.
But there are even more efficient methods of moving an aircraft around an airport.
Increasing numbers of aircraft tugs are available which can be hooked to the nose-wheel of the
aircraft and used to tow the aircraft between runway and terminal. Trials are taking place with
semi-automated systems 46 to allow the pilot to access robot tugs; developing this into a global
solution is complex as airport operations differ widely in size and scope. Aircraft manufacturers
are even looking at small electrical motors to drive the nose wheels forward, allowing aircraft to
taxi using these and switch on their engines once they reach the runway at the busiest airports.
One area at the airport where substantial fuel economies can be made is in cutting the use of
aircraft auxiliary power units (APU), which power the aircraft’s electrical systems on the ground,
when the aircraft’s engines are turned off.
A large number of airports are now installing fixed electrical ground power units – these plug the
aircraft directly into the mains power so the aircraft does not use fuel while sitting at the airport
gate. Every airport is different, and power can be provided by either ground-based generators or
via a frequency converter plugged directly into the mains power supply of the airport, but studies
suggest 47 that up to 85% of APU use can be reduced if ground-based electrical power systems
are available, cutting the fuel bill, per gate, by $100,000 a year. Decreasing the amount of time
the APU is in service also cuts APU maintenance costs. At one mid-sized airport alone,
installing these units on 50 gates has resulted in 33,000 tonnes of CO2 reduced annually 48 .
Working together
The biggest efficiency gain on the ground, however, is the reduction in delays and wasted fuel
burn as aircraft queue-up for a runway take-off slot, or wait until a terminal gate becomes free.
Better coordination between airlines, airports and air traffic management as part of new
collaborative decision-making techniques, ensures that airline flight schedules are planned to
more closely align with the available runway and airspace capacity. The gains from collaborative
decision-making will be substantial. In the United States alone, the cost of burning fuel on the
ground as a result of delays to the airline schedule amounted to over $5 billion in 2008 alone 49 .
44
American Airlines (http://www.americanairlines.ch/i18nForward.do?p=/amrcorp/newsroom/fuel-smart.jsp)
45
Air Canada (www.icao.int/env/workshop/sowden.ppt)
46
New Scientist magazine (http://www.newscientist.com/article/mg20227145.500-taxibot-could-save-airlines-billions.html)
47
AXA Power (http://www.axapower.com/AXA+Power+PCA+Concept.171.aspx)
48
Zurich Airport
49
Air Transport Association of America (http://www.airlines.org/economics/cost+of+delays)
23
Airport collaborative decision-making (A-CDM), directly links airports into the air traffic
management network and gives users access to a range of operational data allowing them to
make their operations more efficient. Successful implementation leads to significant reduction in
carbon emissions, which in turn helps airlines save fuel.
The sharing of accurate and timely data between air traffic management and airport operators,
airlines, ground handlers and service providers involves investment in new systems and working
methods. In one European airport the introduction of A-CDM reduced taxi times by 10%, saving
airlines $3.6 million a year in lower fuel bills. 50
More advanced collaborative decision making will also share information such as passenger
flows and baggage information, contributing to an enhanced global picture and a better aviation
system for all users and passengers.
However, airports around the world are leading the way in providing energy-efficient
infrastructure projects. Terminal buildings are being constructed with sophisticated lighting,
heating and cooling control systems to regulate the environment according to the number of
passengers expected to use the facility at each hour of the day. Innovative cooling and heating
systems are using geothermal, wind turbine, solar or biofuel energy sources. The extensive use
of glass provides natural light. Ground service vehicles are increasingly being run on low-carbon
fuels or electricity.
Many airport operators are becoming carbon accredited, to ensure the wide range of operations
on site are running as efficiently as possible. Airports can be viewed as mini-cities, so
collaboration is vital, whether it is through waste recycling programmes within the terminal
building or corporate emissions reduction initiatives undertaken between the airport and the
airlines, caterers and ground handlers.
Passengers need to play their part too. By far the largest source of on-ground emissions around
airports actually comes from passengers driving to the terminal for their flight. A large number of
airports are now encouraging passengers to use public transport options to get to the airport
and many airports are engaged in developing better intermodal connections with rail and city-
based public transport.
50
Source: IATA, CANSO, Eurocontrol (www.iata.org/pressroom/Documents/Flight%20Efficiency%20Plan.pdf)
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Carbon-neutral growth and the next steps
This Guide has looked at all the steps that the aviation industry is taking in its efforts to reduce
emissions, particularly the emissions of carbon dioxide which is the most important greenhouse
gas. These measures, along with the significant progress being made in developing the benefits
of new types of fuel from low-carbon sources, will allow aviation to continue to provide the global
economy with the benefits of fast, reliable, safe and efficient connectivity. None of this work is
occurring in isolation. In fact, the aviation industry is one of the few sectors that has a globally
coordinated approach to reducing its emissions.
Of the four pillars, technology has by far the best prospects for reducing aviation emissions.
The industry is making great advances in technology, many of which you have seen in this
Guide. Sustainable aviation biofuels are also part of this pillar, more information on these
exciting new fuels can be found in the Beginner’s Guide to Aviation Biofuels – available on
www.enviro.aero/biofuels.
Improved operational practices, including reduced auxiliary power unit usage, more efficient
flight procedures, and weight reduction measures, could achieve further reductions in CO2
emissions.
Infrastructure improvements present a major opportunity for CO2 reductions in the near-term,
many of these are described in this Guide. Full implementation of more efficient air traffic
management and airport infrastructure could provide substantial emissions reductions through
implementation of measures such as the Single European Sky and the Next Generation Air
Traffic Management system (NextGen) in the United States.
While efforts from the first three pillars will go a long way to achieving the goal of carbon-neutral
growth from 2020, the aviation sector may need to turn to the fourth pillar – positive economic
measures – in the medium term to help close the gap.
An industry united
When the world’s governments gathered in Kyoto in 1997 to negotiate how the global
community would limit climate change, negotiators recognised the difficulties in dealing with
aviation emissions. Along with international shipping, the emissions from aviation take place
over international waters and are most often not confined to the borders of a single country.
With this in mind and the growing need for all parts of the economy to play their role in reducing
emissions, the aviation industry has taken the unprecedented step of setting three global
commitments for reducing its emissions.
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From now until 2020: 1.5% efficiency improvement per year
The industry is using a four-pillar strategy to further increase its fuel efficiency by a further 17%
over the coming decade. One of the most important parts of that strategy is the introduction of
new technology – the biggest impact of which comes through replacement of older aircraft in the
fleet with newer, more efficient ones. This is not cheap. To keep to the 1.5% fleet efficiency
improvement target, the world’s airlines will need to purchase around 12,000 new aircraft by
2020 at an estimated cost of $1.3 trillion.
Collaboration
The aviation sector has committed to these three ambitious targets and will be using the many
projects and possibilities identified in this Guide to get there. But the aviation industry can’t do it
all on its own. Reaching these ambitious targets is contingent on governments playing an
important role – particularly in speeding up some vital infrastructure projects such as NextGen
and the Single European Sky. Governments need to prioritise research and development
through academic institutions into the development of new airframe and engine technologies.
Most importantly, they need to make more investment in research and development in
sustainable biofuels for aviation. They can also provide incentives for start-up alternative fuel
suppliers for aviation.
This Guide has presented some of the many ways in which aviation has been working to reduce
emissions. Although aviation produces around 2% of the world’s man made CO2 emissions, the
industry believes that is still too much. The aviation industry is committed to the targets it has
26
set and is proud to be one of the only global industries to have such a plan in place. The
industry will continue to work with its dedicated United Nations agency, the International Civil
Aviation Organization (ICAO), to develop a global plan for reducing emissions with support from
the world’s governments.
It is clear that efficiency has been a priority for the aviation industry for many years – it is at the
heart of the way the industry works. But there is scope for more improvement. The measures
outlined throughout this Guide need to be rolled out by all airlines, airports, manufacturers and
across the world’s airspace. It is fair to say that the industry is fully engaged in reducing its
emissions. Governments now need to come on board too.
27
The next generation
Aerodynamicists are exploring some radical new aircraft designs for the future. By some
measures the most efficient aircraft model is a “blended wing” design where the entire aircraft
becomes a lifting device, effectively a flying wing. Super lightweight materials and new systems
will be required to implement the concept.
The Very Efficient Large Aircraft project has already researched blended wing concepts which
would deliver per-seat fuel consumption improvements of up to 32% over current aircraft
designs. 51
How these aircraft could be designed to fit into current airports and how passengers may react
to a windowless journey, however, are subjects for further research.
The success of first-generation winglet designs (see the “designing aircraft” section) has
inspired further research into a new generation of devices, including spiroid wing tips which in
tests have demonstrated 10% improvements in lift efficiency 52 , fixed multiple winglets (a 15-
20% lift to drag improvement) 53 and actively controlled winglets that change shape in flight and
could replace conventional control surfaces such as ailerons, elevators and rudders and where
the efficiency savings are potentially higher still.
Another European research project is looking at the possibility of a new aircraft model – the
Claire Liner – for short to medium range flights which could provide very large reduction in fuel
use and noise. It combines various revolutionary concepts including multi-fan embedded
engines, ‘box wing’ configuration and optimised cabin capacity.
Even if these concept aircraft don’t eventually fly, research into these designs is producing a lot
of the valuable innovation covered in this Guide. One thing is very clear – the next 50 years in
commercial aviation are going to be just as exciting as the first 50… when we went from the
Wright Brothers to intercontinental jet travel.
51
Virginia Polytechnic Institute and State University (www.aoe.vt.edu/research/groups/bwb/papers/TheBWBAircraft.pdf)
52
Aviation Partners/Flight International (www.flightglobal.com/.../spiroid-wingtip-technology-the.html)
53
American Institute for Aeronautics and Astronautics/Georgia Institute of Technology (www.aiaa.org/preview/CDReadyMAAC04_857/PV2004_4968.pdf )
28
Definitions
A-CDM: Airport Collaborative Decision Making, where the overall efficiency of an airport is
improved by sharing information on aircraft movements between all stakeholders – aircraft
operators, airport management, ground-handling and passenger-handling organisations and air
traffic management agencies.
ANSPs: Air Navigation Service Providers, organisations responsible for operating air traffic
management services throughout the world.
ATC: Air Traffic Control, a service dedicated to keeping aircraft safely apart and clear of
potential obstacles in the air and on the ground.
ATM: Air Traffic Management – an evolution of ATC, where the service is responsible not just
for aircraft safety but also for reducing delays and providing the most economic and
environmentally responsible routings.
Composites: A composite material typically consists of relatively strong, stiff fibres in a tough
resin matrix. The most common form of composites used in aviation are carbon fibre reinforced
plastics (CFRP).
Cruise: The speed and height at which an aircraft can operate most efficiently. Typically, cruise
is referred to as the ‘main’ part of the flight, after the aircraft has taken off and climbed to this
altitude and before it starts to descend towards the destination airport. This part of the flight
usually takes place in airspace from around 30,000 to 40,000 feet.
Fixed-wing aircraft: An aircraft with wings fixed to the fuselage – in other words neither a
helicopter nor a tilt-wing rotorcraft.
High-bypass ratio engine: An engine where most of the air pulled in by the large fan at the
front bypasses the hot core and is mixed with exhaust gases at the rear, increasing power but
lowering noise levels.
RVSM: Reduced Vertical Separation Minima – reducing the vertical separation distance
between aircraft, typically from 2,000 ft to 1,000 ft.
Step-change: The development of a new technology which, from the moment it enters service,
can generate a radical improvement in efficiency and/or performance. Jet engines provided a
step-change in aircraft performance over piston engines.
Throttle: Similar to an accelerator in a car, the device which regulates engine power.
Wingspan: The distance, measured from above, between an aircraft’s left and right wing-tips.
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