Audi Q5 2.0L Engine Assembly Guide
Audi Q5 2.0L Engine Assembly Guide
2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
ENGINE
10 ENGINE ASSEMBLY
GENERAL INFORMATION
Supporting
-- Install the 10 - 222 A and the adapters 10 - 222 A /3 on the left and right suspension strut towers, as
illustrated.
Fig. 2: Positioning 10 - 222 A With 10 - 222 A /3 On Left And Right Suspension Strut Towers
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
1. Not Installed
2. Bolt
l 20 Nm
3. Retaining Plate
l For the engine mount
4. Bracket
l For the hydraulic line
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
5. Nut
l 9 Nm
6. Bolt
l 40 Nm
7. Engine Support
8. Bolt
l 10 Nm
9. Heat Shield
10. Bolt
l Replace
12. Subframe
13. Bolt
l 55 Nm
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
1. Engine
2. Torque Bracket
3. Bolt
l 50 Nm
4. Bolt
l 50 Nm
5. Bolt
l 20 Nm
6. Crossmember
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
SPECIFICATIONS
ENGINE, REMOVING
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Procedure
-- Remove the bass box -2-. Refer to Removal and Installation if applicable.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Press the release tabs -arrows- and open the flap -1-.
-- Open the cover -1- over the battery (GND) ground terminal post.
-- Disconnect the ground (GND) cable -arrow- from the battery terminal. Refer to Removal and Installation .
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove left and right front wheel housing liners. Refer to Removal and Installation .
-- Remove the noise insulation -1- and -2-. Refer to Description and Operation .
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
CAUTION: Risk of destroying due to reversed running direction on a used ribbed belt.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 10: Releasing Ribbed Belt Tension And Rotating Tensioner In Direction Of Arrow
Courtesy of AUDI OF AMERICA, LLC
-- Remove the bolt -1- and remove the ribbed belt tensioner from the accessory assembly bracket.
-- Lift the clamps and open the drain -1- and let the coolant drain out and then remove the connection -2- from
the radiator.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Loosen the hose clamp -arrow-, pull of the air guide hose and move it to the side.
Fig. 12: Loosening Hose Clamp Pull Off Air Guide Hose
Courtesy of AUDI OF AMERICA, LLC
-- Remove the nut -arrow- on the right longitudinal member and free up the ground (GND) wire.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Loosen the threaded connections -arrows- and slide the clamping sleeves to the rear.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Slightly lower the front muffler and tie it to the crossbrace -arrow-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the three drive plate bolts -arrow- by turning the crankshaft 120° in direction of engine rotation.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 19: Identifying A/C Compressor Bolts And Solenoid Clutch Electrical Connector
Courtesy of AUDI OF AMERICA, LLC
-- Tie up the compressor with the refrigerant lines attached to the longitudinal member.
-- Remove the coolant fan electrical connector -1- form the bracket and disconnect it by sliding the retainer back
-arrow- and pressing the release down.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Free up the electrical wiring harness to the coolant fan control module.
-- Open the clamps -1- and -3- and remove the coolant hoses.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 21: Identifying Clamps -1- & -3- & Remove Coolant Hoses
Courtesy of AUDI OF AMERICA, LLC
-- Loosen the hose clamps -arrows- and remove the air guide pipe.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Disconnect the connector from the charge air pressure sensor -G31- -1- and free it up.
-- Using a 3212 as a counterholder, remove the bolts -arrows- and remove the power steering pump ribbed belt
pulley.
Fig. 23: Identifying Bolts -Arrows- & Power Steering Pump Ribbed Belt Pulley
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the power steering pump with the hydraulic lines connected to the longitudinal.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the bolts -1- and -2- and then move the coolant pipe, with the coolant hoses still connected -arrows-,
upward.
-- Disconnect the connectors -1 and 4- from the oil pressure switch -F22- and remove the reduced oil pressure
switch -F378-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Disconnect the connector -2- from the mass airflow (MAF) sensor -G70-.
Fig. 29: Opening Clamp Removing Air Guide From Mass Airflow Sensor
Courtesy of AUDI OF AMERICA, LLC
-- Open the clamp -3- and remove the air guide hose from the mass airflow (MAF) sensor.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the bolts -1- and nuts -2- and -arrow- and remove the strut tower brace.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the left and right foam block -1- and -2-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 33: Identifying Plenum Chamber Cover -2- & Clips -1-
Courtesy of AUDI OF AMERICA, LLC
-- Open the clips -1- and remove the plenum chamber cover -2-.
-- Release the retainer -arrow A- and open the cover -arrow B-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the nuts -1- and -2- for the electrical wires.
-- Remove the electrical connector -3- from the bracket and disconnect it.
-- Remove the bolt -4- and the terminal 30 wire junction 2 -TV22- from the plenum chamber bulkhead -arrow-.
-- Release the retainers from the wheel housing side using a 5.5 mm open end wrench -1- and remove the wiring
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 36: Releasing Retainers From Wheel Housing Side Using A 5.5 Mm Open End Wrench And Remove
Wiring Bushing Upward
Courtesy of AUDI OF AMERICA, LLC
-- Free up the wiring harness -3- to the generator and starter using the 80 - 200.
-- Free up the wiring duct by releasing the retainer -arrow B- and pulling the duct forward -arrow A-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Disconnect the vacuum connection -1- from the plenum chamber bulkhead by remove the vacuum hose -2-
on the back side -arrow-.
Fig. 38: Disconnecting Vacuum Connection From Plenum Chamber Bulkhead By Remove Vacuum Hose
Courtesy of AUDI OF AMERICA, LLC
-- Remove the filler neck -1- with the filler tube from the washer fluid reservoir and the opening in the body -
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
arrow-.
-- Remove the nut -5- and free up the ground (GND) wire.
Fig. 40: Removing Bolts And Remove E-Box Cover In Engine Compartment
Courtesy of AUDI OF AMERICA, LLC
-- Remove the bolts -1, 2 and 4- and remove the E-box cover -3- in the engine compartment -arrow-.
-- Release the retainers -arrows A- and remove the engine control module -arrow B-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Disengage the engine wiring harness on the E-box and free it up.
-- Release the retainers -arrows A- and remove the wiring bushing -2- upward -arrow B-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 43: Releasing Retainers -A Arrows- & Remove Wiring Bushing -2- Upward -Arrow B-
Courtesy of AUDI OF AMERICA, LLC
-- Lay the wiring harness on the engine and secure the engine control module against falling down.
-- Mark the coolant hoses -1- and -2-, open the clamps and then remove the them.
Fig. 44: Identifying Coolant Hoses -1- And -2- & Remove Them
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Press the coolant hoses with hose guide in the plenum chamber.
Fig. 45: Identifying Heated Oxygen Sensor Connectors For Engine Code CAEB
Courtesy of AUDI OF AMERICA, LLC
-- Remove the nuts -arrows- and push the catalytic converter to the rear.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the starter from the transmission and leave it in the installation position
NOTE: The bolt -2- attaches the starter to the transmission and has an additional
spacer sleeve -arrow-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Position the 10 - 222 A on the left and right suspension strut tower as shown in the illustration.
-- Attach the transmission and the spindle to the 10 - 222 A /12 and to the T40013.
-- Attach the 2024 A to the engine and to the VAS 6100 with the VAS 6101 as illustrated.
Fig. 49: Attaching 2024 A To Engine & To VAS 6100 With VAS 6101
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
NOTE: To be aligned to the center of gravity of the engine assembly, the hole rails of
the lifting hook must be inserted as shown in the illustration.
l Secure the mounting hooks and pins on the engine support bridge
using securing pins -arrows-.
-- Remove the left and right bolts -1- from the engine mount.
-- Remove the nut -2- and free up the electrical wiring bracket.
l Make sure all the hoses and lines between the engine, transmission,
subframe and body have been disconnected.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
l Carefully lift and guide the engine out of the engine compartment.
NOTE: A second technician is needed while removing the engine to make sure the
hood is opened all the way.
-- Lift the left and right locking springs -arrow- with a small screwdriver and remove the top of the gas-filled
strut -1- from the ball pin -2-.
-- Remove the engine from the transmission and lift it out of the engine compartment.
Procedure
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
ENGINE, INSTALLING
Tightening Specifications
Do not use any parts that have had the lubrication removed.
Component Nm
M6 9
M7 15
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
M8 20
Bolts and nuts M10 40
M12 65
exceptions:
Nut for the ground cable 9
l The aluminum bolts may be used two times. After using the bolts once, mark them with an "X" made by a
chisel -arrow-.
Fig. 53: Identifying Bolts Marked With An "X" May Not Be Used Again
Courtesy of AUDI OF AMERICA, LLC
l To avoid damaging the bolts when marking them, do not clamp them in a vise. Insert the bolt in a 14 mm
socket with a 1 /2 inch drive ratchet which is clamped into a vise, as shown in the illustration.
l Do not used bolts marked with an "X" again.
Procedure
Replace self-locking nuts and bolts as well as sealing rings, seals and O-rings.
The hose connections as well as the air guide pipes and hoses must be free of
oil and grease before installing.
Secure all hose connections with hose clamps appropriate for the model.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
In order to be able to securely mount the air guide hoses on their connectors,
spray the bolts on the previously used clamps with a rust remover.
During installation, all cable ties must be installed at the same location.
-- Clean the threaded holes in the cylinder block for connecting the engine and transmission using a thread tap
before installing the transmission.
-- Complete the following steps before connecting the engine and transmission:
Fig. 54: Inserting Assembly Aid T40169 Into Transmission Housing And Flywheel From Below
Courtesy of AUDI OF AMERICA, LLC
-- Insert the T40169 into the transmission housing and dual mass flywheel from underneath as illustrated.
l The assembly aid must engage in the semicircular opening -1- and in the inspection hole -2-.
NOTE: The inspection hole is only in one location on the circumference so rotate the
dual mass flywheel as needed.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Install the assembly aid bolt into the hole on the transmission housing.
-- Attach the T40170 to the transmission housing from underneath and secure it to the flange shaft -1-.
NOTE: The bolt -2- attaches the starter to the transmission and has an additional
spacer sleeve -arrow-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
The spacer sleeve must be inserted between the starter and the transmission.
-- Determine if the engine/transmission aluminum bolts can be used again and mark them if necessary
ENGINE, INSTALLING.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Lower the shop crane and mount the engine and transmission onto the engine mount.
-- Install the electric wires, the terminal 30 wire junction 2 -TV22- and the cover for the engine compartment E-
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Install the washer fluid reservoir filler tube Removal and Installation .
-- Install the wheel housing liners and noise insulation. Refer to Removal and Installation .
ENGINE, REMOVING
Hybrid
NOTE: Follow all warning when working on a vehicle with a high voltage system.
For general work performed on the high voltage system the ignition must
be turned off and the key must be kept outside of the vehicle interior.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
l The round high voltage connectors are color coded with an exterior
colored ring and mechanically coded with guide or code tabs.
Observe the coding when connecting the round high voltage
connector in order to avoid mechanical damage to the high voltage
connector.
WARNING: Damaged high voltage components may produce hazardous high voltage.
Note the following when working near high voltage components and high
voltage cables:
domingo, 7 de junio de 2020 09:56:52 p. m. Page 44 © 2011 Mitchell Repair Information Company, LLC.
2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Procedure
--Open the cover -1- over the battery Ground (GND) terminal post.
Fig. 59: Opening Cover -1- Over Battery Ground (GND) Terminal Post
Courtesy of AUDI OF AMERICA, LLC
-- Disconnect the ground (GND) cable -arrow- from the battery terminal. Refer to Removal and Installation .
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
domingo, 7 de junio de 2020 09:56:52 p. m. Page 46 © 2011 Mitchell Repair Information Company, LLC.
2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove left and right front wheel housing liners. Refer to Removal and Installation .
-- Remove the noise insulation -1- and -2-. Refer to Description and Operation .
domingo, 7 de junio de 2020 09:56:52 p. m. Page 47 © 2011 Mitchell Repair Information Company, LLC.
2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
domingo, 7 de junio de 2020 09:56:52 p. m. Page 48 © 2011 Mitchell Repair Information Company, LLC.
2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Remove the torque support and crossmember. Refer to TORQUE SUPPORT AND CROSSMEMBER
--Lift the clamps and open the drain -1- and let the coolant drain out and then remove the connection -2- from
the radiator.
--Loosen the hose clamp -arrow-, pull off the air guide hose and move it to the side.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 64: Identifying Hose Clamp -Arrow- & Air Guide Hose
Courtesy of AUDI OF AMERICA, LLC
--Remove the nut -arrow- on the right longitudinal member and free up the GND wire.
Fig. 65: Removing Nut -Arrow- On Right Longitudinal Member And Free Up GND Wire
Courtesy of AUDI OF AMERICA, LLC
--Loosen the threaded connections -arrows- and slide the clamping sleeves to the rear.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Slightly lower the front muffler and tie it to the crossbrace -arrow-.
domingo, 7 de junio de 2020 09:56:52 p. m. Page 51 © 2011 Mitchell Repair Information Company, LLC.
2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Disconnect the connector -1- for vehicle signals (CAN bus and terminal 15) from the power steering control
module -J500-.
--Loosen the retainer -arrow-, push the locking mechanism down and disconnect the connector -2- for the
voltage supply (terminal 30) from the power steering control module.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--To discharge static electricity, touch the transmission housing (without wearing gloves).
--Turn the twist lock counter-clockwise -arrow- and disconnect the connector from the transmission.
--Loosen the bolts from the ATF pipe on the engine -1- and transmission -2-.
Fig. 70: Loosening Bolts From ATF Pipe On Engine -1- & Transmission -2-
Courtesy of AUDI OF AMERICA, LLC
--Remove the bolt -2-. Then pull the ATF pipes off the transmission and tie them up.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 71: Pulling ATF Pipes Off Transmission And Tie Them Up
Courtesy of AUDI OF AMERICA, LLC
NOTE: Seal any open lines and connections with a clean plug from the - VAS 6122-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Remove the 3 drive plate bolts -arrow- while turning the crankshaft 120° further in the direction of engine
rotation.
Fig. 73: Removing 3 Drive Plate Bolts -Arrow- While Turning Crankshaft 120° Further In Direction Of
Engine Rotation
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Remove the bolts -1, 6, 7, 8, 9 and 10- connecting the transmission to the engine.
--Disconnect the electric wire -1- from the A/C compressor connection -2-.
Fig. 75: Disconnecting Electric Wire -1- From A/C Compressor Connection -2-
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Remove the A/C compressor with the refrigerant hoses still connected and tie it to the longitudinal member.
CAUTION: Remove the A/C compressor with the refrigerant hoses still connected and
tie it to the longitudinal member.
--Remove the coolant fan electrical connector -1- from the bracket and disconnect it by sliding the retainer back
-arrow and pressing the release down.
Fig. 77: Disconnecting Coolant Fan Electrical Connector -1- From Bracket
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Free up the electrical wiring harness to the coolant fan control module.
--Loosen the hose clamps -arrows- and remove the air guide hose.
--Disconnect the connector from the charge air pressure sensor -G31- -1-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 79: Loosening Hose Clamps -Arrows- & Remove Air Guide Hose
Courtesy of AUDI OF AMERICA, LLC
--Remove the bolts -1 and 2- and then lay the coolant pipe, with the coolant lines still attached upward -arrows-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 81: Removing Bolts -1 & 2- & Then Lay Coolant Pipe, With Coolant Lines Still Attached Upward -
Arrows-
Courtesy of AUDI OF AMERICA, LLC
--Disconnect the connectors -1 and 4- from the oil pressure switch -F22- and the reduced oil pressure switch -
F378-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Disconnect the connector -2- from the Mass Airflow (MAF) sensor -G70-.
--Open the clamp -3- and remove the air guide hose from the MAF sensor.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 84: Identifying Air Filter Housing -1-, Connector -2- & Clamp -3-
Courtesy of AUDI OF AMERICA, LLC
--Remove the hose -2- from the Evaporative Emission (EVAP) canister.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Remove the bolts -1- and nuts -2- and -arrow- and remove the strut tower brace.
Fig. 86: Identifying Strut Tower Brace, Bolts -1- And Nuts -2-
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Open the clips -1- and remove the plenum chamber cover -2-.
Fig. 88: Identifying Clips -1- & Remove Plenum Chamber Cover -2-
Courtesy of AUDI OF AMERICA, LLC
--Release the retainer -arrow A- and open the cover -arrow B-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Remove the electrical connector -3- from the bracket and disconnect it.
--Remove the bolt -4- and then remove terminal 30 wire junction 2 -TV22- from the plenum chamber bulkhead
-arrow-.
Fig. 90: Identifying Nuts -1 & 2-, Electrical Connector -3- & Bolt -4-
Courtesy of AUDI OF AMERICA, LLC
--Release the retainers from the wheel housing side using a 5.5 mm wrench -1- and remove the wiring bushing -
2- upward.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 91: Releasing Retainers From Wheel Housing Side Using A 5.5 Mm Wrench -1- & Remove Wiring
Bushing -2- Upward
Courtesy of AUDI OF AMERICA, LLC
--Free up the wiring duct by releasing the retainer -arrow B- and pulling the duct forward -arrow A-.
Fig. 92: Releasing Retainer -Arrow B- & Pulling Duct Forward -Arrow A-
Courtesy of AUDI OF AMERICA, LLC
--Disconnect the vacuum connection -1- from the plenum chamber bulkhead by remove the vacuum hose -2- on
the back side -arrow-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 93: Identifying Vacuum Connection -1- & Vacuum Hose -2-
Courtesy of AUDI OF AMERICA, LLC
--Remove the filler neck -1- with the filler tube from the washer fluid reservoir and the opening in the body -
arrow-.
Fig. 94: Removing Filler Neck -1- With Filler Tube From Washer Fluid Reservoir & Opening In Body -
Arrow-
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Remove the bolts -1, 2 and 4- and remove the E-box cover -3- in the engine compartment -arrow-.
--Release the retainers -A arrows- and remove the Engine Control Module (ECM) -arrow B-.
Fig. 96: Releasing Retainers -A Arrows- & Remove Engine Control Module (ECM) -Arrow B-
Courtesy of AUDI OF AMERICA, LLC
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Open the retaining tabs -arrow- and remove fuse panel B -SB- -1-.
Fig. 97: Opening Retaining Tabs -Arrow- & Remove Fuse Panel B -SB- -1-
Courtesy of AUDI OF AMERICA, LLC
--Disengage the engine wiring harness on the E-box and free it up.
--Release the retainers -A arrows- and remove the wiring bushing -2- upward -arrow B-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 98: Releasing Retainers -A Arrows- & Remove Wiring Bushing -2- Upward -Arrow B-
Courtesy of AUDI OF AMERICA, LLC
--Lay the wiring harness on the engine and secure the ECM against falling down.
--Clamp the coolant lines -1 and 2- to the heater core on the plenum chamber using -3094-.
Fig. 99: Clamping Coolant Lines -1 & 2- To Heater Core On Plenum Chamber Using -3094-
Courtesy of AUDI OF AMERICA, LLC
--Carefully lay down the high voltage cables near the plenum chamber and then secure them.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Disconnect the Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) -G130- connector -arrow-
and remove the cable holder -arrow-.
Fig. 101: Disconnecting Oxygen Sensor (O2S) After Three Way Catalytic Converter (TWC) -G130-
Connector -Arrow- & Remove Cable Holder -Arrow-
Courtesy of AUDI OF AMERICA, LLC
--Remove the bolts -arrows- for the thermostat bracket on the right side.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 102: Removing Bolts -Arrows- For Thermostat Bracket On Right Side
Courtesy of AUDI OF AMERICA, LLC
--Remove the bolts -arrows- from the engine wiring harness bracket -B- and from the thermostat bracket -A- on
the left side.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 103: Removing Bolts -Arrows- From Engine Wiring Harness Bracket -B- & From Thermostat
Bracket -A- On Left Side
Courtesy of AUDI OF AMERICA, LLC
--Clamp the coolant lines for the electro-drive drive motor - V141- cooling system -1 and 2-. Use -3094-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
NOTE: Make sure all hoses and lines are sealed off properly so no fluid can leak out.
--Remove the starter from the transmission and leave it in the installation position.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
NOTE: The bolt -2- attaches the starter to the transmission and has an additional
spacer sleeve -arrow-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
--Position the -10 - 222 A- on the left and right suspension strut towers as illustrated.
Fig. 107: Positioning -10 - 222 A- On Left And Right Suspension Strut Towers
Courtesy of AUDI OF AMERICA, LLC
--Attach the transmission and spindle to the -10 - 222 A /12- and -T40013-.
--Attach the -2024 A- to the engine and to the -VAS 6100- with -VAS 6101-, as illustrated.
Fig. 108: Attaching -2024 A- To Engine & To -VAS 6100- With -VAS 6101-
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
NOTE: To be aligned to the center of gravity of the engine assembly, the hole rails of
the lifting hook must be inserted as shown in the illustration.
l Secure the mounting hooks and pins on the engine support bridge
using securing pins -arrows-.
--Remove the left and right bolts -1- from the engine mount.
--Remove the nut -2- and free up the electrical wiring bracket.
Fig. 109: Removing Left & Right Bolts -1- From Engine Mount
Courtesy of AUDI OF AMERICA, LLC
l Make sure all the hoses and lines between the engine, transmission,
subframe and body have been disconnected.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
l Carefully lift and guide the engine out of the engine compartment.
NOTE: A second technician is needed while removing the engine to make sure the
hood is opened all the way.
--Lift the left and right locking springs -arrow- with a small screwdriver and remove the top of the gas-filled
strut -1- from the ball pin -2-.
Fig. 110: Removing Top Of Gas-Filled Strut -1- From Ball Pin -2-
Courtesy of AUDI OF AMERICA, LLC
--Remove the engine from the transmission and lift it out of the engine compartment.
Removing
--Remove the bolts -1- and then remove the torque support from the crossmember -3-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Installing
--Pay attention the installed position and the marking on the stop buffer.
--Push the torque support -1- all the way onto the crossmember -arrow-.
Fig. 112: Pushing Torque Support -1- All Way Onto Crossmember -Arrow-
Courtesy of AUDI OF AMERICA, LLC
l The stop buffer -2- must have no play and must be free of tension when it is installed on the
crossmember.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
ENGINE MOUNT
NOTE: The following describes the work procedure on the engine mount.
Removing
-- Position the 10 - 222 A on the left and right suspension strut tower as shown in the illustration.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Fig. 114: Positioning 10 - 222 On Left And Right Suspension Strut Tower
Courtesy of AUDI OF AMERICA, LLC
-- Engage the spindle 10 - 222 A /11 on the rear engine lifting eye.
-- Remove the front noise insulation -1-. Refer to Description and Operation .
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Remove the left front wheel housing liner. Refer to Removal and Installation .
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
-- Disconnect the connector -3- from the left electrohydraulic engine mount solenoid valve -N144-.
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Installing
-- Install the wheel housing liner and noise insulation. Refer to Removal and Installation .
SPECIAL TOOLS
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
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2012 Audi Q5 3.2
ENGINE 2.0 Liter - Engine Assembly - Engine Code(s): CAEB
Edition 07.2011
domingo, 7 de junio de 2020 09:56:53 p. m. Page 89 © 2011 Mitchell Repair Information Company, LLC.