METHOD

STATEMENT FOR JUS&ICS-CI-PD-7004

INSTRUMENTATION PAGE 1 OF 13
CABINET, PANEL, PROJECT PROCEDURE REV 00
RACK & JB FOR CONSTUCTION
INSTALLATION

Contract: 6600050506 (OOK) & 6600050503 (IK)

Client’s Name: ARAMCO ASIA JAPAN K.K (AAJ) & SAUDI ARABIAN OIL COMPANY
(SAUDI ARAMCO)
Project Title: JFGP PKG3 – UTILITIES, SULFUR AND INTERCONNECTING SYSTEMS

Project Location: JAFURAH, KINGDOM OF SAUDI ARABIA

REV. A1 A2 00
Sig. Sig. Sig.
DATE 09. JAN. 23 21. FEB. 23 26. JUN. 23
J.H.LEE J.H.LEE J.G.LEE
ORIG. BY
Instrument Manager Instrument Manager C&I Engineer

S.D.KANG S.D.KANG S.D.KANG

REVIEW BY
QA manager QA manager QA manager

M.W.KIM M.W.KIM M.W.KIM

APP. BY
PROJECT MANAGER PROJECT MANAGER PROJECT MANAGER

CLIENT
APP

Issue History

Rev Reason for Issue

00 Issued for Construction

A2 Issued for Approval (Company comments were incorporated)

A1 Issued for Review

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CABINET, PANEL, PROJECT PROCEDURE REV 00
RACK & JB FOR CONSTUCTION
INSTALLATION

TABLE OF CONTENTS

1. PURPOSE 3

2. SCOPE OF WORK 3

3. DEFINITIONS 3

4. RESPONSIBILITIES 3

5. REFERENCE DOCUMENTS 5

6. PROCEDURE FOR INSTRUMENTATION CABINET, PANEL, RACK &

JUNCTION BOX INSTALLATION 8

7. INSPECTION AND TESTING 12

8. SAFETY 13
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1. PURPOSE
The purpose of this method statement is to establish general guidelines for instrumentation
cabinet/panel/rack/JB installation in order to assure that the works are in compliance with project
design, drawings and specifications for Jafurah Utilities, Sulfur and Interconnecting Systems
Project, Saudi Arabia.
This procedure is intended to be a master guide that included most possible activities with the
instrumentation cabinet, panel, rack & JB in accordance with SAUDI ARAMCO Engineering
Standards, Drawings and mandatory requirements.

2. SCOPE OF WORK

This specification covers the general requirements for the instrumentation cabinet, panel, rack &
JB procedure for Jafurah Utilities, Sulfur and Interconnecting Systems Project, Saudi Arabia.

3. DEFINITIONS

This definition is referred to all related applicable references to instrument instrumentation cabinet,
panel, rack & JB installation procedure relevant to SAUDI ARAMCO standards and specifications.
BMS : Burner Management System
CCS : Compressor Control System
DCS : Distributed Control System
EMTS : Engineering and Maintenance Training System
ESD : Emergency Shutdown System
FOPP : Fiber Optic Patch Panel
GPS : Global Positioning System
JB : Junction Box
KVM : Keyboard Video Mouse
LSD : Large Screen Display
MPS : Machinery Protection System
NIO : Network Input Output
OTS : Operator Training System

4. RESPONSIBILITIES
4.1 Construction Manager

• Controlling the overall construction activities.

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4.2 Instrumentation Manager / Engineer

• Delivering the documentation and materials to the Subcontractor.

• Checking the adequacy of Subcontractors’ personnel, equipment and promoting any

required actions necessary to achieve the construction targets.

• Implementation and supervision of work activities.

• Notification to Quality Group (SAUDI ARAMCO & Contractor) for Inspection.

• Taking part in the definition of any corrective actions required ensuring the correct

resolution of the non-conformity.

4.3 Instrument Supervisor and Foreman

• Execution of the all the related works as per this method statement

4.4 Quality Manager

• Controlling the overall QA/QC activities

4.5 Quality Supervisor

• Ensures supervision and coordination of quality control activities on construction and

erection work carried out by CONTRACTOR or Sub-Contractors for the specialist

disciplines within his area of responsibility

4.6 Quality Inspector

• Ensures the performance of supervisory activities, inspection and technical assistance

for the operations pertaining to the relevant construction discipline

4.7 HSE Manager

• Controlling the overall HSE activities

4.8 Safety Supervisor

• Ensures supervision and coordination of safety activities on construction and erection

work carried out by CONTRACTOR or Sub-Contractors for the specialist disciplines

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within his area of responsibility

5. REFERENCE DOCUMENTS
5.1 Instrumentation SAUDI ARAMCO Standards

The following is the list of mandatory SAUDI ARAMCO Engineering requirements, which
shall be used in the detailed design of the instrumentation cabinet, panel, rack & JB.

Document No. Document Title

23-SAMSS-010 Distributed Control Systems

34-SAMSS-623 Programmable Controller Based ESD System

34-SAMSS-820 Instrument Control Cabinet – Indoor & Outdoor

SAES-J-003 Instrumentation and Control Buildings - Basic Design Criteria

SAES-J-902 Electrical Systems for Instrumentation

SAES-Z-001 Process Control System

SAES-P-104 Wiring Methods and Materials

SAES-P-111 Grounding

5.2 ARAMCO Typical Inspection Plan (SATIP)

SATIP No. Document Title

SATIP-J-902-05 Electronic Control System-DCS/ESD/PLC

SATIP-J-902-06 Instrumentation Racks, Panels/Terminal Boxes & Instrument Cabinets

SATIP-P-104-03 Cable Tray and Accessories

5.3 SAUDI ARAMCO Inspection Checklist (SAIC)

SAIC No. Document Title

SAIC-J-6030 General-Instrumentation Enclosures, Panels, and Racks-Installation

SAIC-J-6805 DCS / ESD-I/O, CPU Cabinets and Operators Consoles-Installation

SAIC-J-6806 PLC ( Stand-alone as well as integrated with DCS)-Installation

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SAIC-P-3307 Cable Tray, Metallic Tray Systems- Installation

5.4 Project drawings

Drawing No. Document Title

TB-557066-001 Instrument Room Layout – Admin Building ECC Rack Room

TB-557049-001 Instrument Room Layout – CCB Central Control Room

TB-557050-001 Instrument Room Layout – CCB Equipment Room

TB-557051-001 Instrument Room Layout – CCB OTS Equipment Room

TB-557052-001 Instrument Room Layout – CCB OTS Training Room

TB-557053-001 Instrument Room Layout – PIB-03 Rack Room

TB-557054-001 Instrument Room Layout – PIB-04 Rack Room

TB-557055-001 Instrument Room Layout – PIB-05 Rack Room

TB-557056-001 Instrument Room Layout – PIB-06 Rack Room

TB-557057-001 Instrument Room Layout – PIB-07 Rack Room

TB-557058-001 Instrument Room Layout – PIB-08 Rack Room

TB-557059-001 Instrument Room Layout – PIB-09 Rack Room

TB-557060-001 Instrument Room Layout – SLCB Rack Room

TB-557061-001 Instrument Room Layout – CMB Equipment Room

TB-557062-001 Instrument Room Layout – CMB Training Room

TB-557063-001 Instrument Room Layout – OME3 Equipment Room

TB-557064-001 Instrument Room Layout – OME4 Equipment Room

TB-557065-001 Instrument Room Layout – OME5 Equipment Room

TB-557067-001 Instrument Room Layout – STP Rack Room

TB-557068-001 Instrument Room Layout – Laboratory LIMS Rack Room

TB-557103-001 Instrument Room Earthing Layout – PIB-06 Rack Room

TB-557104-001 Instrument Room Earthing Layout – PIB-07 Rack Room

TB-557105-001 Instrument Room Earthing Layout – PIB-09 Rack Room

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TB-557106-001 Instrument Room Earthing Layout – SLBC Rack Room

TB-557107-001 Instrument Room Earthing Layout – CMB Equipment Room

TB-557108-001 Instrument Room Earthing Layout – CMB Training Room

TB-557109-001 Instrument Room Earthing Layout – OME3 Equipment Room

TB-557110-001 Instrument Room Earthing Layout – OME4 Equipment Room

TB-557111-001 Instrument Room Earthing Layout – OME5 Equipment Room

TB-557114-001 Instrument Room Earthing Layout – Laboratory LIMS Rack Room

TB-557095-001 Instrument Room Earthing Layout – CCB Central Control Room

TB-557096-001 Instrument Room Earthing Layout – CCB Equipment Room

TB-557097-001 Instrument Room Earthing Layout – CCB Engineering Room

TB-557098-001 Instrument Room Earthing Layout – CCB OTS Equipment Room

TB-557099-001 Instrument Room Earthing Layout – CCB OTS Training Room

TB-557100-001 Instrument Room Earthing Layout – PIB-03 Rack Room

TB-557101-001 Instrument Room Earthing Layout – PIB-04 Rack Room

TB-557102-001 Instrument Room Earthing Layout – PIB-05 Rack Room

TB-557225-001 Instrument Main Cable Routing Layout (Unit 863)

TB-557227-001 Instrument Main Cable Routing Layout (Unit 869)

TB-557228-001 Instrument Main Cable Routing Layout (Unit 870)

TB-557222-001 Instrument Main Cable Routing Layout (Unit 860)

TB-557223-001 Instrument Main Cable Routing Layout (Unit 861)

TB-557224-001 Instrument Main Cable Routing Layout (Unit 862)

TD-557143-001 Instrument Mounting Detail

5.5 International standards

Standard No. Document Title

ANSI American National Standard Institute

ASTM American Society for Testing and Materials

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IEEE Institute of Electrical and Electronics Engineers

IEC International Electrotechnical Commission

NEMA National Electrical Manufacturers Association

NFPA 70 National Fire Protection Association/ National Electrical Code (NEC)

UL Underwriters Laboratories

SASO Saudi Arabian Standards Organization

6. Procedure For Instrumentation Cabinet, Panel, Rack & Junction Box

Installation
6.1 General Requirements

6.1.1 Safety signal visibly posted in the working area specially working at confined space
where barricade should be provided to prevent entering.
6.1.2 Construction works shall be coordinate with SAUDO ARAMCO and confirmed with
SAUDI ARAMCO.

6.1.3 Toolbox talk will be held before start of work each member has to the responsibility of
ensuring the safety of this activity involved, especially while performing any modification
works.
6.1.4 Emergency contact numbers shall be posted, and any damage facilities shall be
reported immediately.

6.1.5 Instrumentation cabinet, panel, rack and junction box locations shall be selected as per

IFC design & applicable site conditions with importance to consideration of requirements
for functional Operation and maintenance. It shall be installed at full unobstructed
access, which can be verified with Operations to avoid any relocation of JB’s structure.
6.1.6 Instrument panel/rack and junction box shall be located to allow the performance of routine
services with unobstructed access. Clearance shall be provided for the opening of doors,
enclosures.

6.2 Instrumentation Cabinet/Panel/Rack installation

6.2.1 It covers installation work of the Cabinet, panel and rack which is composed of the
following sub- categories as per type of material.
PCS (DCS, ESD, MPS, CCS, BMS & etc.)
a) Console with Stations (Engineering, Operation, Supervisor, OTS, EMTS & PIB)
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b) System & NIO Cabinet

c) Marshalling, Foundation Fieldbus Marshalling & Interposing Relay Cabinet

d) Server Cabinet

e) Network & FOPP Cabinet

f) OTS Simulator Server Cabinet

g) Wireless Gateway Cabinet

h) Power Distribution Cabinet

i) Prefabricated System Cable

j) Local Control Panels

k) Package Unit Control Panel & Server Cabinet

l) Large Screen Display

m) GPS & Printers

n) Other Contractor’s Console/Panel/Cabinet which will be installed by Package 3

Contractor

o) Steel Frame support for above

6.2.2 Panels and racks shall be installed in safe location

6.2.3 The base shall be leveled after positioning

6.2.4 All Cabinet/Panel/Rack shall be fixed on Steel Frame Support with appropriate fasteners
as per manufacturer instruction. Frame support detail will be shown in Room layout
drawing or TD-557143-001 Instrument Mounting Detail. Steel Frame Support will be
located inside of building or on the Platform or on the Concrete Foundation.
Cable Entry of Field installed Cabinet/Panel/Rack will be finished with gland plate &
appropriate cable gland.
Cabinet which will be installed inside of building (non-hazardous area), will be installed as
shown in <FIG.A & B>, <Sample Construction> for easy Maintenance
- Bottom plate will be cut for cable route
- Protection rubber for cutting edge
- Fix cable with cable tie
- Sealing with compound seal
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<FIG.A Typical Detail for Cable Entrance in Cabinet>

<FIG. B Typical Detail for Cabinet Support>

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<Sample Construction>
Protection rubber for cutting edge -> Sealing with Compound Seal

6.2.5 Appropriate protection shall be provided to finish floor, walls and other equipment to
prevent accidental damage during the works.
6.2.6 After installation of cabinet channel base or raised floor, the control room and equipment
room shall be swept and vacuum cleaned to remove all foreign materials and dust around
all equipment.
6.2.7 The Cabinet/panel and/or rack shall be covered with plastic cover for protection against
damage and dust.
6.2.8 Console equipment and instrument panels shall be installed in accordance with vendor’s
recommendation
6.2.9 After completion of the installation for cabinet or panel, console, the periodically visual
checking will be done in order to monitor the status of the equipment.

6.3 Junction Box Installation

6.3.1 The Junction Box will be located in easy access way according to approved construction
drawings.

6.3.2 When a JB is installed on the column, the C-channel supports shall be fully welded or
fastened by HILTI stud bolt on main steel structure.

6.3.3 A Junction Box shall be installed with sufficient spacing between them and other
facilitate to keep easy maintenance.
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A Junction Box will be tightened by machine bolt & nuts which is shown in
INSTRUMENT MOUNTING DETAIL.

Junction Box Support will be fixed on Concrete by anchor bolt as shown in <FIG. C>

Cable Gland System will be applied to Junction Box and Details will be described in
Classified Hazardous Area Locations Cable Gland/Seal & Conduit Seal Installation”
which is covered by JUS-ICS-CI-PD-7009 (Schedule Q ATTACHMENT IV - Clause 2.1 –
Exhibit A – Electrical, Instrumentation & Communications Discipline Processes)

6.3.4 After finishing cable termination, the Junction Box shall be covered with plastic film or
plywood for protection against damage and dust until pre-commissioning stage.

<FIG.C – J/B Installation Sample>

7. Inspection and testing

• Upon completion of the installation, HEC&HDEC field engineer in coordination with QC

shall notify Employer’s engineers to conform all the required inspection to assure that all
requirements are met.
• All inspection and testing shall be performed in accordance with the inspection and test
plan.
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8. SAFETY
The ARAMCO Safety regulation and CONTRACTOR’s HSE Plan for safety of personnel and
equipment shall be strictly followed. All personnel shall be fully aware of these safety regulations,
and the arrangements for first aid, medical facilities, fire-fighting equipment and general
emergencies. The instrumentation cabinet / panel / rack / JB installation works shall be carried
out in a safe manner, with qualified staff and technicians, fully adopting the project safety
procedures.